CN209727056U - Bend pipe ellipticity measuring device - Google Patents
Bend pipe ellipticity measuring device Download PDFInfo
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- CN209727056U CN209727056U CN201920064574.3U CN201920064574U CN209727056U CN 209727056 U CN209727056 U CN 209727056U CN 201920064574 U CN201920064574 U CN 201920064574U CN 209727056 U CN209727056 U CN 209727056U
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- 239000000523 sample Substances 0.000 claims abstract description 26
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 21
- 238000005452 bending Methods 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
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Abstract
本实用新型公开一种弯管截面椭圆度测量装置,包括基座、管件椭圆度测量模块和管件定位模块。所述的管件椭圆度测量模块和管件定位模块安装到基座上,所述的管件定位模块上安装有弯管,所述的管件椭圆度测量模块可360度绕管件旋转,并且其上的刻度轴可进行上下移动,从而带动红外探头上下移动,所述的管件定位模块上的工件底座可进行旋转,使其上的管件的弯管截面调整到水平位置,进而可快速的测出该弯管截面的椭圆度,本实用新型装置模块化,通用性强。
The utility model discloses a device for measuring the ellipticity of a curved pipe section, which comprises a base, a pipe fitting ellipticity measuring module and a pipe fitting positioning module. The pipe fitting ellipticity measurement module and the pipe fitting positioning module are installed on the base, the pipe fitting positioning module is equipped with an elbow, the pipe fitting ovality measurement module can rotate 360 degrees around the pipe fitting, and the scale on it The shaft can move up and down, thereby driving the infrared probe to move up and down, and the workpiece base on the pipe fitting positioning module can be rotated to adjust the section of the pipe bend on it to a horizontal position, so that the bend can be quickly measured The ellipticity of the section, the device of the utility model is modularized and has strong versatility.
Description
技术领域technical field
本实用新型涉及管件测量装置,具体涉及一种弯管截面椭圆度测量装置。The utility model relates to a measuring device for pipe fittings, in particular to a measuring device for the ellipticity of a curved pipe section.
背景技术Background technique
金属管件通过确定合理的支点和受力点并施加一定的弯矩或弯曲力,使之弯曲成型。管件弯曲成型过程中,弯曲变形区外侧受切向拉应力,管壁减薄,甚至拉裂;内侧受切向压应力,管壁增厚,甚至失稳起皱;两者的合力产生径向向内的压应力,使截面扁化畸变,甚至塌陷。卸载后,由于弯管内部存在残余应力,及弹性变形的回复,产生回弹现象。可见,管件弯曲成型过程中容易出现拉裂、起皱、截面畸变和回弹等问题,是一个多成型缺陷的复杂成型过程。Metal pipe fittings are bent into shape by determining a reasonable fulcrum and stress point and applying a certain bending moment or bending force. During the bending and forming process of pipe fittings, the outer side of the bending deformation zone is subjected to tangential tensile stress, and the pipe wall is thinned, or even cracked; the inner side is subjected to tangential compressive stress, and the pipe wall is thickened, or even wrinkled; The inward compressive stress causes the section to flatten and distort, or even collapse. After unloading, due to the residual stress inside the elbow and the recovery of elastic deformation, springback occurs. It can be seen that problems such as cracking, wrinkling, section distortion and springback are prone to occur during the bending forming process of pipe fittings, which is a complex forming process with multiple forming defects.
金属弯管应用于不同的领域时,对其成形性能指标,如壁厚减薄率、壁厚增厚率、褶皱度、椭圆度和回弹精度等,都有相应的标准或要求。每根金属管件弯曲成型后,都要对其进行相关成形性能指标的测量。其中,外形成形性能指标,如褶皱度、椭圆度和回弹精度等,可借助3D全局坐标测量仪等专用设备进行测量,但是成本高,还需要设计专门的夹具。也可采用手工定位测量,但是精度不高、效率低。When metal elbows are used in different fields, there are corresponding standards or requirements for their forming performance indicators, such as wall thickness reduction rate, wall thickness increase rate, wrinkle degree, ellipticity and springback accuracy. After each metal pipe fitting is bent and formed, the relevant forming performance indicators must be measured. Among them, shape forming performance indicators, such as wrinkle degree, ellipticity and springback accuracy, etc., can be measured with special equipment such as 3D global coordinate measuring instrument, but the cost is high, and special fixtures need to be designed. Manual positioning measurement can also be used, but the accuracy is not high and the efficiency is low.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供一种模块化程度高、测量精度高、操作简单、模块化程度高、操作效率高的一种弯管截面椭圆度测量装置。Aiming at the deficiencies of the prior art, the utility model provides a device for measuring the ellipticity of a curved pipe section with high modularization degree, high measurement precision, simple operation, high modularization degree and high operation efficiency.
为了达到上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme that the utility model adopts is as follows:
一种弯管截面椭圆度测量装置,包括基座、管件椭圆度测量模块和管件定位模块;所述管件椭圆度测量装置包括旋转底座、刻度轴支架、刻度轴和红外探头;其中所述旋转底座通过推力球轴承安装在基座上,所述的旋转底座上通过连接件与两个刻度轴支架固连,每个所述的刻度轴支架上安装有可上下调节的刻度轴,调节方向与推力球轴承的轴线方向相同,所述的刻度轴上端安装有红外探头;所述管件定位模块包括支撑轴、工件底座、用于测量工件底座相对于支撑轴的旋转角度的角度显示仪、夹紧机构和夹持机构;其中所述的支撑轴上端与工件底座之间通过夹紧机构固连,所述的夹紧机构上安装有角度显示仪;所述的支撑轴下端穿过旋转底座中心的通孔后与基座固连,所述的工件底座的上表面通过夹持机构固定安装有弯管。A device for measuring the ellipticity of a curved pipe section, comprising a base, a pipe ellipticity measurement module, and a pipe positioning module; the pipe ellipticity measurement device includes a rotating base, a scale shaft bracket, a scale shaft and an infrared probe; wherein the rotating base It is installed on the base through a thrust ball bearing, and the rotating base is fixedly connected with two scale shaft brackets through a connecting piece. Each scale shaft bracket is equipped with a scale shaft that can be adjusted up and down, and the adjustment direction and thrust The axis directions of the ball bearings are the same, and an infrared probe is installed on the upper end of the scale shaft; the pipe positioning module includes a support shaft, a workpiece base, an angle indicator for measuring the rotation angle of the workpiece base relative to the support shaft, and a clamping mechanism and a clamping mechanism; wherein the upper end of the support shaft and the workpiece base are fixedly connected by a clamping mechanism, and an angle indicator is installed on the clamping mechanism; the lower end of the support shaft passes through the center of the rotating base. After the hole, it is fixedly connected with the base, and the upper surface of the workpiece base is fixedly equipped with an elbow through a clamping mechanism.
所述夹持机构包括压块、挡块、丝杠和旋转手柄;所述的工件底座包括圆柱形块、与圆柱形块底面中间相连的第一矩形块;所述的第一矩形块上开设有第二带键槽插销孔,所述的工件底座的圆柱形块上表面至少开有三条沿圆周方向均匀分布的矩形滑槽,所述的压块滑动安装在矩形滑槽中且套接在丝杠上,所述的挡块固定在矩形滑槽中,所述的丝杠还支承安装在挡块上,且所述的丝杠穿过挡块的一端安装有旋转手柄;The clamping mechanism includes a pressing block, a stopper, a lead screw and a rotary handle; the workpiece base includes a cylindrical block and a first rectangular block connected to the middle of the bottom surface of the cylindrical block; There is a second bolt hole with a keyway, and the upper surface of the cylindrical block of the workpiece base is provided with at least three rectangular chute evenly distributed along the circumferential direction, the pressure block is slidably installed in the rectangular chute and sleeved on On the bar, the block is fixed in the rectangular chute, the screw is also supported and installed on the block, and a rotating handle is installed at one end of the screw passing through the block;
所述的夹紧机构包括圆头螺栓、上端具有U型槽的支撑轴;所述的支撑轴的U型槽内安装有工件底座的第一矩形块;所述的U型槽的两侧壁面上均开设有第一带键槽插销孔;所述的圆头螺栓依次插入U型槽侧壁的第一带键槽插销孔、工件底座的第一矩形块上第二带键槽插销孔和U型槽另一侧壁的第一带键槽插销孔后,通过螺母固连,工件底座的下端第一矩形块与圆头螺栓通过键固定连接。The clamping mechanism includes round head bolts and a support shaft with a U-shaped groove at the upper end; the first rectangular block of the workpiece base is installed in the U-shaped groove of the support shaft; the two side walls of the U-shaped groove There are first pin holes with key slots; the round head bolts are sequentially inserted into the first pin holes with key slots on the side wall of the U-shaped slot, the second pin holes with key slots and the U-shaped slot on the first rectangular block of the workpiece base. After the first bolt hole with a keyway on the other side wall, it is fixedly connected by a nut, and the first rectangular block at the lower end of the workpiece base is fixedly connected with the round head bolt by a key.
所述的夹紧机构还包括矩形紧固件,所述的U型槽的侧壁面上还开设有侧壁轴槽;所述的侧壁轴槽上安装有矩形紧固件。The clamping mechanism also includes a rectangular fastener, and a side wall shaft groove is provided on the side wall surface of the U-shaped groove; a rectangular fastener is installed on the side wall shaft groove.
所述的角度显示仪包括显示器、指针型电阻片和U型电阻片;所述的U型电阻片粘接在支撑轴的U型槽侧壁,所述的指针型电阻片一端固定在夹紧机构的圆头螺栓上,另一端与U型电阻片相接触,所述的指针型电阻片和U型电阻片分别与显示器通过线路相连。The angle indicator includes a display, a pointer resistor and a U-shaped resistor; the U-shaped resistor is bonded to the side wall of the U-shaped groove of the support shaft, and one end of the pointer resistor is fixed on the clamping On the round head bolt of the mechanism, the other end is in contact with the U-shaped resistor sheet, and the pointer-shaped resistor sheet and the U-shaped resistor sheet are respectively connected to the display through lines.
所述连接件包括长轴和第二矩形块,所述的长轴穿过旋转底座两侧开设的通孔与旋转底座固连,且所述的长轴两端分别与第二矩形块固连,所述的刻度轴支架固定在第二矩形块上。The connector includes a long shaft and a second rectangular block, the long shaft is fixedly connected to the rotating base through the through holes opened on both sides of the rotating base, and the two ends of the long shaft are respectively fixedly connected to the second rectangular block , the scale axis support is fixed on the second rectangular block.
所述的工件底座上端面沿径向方向刻画有弯管装夹用的基线,所述的弯管在装夹于工件底座之前,先用弯管中心线划线器对其进行划线,再和工件底座上的基线对线装夹。The upper end surface of the workpiece base is marked with a baseline for the clamping of the elbow along the radial direction. It is aligned with the baseline on the base of the workpiece.
所述的红外探头还通过蓝牙与电脑相连,将所测的数据实时传输到电脑上。The infrared probe is also connected to the computer through bluetooth, and the measured data is transmitted to the computer in real time.
所述的刻度轴与刻度轴支架通过键实现环向定位。The scale shaft and the scale shaft bracket realize the circumferential positioning through the key.
所述的刻度轴支架与第二矩形块通过键实现的环向定位。The ring positioning of the scale shaft support and the second rectangular block is achieved through keys.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
(1)工件底座可以绕着支撑轴进行角度旋转,并通过旋转角度测量装置来显示出旋转的角度,从而可以调节工件底座的旋转角度,来使装夹其上的不同弯曲角度的弯管的弯曲段截面旋转到水平位置,以便于此截面处椭圆度的测量。(1) The workpiece base can be rotated around the support shaft, and the rotation angle can be displayed by the rotation angle measuring device, so that the rotation angle of the workpiece base can be adjusted to make the bend pipes with different bending angles on it clamped. The section of the curved section is rotated to a horizontal position to facilitate the measurement of ellipticity at this section.
(2)刻度轴可通过拧紧空心圆柱上的紧定螺钉对其压紧定位,刻度轴的外表面上设置有刻度用于显示红外探头的安装高度,同时有利于保证两边的探头高度一致从而可测出不同长度的弯管的弯曲段横截面的椭圆度。(2) The scale shaft can be pressed and positioned by tightening the set screw on the hollow cylinder. There are scales on the outer surface of the scale shaft to display the installation height of the infrared probe, and it is beneficial to ensure that the probes on both sides are at the same height. The ellipticity of the cross-section of the bent section of the bent pipe of different lengths is measured.
(3)旋转底座与支撑轴的配合属于间隙配合,所以其可绕支撑轴进行旋转,从而可带动两侧的红外探头绕着被测弯管进行360度旋转,进而可准确的测出弯曲段横截面最大和最小直径,算出精准的椭圆度。(3) The cooperation between the rotating base and the support shaft is a clearance fit, so it can rotate around the support shaft, thereby driving the infrared probes on both sides to rotate 360 degrees around the measured elbow, and then accurately measure the bending section The maximum and minimum diameters of the cross-sections are used to calculate the precise ovality.
(4)旋转底座与底座之间安装有推力球轴承,从而可减轻旋转底座在旋转时的摩擦阻力。(4) Thrust ball bearings are installed between the rotating base and the base, thereby reducing the frictional resistance of the rotating base during rotation.
(5)本实用新型采用模块化形式,更换零件方便,通用性强。(5) The utility model adopts a modular form, which is convenient to replace parts and has strong versatility.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是图1中管件测量装置的放大示意图;Fig. 2 is the enlarged schematic view of the pipe fitting measuring device in Fig. 1;
图3是图2中红外探头的放大示意图;Fig. 3 is an enlarged schematic diagram of the infrared probe in Fig. 2;
图4是图2中刻度轴支架的放大示意图;Figure 4 is an enlarged schematic view of the scale axis bracket in Figure 2;
图5是图2中刻度轴的放大示意图;Figure 5 is an enlarged schematic view of the scale axis in Figure 2;
图6是图1中管件定位装置放大立体图;Fig. 6 is an enlarged perspective view of the pipe positioning device in Fig. 1;
图7是图1中管件定位装置与角度显示仪安装关系的放大示意图;Fig. 7 is an enlarged schematic diagram of the installation relationship between the pipe positioning device and the angle indicator in Fig. 1;
图8是图1中工件底座的圆柱形块的上表面放大图;Fig. 8 is an enlarged view of the upper surface of the cylindrical block of the workpiece base in Fig. 1;
图9中图1中工件底座圆柱形块与第一矩形块连接关系放大图;An enlarged view of the connection relationship between the cylindrical block of the workpiece base and the first rectangular block in Fig. 1 in Fig. 9;
图10是图6中挡块放大示意图;Fig. 10 is an enlarged schematic view of the block in Fig. 6;
图11是图6中丝杠放大示意图;Figure 11 is an enlarged schematic view of the leading screw in Figure 6;
图12是图6中旋转手柄放大示意图;Fig. 12 is an enlarged schematic view of the rotating handle in Fig. 6;
图13是图6中支撑轴放大示意图;Figure 13 is an enlarged schematic view of the support shaft in Figure 6;
图14是图6中圆头螺栓放大示意图;Fig. 14 is an enlarged schematic view of round head bolts in Fig. 6;
图15是图6中矩形紧固件放大示意图;Fig. 15 is an enlarged schematic view of the rectangular fastener in Fig. 6;
图16是图7中角度显示仪放大示意图;Fig. 16 is an enlarged schematic view of the angle display instrument in Fig. 7;
图17是图1中底座的放大示意图。Fig. 17 is an enlarged schematic view of the base in Fig. 1 .
具体实施方式Detailed ways
下面根据附图和优选实施例详细描述本实用新型,本实用新型的目的和效果将变得更加明白,以下结合附图和实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。The utility model will be described in detail below according to the accompanying drawings and preferred embodiments, and the purpose and effect of the utility model will become clearer. The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1-17所示,本实施例的一种弯管截面椭圆度测量装置,该装置包括基座1、管件椭圆度测量模块2和管件定位模块3。所述管件椭圆度测量模块2包括旋转底座21、刻度轴支架24、刻度轴25和红外探头26;其中所述的基座1 包括底座11,插销12和推力球轴承13。所述的底座11的中心开设有定位装置盲孔111,侧边设置有第一插销孔112;所述的底座11的上表面同心安装有推力球轴承13,所述的旋转底座21同心安装在推力轴承13上,所述的旋转底座21 上通过连接件与两个刻度轴支架24固连,每个所述的刻度轴支架24上安装有可上下调节的刻度轴25,调节方向与推力球轴承13的轴线方向相同,所述的刻度轴25上端安装有红外探头26;所述连接件包括长轴22和第二矩形块23,所述的长轴22穿过旋转底座21两侧开设的通孔与旋转底座21固连,且所述的长轴 22两端分别与第二矩形块23固连,所述的刻度轴支架24固定在第二矩形块23 上。As shown in FIGS. 1-17 , a device for measuring the ellipticity of a curved pipe section in this embodiment includes a base 1 , a pipe ellipticity measurement module 2 and a pipe positioning module 3 . The pipe ellipticity measurement module 2 includes a rotating base 21 , a scale shaft bracket 24 , a scale shaft 25 and an infrared probe 26 ; wherein the base 1 includes a base 11 , a pin 12 and a thrust ball bearing 13 . The center of the base 11 is provided with a positioning device blind hole 111, and the side is provided with a first pin hole 112; the upper surface of the base 11 is concentrically equipped with a thrust ball bearing 13, and the rotating base 21 is concentrically installed on the On the thrust bearing 13, the rotating base 21 is fixedly connected with two scale shaft brackets 24 by a connector, each of the scale shaft brackets 24 is equipped with a scale shaft 25 that can be adjusted up and down, and the adjustment direction is consistent with the thrust ball. The axial directions of the bearings 13 are the same, and the upper end of the scale shaft 25 is equipped with an infrared probe 26; The through hole is fixedly connected with the rotating base 21 , and the two ends of the long axis 22 are respectively fixedly connected with the second rectangular block 23 , and the scale shaft support 24 is fixed on the second rectangular block 23 .
所述的刻度轴25的外表面上刻画有刻度251,所述的刻度轴25上端开设有第二带键槽盲孔252,所述的红外探头26下端圆柱开设有键槽,所述的红外探头26下端键槽用于安装键后装入所述的刻度轴25的第二带键槽盲孔252上;所述的红外探头26还通过蓝牙与电脑相连,将所测的数据实时传输到电脑上。所述的刻度轴支架24的内部开设有带键槽通孔241,所述的刻度轴支架24上端外侧设置有第三螺纹孔242,所述的刻度轴25外表面开设有键槽,所述的刻度轴 25外表面的键槽用于安装键后装入所述的刻度轴支架24的带键槽通孔241内,并于第三螺纹孔242处通过拧入紧定螺钉对刻度轴25进行压紧定位。所述的第二矩形块23的上表面开设有第一带键槽盲孔232,所述的刻度轴支架24外表面开设有键槽,所述的刻度轴支架24外表面的键槽用于安装键后装入所述的第二矩形块23的第一带键槽盲孔232中。所述的第二矩形块23的长边侧面上开设有两个第二长轴通孔231,短边侧面上开设有第二螺纹孔233,所述的旋转底座21 的两侧开设有第一长轴通孔211,中间设置有第一通孔212,两侧设有第一螺纹孔213,所述的长轴22穿过旋转底座21的第一长轴通孔211,所述的长轴22两端分别装入两个第二矩形块23的第二长轴通孔231中,并于第二螺纹孔233和第一螺纹孔213处拧入紧定螺钉对第二矩形块23在长轴22上压紧定位和长轴 22在旋转底座21中的压紧定位。所述的红外探头26可以通过蓝牙与电脑相连,将所测的数据实时传输到电脑上。The outer surface of the scale shaft 25 is marked with a scale 251, the upper end of the scale shaft 25 is provided with a second blind hole 252 with a keyway, the cylinder at the lower end of the infrared probe 26 is provided with a keyway, and the infrared probe 26 is provided with a keyway. The keyway at the lower end is used to install the key into the second blind hole 252 with keyway of the scale shaft 25; the infrared probe 26 is also connected to the computer via bluetooth to transmit the measured data to the computer in real time. The inside of the scale shaft bracket 24 is provided with a through hole 241 with a keyway, the outside of the upper end of the scale shaft bracket 24 is provided with a third threaded hole 242, the outer surface of the scale shaft 25 is provided with a keyway, and the scale shaft 25 is provided with a keyway. The keyway on the outer surface of the shaft 25 is used for installing the key and then loaded into the through hole 241 with keyway of the scale shaft bracket 24, and the scale shaft 25 is pressed and positioned by screwing in the set screw at the third threaded hole 242. . The upper surface of the second rectangular block 23 is provided with a first keyway blind hole 232, and the outer surface of the scale shaft bracket 24 is provided with a keyway, and the keyway on the outer surface of the scale shaft bracket 24 is used for installing the key. Put it into the first blind hole 232 with key grooves of the second rectangular block 23 . The long side of the second rectangular block 23 is provided with two second long axis through holes 231, the short side is provided with a second threaded hole 233, and the two sides of the rotating base 21 are provided with first A long axis through hole 211, a first through hole 212 is arranged in the middle, and a first threaded hole 213 is arranged on both sides. The long axis 22 passes through the first long axis through hole 211 of the rotating base 21, and the long axis 22, the two ends are respectively loaded into the second long axis through holes 231 of the two second rectangular blocks 23, and set screws are screwed into the second threaded holes 233 and the first threaded holes 213 to the second rectangular block 23 in the long Compression positioning on the shaft 22 and compression positioning of the long axis 22 in the rotating base 21 . The infrared probe 26 can be connected with a computer via bluetooth, and the measured data can be transmitted to the computer in real time.
所述管件定位模块3包括支撑轴31、工件底座34、用于测量工件底座34 相对于支撑轴31的旋转角度的角度显示仪39、夹紧机构和夹持机构;其中所述的支撑轴31上端与工件底座34之间通过夹紧机构固连,所述的夹紧机构上安装有角度显示仪39;所述的支撑轴31下端穿过旋转底座21中心的通孔后与基座1 固连,即所述的支撑轴31的下端通过旋转底座21的第一通孔212插入到底座 11的定位装置盲孔111中,并于底座11的第一插销孔112和支撑轴31的第二插销孔311中插入插销12定位。所述的工件底座(34)的上表面通过夹持机构固定安装有弯管4。The pipe positioning module 3 includes a support shaft 31, a workpiece base 34, an angle indicator 39 for measuring the rotation angle of the workpiece base 34 relative to the support shaft 31, a clamping mechanism and a clamping mechanism; wherein the support shaft 31 The upper end and the workpiece base 34 are fixedly connected by a clamping mechanism, and an angle indicator 39 is installed on the clamping mechanism; the lower end of the support shaft 31 passes through the through hole in the center of the rotating base 21 and is fixed with the base 1 Connected, that is, the lower end of the support shaft 31 is inserted into the blind hole 111 of the positioning device of the base 11 through the first through hole 212 of the rotating base 21, and is connected to the first pin hole 112 of the base 11 and the second pin hole 112 of the support shaft 31. The pin 12 is inserted into the pin hole 311 for positioning. An elbow 4 is fixedly installed on the upper surface of the workpiece base (34) through a clamping mechanism.
所述夹持机构包括压块35、挡块36、丝杠37和旋转手柄38;所述的工件底座34包括圆柱形块40、与圆柱形块40底面中间相连的第一矩形块41;所述的第一矩形块41上开设有第二带键槽插销孔344,所述的工件底座34的圆柱形块40上表面至少开有三条沿圆周方向均匀分布的矩形滑槽341,所述的压块35 滑动安装在矩形滑槽341中且套接在丝杠37上,所述的挡块36固定在矩形滑槽 341中,所述的丝杠37还支承安装在挡块36上,且所述的丝杠37穿过挡块36 的一端安装有旋转手柄38;其中所述的矩形滑槽341内部末端端面上开设有盲孔342,盲孔342用于安装滚动轴承,所述的矩形滑槽341底面外端开设有四个第四螺纹孔343,所述的压块35上开有第五螺纹孔351,所述的挡块36上开设有前段直径较大后段直径较小的第二通孔361用于安装滚动轴承,所述的挡块 36底部开设有四个第六螺纹孔362,所述的挡块36上的第六螺纹孔362和工件底座34上的第四螺纹孔343同心并通过在此处拧入螺钉固定。所述的丝杠37 一端开设有键槽,所述的丝杠37穿过压块35的第五螺纹孔351并在两端分别安装滚动轴承,所述的丝杠37无键槽的一端装入工件底座34的盲孔342中,所述的丝杠37有键槽的一端装入挡块36的第二通孔361中,所述的旋转手柄38上开设有第三带键槽盲孔381,所述的丝杠37丝杠37有键槽一端安装键后装入旋转手柄38上开设有第三带键槽盲孔381,实现旋转手柄38与丝杠37的联动。The clamping mechanism includes a pressing block 35, a block 36, a lead screw 37 and a rotary handle 38; the workpiece base 34 includes a cylindrical block 40, a first rectangular block 41 connected to the middle of the bottom surface of the cylindrical block 40; The first rectangular block 41 is provided with a second bolt hole 344 with a keyway, and the upper surface of the cylindrical block 40 of the workpiece base 34 is provided with at least three rectangular slide grooves 341 uniformly distributed along the circumferential direction. The block 35 is slidably installed in the rectangular chute 341 and sleeved on the lead screw 37, the block 36 is fixed in the rectangular chute 341, the lead screw 37 is also supported and installed on the block 36, and the The end of the screw 37 passing through the block 36 is equipped with a rotary handle 38; the inner end of the rectangular chute 341 is provided with a blind hole 342, and the blind hole 342 is used for installing a rolling bearing. The rectangular chute The outer end of the bottom surface of 341 is provided with four fourth threaded holes 343, the fifth threaded hole 351 is provided on the described pressure block 35, and the second threaded hole 351 with a larger front section diameter and a smaller rear section diameter is provided on the described stopper 36. The through hole 361 is used to install the rolling bearing. The bottom of the block 36 is provided with four sixth threaded holes 362. The sixth threaded hole 362 on the block 36 is concentric with the fourth threaded hole 343 on the workpiece base 34. and secure by screwing in the screws here. One end of the lead screw 37 is provided with a keyway, the lead screw 37 passes through the fifth threaded hole 351 of the pressing block 35 and rolling bearings are respectively installed at both ends, and the end of the lead screw 37 without a keyway is loaded into the workpiece base In the blind hole 342 of 34, one end of the lead screw 37 with a keyway is loaded into the second through hole 361 of the stopper 36, and the third blind hole 381 with a keyway is opened on the described rotary handle 38. Leading screw 37 leading screw 37 has keyway one end to install key and packs into rotary handle 38 and is provided with the 3rd band keyway blind hole 381, realizes the linkage of rotary handle 38 and leading screw 37.
所述的夹紧机构包括圆头螺栓33、上端具有U型槽312的支撑轴31;其中所述的支撑轴31为下端是圆柱形,上端是长方体状,在下端圆柱形上开有第二插销孔311,在上端长方体上开有U型槽312,所述的支撑轴31的U型槽312 内安装有工件底座34的第一矩形块41;所述的U型槽312的两侧壁面上均开设有第一带键槽插销孔313;所述的圆头螺栓33依次插入U型槽312侧壁的第一带键槽插销孔313、工件底座34的第一矩形块41上第二带键槽插销孔344和U 型槽312另一侧壁的第一带键槽插销孔313后,通过螺母固连,所述的圆头螺栓33上有键槽用于安装键,使所述的工件底座34的下端第一矩形块41与圆头螺栓33通过键固定连接,实现圆头螺栓33与工件底座34的联动。所述的夹紧机构还包括矩形紧固件32,所述的U型槽312的侧壁面上还开设有侧壁轴槽314;所述的侧壁轴槽314上安装有矩形紧固件32。所述的圆头螺栓33圆头侧面上有指针型电阻片插孔331,端面上开设有第一接线孔332;所述的矩形紧固件32 上有螺栓孔321,所述的矩形紧固件32安装在支撑轴31的侧壁轴槽314上,将螺栓拧入矩形紧固件32的螺栓孔321中并拧上螺母用以双重固定工件底座34。The clamping mechanism includes a round head bolt 33, a support shaft 31 with a U-shaped groove 312 at the upper end; wherein the support shaft 31 is cylindrical at the lower end, cuboid at the upper end, and has a second cylindrical shape at the lower end. The pin hole 311 has a U-shaped groove 312 on the upper cuboid, and the first rectangular block 41 of the workpiece base 34 is installed in the U-shaped groove 312 of the support shaft 31; the two side walls of the U-shaped groove 312 The first bolt hole 313 with keyway is provided on the top; the round head bolt 33 is sequentially inserted into the first bolt hole 313 with keyway on the side wall of the U-shaped groove 312, and the second keyway on the first rectangular block 41 of the workpiece base 34. After the bolt hole 344 and the first band keyway bolt hole 313 on the other side wall of the U-shaped groove 312, they are fixedly connected by nuts. There are keyways on the described round head bolts 33 for installing keys, so that the workpiece base 34 The first rectangular block 41 at the lower end is fixedly connected with the round head bolt 33 through a key, so as to realize the linkage between the round head bolt 33 and the workpiece base 34 . The clamping mechanism also includes a rectangular fastener 32, and a side wall shaft groove 314 is provided on the side wall surface of the U-shaped groove 312; a rectangular fastener 32 is installed on the side wall shaft groove 314 . The round head bolt 33 has a pointer type resistance sheet jack 331 on the side of the round head, and a first wiring hole 332 is provided on the end face; a bolt hole 321 is arranged on the described rectangular fastener 32, and the described rectangular fastening Part 32 is installed on the side wall shaft groove 314 of support shaft 31, the bolts are screwed into the bolt holes 321 of the rectangular fastener 32 and nuts are screwed on to double fix the workpiece base 34.
所述的角度显示仪39包括显示器391、指针型电阻片392和U型电阻片393;所述的显示器391内部有电源和变换电路,所述的显示器391壁面上开设有两个第二接线孔3911,所述的显示器391通过螺钉固定在支撑轴31上端长方体状的侧边;所述的U型电阻片393一端开设有第三接线孔3931;所述的U型电阻片 393粘接在支撑轴31的U型槽312侧壁,所述的指针型电阻片392小端过盈装入夹紧机构上的圆头螺栓33的指针型电阻片插孔331中,另一端与U型电阻片 393相接触,所述的指针型电阻片392和U型电阻片393分别与显示器391通过线路相连。所述的显示器391的两个第二接线孔3911分别与U型电阻片393的第三接线孔3931和圆头螺栓33的端面上第一接线孔332相连,可通过指针型电阻片392和U型电阻片393接触位置不同,造成电阻不同从而引起电流的变化,再通过显示器391内部变换电路将电信号进行调节后显示在显示器上来表示工件底座旋转角度的变化。所述显示器391可以采用深蓝公司SP5-RSS型号的产品,但不限于此。The angle display instrument 39 includes a display 391, a pointer type resistor 392 and a U-shaped resistor 393; the inside of the display 391 has a power supply and a conversion circuit, and the wall of the display 391 is provided with two second wiring holes 3911, the display 391 is fixed on the cuboid-shaped side of the upper end of the support shaft 31 by screws; one end of the U-shaped resistance sheet 393 is provided with a third wiring hole 3931; the U-shaped resistance sheet 393 is bonded to the support The U-shaped groove 312 side wall of the shaft 31, the small end of the pointer-type resistance piece 392 is interference-packed into the pointer-type resistance-piece jack 331 of the round head bolt 33 on the clamping mechanism, and the other end is connected with the U-type resistance piece 393 are in contact with each other, and the pointer-type resistance sheet 392 and the U-type resistance sheet 393 are respectively connected to the display 391 through lines. The two second connection holes 3911 of the display 391 are respectively connected with the third connection hole 3931 of the U-shaped resistance sheet 393 and the first connection hole 332 on the end face of the round head bolt 33, and can be connected through the pointer type resistance sheet 392 and the U-shaped resistance sheet 392. The different contact positions of the type resistor sheet 393 cause different resistances to cause changes in current, and then the electrical signal is regulated by the internal conversion circuit of the display 391 and displayed on the display to represent the change in the rotation angle of the workpiece base. The display 391 can be a product of SP5-RSS model of Shenlan Company, but it is not limited thereto.
所述的工件底座34上端面沿径向方向刻画有弯管4装夹用的基线42,所述的弯管4在装夹于工件底座34之前,先用弯管中心线划线器对其进行划线,再和工件底座34上的基线对线装夹。The upper end surface of the workpiece base 34 is marked with a baseline 42 for the clamping of the elbow 4 along the radial direction. Carry out scribing, then align with the baseline on the workpiece base 34 and clamp.
安装时,首先安装基座1,找好位置水平固定好底座11,将推力球轴承13 同心安放于底座11上。During installation, the base 1 is first installed, the base 11 is horizontally fixed at a good position, and the thrust ball bearing 13 is concentrically placed on the base 11 .
接下来,安装管件测量装置2,先将两根长轴22分别穿过旋转底座21的两个第一长轴通孔211,然后将两个紧定螺钉分别拧入旋转底座21两侧第一螺纹孔213中,接着将两个第二矩形块23通过其长边的两个第二长轴通孔231分别插到两根长轴22的两端,再将两个紧定螺钉分别拧入两个第二矩形块23短边的第二螺纹孔233中。接着将两个平键分别安装到两个刻度轴支架24的键槽中,再将两个刻度轴支架24分别插入两个第二矩形块23的第一带键槽盲孔232中,其上的平键对着键槽安装,再将两个紧定螺钉分别拧入两个刻度轴支架24的第二螺纹孔242中。接着将两个平键分别安装到两根刻度轴25的键槽中,再将两根刻度轴25分别插入到两个刻度轴支架24的第一带键槽通孔241中,其上的平键对着键槽安装。最后,将两个平键分别安装到红外探头26下端圆柱的键槽中,再将两个红外探头26分别插入到刻度轴25上的第二带键槽盲孔252中,其上的平键对着键槽安装,再将旋转底座21同心安放于推力球轴承13上。Next, to install the pipe fitting measuring device 2, first pass the two long shafts 22 through the two first long shaft through holes 211 of the rotating base 21, and then screw the two set screws into the first two sides of the rotating base 21 respectively. In the threaded holes 213, insert the two second rectangular blocks 23 into the two ends of the two long axes 22 respectively through the two second long axis through holes 231 of the long sides, and then screw the two set screws into the threaded holes 213 respectively. In the second threaded holes 233 on the short sides of the two second rectangular blocks 23 . Then two flat keys are respectively installed in the key grooves of two scale shaft supports 24, and then two scale shaft supports 24 are respectively inserted in the first band keyway blind holes 232 of two second rectangular blocks 23, the flat keys on it The key is installed against the keyway, and then two set screws are screwed into the second threaded holes 242 of the two scale shaft brackets 24 respectively. Then two flat keys are installed in the keyways of two scale shafts 25 respectively, and then two scale shafts 25 are inserted respectively in the first band keyway through hole 241 of two scale shaft brackets 24, the flat key on it is opposite Install with keyway. Finally, two flat keys are respectively installed in the key grooves of the cylinder at the lower end of the infrared probe 26, and then the two infrared probes 26 are respectively inserted into the second blind hole 252 with key grooves on the scale shaft 25, with the flat keys on it facing the The keyway is installed, and then the rotating base 21 is concentrically placed on the thrust ball bearing 13.
最后,安装管件定位装置3,先将三个滚动轴承分别过盈装入工件底座34 的三个盲孔342中,接着将三根丝杠37分别穿过三个压块35的的第五螺纹孔 351,然后一起放入工件底座34的三个矩形滑槽341中,丝杠无键槽的那一端朝里装入到工件底座34的盲孔342里的滚动轴承中,接着将三个滚动轴承分别过盈装入三个挡块36的第二通孔361中,然后将三个挡块36通过其上的滚动轴承分别穿过三根丝杠37带键槽的那一端,放入到工件底座34的三个矩形滑槽341 中,接着将螺钉分别拧到挡块36上的第六螺纹孔362和工件底座34的第四螺纹孔343中以固定挡块36,然后将三个平键分别安装到三根丝杠37的键槽中,接着将三个旋转手柄38分别通过其上的第三带键槽盲孔381装入到三根丝杠37 的带键槽这一端,其上的键槽对着平键安装。接着将矩形紧固件32安装到支撑轴31的侧壁轴槽314上,然后将工件底座34下端第一矩形块41放入到支撑轴 31的U型槽312中,其上的第二带键槽插销孔344与支撑轴31的第一带键槽插销孔313同心,接着将平键安装到圆头螺栓33上的键槽中,再将其插入支撑轴 31的第一带键槽插销孔313和工件底座34得第二带键槽插销孔344中,并于有螺纹的那一端拧上螺母用于固定工件底座34。接着将螺栓插入矩形紧固件32的螺栓孔321中,并拧上螺母用以双重固定工件底座34,接着将支撑轴31穿过旋转底座21的第一通孔212和推力球轴承13中心孔插入到底座11上的定位装置盲孔111中,并将插销12插入底座1的第一插销孔112和支撑轴31的第二插销孔311中。最后,安装角度显示仪39,先将显示器391通过螺钉固定于支撑轴 31上端长方体状的侧边,接着将U型电阻片393通过粘接固定于支撑轴31上端长方体状的侧边,然后将指针型电阻片392小端过盈装入圆头螺栓33的指针型电阻片插孔331中,其另一端与U型电阻片393相接触。Finally, to install the pipe fitting positioning device 3, first install the three rolling bearings into the three blind holes 342 of the workpiece base 34 with interference, and then pass the three lead screws 37 through the fifth threaded holes 351 of the three pressing blocks 35 respectively. , and then put them into the three rectangular chute 341 of the workpiece base 34 together, the end of the lead screw without the keyway is loaded into the rolling bearing in the blind hole 342 of the workpiece base 34, and then the three rolling bearings are respectively interference loaded In the second through hole 361 of the three stop blocks 36, then the three stop blocks 36 pass through the end of the three lead screws 37 with keyways through the rolling bearings thereon, and put them into three rectangular chute slots of the workpiece base 34 341, then screws are respectively screwed into the sixth threaded hole 362 on the block 36 and the fourth threaded hole 343 of the workpiece base 34 to fix the block 36, and then three flat keys are respectively installed on the three lead screws 37 In the keyway, then three rotary handles 38 are respectively loaded into the band keyway end of the three leading screws 37 through the third blind hole 381 with keyway on it, and the keyway on it is installed against the flat key. Then the rectangular fastener 32 is installed on the side wall shaft groove 314 of the support shaft 31, and then the first rectangular block 41 at the lower end of the workpiece base 34 is put into the U-shaped groove 312 of the support shaft 31, and the second belt on it The keyway bolt hole 344 is concentric with the first band keyway bolt hole 313 of the support shaft 31, then the flat key is installed in the keyway on the round head bolt 33, and then inserted into the first band keyway pin hole 313 of the support shaft 31 and the workpiece The base 34 is inserted into the second bolt hole 344 with a keyway, and a nut is screwed on the threaded end for fixing the workpiece base 34 . Then the bolt is inserted into the bolt hole 321 of the rectangular fastener 32, and the nut is screwed on to double fix the workpiece base 34, then the support shaft 31 passes through the first through hole 212 of the rotating base 21 and the center hole of the thrust ball bearing 13 Insert into the blind hole 111 of the positioning device on the base 11 , and insert the pin 12 into the first pin hole 112 of the base 1 and the second pin hole 311 of the support shaft 31 . Finally, the angle indicator 39 is installed, and the display 391 is fixed on the cuboid-shaped side at the upper end of the support shaft 31 by screws, and then the U-shaped resistance sheet 393 is fixed on the cuboid-shaped side at the upper end of the support shaft 31 by bonding, and then the The small end of the pointer resistance sheet 392 is interference packed into the pointer type resistance sheet jack 331 of the round head bolt 33 , and its other end is in contact with the U-shaped resistance sheet 393 .
使用时,先拧紧第二矩形块23上的紧定螺钉,使其在长轴22上固定好,再将红外探头26通过蓝牙与电脑相连,电脑将显示两个探头之间的距离。然后将画有中心线的弯管4竖直放到工件底座34的中心位置,其上的中心线与工件底座34上的基线42对线,旋转丝杠调整三个压块35的位置,来夹紧固定好弯管 4。接着将两根导线两端分别插入显示器41的第二接线孔411与U型电阻片43 的第三接线孔431和显示器41的第二接线孔411与圆头螺栓33的端面上第一接线孔332,将显示器41、指针型电阻片42和U型电阻片43连接起来,然后通过弯管的弯曲角度来手动调整工件底座34的旋转角度并通过显示器41所显示的角度来辅助调整,以使弯管的弯曲段截面调整到水平位置,然后拧紧圆头螺栓 33的螺母,并拧紧矩形紧固件32上螺栓的螺母来固定好工件底座。最后手动调整好长轴22左右的位置,以使其两边的红外探头26大致对称分布于弯管4的弯曲段截面,然后拧紧旋转底座21两侧的紧定螺钉来固定好长轴22,接着手动调整刻度轴25以带动其上的红外探头26到达弯管弯曲段截面的位置,拧紧刻度轴支架24上的紧定螺钉来固定刻度轴25,之后180度旋转测量装置2来测量出此处横截面的最大直径dmax和dmin,并将数据反馈到电脑上,通过以下椭圆度定义公式来计算出其椭圆度。During use, first tighten the set screw on the second rectangular block 23 to fix it on the long axis 22, then the infrared probe 26 is connected to the computer through bluetooth, and the computer will display the distance between the two probes. Then the elbow 4 drawn with the center line is vertically placed on the center position of the workpiece base 34, the center line on it is aligned with the base line 42 on the workpiece base 34, and the position of the three briquetting blocks 35 is adjusted by rotating the lead screw. Clamp and fix the elbow 4. Then two wire two ends are respectively inserted into the second wiring hole 411 of the display 41 and the third wiring hole 431 of the U-shaped resistor sheet 43 and the second wiring hole 411 of the display 41 and the first wiring hole on the end surface of the round head bolt 33 332, connect the display 41, the pointer type resistance sheet 42 and the U-shaped resistance sheet 43, then manually adjust the rotation angle of the workpiece base 34 through the bending angle of the elbow and assist the adjustment by the angle displayed by the display 41, so that The curved section section of the elbow is adjusted to a horizontal position, then the nuts of the round head bolts 33 are tightened, and the nuts of the bolts on the rectangular fastener 32 are tightened to fix the workpiece base. Finally, manually adjust the position of the long axis 22 so that the infrared probes 26 on both sides are roughly symmetrically distributed on the curved section of the elbow 4, then tighten the set screws on both sides of the rotating base 21 to fix the long axis 22, and then Manually adjust the scale shaft 25 to drive the infrared probe 26 on it to the position of the curved section of the elbow, tighten the set screw on the scale shaft bracket 24 to fix the scale shaft 25, and then rotate the measuring device 2 180 degrees to measure the position The maximum diameter d max and d min of the cross section, and the data is fed back to the computer, and the ellipticity is calculated by the following ellipticity definition formula.
椭圆度定义公式为:The formula for defining ellipticity is:
其中,e为椭圆度;dmax为截面圆的最大直径;dmin为截面圆的最小直径; d为发生形变前截面圆的原直径。Among them, e is the ellipticity; d max is the maximum diameter of the cross-section circle; d min is the minimum diameter of the cross-section circle; d is the original diameter of the cross-section circle before deformation.
本实施例的工件底座可以绕着支撑轴进行角度旋转并通过旋转角度测量装置来显示出旋转的角度,从而可以调节工件底座的旋转角度来使装夹其上的不同弯曲角度的弯管的弯曲段截面旋转到水平位置,以便于此处椭圆度的测量。第二本实用新型刻度轴可通过拧紧空心圆柱上的紧定螺钉对其压紧定位,刻度轴的外表面上设置有刻度用于显示红外探头的安装高度,同时有利于保证两边的探头高度一致从而可测出不同长度的弯管的弯曲段横截面的椭圆度。第三本实用新型旋转底座与支撑轴的配合属于间隙配合,所以其可绕支撑轴进行旋转,从而可带动两侧的红外探头绕着被测弯管进行180度旋转,进而可准确的测出弯曲段横截面最大和最小直径,算出精准的椭圆度。第四本实用新型旋转底座与底座之间安装有推力球轴承,从而可减轻旋转底座在旋转时的摩擦阻力。第五本实用新型采用模块化形式,更换零件方便,通用性强。The workpiece base of this embodiment can rotate angularly around the support shaft and display the angle of rotation through the rotation angle measuring device, so that the rotation angle of the workpiece base can be adjusted to make the bending of the bent pipes with different bending angles clamped on it The section section is rotated to a horizontal position to facilitate the measurement of ovality here. Second, the scale shaft of the utility model can be pressed and positioned by tightening the set screw on the hollow cylinder, and the outer surface of the scale shaft is provided with a scale for displaying the installation height of the infrared probe, and at the same time, it is beneficial to ensure that the probes on both sides have the same height Thereby, the ellipticity of the cross-section of the bent section of the bent pipe of different lengths can be measured. Thirdly, the cooperation between the rotating base of the utility model and the support shaft belongs to clearance fit, so it can rotate around the support shaft, thereby driving the infrared probes on both sides to rotate 180 degrees around the measured elbow, and then accurately measure The maximum and minimum diameter of the cross-section of the curved section is used to calculate the precise ovality. Fourthly, a thrust ball bearing is installed between the rotating base of the utility model and the base, thereby reducing the frictional resistance of the rotating base during rotation. Fifth, the utility model adopts a modular form, which is convenient to replace parts and has strong versatility.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109631795A (en) * | 2019-01-15 | 2019-04-16 | 浙江工业大学之江学院 | Elbow Measuring Device for Elbow Section |
| CN112484603A (en) * | 2020-11-12 | 2021-03-12 | 江西林基环保新科技有限公司 | HDPE reinforcing winding pipe short-term test device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109631795A (en) * | 2019-01-15 | 2019-04-16 | 浙江工业大学之江学院 | Elbow Measuring Device for Elbow Section |
| CN109631795B (en) * | 2019-01-15 | 2024-03-26 | 浙江工业大学之江学院 | Elbow section ellipticity measuring device |
| CN112484603A (en) * | 2020-11-12 | 2021-03-12 | 江西林基环保新科技有限公司 | HDPE reinforcing winding pipe short-term test device |
| CN112484603B (en) * | 2020-11-12 | 2022-08-05 | 山东金顺达管业有限公司 | HDPE reinforcing winding pipe short-term test device |
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