CN209736718U - jacking coring tool - Google Patents
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- CN209736718U CN209736718U CN201920423744.2U CN201920423744U CN209736718U CN 209736718 U CN209736718 U CN 209736718U CN 201920423744 U CN201920423744 U CN 201920423744U CN 209736718 U CN209736718 U CN 209736718U
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Abstract
Description
技术领域technical field
本实用新型涉及金属切削加工技术领域,尤其涉及一种套料取芯刀具。The utility model relates to the technical field of metal cutting, in particular to a coring cutter for nesting materials.
背景技术Background technique
套料钻在机械加工领域已经被广泛应用,与普通钻头相比,套料钻有许多优点:套料钻能够节约材料,留下料芯,减少机床的动力消耗等。The nesting drill has been widely used in the field of mechanical processing. Compared with ordinary drills, the nesting drill has many advantages: the nesting drill can save material, leave the material core, and reduce the power consumption of the machine tool.
尽管套料钻有许多优势,但是当加工零件孔为盲孔,无法整体钻穿时,普通套料钻就无法达到钻穿工件,达到直接钻出大孔的效果,正常套料钻无法钻穿的大孔,需要使用小钻头、镗刀慢慢扩大或者使用实心钻头钻出,这样对大大降低了加工效率,对机床功率的要求也比较高。Although the nesting drill has many advantages, when the hole of the machined part is a blind hole and cannot be drilled through as a whole, the ordinary nesting drill cannot achieve the effect of drilling through the workpiece and directly drill a large hole, and the normal nesting drill cannot drill through Large holes need to be expanded slowly with a small drill bit, boring tool or drilled with a solid drill bit, which greatly reduces the processing efficiency and requires relatively high power of the machine tool.
授权公告号为CN203316797U的一篇中国实用新型专利,公开了套料钻,包括套料钻组件和刀柄组件两部分,结构简单,在加工大孔径的实体时,选用的传统刀具的数量减少,更换刀具的时间也减少,提高了加工效率,使用套料钻,落入刀体孔中的套料留下的料芯能继续使用,节约材料。A Chinese utility model patent with the authorized announcement number CN203316797U discloses a trepanning drill, which includes two parts: a trepanning drill assembly and a handle assembly. The time for tool replacement is also reduced, which improves the processing efficiency. Using the nesting drill, the core left by the nesting material falling into the hole of the cutter body can continue to be used, saving materials.
但是其存在以下问题:其在进行零件加工大的盲孔时,其无法单独实现加工目的,其只适用于加工通孔。But it has the following problems: when it processes large blind holes in parts, it cannot achieve the processing purpose alone, and it is only suitable for processing through holes.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足之处,提供一种套料取芯刀具,通过刀体上设置两个刀片,并设置刀片的刃口包括外刃口和内刃口且两刃口之间成一定的角度,克服了芯料切割加工过程中切割效率低,切割稳定性差,刀片容易损坏使用寿命短的问题。The purpose of this utility model is to provide a nesting coring cutter for the deficiencies of the prior art. Two blades are arranged on the cutter body, and the cutting edge of the blade includes an outer cutting edge and an inner cutting edge. The mouths form a certain angle, which overcomes the problems of low cutting efficiency, poor cutting stability, easy damage to the blade and short service life during the core material cutting process.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种套料取芯刀具,包括刀体,所述刀体端部的端面上开设有沿刀体的轴线方向延伸的取芯孔,所述刀体的端部在取芯孔的侧边可转动设置有至少两个刀片,所述刀片的刃口所在的面与刀体的轴线在同一平面上,所述刃口的尖端部到刀片的转动轴心之间的距离为L1,所述转动轴心到刀体轴线的垂直距离为L2,且L1>L2;所述刀片包括刀头部以及刀尾部,所述刃口包括设置在刀头部外侧边的外刃口以及设置在刀头部内侧边的内刃口;A nesting coring cutter, comprising a cutter body, a core hole extending along the axial direction of the cutter body is provided on the end surface of the cutter body, and the end of the cutter body can be positioned on the side of the core hole Rotation is provided with at least two blades, the surface where the cutting edge of the blade is located is on the same plane as the axis of the cutter body, the distance between the tip of the cutting edge and the rotation axis of the blade is L1, and the rotation The vertical distance from the shaft center to the axis of the cutter body is L2, and L1>L2; the blade includes a cutter head and a cutter tail, and the cutting edge includes an outer cutting edge arranged on the outer side of the cutter head and an outer cutting edge arranged on the cutter head the inner cutting edge of the inner side of the part;
所述刀片转动的同时进行轴向进给以及圆周进给的复合运动,完成对工件的芯料进行切割。When the blade rotates, it performs a compound motion of axial feeding and circular feeding to complete the cutting of the core material of the workpiece.
作为一种优选,所述刀片设置为弧形状,该刀片的刀头部外侧边设置为圆弧形,且其外刃口和内刃口之间所成角度为a1,且75°<a1<85°,优选为80°,在该角度下刀片切割进给更为顺畅,刀片使用寿命更长且车床的负荷越小。As a preference, the blade is set in an arc shape, the outer side of the cutter head of the blade is set in a circular arc shape, and the angle formed between the outer cutting edge and the inner cutting edge is a1, and 75°<a1 <85°, preferably 80°, at this angle the cutting feed of the blade is smoother, the life of the blade is longer and the load on the lathe is smaller.
作为一种优选,所述刀片到刀体的轴线的最大距离为L3,所述工件的加工孔的半径为r,且L3<r。As a preference, the maximum distance between the blade and the axis of the cutter body is L3, the radius of the machining hole of the workpiece is r, and L3<r.
作为一种优选,所述取芯孔与刀体同轴设置,且取芯孔的半径为r1,所述刀片到刀体的轴线的最小距离为L4,且L4≥r1。As a preference, the core hole is arranged coaxially with the cutter body, and the radius of the core hole is r1, the minimum distance between the blade and the axis of the cutter body is L4, and L4≥r1.
作为一种优选,所述刀片沿刀体的圆周方向上阵列设置。As a preference, the blades are arranged in an array along the circumferential direction of the cutter body.
作为一种优选,所述刀体的端部设置有刀片槽以及贯穿该刀片槽的定位销孔,所述定位销孔内设置有定位销,所述刀片通过定位销可转动设置于刀片槽内。As a preference, the end of the cutter body is provided with a blade groove and a positioning pin hole passing through the blade groove, a positioning pin is arranged in the positioning pin hole, and the blade is rotatably arranged in the blade groove through the positioning pin .
作为一种优选,所述刀体的前端部还设置有锁紧螺钉孔,所述锁紧螺钉孔内设置有锁紧螺钉,所述定位销通过锁紧螺钉固定在定位销孔内。As a preference, the front end of the cutter body is further provided with a locking screw hole, and a locking screw is provided in the locking screw hole, and the positioning pin is fixed in the positioning pin hole by the locking screw.
作为又一种优选,所述尖端部设置为圆角,圆角半径为r2,且0.7<r2≤0.8,优选为0.8。As yet another preference, the tip portion is set as a rounded corner, and the radius of the rounded corner is r2, and 0.7<r2≤0.8, preferably 0.8.
本实施例的有益效果:The beneficial effect of this embodiment:
1、本实用新型中通过在刀体上设置两个刀片,大大提高了对芯料进行切割的加工效率,并且设置刀片的刃口包括外刃口和内刃口且两刃口之间成一定的角度,降低了刀片切割圆周进给的阻力,减小了刀片的受力,使切割芯料更顺利的同时提高了刀片的使用寿命。1. In the utility model, by setting two blades on the cutter body, the processing efficiency of cutting the core material is greatly improved, and the cutting edge of the blade includes an outer cutting edge and an inner cutting edge, and the distance between the two cutting edges is fixed. The angle reduces the resistance of the blade cutting circular feed, reduces the force on the blade, makes cutting the core material smoother and improves the service life of the blade.
2、本实用新型通过设置两个刀片且该两个刀片是阵列设置的,进而使得加工的过程中受力均匀,提高了切割的稳定性,进一步避免了刀片容易受到损伤,提高其使用寿命。2. The utility model arranges two blades and the two blades are arranged in an array, so that the force is uniform during the processing, the stability of cutting is improved, the blade is further prevented from being easily damaged, and its service life is improved.
3、本实用新型中通过设置刀片为弧形状且弯曲的角度较大使得其在圆周进给进行切割时,切割的截面积较小,从而切割更省力,切割产生的废屑更少,而留下来的芯料更多。3. In the utility model, by setting the blade in an arc shape and having a large bending angle, the cross-sectional area of the cutting is smaller when it is cut in a circular feed, so that the cutting is more labor-saving, and the waste generated by cutting is less, leaving less waste. The core material that comes down is more.
综上所述,该设备具有结构简单,使用效率好,提高加工效率等优点,尤其适用于金属切削加工刀具技术领域。To sum up, the device has the advantages of simple structure, good use efficiency, and improved processing efficiency, and is especially suitable for the technical field of metal cutting tools.
附图说明Description of drawings
为了更清楚的说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述的附图仅仅是本实用新型的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为套料取芯刀具的正视示意图;Fig. 1 is the schematic front view of the nesting coring tool;
图2为套料取芯刀具的侧视示意图;Fig. 2 is a schematic side view of a nesting coring tool;
图3为图1的A处放大示意图;FIG. 3 is an enlarged schematic diagram of A in FIG. 1;
图4为刀片与刀体安装关系示意图;Fig. 4 is a schematic diagram of the installation relationship between the blade and the cutter body;
图5为刀片的结构示意图;Fig. 5 is the structural representation of blade;
图6为刀体的截面示意图;Fig. 6 is a schematic cross-sectional view of the cutter body;
图7为工件的结构示意图;Fig. 7 is the structural representation of workpiece;
图8为刀具进给刀片进入加工孔环形槽时的状态示意图;Fig. 8 is a schematic diagram of the state when the tool feed blade enters the annular groove of the machining hole;
图9为刀片接触加工孔环形槽底部时的状态示意图;Fig. 9 is a schematic diagram of the state when the blade contacts the bottom of the annular groove of the machining hole;
具体实施方式Detailed ways
下面结合附图对本实用新型实施例中的技术方案进行清楚、完整地说明。The technical solutions in the embodiments of the utility model are clearly and completely described below in conjunction with the accompanying drawings.
实施例一Embodiment one
如图1至图9所示,本实施例中提供的是一种套料取芯刀具,包括刀体1,所述刀体1端部的端面上开设有沿刀体1的轴线方向延伸的取芯孔2,所述刀体1的端部在取芯孔2的侧边可转动设置有至少两个刀片3,所述刀片3的刃口31所在的面与刀体1的轴线在同一平面上,所述刃口31的尖端部313到刀片3的转动轴心30之间的距离为L1,所述转动轴心30到刀体1轴线的垂直距离为L2,且L1>L2;所述刀片3包括刀头部32以及刀尾部33,所述刃口31包括设置在刀头部32外侧边的外刃口311以及设置在刀头部32内侧边的内刃口312;As shown in Fig. 1 to Fig. 9, what is provided in this embodiment is a nesting coring cutter, including a cutter body 1, the end surface of the end of the cutter body 1 is provided with a The core hole 2, the end of the cutter body 1 is rotatably provided with at least two blades 3 on the side of the core hole 2, and the surface where the cutting edge 31 of the blade 3 is on the same axis as the cutter body 1 On the plane, the distance between the tip 313 of the cutting edge 31 and the rotation axis 30 of the blade 3 is L1, the vertical distance between the rotation axis 30 and the axis of the cutter body 1 is L2, and L1>L2; The blade 3 includes a cutter head 32 and a cutter tail 33, and the cutting edge 31 includes an outer cutting edge 311 arranged on the outer side of the cutter head 32 and an inner cutting edge 312 arranged on the inner side of the cutter head 32;
所述刀片3转动的同时进行轴向进给以及圆周进给的复合运动,完成对工件4的芯料41进行切割。The blade 3 performs a compound movement of axial feeding and circular feeding while rotating, and completes cutting of the core material 41 of the workpiece 4 .
值得一提的是,本实施例中通过在刀体1上设置两个刀片3,并设置刀片3的刃口包括外刃口311和内刃口312且两刃口之间成一定的角度,进而大大提高了对芯料进行切割的加工效率,并且减小了刀片的受力,进而提高了刀片的使用寿命。It is worth mentioning that in this embodiment, two blades 3 are arranged on the cutter body 1, and the cutting edge of the blade 3 includes an outer cutting edge 311 and an inner cutting edge 312, and a certain angle is formed between the two cutting edges. Furthermore, the processing efficiency of cutting the core material is greatly improved, and the stress on the blade is reduced, thereby improving the service life of the blade.
进一步地,所述刀片3设置为弧形状,该刀片3的刀头部32外侧边设置为圆弧形,且其外刃口311和内刃口312之间所成角度为a1,且a1=80°。Further, the blade 3 is set in an arc shape, the outer side of the cutter head 32 of the blade 3 is set in a circular arc shape, and the angle formed between the outer cutting edge 311 and the inner cutting edge 312 is a1, and a1 =80°.
需要指出的是在此,通过设置刀片为弧形状且弯曲的角度较大使得其在圆周进给进行切割时,切割的截面积较小,从而切割更省力,切割产生的废屑更少,而留下来的芯料更多。It should be pointed out that by setting the blade in an arc shape and a large bending angle, the cross-sectional area of the cutting is smaller when it is cut in the circular feed, so that the cutting is more labor-saving and the waste generated by the cutting is less. More core material remains.
进一步地,所述刀片3到刀体1的轴线的最大距离为L3,所述工件4的加工孔42的半径为r,且L3<r。Further, the maximum distance between the blade 3 and the axis of the cutter body 1 is L3, the radius of the machining hole 42 of the workpiece 4 is r, and L3<r.
进一步地,所述取芯孔2与刀体1同轴设置,且取芯孔2的半径为r1,所述刀片3到刀体1的轴线的最小距离为L4,且L4≥r1。Further, the core hole 2 is arranged coaxially with the cutter body 1, and the radius of the core hole 2 is r1, and the minimum distance between the blade 3 and the axis of the cutter body 1 is L4, and L4≥r1.
进一步地,所述刀片3沿刀体1的圆周方向上阵列设置。Further, the blades 3 are arranged in an array along the circumferential direction of the cutter body 1 .
此外,本实施例中通过设置两个刀片3且该两个刀片3是阵列设置的,进而使得加工的过程中受力均匀,提高了切割的稳定性,进一步避免了刀片3容易受到损伤,提高其使用寿命。In addition, in this embodiment, by setting two blades 3 and the two blades 3 are arranged in an array, the force in the process of processing is uniform, the stability of cutting is improved, and the blade 3 is prevented from being easily damaged. its service life.
更进一步地,所述尖端部313设置为圆角,圆角半径为r2,且r2=0.8。Furthermore, the tip portion 313 is set as a rounded corner, the radius of the rounded corner is r2, and r2=0.8.
需要指出的是,在此通过设定刃口的角度以及刀片的刀头部外侧边为圆弧形,使得在切割芯料时随着导杆的进给,两个刀片的端部能自动往中间靠拢进而实现将芯料完全切割下来,结构简单巧妙。It should be pointed out that, by setting the angle of the cutting edge and the outer edge of the cutter head of the blade as a circular arc, the ends of the two blades can automatically move along with the feed of the guide rod when cutting the core material. Close to the middle to realize the complete cutting of the core material, the structure is simple and ingenious.
实施例二Embodiment two
如图1所示,其中与实施例一中相同或相应的部件采用与实施例一相应的附图标记,为简便起见,下文仅描述与实施例一的区别点。该实施例二与实施例一的不同之处在于:所述刀体1的端部设置有刀片槽11以及贯穿该刀片槽11的定位销孔12,所述定位销孔12内设置有定位销13,所述刀片3通过定位销13可转动设置于刀片槽11内。As shown in FIG. 1 , the parts that are the same as or corresponding to those in the first embodiment use the corresponding reference numerals. For the sake of simplicity, only the differences from the first embodiment will be described below. The difference between the second embodiment and the first embodiment is that: the end of the cutter body 1 is provided with a blade groove 11 and a positioning pin hole 12 passing through the blade groove 11, and a positioning pin is arranged in the positioning pin hole 12 13. The blade 3 is rotatably arranged in the blade groove 11 through the positioning pin 13 .
进一步地,所述刀体1的前端部还设置有锁紧螺钉孔14,所述锁紧螺钉孔14内设置有锁紧螺钉15,所述定位销13通过锁紧螺钉15固定在定位销孔12内。Further, the front end of the cutter body 1 is also provided with a locking screw hole 14, and a locking screw 15 is arranged in the locking screw hole 14, and the positioning pin 13 is fixed in the positioning pin hole by the locking screw 15. within 12.
本实施例中,通过刀片3装于刀片槽11内,只能沿刀片槽11方向转动,不会上下晃动,稳定性高,此外通过锁紧螺钉15将定位销13固定在定位销孔12内,提高了结构稳定性且拆装便捷。In this embodiment, the blade 3 is installed in the blade groove 11, so it can only rotate along the direction of the blade groove 11 without shaking up and down, and has high stability. In addition, the positioning pin 13 is fixed in the positioning pin hole 12 by the locking screw 15 , improve structural stability and facilitate disassembly and assembly.
工作过程:work process:
套料取芯刀具加工前需有一个套料加工的预孔,预留的芯料41小于套料取芯刀具的取芯孔2,内孔大于套料取芯刀具的外圆,加工时,刀具先不转动,将刀杆前端慢慢伸入孔内,等刀片3伸入孔内后,刀具转动,刀杆前进,当刀片3到达孔底部后,由于刀片3前端的圆弧设计,刀杆继续向前移动时,孔底面会推动刀片3的刃口对芯料进行切削,直至将芯料完全切断;Before the nesting coring tool is processed, a pre-hole for nesting processing is required. The reserved core material 41 is smaller than the core hole 2 of the nesting coring tool, and the inner hole is larger than the outer circle of the nesting coring tool. During processing, The tool does not rotate first, and slowly extends the front end of the tool rod into the hole. After the blade 3 is inserted into the hole, the tool rotates and the tool rod advances. When the blade 3 reaches the bottom of the hole, due to the arc design of the front end of the blade 3, the knife When the rod continues to move forward, the bottom of the hole will push the cutting edge of the blade 3 to cut the core material until the core material is completely cut off;
在此需要指出的是,取芯孔2半径为r1的套料取芯刀具可以应对芯料41半径小于r1的工件,而在应对一些芯料41半径更大的工件时可以通过更换更大取芯孔2半径的刀杆来进行加工;What needs to be pointed out here is that the nesting coring cutter with the core hole 2 radius r1 can handle workpieces with a core material 41 radius smaller than r1, and when dealing with some workpieces with a larger core material 41 radius, it can be replaced by a larger core tool. Core hole 2 radius tool holder for processing;
此外,如图9所示的刀片3抵靠加工孔环形槽底部时,刀具继续进给的行程等于此时刀片3的尖端部311到切断点之间水平方向上的距离,可以通过测量该距离来设定刀具的进给量。In addition, when the blade 3 abuts against the bottom of the annular groove of the machining hole as shown in Figure 9, the stroke of the tool to continue feeding is equal to the distance in the horizontal direction between the tip 311 of the blade 3 and the cutting point at this time, which can be measured by measuring the distance to set the feed rate of the tool.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (8)
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| CN (1) | CN209736718U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111089749A (en) * | 2020-01-09 | 2020-05-01 | 徐阿勇 | Coring equipment and coring process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111089749A (en) * | 2020-01-09 | 2020-05-01 | 徐阿勇 | Coring equipment and coring process |
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Address after: 313114 Zhejiang Province, Huzhou City, Changxing County, Huaxi Street, Lianzhu Road 18# Patentee after: Songde Cutting Tools (Zhejiang) Co.,Ltd. Country or region after: China Address before: 313100 Zhejiang Province Huzhou City Changxing County Huaxi Industrial Function Zone Zhonggang Avenue Patentee before: SD TOOL (CHANGXING) TECHNOLOGY CO.,LTD. Country or region before: China |