CN209721121U - A kind of wound membrane storage cloth holder of geomembrane - Google Patents
A kind of wound membrane storage cloth holder of geomembrane Download PDFInfo
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Abstract
本实用新型涉及土工膜生产设备技术领域,具体涉及一种土工膜的卷膜储布架。该土工膜的卷膜储布架包括支撑架及设于所述支撑架上的至少一绕卷部,所述绕卷部用于支撑土工膜并供土工膜绕过,所述绕卷部相对于所述支撑架高度方向可调节。该土工膜的卷膜储布架设于挤出机与切割台之间,土工膜经卷膜储布架上的支撑杆绕卷支撑,一方面有效的解决了挤出机与切割机间距离大时土工膜堆积的问题,另一方面避免了土工膜直接输送至切割台切割时土工膜因张力小存在的切割不平整的问题。
The utility model relates to the technical field of geomembrane production equipment, in particular to a roll film storage rack for geomembrane. The roll film storage frame of the geomembrane includes a support frame and at least one winding portion arranged on the support frame, the winding portion is used to support the geomembrane and allow the geomembrane to bypass, and the winding portion is opposite to It can be adjusted in the height direction of the support frame. The roll film storage cloth of the geomembrane is erected between the extruder and the cutting table, and the geomembrane is wound and supported by the support rod on the roll film storage rack. On the one hand, it effectively solves the problem of the large distance between the extruder and the cutting machine. On the other hand, it avoids the problem of uneven cutting of the geomembrane due to low tension when the geomembrane is directly transported to the cutting table for cutting.
Description
技术领域technical field
本实用新型涉及土工膜生产设备技术领域,具体涉及一种土工膜的卷膜储布架。The utility model relates to the technical field of geomembrane production equipment, in particular to a roll film storage rack for geomembrane.
背景技术Background technique
土工膜经挤出机挤出后,在卷制成卷时,需要进行切割切断处理,由于挤出机和切割台间距存在一定距离,在一定挤出速度的影响下,土工膜易堆积与切割台与挤出机之间,会导致土工膜张力小、在切割台上切割时不平整,给切割工作带来较大的困难。After the geomembrane is extruded by the extruder, it needs to be cut and cut when it is rolled into a roll. Since there is a certain distance between the extruder and the cutting table, under the influence of a certain extrusion speed, the geomembrane is easy to accumulate and cut. Between the table and the extruder, the tension of the geomembrane will be small, and the cutting will be uneven when cutting on the cutting table, which will bring great difficulties to the cutting work.
目前,一般通过在切割台与挤出机之前设置立柱,在立柱上固定支撑杆用于支撑土工膜,但是这种方式存在以下缺点:(1)支撑杆高度固定,在挤出机挤出速度较快时,土工膜依旧容易堆积,拖落在地面上,影响了土工膜表面洁净度;(2)支撑杆固定不动,土工膜绕卷过程中与支撑杆不断摩擦,影响土工膜质量;(3)由于土工膜支撑效果不好,在进行切割时土工膜表面张力小,切割不平整。At present, a column is generally installed before the cutting table and the extruder, and a support rod is fixed on the column to support the geomembrane, but this method has the following disadvantages: (1) The height of the support rod is fixed, and the extrusion speed of the extruder When it is faster, the geomembrane is still easy to accumulate, dragged on the ground, which affects the cleanliness of the geomembrane surface; (2) the support rod is fixed, and the geomembrane is constantly rubbed against the support rod during the winding process, which affects the quality of the geomembrane; (3) Due to the poor supporting effect of the geomembrane, the surface tension of the geomembrane is small when cutting, and the cutting is not smooth.
实用新型内容Utility model content
本实用新型为了弥补现有技术的不足,提供了一种土工膜的卷膜储布架,解决了现有技术中存在的问题。In order to make up for the deficiencies of the prior art, the utility model provides a geomembrane roll cloth storage rack, which solves the problems existing in the prior art.
本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:
一种土工膜的卷膜储布架,包括支撑架及设于所述支撑架上的至少一绕卷部,所述绕卷部用于支撑土工膜并供土工膜绕过,所述绕卷部相对于所述支撑架高度方向可调节。A roll film storage rack for geomembrane, comprising a support frame and at least one winding portion arranged on the support frame, the winding portion is used to support the geomembrane and allow the geomembrane to bypass, the winding portion The part is adjustable relative to the height direction of the support frame.
所述绕卷部包括一支撑杆,所述支撑杆经升降机构驱动沿所述支撑架上、下移动;在所述支撑架的竖直杆上设有刻度。The winding part includes a support rod, and the support rod is driven by the lifting mechanism to move up and down along the support frame; scales are set on the vertical rod of the support frame.
所述升降机构包括设于支撑架上的气缸驱动机构、液压驱动机构或丝杠升降机构;所述支撑杆经升降机构驱动沿支撑架上、下移动。The lifting mechanism includes a cylinder driving mechanism, a hydraulic driving mechanism or a lead screw lifting mechanism arranged on the supporting frame; the supporting rod is driven by the lifting mechanism to move up and down along the supporting frame.
所述气缸驱动机构包括设于支撑架上方和/或下方的气缸,气缸的活塞杆经连接件与支撑杆的端部相连。The cylinder driving mechanism includes a cylinder arranged above and/or below the support frame, and the piston rod of the cylinder is connected with the end of the support rod through a connecting piece.
所述液压驱动机构包括设于支撑架上方和/或下方的液压缸,液压缸的活塞杆经连接件与支撑杆的端部相连。The hydraulic drive mechanism includes a hydraulic cylinder arranged above and/or below the support frame, and the piston rod of the hydraulic cylinder is connected with the end of the support rod through a connecting piece.
在支撑架上对应所述支撑杆的两端设置的滑槽,在滑槽内滑动设有滑块,所述支撑杆与滑块转动相连;在滑块与气缸的活塞杆或液压缸的活塞杆之间连接所述连接件,所述滑块在气缸或液压缸的驱动下在滑槽内带动支撑杆沿支撑架上、下移动。On the support frame, the chute corresponding to the two ends of the support rod is arranged, and a slide block is slid in the chute, and the support rod is connected to the slide block in rotation; between the slide block and the piston rod of the air cylinder or the piston of the hydraulic cylinder The connecting pieces are connected between the rods, and the slider is driven by the air cylinder or the hydraulic cylinder to drive the support rod to move up and down along the support frame in the chute.
所述连接件为连接杆。The connecting piece is a connecting rod.
支撑杆与滑块固连,在支撑杆的外侧活动套设一套筒或套管。The support rod is fixedly connected with the slide block, and a sleeve or sleeve is movably sleeved on the outside of the support rod.
所述丝杠升降机构包括设于支撑架上的丝杠,所述丝杠经设于支撑架顶端的电机驱动,在丝杠上设有丝杠螺母,丝杠螺母与支撑杆的端部固连,在支撑杆外侧活动套设套筒或套管。Described leading screw lifting mechanism comprises the leading screw that is located on the support frame, and described leading screw is driven by the motor that is located at the top of support frame, and lead screw nut is provided on the leading screw, and the end of leading screw nut and support bar is fixed. Even, a sleeve or casing is movably sleeved on the outside of the support rod.
所述丝杠的数量为两个,两丝杠对应支撑杆的两端设置;或者丝杠的数量为一个,支撑杆的一端与丝杠螺母固连,在与支撑杆的另一端相对应的支撑架上设有一滑杆,在滑杆外侧滑动套设一从动滑块,从动滑环与支撑杆的另一端固连。The quantity of the said screw is two, and the two ends of the supporting rod are arranged corresponding to the two leading screws; A slide bar is arranged on the support frame, and a driven slide block is slidably sleeved on the outside of the slide bar, and the driven slide ring is fixedly connected with the other end of the support bar.
所述丝杠升降机构包括设于支撑架上的丝杠,在丝杠上设有丝杠螺母,丝杠螺母与支撑杆的端部固连;所述丝杠经设于支撑架上的齿轮机构驱动。The lead screw lifting mechanism includes a lead screw arranged on the support frame, on which a lead screw nut is arranged, and the lead screw nut is fixedly connected with the end of the support rod; Agency driven.
所述齿轮机构包括第一齿轮和与第一齿轮啮合的第二齿轮,第二齿轮固定套设于所述丝杠顶部,第一齿轮经一驱动电机驱动转动。The gear mechanism includes a first gear and a second gear meshed with the first gear, the second gear is fixedly sleeved on the top of the lead screw, and the first gear is driven to rotate by a driving motor.
所述支撑杆的数量为两个或以上,各支撑杆沿土工布输送方向在支撑架上依次设置;支撑杆的高低不同。The number of the support rods is two or more, and the support rods are arranged sequentially on the support frame along the conveying direction of the geotextile; the heights of the support rods are different.
所述丝杠升降机构包括设于支撑架上的丝杠,在丝杠上设有丝杠螺母,在丝杠底端固定套设一第一锥齿轮,一与第一锥齿轮相啮合的第二锥齿轮经设于支撑架底端的驱动电机驱动。The lead screw lifting mechanism includes a lead screw arranged on the support frame, a lead screw nut is provided on the lead screw, a first bevel gear is fixedly sleeved at the bottom end of the lead screw, and a second bevel gear meshed with the first bevel gear The two bevel gears are driven by a drive motor located at the bottom of the support frame.
在支撑架的顶端还设有竖直伸缩板,在竖直伸缩板底端固连水平设置的橡胶板,所述橡胶板在竖直伸缩板的作用下与绕卷在支撑杆上的土工膜接触。The top of the support frame is also provided with a vertical expansion plate, and the bottom end of the vertical expansion plate is fixedly connected with a horizontal rubber plate, and the rubber plate is connected with the geomembrane wound on the support rod under the action of the vertical expansion plate. touch.
本实用新型的有益效果:The beneficial effects of the utility model:
该土工膜的卷膜储布架通过在挤出机和切割台之间设置用于绕卷支撑土工膜的卷膜储布架,能够保证切割前的土工膜在不同基础速度的情况下,合理调节支撑高度和力度,避免土工膜切割前堆积,保证土工膜洁净度和平整度,增加切割时的张力。通过升降机构的设置,土工膜的支撑高度调节灵活、省时省力,由于在支撑架上设置了高度,可根据实际情况清楚掌握调节的实际高度,有利于后续挤出土工膜绕卷支撑高度的参考。通过在沿土工膜输送方向上设置前后对应但高度可任意调节的支撑杆,能够在挤出速度较块时依旧满足土工膜的支撑和绕卷。该土工膜的卷膜储布架结构设计科学、合理,经济实用。The roll film storage frame of the geomembrane is set between the extruder and the cutting table for rolling and supporting the geomembrane, which can ensure that the geomembrane before cutting can be cut at different base speeds in a reasonable manner. Adjust the support height and strength to avoid accumulation of geomembrane before cutting, ensure the cleanliness and flatness of geomembrane, and increase the tension during cutting. Through the setting of the lifting mechanism, the support height of the geomembrane can be adjusted flexibly, saving time and effort. Since the height is set on the support frame, the actual height of the adjustment can be clearly grasped according to the actual situation, which is beneficial to the follow-up extruded geomembrane winding. refer to. By arranging support rods corresponding to the front and back but adjustable in height along the conveying direction of the geomembrane, the support and winding of the geomembrane can still be satisfied when the extrusion speed is relatively fast. The structure design of the geomembrane roll film storage rack is scientific, reasonable, economical and practical.
附图说明Description of drawings
图1为本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of the utility model embodiment 1;
图2为图1左视图示意图;Fig. 2 is a schematic diagram of the left view of Fig. 1;
图3为本实用新型实施例2的结构示意图;Fig. 3 is the structural representation of the utility model embodiment 2;
图4为本实用新型实施例3的结构示意图;Fig. 4 is the structural representation of the utility model embodiment 3;
图5为图4俯视结构示意图;Fig. 5 is a schematic diagram of the top view of Fig. 4;
图6为本实用新型实施例4的结构示意图;Fig. 6 is the structural representation of the utility model embodiment 4;
图7为本实用新型实施例5的结构示意图;Fig. 7 is the structural representation of the utility model embodiment 5;
图8为本实用新型实施例6的结构示意图;Fig. 8 is a schematic structural view of Embodiment 6 of the present utility model;
图9为本实用新型实施例7的结构示意图;Fig. 9 is a schematic structural view of Embodiment 7 of the present utility model;
图10为图9侧视结构示意图;Fig. 10 is a schematic diagram of the side view of Fig. 9;
图11为本实用新型实施例8的侧视结构示意图;Fig. 11 is a side view structural schematic diagram of Embodiment 8 of the utility model;
图12为本实用新型实施例9的侧视结构示意图;Fig. 12 is a side view structural schematic diagram of Embodiment 9 of the present utility model;
图13为本实用新型实施例10的结构示意图。Fig. 13 is a schematic structural view of Embodiment 10 of the present utility model.
图中,1支撑架、2支撑杆、3液压缸、4连接件、5滑槽、6滑块、7气缸、8圆形立柱、9从动滑块、10套管、11丝杠、12电机、13丝杠螺母、14滑杆、15第一齿轮、16第二齿轮、17驱动电机、18第一锥齿轮、19第二锥齿轮、20齿轮箱、21支架、22竖直伸缩板、23橡胶板。In the figure, 1 supporting frame, 2 supporting rod, 3 hydraulic cylinder, 4 connecting piece, 5 chute, 6 sliding block, 7 cylinder, 8 circular column, 9 driven sliding block, 10 bushing, 11 lead screw, 12 Motor, 13 lead screw nut, 14 slide rod, 15 first gear, 16 second gear, 17 driving motor, 18 first bevel gear, 19 second bevel gear, 20 gear box, 21 bracket, 22 vertical expansion plate, 23 rubber sheets.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical features of this solution, the utility model will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.
实施例1Example 1
如图1-2所示,该土工膜的卷膜储布架包括支撑架及设于所述支撑架1上的一绕卷部,所述绕卷部用于支撑土工膜并供土工膜绕过,所述绕卷部相对于所述支撑架高度方向可调节。As shown in Figure 1-2, the roll film storage frame of the geomembrane includes a support frame and a winding portion arranged on the support frame 1, and the winding portion is used to support the geomembrane and for the geomembrane to be wound. However, the winding portion can be adjusted relative to the height direction of the support frame.
所述绕卷部包括一支撑杆2,所述支撑杆经升降机构驱动沿所述支撑架上、下移动;在所述支撑架的竖直杆上设有刻度。The winding part includes a support rod 2, which is driven by a lifting mechanism to move up and down along the support frame; scales are set on the vertical rod of the support frame.
所述升降机构包括设于支撑架1上的气缸驱动机构或液压驱动机构;所述支撑杆2经气缸驱动机构或液压驱动机构驱动沿支撑架1上、下移动。本实施例选取液压驱动机构进行介绍。The lifting mechanism includes a cylinder drive mechanism or a hydraulic drive mechanism arranged on the support frame 1; the support rod 2 moves up and down along the support frame 1 by being driven by the cylinder drive mechanism or hydraulic drive mechanism. In this embodiment, a hydraulic drive mechanism is selected for introduction.
所述液压驱动机构包括设于支撑架上方或下方的两液压缸3,两液压缸经外部控制同时驱动工作;液压缸的活塞杆经连接件4与支撑杆的端部相连。The hydraulic drive mechanism includes two hydraulic cylinders 3 arranged above or below the support frame, and the two hydraulic cylinders are driven to work simultaneously through external control; the piston rod of the hydraulic cylinder is connected to the end of the support rod through the connecting piece 4 .
在支撑架1上对应所述支撑杆的两端设置的滑槽5,在滑槽内滑动设有滑块6,所述支撑杆与滑块转动相连;在滑块6与液压缸的活塞杆之间连接所述连接件,所述连接件为连接杆;所述滑块6在液压缸的驱动下在滑槽5内滑动并带动支撑杆2沿支撑架上、下移动。The chute 5 that corresponds to the two ends of the support rod on the support frame 1 is provided with a slide block 6 in the chute, and the support rod is connected to the slide block in rotation; between the slide block 6 and the piston rod of the hydraulic cylinder The connecting piece is connected between them, and the connecting piece is a connecting rod; the slider 6 slides in the chute 5 under the drive of the hydraulic cylinder and drives the support rod 2 to move up and down along the support frame.
在滑块中部可设置一轴承,所述支撑杆的两端经轴承转动支撑设于所述滑块6上。A bearing can be arranged in the middle part of the slider, and the two ends of the support rod are rotatably supported on the slider 6 through the bearings.
使用时,根据挤出速度及挤出机与切割台之间的距离,确定支撑杆2的最佳高度位置,然后进行调节,具体为:启动液压缸3,两液压缸的活塞杆同时伸出,活塞杆通过连接件4-连接杆推动滑块6沿滑槽5向下滑动至需要的刻度位置,关闭液压缸工作,此时因为土工膜在该高度的支撑绕卷作用,土工膜可实现良好的张力,保证切割的平整。土工膜在支撑杆上绕过时,因为支撑杆转动支撑于滑块6上,因此可随土工膜一同转动,避免对土工膜背面摩擦造成损伤。When in use, according to the extrusion speed and the distance between the extruder and the cutting table, determine the optimal height position of the support rod 2, and then adjust it, specifically: start the hydraulic cylinder 3, and the piston rods of the two hydraulic cylinders will stretch out at the same time , the piston rod pushes the slider 6 to slide down the chute 5 to the required scale position through the connecting piece 4-connecting rod, and closes the hydraulic cylinder to work. At this time, because of the supporting winding effect of the geomembrane at this height, the geomembrane can realize Good tension ensures smooth cutting. When the geomembrane bypasses on the support rod, because the support rod is rotatably supported on the slide block 6, it can rotate together with the geomembrane to avoid damage to the back of the geomembrane due to friction.
实施例2Example 2
如图3所示,该土工膜的卷膜储布架的结构同实施例1的土工膜的卷膜储布架,所不同的是,支撑杆2与滑块固连,在支撑杆外侧活动套设一套筒或套管10,如此在土工膜沿支撑杆绕过时,套筒或套管10可随土工膜转动。As shown in Figure 3, the structure of the roll film storage frame of the geomembrane is the same as the roll film storage frame of the geomembrane of embodiment 1, the difference is that the support rod 2 is fixedly connected with the slide block, and moves outside the support rod A sleeve or casing 10 is sleeved so that the sleeve or casing 10 can rotate with the geomembrane when the geomembrane bypasses along the support rod.
该土工膜的卷膜储布架的支撑杆高度调节操作同实施例1中支撑杆的高度调节方式,不再详述。The operation of adjusting the height of the support bar of the geomembrane film storage rack is the same as the height adjustment method of the support bar in Embodiment 1, and will not be described in detail.
实施例3Example 3
如图4、5所示,该土工膜的卷膜储布架,包括支撑架1及设于所述支撑架上的一绕卷部,所述绕卷部用于支撑土工膜并供土工膜绕过,所述绕卷部相对于所述支撑架高度方向可调节。As shown in Figures 4 and 5, the roll film storage frame of the geomembrane includes a support frame 1 and a winding portion arranged on the support frame, and the winding portion is used to support the geomembrane and supply the geomembrane Bypassing, the winding portion is adjustable relative to the height direction of the support frame.
所述绕卷部包括一支撑杆2,所述支撑杆经升降机构驱动沿所述支撑架上、下移动;在所述支撑架的竖直杆上设有刻度。The winding part includes a support rod 2, which is driven by a lifting mechanism to move up and down along the support frame; scales are set on the vertical rod of the support frame.
所述升降机构包括设于支撑架上的气缸驱动机构或液压驱动机构;所述支撑杆经升降机构驱动沿支撑架上、下移动。本实施例以气缸驱动机构为例介绍。The lifting mechanism includes a cylinder driving mechanism or a hydraulic driving mechanism arranged on the supporting frame; the supporting rod is driven by the lifting mechanism to move up and down along the supporting frame. This embodiment is introduced by taking the cylinder driving mechanism as an example.
所述气缸驱动机构包括设于支撑架上方或下方的气缸7,气缸的活塞杆经连接件4与支撑杆2的端部相连。The cylinder driving mechanism includes a cylinder 7 arranged above or below the support frame, and the piston rod of the cylinder is connected with the end of the support rod 2 through the connecting piece 4 .
在支撑架1上对应所述支撑杆的一端设置一滑槽5,在滑槽内滑动设有滑块6,所述支撑杆与滑块转动相连;在滑块与气缸的活塞杆之间连接所述连接件,所述连接件为设于滑块上方的竖直连接杆;在于支撑杆的另一端相对的支撑架1上设有一圆形立柱8,圆形立柱与滑块对应设置,在圆形立柱外侧滑动套设一从动滑块9;气缸驱动滑块在滑槽内带动支撑杆沿支撑架上、下移动的同时,从动滑块9沿圆形立柱8上、下移动,从而完成支撑杆的水平上、下移动。A chute 5 is set on the support frame 1 corresponding to one end of the support rod, and a slide block 6 is slid in the chute, and the support rod is connected to the slide block in rotation; it is connected between the slide block and the piston rod of the cylinder The connector, the connector is a vertical connecting rod located above the slider; a circular column 8 is arranged on the support frame 1 opposite to the other end of the support rod, and the circular column is correspondingly arranged with the slider. A driven slider 9 is slidingly sleeved on the outer side of the circular column; while the cylinder drives the slider to drive the support bar to move up and down along the support frame in the chute, the driven slider 9 moves up and down along the circular column 8, Thereby the horizontal up and down movement of the support bar is completed.
使用时,根据挤出速度及挤出机与切割台之间的距离,确定支撑杆2的最佳高度位置,然后进行调节,具体为:启动气缸7,气缸的活塞杆推动竖直连接杆进而推动滑块6沿滑槽5向下滑动至合适高度,此时支撑杆的另一端固连的从动滑块亦沿圆形立柱向下滑动至相应高度,停止气缸工作即可。此时因为土工膜在该高度的支撑绕卷作用,土工膜可实现良好的张力,保证切割的平整。土工膜在支撑杆上绕过时,因为支撑杆转动支撑于滑块6上,因此可随土工膜一同转动,避免对土工膜背面摩擦造成损伤。When in use, according to the extrusion speed and the distance between the extruder and the cutting table, determine the optimal height position of the support rod 2, and then adjust it, specifically: start the cylinder 7, the piston rod of the cylinder pushes the vertical connecting rod and then Push the slide block 6 to slide down to a suitable height along the chute 5, and now the driven slide block fixedly connected to the other end of the support rod also slides down to the corresponding height along the circular column, and then the cylinder can be stopped. At this time, due to the support and winding effect of the geomembrane at this height, the geomembrane can achieve good tension and ensure smooth cutting. When the geomembrane bypasses on the support rod, because the support rod is rotatably supported on the slide block 6, it can rotate together with the geomembrane to avoid damage to the back of the geomembrane due to friction.
实施例4Example 4
如图6所示,该土工膜的卷膜储布架包括支撑架1及设于所述支撑架上的一绕卷部,所述绕卷部用于支撑土工膜并供土工膜绕过,所述绕卷部相对于所述支撑架高度方向可调节。As shown in Figure 6, the roll film storage frame of the geomembrane includes a support frame 1 and a winding portion arranged on the support frame, the winding portion is used to support the geomembrane and allow the geomembrane to bypass, The winding portion is adjustable relative to the height direction of the support frame.
所述绕卷部包括一支撑杆2,所述支撑杆经升降机构驱动沿所述支撑架上、下移动;在所述支撑架的竖直杆上设有刻度。The winding part includes a support rod 2, which is driven by a lifting mechanism to move up and down along the support frame; scales are set on the vertical rod of the support frame.
所述升降机构为丝杠升降机构;所述支撑杆经升降机构驱动沿支撑架上、下移动。The lifting mechanism is a screw lifting mechanism; the support rod is driven by the lifting mechanism to move up and down along the support frame.
所述丝杠升降机构包括设于支撑架上的丝杠11,所述丝杠经设于支撑架顶端的电机12驱动,在丝杠上设有丝杠螺母13,丝杠螺母与支撑杆的端部固连;在支撑杆外侧活动套设套筒或套管10。Described leading screw elevating mechanism comprises the leading screw 11 that is located on the support frame, and described leading screw is driven through the motor 12 that is located at the support frame top, is provided with leading screw nut 13 on the leading screw, and the leading screw nut and support bar The ends are fixedly connected; a sleeve or casing 10 is movably sleeved on the outside of the support rod.
所述丝杠11的数量为两个,两丝杠对应支撑杆的两端设置;The quantity of described leading screw 11 is two, and the two ends of two leading screw corresponding support bars are arranged;
使用时,根据挤出速度及挤出机与切割台之间的距离,确定支撑杆2的最佳高度位置,然后进行调节,具体为:同时启动两电机12,电机驱动丝杠转动,丝杠转动带动其上的丝杠螺母13沿丝杠上升或下降,进而带动支撑杆2移动至合适高度,停止电机12工作即可。此时因为土工膜在该高度的支撑绕卷作用,土工膜可实现良好的张力,保证切割的平整。土工膜在支撑杆上绕过时,因为套管10可随土工膜一同转动,避免对土工膜背面摩擦造成损伤。When in use, according to the extrusion speed and the distance between the extruder and the cutting table, determine the optimal height position of the support rod 2, and then adjust it, specifically: start the two motors 12 at the same time, and the motor drives the screw to rotate. Rotate and drive the screw nut 13 on it to rise or fall along the screw, and then drive the support rod 2 to move to a suitable height, and stop the motor 12 to work. At this time, due to the support and winding effect of the geomembrane at this height, the geomembrane can achieve good tension and ensure smooth cutting. When the geomembrane is bypassed on the support rod, because the casing 10 can rotate together with the geomembrane, avoiding damage to the back of the geomembrane due to friction.
实施例5Example 5
如图7所示,该土工膜的卷膜储布架的结构同实施例4的土工膜的卷膜储布架的结构,所不同的是,丝杠11的数量为一个,支撑杆2的一端与丝杠螺母13固连,在与支撑杆的另一端相对应的支撑架上设有一滑杆14,在滑杆外侧滑动套设一从动滑块9,从动滑环9与支撑杆的另一端固连。该结构可满足电机12驱动丝杠11转动时,丝杠螺母13带动支撑杆上移或下移,此时支撑杆的另一端的从动滑块9亦沿滑杆14上移或下移。As shown in Figure 7, the structure of the film storage frame of the geomembrane is the same as the structure of the film storage frame of the geomembrane of embodiment 4, the difference is that the quantity of the lead screw 11 is one, and the number of the support rod 2 is one. One end is fixedly connected with the lead screw nut 13, and a slide bar 14 is arranged on the supporting frame corresponding to the other end of the support bar, and a driven slide block 9 is slidably sleeved on the outside of the slide bar, and the driven slip ring 9 and the support bar The other end is fixed. This structure can satisfy when motor 12 drives leading screw 11 to rotate, and leading screw nut 13 drives support bar to move up or down, and the driven slide block 9 of the other end of support bar also moves up or down along slide bar 14 this moment.
实施例6Example 6
如图8所示,该土工膜的卷膜储布架包括支撑架1及设于所述支撑架上的一绕卷部,所述绕卷部用于支撑土工膜并供土工膜绕过,所述绕卷部相对于所述支撑架高度方向可调节。As shown in Figure 8, the roll film storage frame of the geomembrane includes a support frame 1 and a winding portion arranged on the support frame, the winding portion is used to support the geomembrane and allow the geomembrane to bypass, The winding portion is adjustable relative to the height direction of the support frame.
所述绕卷部包括一支撑杆2,所述支撑杆经升降机构驱动沿所述支撑架上、下移动;在所述支撑架的竖直杆上设有刻度。The winding part includes a support rod 2, which is driven by a lifting mechanism to move up and down along the support frame; scales are set on the vertical rod of the support frame.
所述升降机构为丝杠升降机构;所述支撑杆经升降机构驱动沿支撑架上、下移动。The lifting mechanism is a screw lifting mechanism; the support rod is driven by the lifting mechanism to move up and down along the support frame.
所述丝杠升降机构包括设于支撑架上的丝杠11,在丝杠上设有丝杠螺母13,丝杠螺母与支撑杆的端部固连;所述丝杠经设于支撑架上的齿轮机构驱动。Described leading screw lifting mechanism comprises the leading screw 11 that is located on the support frame, is provided with leading screw nut 13 on the leading screw, and the end of leading screw nut and support bar is fixedly connected; Described leading screw is arranged on the support frame driven by the gear mechanism.
所述丝杠的数量为1个,在与丝杠相对的支撑架上设有一滑杆14,在滑杆上滑动套设一从动滑块9,支撑杆的一端与丝杠螺母固连,支撑杆的另一端与所述从动滑块固连,在支撑杆上活动套设一套筒或套管10,所述齿轮机构包括第一齿轮15和与第一齿轮啮合的第二齿轮16,第二齿轮固定套设于所述丝杠顶部,第一齿轮经一驱动电机17驱动转动。The quantity of described leading screw is 1, is provided with a slide bar 14 on the bracing frame opposite with leading screw, slides and sets a driven slider 9 on the slide bar, one end of the supporting bar is fixedly connected with the leading screw nut, The other end of the support rod is fixedly connected with the driven slider, and a sleeve or sleeve 10 is movably sleeved on the support rod, and the gear mechanism includes a first gear 15 and a second gear 16 meshing with the first gear , the second gear is fixedly sleeved on the top of the screw, and the first gear is driven to rotate by a drive motor 17 .
相比于直接丝杠驱动丝杠螺母升降,该结构因为两齿轮的啮合,实现了一定的减速功能,可在绕卷的过程中进行调节。Compared with the direct lead screw driving the lead screw nut up and down, this structure achieves a certain deceleration function due to the meshing of the two gears, which can be adjusted during the winding process.
使用时,根据挤出速度及挤出机与切割台之间的距离,确定支撑杆2的高度位置,然后进行调节,具体为:启动驱动电机17,驱动丝杠11转动,丝杠转动带动其上的丝杠螺母13及支撑杆2沿丝杠上升或下降,与此同时,支撑杆另一端的从动滑块9沿滑杆14上升或下降,当支撑杆2移动至合适高度,停止驱动电机17工作即可。此时因为土工膜在该高度的支撑绕卷作用,土工膜可实现良好的张力,保证切割的平整。土工膜在支撑杆上绕过时,因为套管10可随土工膜一同转动,避免对土工膜背面摩擦造成损伤。若在土工膜绕卷过程中,挤出速度加快造成土工膜挤出量大,可以继续启动驱动电机17,便输送边调节,此时的高度调节,因为两齿轮的啮合作用,具有一定的减速功能,不会对输送中的土工膜造成影响。相比于先确定高度、调节好后进行输送,该结构更加灵活、方便。During use, determine the height position of the support rod 2 according to the extrusion speed and the distance between the extruder and the cutting table, and then adjust it, specifically: start the driving motor 17, drive the screw 11 to rotate, and the rotation of the screw drives its The screw nut 13 on the top and the support rod 2 rise or fall along the lead screw. At the same time, the driven slider 9 at the other end of the support rod rises or falls along the slide rod 14. When the support rod 2 moves to a suitable height, stop driving Motor 17 works. At this time, due to the support and winding effect of the geomembrane at this height, the geomembrane can achieve good tension and ensure smooth cutting. When the geomembrane is bypassed on the support rod, because the casing 10 can rotate together with the geomembrane, avoiding damage to the back of the geomembrane due to friction. If during the winding process of the geomembrane, the extruding speed is increased and the extrusion volume of the geomembrane is large, the driving motor 17 can be started continuously to adjust the conveying side. At this time, the height adjustment has a certain deceleration because of the meshing effect of the two gears. Function, will not affect the geomembrane in transportation. This structure is more flexible and convenient than determining the height first and then transporting after adjustment.
实施例7Example 7
如图9、10所示,该土工膜的卷膜储布架包括支撑架1及设于所述支撑架上的一绕卷部,所述绕卷部用于支撑土工膜并供土工膜绕过,所述绕卷部相对于所述支撑架高度方向可调节。As shown in Figures 9 and 10, the roll film storage frame of the geomembrane includes a support frame 1 and a winding portion arranged on the support frame, and the winding portion is used to support the geomembrane and for the geomembrane to be wound. However, the winding portion can be adjusted relative to the height direction of the support frame.
所述绕卷部包括一支撑杆2,所述支撑杆经升降机构驱动沿所述支撑架上、下移动;在所述支撑架的竖直杆上设有刻度。The winding part includes a support rod 2, which is driven by a lifting mechanism to move up and down along the support frame; scales are set on the vertical rod of the support frame.
所述升降机构为丝杠升降机构;所述支撑杆经升降机构驱动沿支撑架上、下移动。The lifting mechanism is a screw lifting mechanism; the support rod is driven by the lifting mechanism to move up and down along the support frame.
所述丝杠升降机构包括设于支撑架上的丝杠11,在丝杠上设有丝杠螺母13,丝杠螺母与支撑杆2的一端固连,在与丝杠相对的支撑架上设有一滑杆14,在滑杆14上滑动套设一从动滑块9,支撑杆的另一端与从动滑块固连,在支撑杆外侧活动套设一套管10;在丝杠底端固定套设一第一锥齿轮18,一与第一锥齿轮相啮合的第二锥齿轮19经设于支撑架底端的驱动电机17驱动,所述第一锥齿轮、第二锥齿轮及丝杠底部均设于一齿轮箱20内。Described leading screw elevating mechanism comprises the leading screw 11 that is located on the supporting frame, is provided with leading screw nut 13 on the leading screw, and leading screw nut is connected with an end of support bar 2, is set on the supporting frame opposite with leading screw. There is a slide bar 14 on which a driven slide block 9 is slidably sleeved, the other end of the support bar is fixedly connected with the driven slide block, and a casing 10 is movably sleeved outside the support bar; A first bevel gear 18 is fixedly sleeved, and a second bevel gear 19 meshed with the first bevel gear is driven by a drive motor 17 located at the bottom end of the support frame. The first bevel gear, the second bevel gear and the leading screw The bottoms are all set in a gear box 20 .
使用时,根据挤出速度及挤出机与切割台之间的距离,确定支撑杆2的最佳高度位置,然后进行调节,具体为:启动驱动电机17,驱动电机带动第一锥齿轮18转动,与第一锥齿轮啮合的第二锥齿轮反向转动并驱动丝杠转动,丝杠螺母实现带动支撑杆2上升或下降,与此同时,支撑杆另一端的从动滑块9沿滑杆14上升或下降,直至合适高度,停止驱动电机17工作。During use, determine the optimal height position of the support rod 2 according to the extrusion speed and the distance between the extruder and the cutting table, and then adjust it, specifically: start the drive motor 17, and the drive motor drives the first bevel gear 18 to rotate , the second bevel gear meshed with the first bevel gear reversely rotates and drives the lead screw to rotate, the lead screw nut realizes driving the support rod 2 to rise or fall, at the same time, the driven slider 9 at the other end of the support rod moves along the slide rod 14 rise or fall, until suitable height, stop drive motor 17 work.
当丝杠为相对设置的两个时,两驱动电机17同时启动、同时关闭,保证支撑杆2的正常上升和下降。When the leading screws are two oppositely arranged, the two drive motors 17 start and close simultaneously to ensure the normal rise and fall of the support rod 2 .
实施例8Example 8
如图11所示,该土工膜的卷膜储布架的结构同实施例7土工膜的卷膜储布架,所不同的是,支撑杆2的数量为两个,所述支撑杆沿土工布输送方向在支撑架上前、后设置,用于驱动支撑杆2上下移动的升降机构也为两个。As shown in Figure 11, the structure of the roll film storage rack of the geomembrane is the same as that of the geomembrane roll storage rack of Embodiment 7, the difference is that the number of support rods 2 is two, and the support rods are arranged along the geomembrane The cloth conveying direction is arranged on the front and rear of the support frame, and there are also two elevating mechanisms for driving the support rod 2 to move up and down.
由于设置了两个支撑杆,在挤出速度快、土工膜拉伸长度长,可以通过两支撑杆不同高度的支撑绕卷作用,实现暂时存储,避免只有一个支撑杆的支撑难以消除土工膜堆积或拖地的问题。可以通过各支撑杆上升降机构的调节,将两支撑杆调节为不同高度,使土工膜经过两支撑杆时绕卷为S型,增加绕卷形成,保证后续切割工作顺利。Due to the setting of two support rods, when the extrusion speed is fast and the stretching length of the geomembrane is long, the temporary storage can be realized through the support and winding effect of the two support rods at different heights, and it is difficult to eliminate the accumulation of the geomembrane when only one support rod is supported. Or the problem of mopping the floor. Through the adjustment of the lifting mechanism on each support rod, the two support rods can be adjusted to different heights, so that the geomembrane will be wound in an S shape when passing through the two support rods, increasing the winding formation and ensuring the smooth subsequent cutting work.
实施例9Example 9
如图12所示,该土工膜的卷膜储布架的结构同实施例3土工膜的卷膜储布架,所不同的是,支撑杆2的数量为两个,所述支撑杆沿土工布输送方向在支撑架上前、后设置,用于驱动支撑杆2上下移动的液压缸驱动机构也为两个,两液压缸驱动机构分别设于支撑架上方和支撑架底端,因此可以分别控制实现两支撑杆高度的不同设置;当液压缸设置在支撑架底端时,其上的滑槽底端高于液压缸的活塞杆收缩后的高度。保证了两支撑杆不同高度的同时调控。同样的,由于设置了两个支撑杆,在挤出速度快、土工膜拉伸长度长,可以通过两支撑杆不同高度的支撑绕卷作用,实现暂时存储,避免只有一个支撑杆的支撑难以消除土工膜堆积或拖地的问题。可以通过各支撑杆上升降机构的调节,将两支撑杆调节为不同高度,使土工膜经过两支撑杆时绕卷为S型,提升土工膜的张力,增加绕卷形成,保证后续切割工作顺利。As shown in Figure 12, the structure of the roll film storage rack of the geomembrane is the same as the roll film storage rack of the geomembrane in Embodiment 3, the difference is that the number of support rods 2 is two, and the support rods are arranged along the geomembrane The direction of cloth conveying is set on the front and back of the support frame, and there are also two hydraulic cylinder drive mechanisms for driving the support rod 2 to move up and down. The control realizes the different setting of the heights of the two support rods; when the hydraulic cylinder is set at the bottom of the support frame, the bottom of the chute on it is higher than the height of the piston rod of the hydraulic cylinder after shrinking. The simultaneous regulation of different heights of the two support rods is guaranteed. Similarly, due to the setting of two support rods, when the extrusion speed is fast and the stretching length of the geomembrane is long, the temporary storage can be realized through the support and winding effect of the two support rods at different heights, and it is difficult to eliminate the support of only one support rod. Problems with geomembrane buildup or mopping. Through the adjustment of the lifting mechanism on each support rod, the two support rods can be adjusted to different heights, so that the geomembrane is wound in an S shape when it passes through the two support rods, the tension of the geomembrane is increased, the formation of the coil is increased, and the subsequent cutting work is guaranteed to be smooth. .
实施例10Example 10
如图13所示,同实施例9的土工膜的卷膜储布架,所不同的是,在支撑杆上方的支撑架顶端设有沿支撑杆长度方向设置的竖直伸缩板22,在竖直伸缩板底端固连一沿支撑杆长度方向设置的橡胶板23,所述橡胶板在竖直伸缩板的伸缩作用下与绕卷在支撑杆上的土工膜接触或分离。即在土工膜卷绕过程中,为了避免土工膜的不平整,可以通过橡胶板23与土工膜接触,轻微压触土工膜表面,形成柔性压铺效果,保证土工膜输送过程中的平整性。竖直伸缩板可采用套筒式伸缩结构,需要在确定支撑杆高度后,根据土工膜厚度调节好橡胶板的高度位置。橡胶板选择硅橡胶、弹性橡胶或其他有形的软质材料。As shown in Figure 13, with the geomembrane roll cloth storage frame of embodiment 9, the difference is that the top of the support frame above the support rod is provided with a vertical telescopic plate 22 arranged along the length direction of the support rod. The bottom end of the straight telescopic plate is fixedly connected with a rubber plate 23 arranged along the length direction of the support rod, and the rubber plate contacts or separates from the geomembrane wound on the support rod under the expansion and contraction of the vertical telescopic plate. That is, during the winding process of the geomembrane, in order to avoid the unevenness of the geomembrane, the rubber plate 23 can be used to contact the geomembrane surface and slightly press the surface of the geomembrane to form a flexible pressing effect to ensure the smoothness of the geomembrane during transportation. The vertical telescopic plate can adopt a telescopic telescopic structure, and it is necessary to adjust the height of the rubber plate according to the thickness of the geomembrane after determining the height of the support rod. The rubber plate is selected from silicone rubber, elastic rubber or other tangible soft materials.
上述实施例中,对于设于支撑架1上方的气缸7或液压缸3,均可通过支架21支撑固定于支撑架1的顶端。In the above embodiments, the air cylinder 7 or the hydraulic cylinder 3 arranged above the support frame 1 can be supported and fixed on the top end of the support frame 1 through the bracket 21 .
上述各实施例中,支撑杆的数量可以为三个及以上,支撑杆沿土工膜输送方向依次间隔设置在支撑架上,各支撑杆高度调节为不同,如此能够在较快基础速度的情况下,通过多次绕卷支撑,避免在进入切割台之前土工膜张力小造成的切割不平整的问题,同时给寄出量较大的土工膜一良好的支撑,避免堆积,保证了工序的正常进行。In the above-mentioned embodiments, the number of support rods can be three or more, and the support rods are arranged on the support frame at intervals along the conveying direction of the geomembrane, and the height of each support rod is adjusted to be different, so that it can , through multiple winding support, avoid the problem of uneven cutting caused by the low tension of the geomembrane before entering the cutting table, and at the same time provide a good support for the geomembrane with a large amount of sending, avoid accumulation, and ensure the normal progress of the process .
实施例10的竖直伸缩板、橡胶板结构同样可以设置在其他各实施例中。The vertical expansion plate and the rubber plate structure of Embodiment 10 can also be arranged in other embodiments.
上述具体实施方式不能作为对本实用新型保护范围的限制,对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above-mentioned specific implementation manners cannot be regarded as limitations on the protection scope of the present utility model. For those skilled in the art, any alternative improvements or transformations made to the embodiments of the present utility model fall within the protection scope of the present utility model.
本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts of the utility model that are not described in detail are the known techniques of those skilled in the art.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115464692A (en) * | 2022-09-16 | 2022-12-13 | 泰安佳路通工程材料有限公司 | Geomembrane transverse cutting device and cutting method thereof |
| CN118895767A (en) * | 2024-10-09 | 2024-11-05 | 中建八局第一建设有限公司 | A laying device for geomembrane construction |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115464692A (en) * | 2022-09-16 | 2022-12-13 | 泰安佳路通工程材料有限公司 | Geomembrane transverse cutting device and cutting method thereof |
| CN118895767A (en) * | 2024-10-09 | 2024-11-05 | 中建八局第一建设有限公司 | A laying device for geomembrane construction |
| CN118895767B (en) * | 2024-10-09 | 2026-03-27 | 中建八局第一建设有限公司 | A laying device for geomembrane construction |
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