CN209722129U - A kind of pool wall internal water circulation heating tube methane-generating pit - Google Patents
A kind of pool wall internal water circulation heating tube methane-generating pit Download PDFInfo
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Abstract
本实用新型提供一种池壁内部水循环加热管沼气池,包括壳体、进料口、出料口、进水口、出水口、热循环管、搅拌轴、搅拌电机和排气口;所述壳体包括顶盖、底盖和侧壁,所述顶盖、底盖和侧壁由上往下依次固定连接;所述进料口、搅拌电机和排气口固定设置于所述顶盖上;所述出料口固定设置于所述底盖底端;所述侧壁包括外壁和内壁,所述外壁下部固定设有所述进水口,上部固定设有所述出水口;所述外壁和内壁之间设有保温层,所述保温层内部缠绕设有所述热循环管;所述热循环管两端分别固定连接所述进水口和出水口,并通过进水口和出水口与外部相连通;所述内壁内部设有搅拌轴,所述搅拌轴固定连接所述搅拌电机的输出轴,搅拌轴表面固定设有搅拌叶片。
The utility model provides a biogas digester with a water circulation heating tube inside the pool wall, which comprises a shell, a material inlet, a material outlet, a water inlet, a water outlet, a heat circulation pipe, a stirring shaft, a stirring motor and an exhaust port; the shell The body includes a top cover, a bottom cover and a side wall, and the top cover, the bottom cover and the side wall are fixedly connected sequentially from top to bottom; the feed inlet, the stirring motor and the exhaust port are fixedly arranged on the top cover; The discharge port is fixed at the bottom of the bottom cover; the side wall includes an outer wall and an inner wall, the lower part of the outer wall is fixed with the water inlet, and the upper part is fixed with the water outlet; the outer wall and the inner wall There is an insulation layer between them, and the thermal circulation pipe is wound inside the thermal insulation layer; the two ends of the thermal circulation pipe are fixedly connected to the water inlet and the water outlet respectively, and communicate with the outside through the water inlet and the water outlet ; The inner wall is provided with a stirring shaft, the stirring shaft is fixedly connected to the output shaft of the stirring motor, and the surface of the stirring shaft is fixedly provided with stirring blades.
Description
技术领域technical field
本实用新型涉及沼气系统辅助装置技术领域,具体涉及一种池壁内部水循环加热管沼气池。The utility model relates to the technical field of biogas system auxiliary devices, in particular to a biogas pond with water circulation heating pipes inside the pool wall.
背景技术Background technique
近几年来,农村户用沼气建设得到快速发展,截止到2010年底已达到4000万口。由于寒冷地区低温季节气温较低,不利于沼气发酵的正常运行,大量沼气池长时间不使用而荒废,因此温度成为制约寒冷地区低温季节沼气池推广和发展的最大因素。另一方面,在我国寒冷地区,家用热水循环系统是一种家用水预热和循环的环保系统,可适用于各类燃气热水器、电热水器、太阳能热水器、空气能热水器、壁挂炉、地暖等热水循环。该系统使得热水利用率很高,热效率高,但余水余热未得到充分利用。In recent years, the construction of biogas for rural households has developed rapidly, reaching 40 million by the end of 2010. Due to the low temperature in low temperature seasons in cold regions, it is not conducive to the normal operation of biogas fermentation, and a large number of biogas digesters have been abandoned for a long time without use. Therefore, temperature has become the biggest factor restricting the promotion and development of biogas digesters in low temperature seasons in cold regions. On the other hand, in the cold regions of our country, the domestic hot water circulation system is an environmental protection system for household water preheating and circulation, which can be applied to various types of gas water heaters, electric water heaters, solar water heaters, air energy water heaters, wall-hung boilers, floor heating, etc. Hot water circulation. This system makes the utilization rate of hot water very high and the thermal efficiency is high, but the residual water and heat are not fully utilized.
为解决寒冷地区低温季节沼气池关于增温保温相关问题,专利200720044650.1公开了一种冬季沼气增温助发酵装置,在冬季气温低时利用少量沼气产生的热量增加沼气池内的发酵液温度使发酵液快速发酵产生沼气。In order to solve the problems related to temperature increase and heat preservation of biogas digesters in low temperature seasons in cold regions, patent 200720044650.1 discloses a winter biogas heating and fermentation device. Rapid fermentation produces biogas.
专利200720026529.6公开了一种利用太阳能和地热联合增温的沼气厌氧发酵装置,利用太阳能热水器与换热水罐联合供热,特别涉及一种利用太阳能和地热联合增温的大中型沼气厌氧发酵装置。Patent 200720026529.6 discloses a biogas anaerobic fermentation device that uses solar energy and geothermal heat to increase temperature, and uses solar water heaters and heat exchange tanks to provide heat, especially a large and medium-sized biogas anaerobic fermentation that utilizes solar energy and geothermal heat to increase temperature device.
上述增温保温方法可以有效提高沼液温度,但普遍具有增加经额外经济投入,管理维护不便的问题,不利于在农村地区推广。The above method of increasing temperature and heat preservation can effectively increase the temperature of biogas slurry, but it generally has the problems of increasing additional economic investment and inconvenient management and maintenance, which is not conducive to popularization in rural areas.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供一种池壁内部水循环加热管沼气池,结合了寒冷地区广泛使用的热水循环系统,提供一种适合寒冷地区低温季节应用的增温助发酵装置,结构简单、施工方便、成本低廉且效率较高。Aiming at the deficiencies of the prior art, the utility model provides a biogas digester with a water circulation heating pipe inside the pool wall, which combines the hot water circulation system widely used in cold regions to provide a warming and fermentation aid device suitable for low-temperature seasons in cold regions. The structure is simple, the construction is convenient, the cost is low and the efficiency is high.
为实现以上目的,本实用新型通过以下技术方案予以实现:In order to achieve the above object, the utility model is realized through the following technical solutions:
一种池壁内部水循环加热管沼气池,包括:壳体、进料口、出料口、进水口、出水口、热循环管、搅拌轴、搅拌电机和排气口;A biogas digester with water circulation heating pipe inside the pool wall, comprising: a shell, a material inlet, a material outlet, a water inlet, a water outlet, a heat circulation pipe, a stirring shaft, a stirring motor and an exhaust port;
所述壳体包括顶盖、底盖和侧壁,所述顶盖、底盖和侧壁由上往下依次固定连接;所述进料口、搅拌电机和排气口固定设置于所述顶盖上;所述出料口固定设置于所述底盖底端;The housing includes a top cover, a bottom cover and a side wall, and the top cover, the bottom cover and the side wall are fixedly connected sequentially from top to bottom; the feed inlet, stirring motor and exhaust port are fixedly arranged on the top Cover; the discharge port is fixed at the bottom of the bottom cover;
所述侧壁包括外壁和内壁,所述外壁下部固定设有所述进水口,上部固定设有所述出水口;所述外壁和内壁之间设有保温层,所述保温层内部缠绕设有所述热循环管;所述热循环管两端分别固定连接所述进水口和出水口,并通过进水口和出水口与外部相连通;所述内壁内部设有搅拌轴,所述搅拌轴固定连接所述搅拌电机的输出轴,搅拌轴表面固定设有搅拌叶片。The side wall includes an outer wall and an inner wall, the lower part of the outer wall is fixedly provided with the water inlet, and the upper part is fixedly provided with the water outlet; an insulating layer is arranged between the outer wall and the inner wall, and the inner part of the insulating layer is wound with a The heat circulation pipe; the two ends of the heat circulation pipe are respectively fixedly connected to the water inlet and the water outlet, and communicate with the outside through the water inlet and the water outlet; the inside of the inner wall is provided with a stirring shaft, and the stirring shaft is fixed The output shaft of the stirring motor is connected, and stirring blades are fixedly arranged on the surface of the stirring shaft.
进一步地,所述底盖为椭球形壳盖,其赤道半径满足a=1.5b,其中a和b分别为沿着笛卡尔坐标系中x和y轴方向的赤道半径。Further, the bottom cover is an ellipsoid shell cover, and its equatorial radius satisfies a=1.5b, wherein a and b are the equatorial radii along the x and y axis directions of the Cartesian coordinate system, respectively.
进一步地,所述热循环管的缠绕方式为螺旋式。Further, the winding mode of the thermal cycle tube is spiral.
进一步地,所述顶盖、底盖和侧壁之间的连接方式为焊接。Further, the connection between the top cover, the bottom cover and the side wall is welding.
进一步地,所述保温层填充材料为发泡聚氨酯。Further, the filling material of the thermal insulation layer is foamed polyurethane.
进一步地,所述出水口与外部水压间相连。Further, the water outlet is connected to an external water pressure room.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型采用热水从下向上流动的方式,实现了热水循环余热的最大化利用;螺旋缠绕的热循环管增大了沼液的受热面积,增温保温效果好;把热循环管铺设在池壁内,减少了池内液体对水循环管的腐蚀;The utility model adopts the way that hot water flows from bottom to top, which realizes the maximum utilization of the waste heat of hot water circulation; the spirally wound heat circulation pipe increases the heating area of the biogas slurry, and has a good effect of temperature increase and heat preservation; the heat circulation pipe is laid In the pool wall, the corrosion of the liquid in the pool to the water circulation pipe is reduced;
本实用新型采用椭球形的锅底池底,极大的增加了沼液的自流动性,同时也防止了在出料口的堵塞;通过搅拌器的搅拌作用保证了池内物品的受热均匀性;螺旋缠绕的热循环管的布置使池内物品的受热均匀,实现了水循环热量最大利用化;热管周围有发泡聚氨酯起到了保温作用;椭球形的锅底池底同时起到了良好的搅拌作用,实现了主发酵池进出料自流,本实用新型施工方便,成本低廉,利于推广。The utility model adopts an ellipsoidal pot bottom and a pool bottom, which greatly increases the self-flowability of the biogas slurry, and at the same time prevents the blockage at the discharge port; the stirring effect of the stirrer ensures the uniformity of heating of the items in the pool; The arrangement of the spirally wound thermal circulation pipes makes the items in the pool evenly heated, realizing the maximum utilization of water circulation heat; the foamed polyurethane around the heat pipes plays a role of heat preservation; The material in and out of the main fermentation tank can flow by itself, and the utility model has the advantages of convenient construction, low cost and favorable promotion.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型俯视图;Fig. 2 is a top view of the utility model;
图3为本实用新型A-A剖面图;Fig. 3 is the utility model A-A sectional view;
图4为本实用新型B-B剖面图;Fig. 4 is the B-B sectional view of the utility model;
图5为本实用新型中侧壁结构示意图。Fig. 5 is a schematic diagram of the structure of the side wall in the utility model.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型提供了一种池壁内部水循环加热管沼气池,包括:壳体、进料口1、出料口2、进水口3、出水口4、热循环管5、搅拌轴9、搅拌电机11和排气口10;The utility model provides a biogas digester with a water circulation heating pipe inside the pool wall, comprising: a shell, a material inlet 1, a material outlet 2, a water inlet 3, a water outlet 4, a thermal circulation pipe 5, a stirring shaft 9, and a stirring motor 11 and exhaust port 10;
所述壳体包括顶盖、底盖12和侧壁,所述顶盖、底盖12和侧壁由上往下依次固定连接;所述进料口1、搅拌电机11和排气口10固定设置于所述顶盖上;所述出料口2固定设置于所述底盖12底端;The housing includes a top cover, a bottom cover 12 and a side wall, and the top cover, the bottom cover 12 and the side wall are fixedly connected sequentially from top to bottom; the feed inlet 1, the stirring motor 11 and the exhaust port 10 are fixed It is arranged on the top cover; the discharge port 2 is fixedly arranged at the bottom of the bottom cover 12;
所述侧壁包括外壁6和内壁8,所述外壁6下部固定设有所述进水口3,上部固定设有所述出水口4;所述外壁6和内壁8之间设有保温层7,所述保温层7内部缠绕设有所述热循环管5;所述热循环管5两端分别固定连接所述进水口3和出水口4,并通过进水口3和出水口4与外部相连通;所述内壁8内部设有搅拌轴9,所述搅拌轴9固定连接所述搅拌电机11的输出轴,搅拌轴9表面固定设有搅拌叶片。The side wall includes an outer wall 6 and an inner wall 8, the lower part of the outer wall 6 is fixedly provided with the water inlet 3, and the upper part is fixedly provided with the water outlet 4; an insulating layer 7 is arranged between the outer wall 6 and the inner wall 8, The thermal cycle tube 5 is wound inside the thermal insulation layer 7; the two ends of the thermal cycle tube 5 are fixedly connected to the water inlet 3 and the water outlet 4 respectively, and communicate with the outside through the water inlet 3 and the water outlet 4 ; The inner wall 8 is provided with a stirring shaft 9, the stirring shaft 9 is fixedly connected to the output shaft of the stirring motor 11, and the surface of the stirring shaft 9 is fixedly provided with stirring blades.
具体地,所述底盖12为椭球形壳盖,其赤道半径满足a=1.5b,其中a和b分别为沿着笛卡尔坐标系中x和y轴方向的赤道半径。Specifically, the bottom cover 12 is an ellipsoid shell cover, and its equatorial radius satisfies a=1.5b, wherein a and b are the equatorial radii along the x and y axis directions in the Cartesian coordinate system, respectively.
具体地,所述热循环管5的缠绕方式为螺旋式。Specifically, the winding manner of the thermal cycle tube 5 is spiral.
具体地,所述顶盖、底盖12和侧壁之间的连接方式为焊接。Specifically, the connection between the top cover, the bottom cover 12 and the side walls is welding.
具体地,所述保温层7填充材料为发泡聚氨酯。Specifically, the filling material of the thermal insulation layer 7 is foamed polyurethane.
具体地,所述出水口4与外部水压间相连。Specifically, the water outlet 4 is connected to an external water pressure room.
本实用新型采用椭球形的锅底池底,极大的增加了沼液的自流动性,同时也防止了在出料口的堵塞;通过搅拌器的搅拌作用保证了池内物品的受热均匀性;螺旋缠绕的热循环管的布置使池内物品的受热均匀,实现了水循环热量最大利用化;热管周围有发泡聚氨酯起到了保温作用;椭球形的锅底池底同时起到了良好的搅拌作用,实现了主发酵池进出料自流,本实用新型施工方便,成本低廉,利于推广。The utility model adopts an ellipsoidal pot bottom and a pool bottom, which greatly increases the self-flowability of the biogas slurry, and at the same time prevents the blockage at the discharge port; the stirring effect of the stirrer ensures the uniformity of heating of the items in the pool; The arrangement of the spirally wound thermal circulation pipes makes the items in the pool evenly heated, realizing the maximum utilization of water circulation heat; the foamed polyurethane around the heat pipes plays a role of heat preservation; The material in and out of the main fermentation tank can flow by itself, and the utility model has the advantages of convenient construction, low cost and favorable promotion.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be applied to the foregoing embodiments The technical solutions described in the examples are modified, or some of the technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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| CN109735436A (en) * | 2019-01-07 | 2019-05-10 | 安徽农业大学 | A biogas digester with a water circulation heating tube inside the pool wall |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20191203 Termination date: 20210107 |