CN209745785U - A paddy field soil adhesion measuring instrument - Google Patents
A paddy field soil adhesion measuring instrument Download PDFInfo
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- CN209745785U CN209745785U CN201920323794.3U CN201920323794U CN209745785U CN 209745785 U CN209745785 U CN 209745785U CN 201920323794 U CN201920323794 U CN 201920323794U CN 209745785 U CN209745785 U CN 209745785U
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Abstract
Description
技术领域technical field
本实用新型涉及农业水田土壤检测装置领域,具体涉及一种水田土壤黏附力测量仪。The utility model relates to the field of agricultural paddy field soil detection devices, in particular to a paddy field soil adhesion measuring instrument.
背景技术Background technique
土壤黏附现象广泛存在于人类生产与生活之中,尤以地面机械的土壤黏附问题最为突出,轻则增加阻力、增高能耗,重则难以行走或无法工作。The phenomenon of soil adhesion widely exists in human production and life, especially the soil adhesion problem of ground machinery is the most prominent, ranging from increased resistance and energy consumption to severe problems such as difficulty in walking or inability to work.
土壤黏附现象给我们带来了很大的影响,是亟待研究和解决的重要课题。土壤黏附问题的解决对工农业生产具有重要的实际意义,并可为其它物料黏附问题的解决提供研究基础。此外,由于土壤黏附研究涉及到土壤学、机械、材料、表面科学、土壤动物学及各种表面分析技术等多学科领域,土壤黏附研究还可以促进这些学科领域的发展,具有重要的理论价值。The phenomenon of soil adhesion has brought us a great impact, and it is an important subject to be studied and solved urgently. Solving the problem of soil adhesion is of great practical significance to industrial and agricultural production, and can provide a research basis for solving the problem of adhesion of other materials. In addition, because soil adhesion research involves multidisciplinary fields such as soil science, machinery, materials, surface science, soil zoology and various surface analysis techniques, soil adhesion research can also promote the development of these disciplines and has important theoretical value.
水田土壤黏附力的传统测量方式是在田间取得土样,经保存后带回实验室在室内测试仪器上进行测量,取样过程会破坏土壤在田间自然条件下的应力状态,力学性质会发生较大变化,所测数据的参考意义将大打折扣。而田间现场测试无须取样,不会对土壤造成扰动,保留了土壤在田间的自然应力状态,现场试验可利用的土壤体积比室内试验所取样品要丰富,更能体现水田土壤的宏观结构与水田土壤力学性质的关系。水田土壤的现场试验可在连续条件下进行,因此可以得到比较全面的土层剖面状态和力学性质参数,且室外现场测量更加经济快捷效率更高。The traditional method of measuring soil adhesion in paddy fields is to obtain soil samples in the field, and after preservation, bring them back to the laboratory for measurement on indoor testing instruments. The sampling process will destroy the stress state of the soil under natural conditions in the field, and the mechanical properties will change greatly. Changes, the reference significance of the measured data will be greatly reduced. The field test does not require sampling, does not disturb the soil, and retains the natural stress state of the soil in the field. The soil volume available for the field test is more abundant than the samples taken in the laboratory test, which can better reflect the macroscopic structure of the paddy field soil and the characteristics of the paddy field. The relationship between soil mechanical properties. The field test of paddy field soil can be carried out under continuous conditions, so a more comprehensive soil profile state and mechanical property parameters can be obtained, and the outdoor field measurement is more economical, faster and more efficient.
当前土壤黏附力测量仪只能土壤法向或切向吸附力,且拉拔速度只能在一个方向上可调,而实际触土部件工作中,运动是极为复杂的,同时存在两个方向以上的高维度组合运动是绝大多数触土部件的实际运动情况,测量条件与实际运动情况差距较大,数据参考价值大打折扣。The current soil adhesion measuring instrument can only absorb in the normal or tangential direction of the soil, and the pulling speed can only be adjusted in one direction. However, in the actual work of the soil-contacting parts, the movement is extremely complicated, and there are more than two directions at the same time. The high-dimensional combined motion is the actual motion of most soil-contacting parts. The measurement conditions are far from the actual motion, and the reference value of the data is greatly reduced.
因此,本领域技术人员针对现行土壤黏附力测量仪不便进行原位测量的缺点,以及只能测量单一运动方向条件下的水田土壤黏附力的缺点,急需一款更高维度组合运动条件下的土壤黏附力测量仪,用以弥补当前土壤黏附力测量仪的不足之处。Therefore, those skilled in the art are in urgent need of a higher-dimensional soil adhesion tester under the condition of combined movement in view of the shortcomings of the current soil adhesion measuring instrument, which is inconvenient for in-situ measurement, and the shortcoming that it can only measure the adhesion of paddy field soil under the condition of a single movement direction. The adhesion measuring instrument is used to make up for the deficiency of the current soil adhesion measuring instrument.
实用新型内容Utility model content
本实用新型的目的是提供一种可原位、快捷、高效、成本低廉、适用性强、同时能测量更高维度组合运动条件下的水田土壤黏附力测量仪,可以对水田土壤吸附力情况进行快速的测量,所获结果可为田间作业机具的选择和设计提供可靠的依据。The purpose of this utility model is to provide a paddy field soil adhesion measuring instrument that can be in situ, fast, efficient, low cost, strong applicability, and can measure higher-dimensional combined motion conditions, which can measure the adsorption force of paddy field soil Rapid measurement, the obtained results can provide a reliable basis for the selection and design of field work tools.
为进一步实现上述目的,本实用新型采用以下技术方案:一种水田土壤黏附力测量仪,包括机架、水平驱动装置、拉拔装置以及控制系统,所述机架包括三角支架、外壳、底座、托板、支撑板,底座与三角支架通过螺栓固定,支撑板与托板安装于底座上,外壳安装于托板上,并通过螺栓固定;所述水平驱动装置包括贯穿式步进电机、光轴、直线轴承、固定板,直线轴承安装于支撑板上,两根光轴分别贯穿直线轴承,光轴与贯穿式步进电机丝杆平行安装于固定板之上,并通过螺栓固定;所述拉拔装置包括连接件、固定轴式步进电机、拉压传感器、黏附力测盘,固定轴式步进电机通过连接件与光轴连接固定,通过光轴带动固定轴式步进电机水平运动,拉压传感器通过螺纹安装于固定轴式步进电机前端,可拆卸式的黏附力测盘安装于拉压传感器底端;所述控制系统包括PLC控制器、步进电机驱动器、移动电源、触摸显示屏,其中,PLC控制器及步进电机驱动器安装固定于隔板上,移动电源安装固定于托板上,触摸显示屏与外壳上表面通过螺栓固定。In order to further achieve the above object, the utility model adopts the following technical solutions: a paddy field soil adhesion measuring instrument, including a frame, a horizontal driving device, a pulling device and a control system, and the frame includes a tripod, a shell, a base, The supporting plate, the supporting plate, the base and the triangular bracket are fixed by bolts, the supporting plate and the supporting plate are installed on the base, the shell is installed on the supporting plate, and are fixed by bolts; the horizontal driving device includes a through-type stepping motor, an optical shaft , linear bearing, fixed plate, the linear bearing is installed on the support plate, the two optical axes respectively run through the linear bearing, the optical axis and the through-type stepping motor screw are installed on the fixed plate in parallel, and are fixed by bolts; the pull The pulling device includes a connector, a fixed-axis stepping motor, a tension-pressure sensor, and an adhesion force measuring disc. The fixed-axis stepping motor is connected and fixed with the optical axis through the connector, and the fixed-axis stepping motor is driven to move horizontally by the optical axis. The tension and pressure sensor is installed on the front end of the fixed-axis stepping motor through threads, and the detachable adhesion measuring disc is installed on the bottom of the tension and pressure sensor; the control system includes PLC controller, stepping motor driver, mobile power supply, touch display screen, where the PLC controller and stepper motor driver are installed and fixed on the partition, the mobile power supply is installed and fixed on the pallet, and the touch screen and the upper surface of the housing are fixed by bolts.
作为上述技术方案的优选实施方式,本实用新型实施例提供的水田土壤黏附力测量仪进一步包括下列技术特征的部分或全部:As a preferred implementation of the above technical solution, the paddy field soil adhesion measuring instrument provided by the embodiment of the present invention further includes part or all of the following technical features:
作为上述技术方案的改进,在本实用新型的一个实施例中,所述控制系统还包括有限位开关,所述限位开关安装于固定板上。As an improvement to the above technical solution, in one embodiment of the present invention, the control system further includes a limit switch, and the limit switch is installed on the fixing plate.
作为上述技术方案的改进,在本实用新型的一个实施例中,所述底座与三角支架采用螺纹连接固定组成可旋转式底座,其上设置有刻度盘。As an improvement to the above technical solution, in one embodiment of the present invention, the base and the tripod are fixed by screw connections to form a rotatable base, on which a dial is arranged.
作为上述技术方案的改进,在本实用新型的一个实施例中,所述外壳上端设置有提手和水平气泡。As an improvement to the above technical solution, in one embodiment of the present invention, a handle and a horizontal air bubble are provided on the upper end of the housing.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1.本实用新型采用PLC控制器,实现了测量过程的自动化,减少人力消耗,测量成本低,测量效率高。1. The utility model adopts a PLC controller to realize the automation of the measurement process, reduce manpower consumption, low measurement cost and high measurement efficiency.
2.本实用新型采用三杆独立可调三角支架,保证了测量仪的水平,测量结果更精准。2. The utility model adopts three independently adjustable triangular brackets, which ensures the level of the measuring instrument and makes the measurement results more accurate.
3.本实用新型采用可旋转底座设计,旋转方便,特别在同一小区域进行多点位测量具有极大的便利性,无需重新起拔三角支架,减少了土壤扰动,提高了测量准确性;转向便捷,极大减少了测量仪移动转向时间,提高了测量效率。3. The utility model adopts a rotatable base design, which is convenient to rotate, especially for multi-point measurement in the same small area, which has great convenience and does not need to re-lift the triangle bracket, which reduces soil disturbance and improves measurement accuracy; Convenient, greatly reducing the time of moving and turning the measuring instrument, and improving the measurement efficiency.
4.本实用新型采用移动电源作为动力,且结构设计紧凑,移动方便,便于携带,特别是在田间原位测量极为便利,水田土壤的原位测量试验可在连续条件下进行,因此可以得到更全面的土层剖面状态和力学性质参数。4. The utility model adopts a mobile power supply as power, and the structure design is compact, easy to move, easy to carry, especially in-situ measurement in the field is very convenient, the in-situ measurement test of paddy field soil can be carried out under continuous conditions, so it can be obtained more Comprehensive soil profile state and mechanical property parameters.
5.本实用新型针对现有土壤黏附力测量仪只能土壤法向或切向黏附力,且拉拔速度只能在一个方向上可调,而本实用新型可测量多维度组合运动条件下的水田土壤黏附力,测量结果更具有实际参考价值。5. This utility model is aimed at the existing soil adhesion measuring instrument which can only measure the soil normal or tangential adhesion force, and the drawing speed can only be adjusted in one direction, while the utility model can measure the adhesion under the condition of multi-dimensional combined movement Paddy field soil adhesion, the measurement results have more practical reference value.
6.本实用新型采用大量标准件,设计结构简单,维护方便,成本低,可作为水田土壤黏附力专用测量仪进行大量推广。6. The utility model adopts a large number of standard parts, the design structure is simple, the maintenance is convenient, and the cost is low. It can be widely popularized as a special measuring instrument for paddy field soil adhesion.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some of the utility models. Embodiments, for those skilled in the art, other drawings can also be obtained according to these drawings without creative work.
图1为本实用新型水田土壤黏附力测量仪的结构示意图;Fig. 1 is the structural representation of the utility model paddy field soil adhesion measuring instrument;
图2为本实用新型水田土壤黏附力测量仪的去壳主视图;Fig. 2 is the shelled front view of the utility model paddy field soil adhesion measuring instrument;
图3为本实用新型水田土壤黏附力测量仪的限位开关局部放大示意图;Fig. 3 is the partially enlarged schematic diagram of the limit switch of the paddy field soil adhesion measuring instrument of the present invention;
图4为本实用新型水田土壤黏附力测量仪的去壳俯视图;Fig. 4 is the shelled top view of the paddy field soil adhesion measuring instrument of the present invention;
图5为本实用新型水田土壤黏附力测量仪的去壳左视图;Fig. 5 is the shelled left side view of the paddy field soil adhesion measuring instrument of the present invention;
图6为本实用新型水田土壤黏附力测量仪的仰视图。Fig. 6 is a bottom view of the utility model paddy field soil adhesion measuring instrument.
图中:1-三角支架,2-外壳,3-触摸显示屏,4-提手,5-水平气泡,6-拉压传感器,7-黏附力测盘,8-底座,9-托板,10-移动电源,11-光轴,12-固定板,13-限位开关,14-贯穿式步进电机丝杆,15-步进电机驱动器,16-直线轴承,17-隔板,18-PLC控制器,19-贯穿式步进电机,20-支撑板,21-固定轴式步进电机,22-连接件。In the figure: 1-triangular bracket, 2-housing, 3-touch display, 4-handle, 5-horizontal bubble, 6-pull and pressure sensor, 7-adhesion test plate, 8-base, 9-pallet, 10-mobile power supply, 11-optical shaft, 12-fixing plate, 13-limit switch, 14-through stepping motor screw, 15-stepping motor driver, 16-linear bearing, 17-partition, 18- PLC controller, 19-through-type stepper motor, 20-support plate, 21-fixed-axis stepper motor, 22-connector.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-6所示,本实用新型实施例提供的水田土壤黏附力测量仪,包括机架、水平驱动装置、拉拔装置和控制系统,以实现黏附力测量工作。如图1、图2所示,所述机架包括三角支架1、外壳2、底座8、托板9、支撑板20,底座8与三角支架1通过螺栓固定,同时支撑板20与托板9安装于底座8上,外壳2安装于托板9上,并通过螺栓固定;如图2所示,所述水平驱动装置包括贯穿式步进电机19、光轴11、直线轴承16、固定板12,直线轴承16安装于支撑板20上,两根光轴11分别贯穿直线轴承16,光轴11与贯穿式步进电机丝杆14平行安装于固定板12之上,并通过螺栓固定,防止相对转动;通过贯穿式步进电机19转子转动,带动贯穿式步进电机丝杆14的移动,同时通过固定板12带动光轴11移动;如图5所示,所述拉拔装置包括连接件22、固定轴式步进电机21、拉压传感器6、黏附力测盘7,固定轴式步进电机21通过连接件22与上述光轴11连接固定,通过光轴11带动固定轴式步进电机21水平运动,拉压传感器6直接通过螺纹安装于固定轴式步进电机21前端,可拆卸式的黏附力测盘7则安装于拉压传感器6底端;如图1-6所示,所述控制系统包括PLC控制器18、步进电机驱动器15、移动电源10、触摸显示屏3;其中PLC控制器18以及步进电机驱动器15安装固定于隔板17之上,隔板17安装于支撑板20上端,移动电源10安装固定于托板9之上,触摸显示屏3与外壳2上表面通过螺栓固定。具体的,PLC控制器18为台达DVP系列可编程控制器。As shown in Figures 1-6, the paddy field soil adhesion measuring instrument provided by the embodiment of the present invention includes a frame, a horizontal driving device, a pulling device and a control system to realize adhesion measurement. As shown in Fig. 1 and Fig. 2, the frame includes a tripod 1, a shell 2, a base 8, a supporting plate 9, and a support plate 20, and the base 8 and the tripod 1 are fixed by bolts, and the supporting plate 20 and the supporting plate 9 are fixed together. Installed on the base 8, the housing 2 is installed on the supporting plate 9, and fixed by bolts; as shown in Figure 2, the horizontal drive device includes a through-type stepper motor 19, an optical axis 11, a linear bearing 16, and a fixed plate 12 , the linear bearing 16 is installed on the support plate 20, and the two optical axes 11 respectively pass through the linear bearing 16, and the optical axis 11 and the penetrating stepping motor screw 14 are installed on the fixed plate 12 in parallel, and are fixed by bolts to prevent relative Rotation; through the rotation of the rotor of the through-type stepping motor 19, the movement of the through-type stepping motor screw 14 is driven, and the optical axis 11 is driven by the fixed plate 12 to move; as shown in Figure 5, the drawing device includes a connector 22 , fixed-axis stepping motor 21, tension and pressure sensor 6, adhesion measuring disc 7, fixed-axis stepping motor 21 is connected and fixed with the above-mentioned optical axis 11 through connector 22, and the fixed-axis stepping motor is driven by optical axis 11 21 moves horizontally, the tension and pressure sensor 6 is directly mounted on the front end of the fixed-axis stepper motor 21 through threads, and the detachable adhesion force measuring disc 7 is installed on the bottom of the tension and pressure sensor 6; as shown in Figure 1-6, the The control system includes a PLC controller 18, a stepper motor driver 15, a mobile power supply 10, and a touch display screen 3; wherein the PLC controller 18 and the stepper motor driver 15 are installed and fixed on a partition 17, and the partition 17 is installed on a support On the upper end of the board 20, the mobile power supply 10 is installed and fixed on the supporting plate 9, and the touch screen 3 and the upper surface of the housing 2 are fixed by bolts. Specifically, the PLC controller 18 is a Delta DVP series programmable controller.
本实用新型一实施例中,如图2、图3所示,如上所述控制系统还包括有限位开关13,限位开关13安装于固定板12上,采用按压式的限位开关13,可以防止驱动装置与外壳2发生刚性碰撞,保护驱动装置不发生碰撞。In one embodiment of the utility model, as shown in Fig. 2 and Fig. 3, the above-mentioned control system also includes a limit switch 13, the limit switch 13 is installed on the fixed plate 12, and the push-type limit switch 13 can be used. Prevent the rigid collision between the driving device and the shell 2, and protect the driving device from collision.
本实用新型一实施例中,所述底座8与三角支架1采用螺纹连接固定组成可旋转式底座设计,其上设置有刻度盘,可精准旋转任意角度。In one embodiment of the present invention, the base 8 and the triangular bracket 1 are screwed and fixed to form a rotatable base design, and a dial is arranged on it, which can be precisely rotated at any angle.
本实用新型一实施例中,如图1所示,所述外壳2上端设置有提手4和水平气泡5。调节三角支架1的长度,通过水平气泡5判断可使测量仪保持水平。In one embodiment of the present utility model, as shown in FIG. 1 , a handle 4 and a horizontal air bubble 5 are provided on the upper end of the casing 2 . Adjust the length of the tripod 1, and judge by the level bubble 5 to keep the measuring instrument level.
本实用新型成本低廉,适用性强,且该装置重量轻巧,结构简单,操作方便,可以对水田土壤吸附力情况进行快速的测量,所获结果可为田间作业机具的选择和设计提供可靠的依据。The utility model is low in cost and strong in applicability, and the device is light in weight, simple in structure and convenient in operation, and can quickly measure the adsorption force of paddy field soil, and the obtained results can provide reliable basis for the selection and design of field operation tools .
下面结合上述结构描述,参照图1-6对本实用新型水田土壤黏附力测量仪的工作原理进行简单地描述。In the following, the working principle of the paddy field soil adhesion measuring instrument of the present invention will be briefly described in conjunction with the above structure description with reference to FIGS. 1-6.
本水田土壤黏附力测量仪主要由机架、水平驱动装置、拉拔装置、控制系统四部分组成。三角支架1固定于地面,通过调节三角支架1的长度,使测量仪保持水平(通过水平气泡5判断);此时点击触摸显示屏3初始化按钮,程序开始初始化;通过PLC控制器18内置程序,控制拉拔装置与水平驱动装置回到初始测量位置;通过点击触摸显示屏3参数调节按钮,设定好所需参数;随后点击触摸显示屏3上开始测量按钮,驱动固定轴式步进电机21与贯穿式步进电机19按所设定的转速与转向转动,从而带动拉拔装置与水平驱动装置运动,牵引黏附力测盘7按要求完成“下压-加载-保持-卸载”运动,同时根据测量要求,实时记录拉压传感器6数据;其中为防止水平驱动装置与外壳2发生刚性碰撞,采用按压式限位开关13,保护水平驱动装置不发生碰撞。The paddy field soil adhesion measuring instrument is mainly composed of four parts: a frame, a horizontal driving device, a pulling device and a control system. The tripod 1 is fixed on the ground, and by adjusting the length of the tripod 1, the measuring instrument is kept level (judged by the horizontal bubble 5); at this time, the initialization button of the touch screen 3 is clicked, and the program starts to initialize; through the built-in program of the PLC controller 18, Control the drawing device and the horizontal drive device to return to the initial measurement position; set the required parameters by clicking the parameter adjustment button on the touch screen 3; then click the start measurement button on the touch screen 3 to drive the fixed-axis stepper motor 21 The through-type stepper motor 19 rotates according to the set speed and direction, thereby driving the pulling device and the horizontal driving device to move, and the traction adhesion force measuring disc 7 completes the "pressing-loading-holding-unloading" movement as required, and at the same time According to the measurement requirements, the data of the tension and pressure sensor 6 is recorded in real time; in order to prevent the rigid collision between the horizontal driving device and the shell 2, a push-type limit switch 13 is used to protect the horizontal driving device from collision.
以上所述是本实用新型的优选实施方式而已,当然不能以此来限定本实用新型之权利范围,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和变动,这些改进和变动也视为本实用新型的保护范围。The above is only the preferred implementation of the utility model, certainly not to limit the scope of rights of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the premise of the utility model principle , can also make some improvements and changes, and these improvements and changes are also regarded as the protection scope of the present utility model.
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