CN209736823U - Special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell - Google Patents
Special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell Download PDFInfo
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- CN209736823U CN209736823U CN201822252793.2U CN201822252793U CN209736823U CN 209736823 U CN209736823 U CN 209736823U CN 201822252793 U CN201822252793 U CN 201822252793U CN 209736823 U CN209736823 U CN 209736823U
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- welding machine
- axis
- overturning
- welding
- positioning tool
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Abstract
The utility model relates to a special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell, include: the device comprises a complete machine equipment base, an XY axis servo mobile welding machine, a five axis deflection lifting and overturning positioning tool mechanism and an electric cabinet; the XY axis servo moving welding machine and the five axis deflection lifting, overturning and positioning tool mechanism are arranged on a complete machine equipment base, the electric cabinet is independently arranged on the outer side of the complete machine equipment base, and the electric cabinet controls the operation of the whole welding machine; the XY-axis servo mobile welding machine and the five-axis deflection lifting, overturning and positioning tool mechanism are coordinated and matched to complete the action of the whole equipment through PLC program control. The utility model discloses novel structure, degree of automation are high, simple to use, convenient, can realize the spot welding of solder joint and optional position solder joint on the casing product different faces, avoided the repeated clamping of product and will divide the multichannel process to accomplish whole casing welded puzzlement, save time, place and greatly reduced labour.
Description
Technical Field
The utility model relates to a welding machine, concretely relates to special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell that degree of automation is high, simple to use, convenient.
Background
the medium-frequency inverter welding machine is a division of a resistance welding machine. Resistance welding is a method in which a pressure is applied by an electrode after workpieces are assembled, and welding is performed by resistance heat generated when a current flows through a contact surface and an adjacent region of a joint.
The appearance of an automatic system replaces manual labor, even partial mental labor to a certain extent, and the manual labor can replace workers to work in dangerous environments with high temperature, explosion liability, high toxicity, corrosivity and radioactivity, replace manual work to do repeated single work, have stable working performance, can greatly avoid the occurrence of artificial uncertain factors, and improve the stability of products. Thereby resulting in greater remaining value. The automation mainly realizes the automatic feeding and discharging of the workpieces, the automatic conversion of the workpieces on different stations, the automation of the welding process of the workpieces, the system integrated control and the like. Therefore, the rapid production is realized, the production efficiency is improved to the maximum extent, and the labor force is reduced.
SUMMERY OF THE UTILITY MODEL
In view of the above problem, a primary object of the present invention is to provide a new energy battery box casing dedicated automatic position changing medium frequency inverter welding machine with high automation degree, simple use and convenience.
the utility model discloses a solve above-mentioned technical problem through following technical scheme: the utility model provides a special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell, special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell includes: the device comprises a complete machine equipment base, an XY axis servo mobile welding machine, a five axis deflection lifting and overturning positioning tool mechanism and an electric cabinet;
The XY axis servo moving welding machine and the five axis deflection lifting, overturning and positioning tool mechanism are arranged on a complete machine equipment base, the electric cabinet is independently arranged on the outer side of the complete machine equipment base, and the electric cabinet controls the operation of the whole welding machine; the XY-axis servo mobile welding machine and the five-axis deflection lifting, overturning and positioning tool mechanism are coordinated and matched to complete the action of the whole equipment through PLC program control.
In a specific embodiment of the present invention, the base of the whole equipment provides a common installation reference for each structural component of the equipment, and serves to support and ensure the relative position between each position;
The XY-axis servo mobile welding machine enables the welding machine working independently to walk at any position in a certain range on a plane through transmission of the XY axes;
The five-axis deflection lifting overturning positioning tool mechanism is provided with two working positions, one working position is used for loading and unloading, the other working position enters a working area of the XY-axis servo moving welding machine, and the position of the XY-axis servo moving welding machine is changed to complete welding of each position;
the electric cabinet is used for placing various control elements required by equipment control.
In the embodiment of the present invention, the XY axis servo moving welder comprises: the welding machine comprises a lower jacking electrode, an upper welding electrode, a pressure stabilizing gas tank, a welding machine body, a Y-axis transmission shaft, an X-axis transmission shaft and a linear guide rail; the welding machine body is provided with a lower jacking electrode, an upper welding electrode and a pressure stabilizing gas tank; and a Y-axis transmission shaft, an X-axis transmission shaft and a linear guide rail are arranged below the welding machine body.
The utility model discloses an actively advance the effect and lie in: the utility model provides a special novel automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell, novel structure, degree of automation are high, simple to use, convenient, can realize the spot welding of solder joint and optional position solder joint on the casing product difference face, avoided the repeated clamping of product and will divide the multichannel process to accomplish whole casing welded puzzlement, save time, place and greatly reduced labour.
drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the XY axis servo moving welder 40 of the present invention.
fig. 3 is the utility model provides a five structural schematic that shift, lift, overturn and position tooling mechanism 80.
Fig. 4 is a schematic structural diagram of a five-axis transmission mechanism in the present invention.
fig. 5 is a schematic structural view of the rotating mechanism of the present invention.
The welding device comprises a base 10, an X-axis transmission linear rail 20, a Y-axis transmission linear rail 30, an XY-axis mobile welding machine 40, a welding pressurizing mechanism 50, a welding workpiece 60, a workpiece rotating component 70, a five-axis deflection lifting and overturning positioning tooling mechanism 80, an electric cabinet 90, a starting button 100, an operator 110, a feeding station 120, a deflection rotating base 130, a deflection driving motor 150, a lifting transmission ball screw 160, a workpiece rotary driving 170, a workpiece shape positioning pin 180, lifting driving motors 190 and 200, a product clamping clamp 210, a rotary driving motor 220, a deflection mounting flange 230, a rotary reference flange 250, a lifting slider 260, a rotary driving motor 270, a tooling fixing flange seat 280, a workpiece rotary driving 290, a linear guide rail 300, a deflection rotating mounting upright column 310, a ball screw supporting seat 320, a ball screw 330, a routing drag chain 340, a lower electrode 370, an upper welding electrode 380, a pressure stabilizing gas tank 390, a pressure stabilizing, The welding machine comprises a welding machine body 400, a Y-axis transmission 410, an X-axis transmission 420 and a linear guide rail 430.
Detailed Description
The following provides a preferred embodiment of the present invention with reference to the accompanying drawings to explain the technical solutions of the present invention in detail.
Fig. 1 is a schematic view of the overall structure of the present invention. As shown in fig. 1, the utility model provides a special automatic middle frequency contravariant welding machine that shifts of new forms of energy battery box shell, including complete machine equipment base 10, XY axle servo mobile welding machine 40, five shift lift upset location frock mechanism 80 and electric cabinet 90; the XY axis servo moving welding machine 40 and the five axis deflection lifting, overturning and positioning tooling mechanism 80 are installed on the whole machine equipment base 10, the electric cabinet 90 is independently placed on the outer side of the whole machine equipment base 10, and the electric cabinet 90 controls the operation of the whole welding machine; the XY axis servo mobile welding machine 40 and the five axis deflection lifting, overturning and positioning tool mechanism 80 are coordinated and matched to complete the action of the whole equipment through PLC program control.
The whole machine equipment base 10 provides a common installation reference for all structural parts of the equipment, and the common installation reference is used for supporting and ensuring the relative positions of all positions; the XY-axis servo mobile welding machine 40 enables the welding machine working independently to walk at any position in a certain range on a plane through transmission of XY axes; the five-axis deflection lifting, overturning and positioning tool mechanism 80 is provided with two working positions, one is used for loading and unloading, the other enters the working area of the XY-axis servo mobile welding machine 40, and the position of the XY-axis servo mobile welding machine 40 is changed to complete welding of each position; the electric cabinet 90 is used for placing various control elements required by equipment control, and during formal work, an operator 110 is positioned at one end of the electric cabinet 90, and a start button 100 is positioned beside the electric cabinet 90.
Fig. 2 is the structure diagram of the utility model discloses well XY axle servo mobile welding machine. As shown in fig. 2, the middle XY-axis servo mobile welding machine 40 of the present invention includes a lower jacking electrode 370, an upper welding electrode 380, a pressure stabilizing gas tank 390, a welding machine body 400, a Y-axis transmission shaft 410, an X-axis transmission shaft 420, and a linear guide rail 430; the welding machine body 400 is provided with a lower jacking electrode 370, an upper welding electrode 380 and a pressure stabilizing gas tank 390; a Y-axis transmission shaft 410, an X-axis transmission shaft 420 and a linear guide rail 430 are arranged below the welding machine body 400.
fig. 3 is the utility model provides a five structural schematic that shift lift upset location fixture mechanism 80, as shown in fig. 3, five shift lift upset location fixture mechanism 80 include: the rotary driving servo assembly 150 is fixed on the flange base, is used as the integral displacement of a five-axis displacement lifting turnover mechanism, is fastened on a rotary driving rotary flange and is used as a fixed support of a two-station transmission mechanism, the upright is fixed on a rotary driving flange 230, a tool lifting transmission mechanism lifting screw rod assembly 160 on two stations is fixed on the upright, servo driving motors 190 and 200 in transmission connection with the screw rod, tool rotating mechanisms 170 and 220 connected on the lifting transmission mechanism, and two tool rotating mechanisms are respectively provided with a set of product positioning tool fixtures 180 and 210 for clamping and fixing workpieces. The five-axis deflection lifting and overturning positioning tool mechanism comprises an axis deflection transmission, a two-axis lifting transmission and a two-axis rotation transmission. So that the product can be freely placed at any position.
Fig. 4 is a schematic structural diagram of a five-axis transmission mechanism in the present invention.
The five-axis transmission mechanism is used as a power supply part of the five-axis deflection lifting and overturning positioning tool mechanism 80, and the five axis comprises an axis deflection transmission 340, two axis lifting transmissions 310 and 320 and two axis rotation transmissions 70 and 330. The deflection transmission shaft is arranged on the flange base 130, the two-shaft lifting transmission is fastened on the rotary mounting upright post 310, and the two-shaft rotary transmission is connected on a lifting plate 440 of the lifting transmission shaft.
Fig. 5 is a schematic structural view of the rotating mechanism of the present invention. The rotating mechanism is used as a tool rotating shaft in a five-axis shifting, lifting, overturning and positioning tool mechanism 80, and structurally comprises a transmission slide block 260, a servo driving motor 270, a rotary driver 290 in butt joint with the servo motor, a mounting plate 250 for fixing rotary driving and a tool mounting flange 290 locked on the rotary driving.
the five-axis deflection lifting, overturning and positioning tool mechanism 80 comprises a deflection rotary flange seat 240 connected with a flange base 130, a servo driving assembly 150 for providing rotation for deflection, a lifting screw rod assembly 160 for a tool serving as a lifting transmission mechanism, tool lifting and rotating mechanisms 170 and 220 arranged on a lifting substrate on a station, product clamping and positioning tool fixtures 180 and 210 and lifting driving servo motors 190 and 200; the lifting and rotating mechanism comprises a mounting reference plate 250, a slider 260 mounted on the reference plate, a servo motor 270 mounted on a rotary drive 290, and a flange seat 280 fixed on the tool, wherein the flange seat is fixed on a rotary drive flange plate and rotates along with the rotary drive; the elevating screw assembly comprises a screw fixing seat 320, a ball screw 330, a linear guide rail 300 and a wiring protection drag chain 340 during elevating of the mechanism.
And spot welding of the welding spots on any surface and position of the product is realized. The mechanism is coordinated and matched by an XY-axis servo mobile welding machine 40 arranged on a base and a five-axis deflection lifting, overturning and positioning tool mechanism 80 to finish the action. A C-shaped frame 400 arranged on the XY axis servo moving welding machine 40 and XY axis linear transmission components 20 and 30. The welding pressurizing mechanism 50 and the welding pressurizing mechanism which are arranged on the end face of the C-shaped frame are provided with a remote eccentric electrode 380 and a welding lower jacking supporting electrode 370 which are locked and butted through connecting plates, a servo motor 410 which provides power for the walking of the XY axes of the welding machine, a transmission assembly ball screw 420 and a linear guide rail 430 which do linear movement are arranged on a transmission base I, and a pressure stabilizing gas tank 390 arranged on the top of the frame provides stable gas source pressure for realizing pressure welding; the flange base 130 is arranged at the bottom of the five-axis deflection lifting and overturning positioning tool mechanism; the deflection rotary installation upright column 310 arranged on the flange base receives the tools on the two stations and the lifting and rotating tool mechanisms 60 and 120 on each station; the five-axis deflection lifting, overturning and positioning tool mechanism comprises a deflection rotary flange seat 240 connected with a flange base 130, a servo driving assembly 150 for providing rotation for deflection, a lifting screw rod assembly 160 serving as a lifting transmission mechanism for a tool, tool lifting and rotating mechanisms 170 and 220 arranged on a lifting substrate on a station, product clamping and positioning tool fixtures 180 and 210 and lifting driving servo motors 190 and 200; the lifting and rotating mechanism comprises a mounting reference plate 250, a slider 260 mounted on the reference plate, a servo motor 270 mounted on a rotary drive 290, and a flange seat 280 fixed on the tool, wherein the flange seat is fixed on a rotary drive flange plate and rotates along with the rotary drive; the elevating screw assembly comprises a screw fixing seat 320, a ball screw 330, a linear guide rail 300 and a wiring protection drag chain 340 during elevating of the mechanism.
The utility model discloses novel structure, degree of automation are high, simple to use, convenient, can realize the spot welding of solder joint and optional position solder joint on the casing product different faces, avoided the repeated clamping of product and will divide the multichannel process to accomplish whole casing welded puzzlement, save time, place and greatly reduced labour.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined by the appended claims and their equivalents.
Claims (3)
1. The utility model provides a special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell which characterized in that: the special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell includes: the device comprises a complete machine equipment base, an XY axis servo mobile welding machine, a five axis deflection lifting and overturning positioning tool mechanism and an electric cabinet;
The XY axis servo moving welding machine and the five axis deflection lifting, overturning and positioning tool mechanism are arranged on a complete machine equipment base, the electric cabinet is independently arranged on the outer side of the complete machine equipment base, and the electric cabinet controls the operation of the whole welding machine; the XY-axis servo mobile welding machine and the five-axis deflection lifting, overturning and positioning tool mechanism are coordinated and matched to complete the action of the whole equipment through PLC program control.
2. The special automatic position changing intermediate frequency inverter welding machine for the new energy battery box shell according to claim 1, is characterized in that: the whole machine equipment base provides a common installation reference for all structural components of the equipment, and the common installation reference is used for supporting and ensuring the relative position among all the positions;
The XY-axis servo mobile welding machine enables the welding machine working independently to walk at any position in a certain range on a plane through transmission of the XY axes;
The five-axis deflection lifting overturning positioning tool mechanism is provided with two working positions, one working position is used for loading and unloading, the other working position enters a working area of the XY-axis servo moving welding machine, and the position of the XY-axis servo moving welding machine is changed to complete welding of each position;
The electric cabinet is used for placing various control elements required by equipment control.
3. The special automatic position changing intermediate frequency inverter welding machine for the new energy battery box shell according to claim 1, is characterized in that: the XY axis servo moving welder comprises: the welding machine comprises a lower jacking electrode, an upper welding electrode, a pressure stabilizing gas tank, a welding machine body, a Y-axis transmission shaft, an X-axis transmission shaft and a linear guide rail; the welding machine body is provided with a lower jacking electrode, an upper welding electrode and a pressure stabilizing gas tank; and a Y-axis transmission shaft, an X-axis transmission shaft and a linear guide rail are arranged below the welding machine body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822252793.2U CN209736823U (en) | 2018-12-29 | 2018-12-29 | Special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822252793.2U CN209736823U (en) | 2018-12-29 | 2018-12-29 | Special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209736823U true CN209736823U (en) | 2019-12-06 |
Family
ID=68703053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822252793.2U Expired - Fee Related CN209736823U (en) | 2018-12-29 | 2018-12-29 | Special automatic intermediate frequency contravariant welding machine that shifts of new forms of energy battery box shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209736823U (en) |
-
2018
- 2018-12-29 CN CN201822252793.2U patent/CN209736823U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191206 Termination date: 20211229 |
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| CF01 | Termination of patent right due to non-payment of annual fee |