CN209716175U - A multi-purpose door frame beveling mold - Google Patents
A multi-purpose door frame beveling mold Download PDFInfo
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- CN209716175U CN209716175U CN201920383160.7U CN201920383160U CN209716175U CN 209716175 U CN209716175 U CN 209716175U CN 201920383160 U CN201920383160 U CN 201920383160U CN 209716175 U CN209716175 U CN 209716175U
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- 238000005520 cutting process Methods 0.000 claims abstract description 56
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及机械领域,具体涉及一种多用门框斩角模具。The utility model relates to the mechanical field, in particular to a multi-purpose door frame angle-cutting mold.
背景技术Background technique
在机械领域,门框的制做往往需要进行斩角处理,以满足现有门框在组合安装和制造过程中的特殊需求,由于门框多为边角组合设计,整体组合为框架式结构,并接在组合连接件之间需要特殊型材进行连接,带有特殊缺口的型材经过斩角处理后,能够满足门框连接的特殊需求,实现门框的组合焊接式固定连接安装。In the field of machinery, the manufacture of door frames often requires beveling to meet the special needs of the existing door frames in the assembly and manufacturing process. Since the door frames are mostly designed with corners, the overall combination is a frame structure, and connected to the Combined connectors require special profiles for connection, and profiles with special notches can meet the special needs of door frame connections after beheading, and realize the combined welding and fixed connection installation of door frames.
传统的斩角型材的制造方法是经过特殊的切割工艺完成,因目前所需斩角角型材多为长方形结构,在该长方形结构的一个边角位置进行切割,切割出一个长方形缺口,用于门框条之间的连接部位的安装需求。目前采用的切割方式为在长方形铁板或者钢板的一个边角位置进行切割,首先这种切割方式费力费时,工作和运行效率低,影响生产的持续化大规模化的进行;其次这种方式切割,容易出现残次品,其成品率不高,因操作稍微不当就会出现残次品,造成了资源的浪费。现有技术缺乏专用的多用门框型材的斩角处理模具,影响了生产效率。The traditional manufacturing method of beveled profile is completed through a special cutting process, because most of the required beveled profile is a rectangular structure, cutting at a corner of the rectangular structure, and cutting a rectangular gap for the door frame The installation requirements of the joints between the bars. The current cutting method is to cut at a corner of a rectangular iron plate or steel plate. Firstly, this cutting method is laborious and time-consuming, and the work and operation efficiency is low, which affects the continuous and large-scale production. Secondly, this method of cutting , Defective products are prone to occur, and the yield rate is not high, and defective products will appear due to a little improper operation, resulting in a waste of resources. The prior art lacks a special-purpose multi-purpose door frame profile beveling mold, which affects production efficiency.
因此,提供一种结构简单,操作方便,高效快捷,成品率高,工作和运行效率高,节省资源,快速高效的多用门框斩角模具,具有广泛的市场前景。Therefore, provide a kind of simple in structure, easy to operate, efficient and fast, high yield, high work and operating efficiency, save resources, fast and efficient multi-purpose door frame beveling mold, has broad market prospect.
发明内容Contents of the invention
针对现有技术的不足,本实用新型提供一种结构简单,操作方便,高效快捷,成品率高,工作和运行效率高,节省资源,快速高效的多用门框斩角模具,用于解决现有技术的不足。Aiming at the deficiencies of the prior art, the utility model provides a simple structure, convenient operation, high efficiency and quickness, high yield, high work and operation efficiency, resource saving, fast and efficient multi-purpose door frame beveling mold, which is used to solve the problems of the prior art lack of.
本实用新型的技术方案是这样实现的:一种多用门框斩角模具,包括支腿、固定安装在支腿上的支撑板,所述的支撑板上方设置有落料区,落料区的上部设置有下料板,下料板上开设有下料口,下料板的上方设置有压料板,压料板上卡设有压料口,压料板的上方设置有下压板,下压板上开设有下压口,下压口的上方连接有下压液压缸,在下压口内活动安装有下压切料块,下压切料块的上方连接有一根下压切料液压缸,下压液压缸以及下压切料液压缸的顶部均通过液压缸固定块与顶部固定组件相连接。The technical scheme of the utility model is realized in the following way: a multi-purpose door frame beveling mold, including legs, a support plate fixedly installed on the legs, a blanking area is arranged above the support plate, and the upper part of the blanking area A blanking plate is provided, a blanking port is opened on the blanking plate, a pressing plate is arranged above the blanking plate, a pressing port is fixed on the pressing plate, a lower pressing plate is arranged above the pressing plate, and the lower pressing plate There is a lower pressure port on the top, and a lower pressure hydraulic cylinder is connected above the lower pressure port. A lower pressure cutting block is installed in the lower pressure port, and a lower pressure cutting hydraulic cylinder is connected above the lower pressure cutting block. The tops of the hydraulic cylinder and the downward pressure cutting hydraulic cylinder are connected with the top fixing assembly through the hydraulic cylinder fixing block.
所述的支撑板的上方固定安装有两根抬高支撑杆,落料区设置在两根抬高支撑杆之间,抬高支撑杆的底部与支撑板的顶部通过焊接的方式固定连接,抬高支撑杆的顶部通过焊接的方式与加强支撑杆的底部固定连接,加强支撑杆为两根,两根加强支撑杆与两根抬高支撑杆的安装方向相互交叉,加强支撑杆的顶部通过焊接的方式与下料板的底部固定连接。Two elevated support rods are fixedly installed above the support plate, the blanking area is set between the two elevated support rods, the bottom of the elevated support rod is fixedly connected to the top of the support plate by welding, and the lifting The top of the high support rod is fixedly connected with the bottom of the reinforced support rod by welding. There are two reinforced support rods. The way is fixedly connected with the bottom of the blanking plate.
所述的下料口的形状为一个边角带有挡块的长方形槽状结构,压料口与下压口的形状和大小均相同,压料口为一个边角带有挡块的长方形槽状结构,下料口的形状与压料口的形状相互配合,并且下料口、压料口以及下压口的中轴线在一条垂直水平面的直线上,下压切料块的套装在下压口内,下压切料块的切面形状与下压口的相撞相互配合,下压切料块为一个边角带有缺口的长方体块状结构。The shape of the feeding opening is a rectangular groove-shaped structure with a stopper at the corner, the shape and size of the pressure opening and the lower pressure opening are the same, and the feeding opening is a rectangular groove with a stopper at the corner Shaped structure, the shape of the feeding port and the pressing port match each other, and the central axis of the feeding port, the pressing port and the lower pressing port are on a straight line vertical to the horizontal plane, and the lower pressing cutting block is set in the lower pressing port , the cut surface shape of the pressing and cutting block cooperates with the collision of the pressing opening, and the pressing and cutting block is a rectangular parallelepiped block structure with gaps at the corners.
所述的下压液压缸为两个,分别为第一下压液压缸和第二下压液压缸,第一下压液压缸和第二下压液压缸的形成相同,第一下压液压缸和第二下压液压缸为同步液压缸,第一下压液压缸和第二下压液压缸均等分布在下压口两侧的下压板上方,第一下压液压缸和第二下压液压缸的底部均通过铰接的方式与下压板相连接,下压切料液压缸的底部与下压切料块顶部的中心部位通过铰接的方式相连接,在压料板和下压板之间设置有缓冲块,缓冲块的底部与压料板的边缘上部位置固定连接,缓冲块的顶部与下压板的边缘底部位置固定连接。There are two press-down hydraulic cylinders, namely the first press-down hydraulic cylinder and the second press-down hydraulic cylinder, the formation of the first press-down hydraulic cylinder and the second press-down hydraulic cylinder is the same, and the first press-down hydraulic cylinder and the second press-down hydraulic cylinder are synchronous hydraulic cylinders, the first press-down hydraulic cylinder and the second press-down hydraulic cylinder are evenly distributed above the press-down plates on both sides of the press-down port, the first press-down hydraulic cylinder and the second press-down hydraulic cylinder The bottoms of the bottoms are connected to the lower pressing plate by means of hinges, and the bottom of the pressing and cutting hydraulic cylinder is connected to the central part of the top of the pressing and cutting block by means of hinges. There is a buffer between the pressing and lower pressing plates block, the bottom of the buffer block is fixedly connected to the edge upper position of the pressing plate, and the top of the buffer block is fixedly connected to the edge bottom position of the lower pressing plate.
所述的第一下压液压缸、第二下压液压缸以及下压切料液压缸分别通过管路与设置在支撑板下方的液压站相连接,在液压站上设置有控制开关,控制开关为三个,分别为总开关、下压开关和切料开关。The first press-down hydraulic cylinder, the second press-down hydraulic cylinder and the press-down cutting hydraulic cylinder are respectively connected to the hydraulic station arranged under the support plate through pipelines, and a control switch is arranged on the hydraulic station, and the control switch There are three, namely the master switch, the push-down switch and the cut-off switch.
所述的第一下压液压缸、第二下压液压缸以及下压切料液压缸的顶部均通过液压缸固定块与顶部支撑板固定连接,顶部支撑板的一侧底部固定安装有纵向支撑座,纵向支撑座的底部通过焊接的方式与与下料板一侧的顶部固定连接,纵向支撑座的顶部通过焊接的方式与顶部支撑板的底部固定连接。The tops of the first press-down hydraulic cylinder, the second press-down hydraulic cylinder and the press-down material cutting hydraulic cylinder are all fixedly connected to the top support plate through the hydraulic cylinder fixing block, and the bottom of one side of the top support plate is fixedly installed with a longitudinal support Seat, the bottom of the longitudinal support seat is fixedly connected with the top of one side of the blanking plate by welding, and the top of the longitudinal support seat is fixedly connected with the bottom of the top support plate by welding.
本实用新型具有如下的积极效果:本产品结构简单,操作方便,首先,本产品提供了专用的多用门框型材的斩角处理模具,克服了目前采用的切割方式进行设置和生产的缺陷,整体采用压制切割,省力省时,一次成型,不需要采用传统横向和纵向交叉切割的方式,工作和运行效率高,适合持续化大规模化的生产进行;其次,采用一次冲压成型切割的方式,提高了成品率,成品率百分之百,节省了资源,实现了零残次品,提高了效率,节能环保。具有很好的社会和经济效益。The utility model has the following positive effects: the product has a simple structure and is easy to operate. Firstly, the product provides a special multi-purpose door frame profile cutting angle processing mold, which overcomes the defects of the current cutting method for setting and production. Pressing and cutting saves labor and time, and one-time forming does not require the traditional horizontal and vertical cross-cutting methods. The work and operation efficiency is high, and it is suitable for continuous large-scale production. Secondly, the one-time stamping and forming cutting method improves The yield rate is 100%, which saves resources, realizes zero defective products, improves efficiency, saves energy and protects the environment. It has good social and economic benefits.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型图1的侧面结构示意图。Fig. 2 is a schematic diagram of the side structure of Fig. 1 of the utility model.
图3为本实用新型下压板的仰视结构示意图。Fig. 3 is a schematic view of the structure of the lower pressing plate of the present invention.
图4为本实用新型压料板的仰视结构示意图。Fig. 4 is a schematic view of the structure of the pressing plate of the present invention viewed from above.
图5为本实用新型下料板的俯视结构示意图。Fig. 5 is a top view structural schematic diagram of the blanking plate of the present invention.
具体实施方式Detailed ways
如图1、2、3、4、5所示,一种多用门框斩角模具,包括支腿1、固定安装在支腿1上的支撑板2,所述的支撑板2上方设置有落料区4,落料区4的上部设置有下料板6,下料板6上开设有下料口19,下料板6的上方设置有压料板8,压料板8上卡设有压料口18,压料板8的上方设置有下压板10,下压板10上开设有下压口17,下压口17的上方连接有下压液压缸,在下压口17内活动安装有下压切料块11,下压切料块11的上方连接有一根下压切料液压缸13,下压液压缸以及下压切料液压缸13的顶部均通过液压缸固定块15与顶部固定组件相连接。所述的支撑板2的上方固定安装有两根抬高支撑杆3,落料区4设置在两根抬高支撑杆3之间,抬高支撑杆3的底部与支撑板2的顶部通过焊接的方式固定连接,抬高支撑杆3的顶部通过焊接的方式与加强支撑杆5的底部固定连接,加强支撑杆5为两根,两根加强支撑杆5与两根抬高支撑杆3的安装方向相互交叉,加强支撑杆5的顶部通过焊接的方式与下料板6的底部固定连接。所述的下料口19的形状为一个边角带有挡块的长方形槽状结构,压料口18与下压口17的形状和大小均相同,压料口18为一个边角带有挡块的长方形槽状结构,下料口19的形状与压料口18的形状相互配合,并且下料口19、压料口18以及下压口17的中轴线在一条垂直水平面的直线上,下压切料块11的套装在下压口17内,下压切料块11的切面形状与下压口17的相撞相互配合,下压切料块11为一个边角带有缺口的长方体块状结构。所述的下压液压缸为两个,分别为第一下压液压缸12和第二下压液压缸14,第一下压液压缸12和第二下压液压缸14的形成相同,第一下压液压缸12和第二下压液压缸14为同步液压缸,第一下压液压缸12和第二下压液压缸14均等分布在下压口17两侧的下压板10上方,第一下压液压缸12和第二下压液压缸14的底部均通过铰接的方式与下压板10相连接,下压切料液压缸13的底部与下压切料块11顶部的中心部位通过铰接的方式相连接,在压料板8和下压板10之间设置有缓冲块9,缓冲块9的底部与压料板8的边缘上部位置固定连接,缓冲块9的顶部与下压板10的边缘底部位置固定连接。所述的第一下压液压缸12、第二下压液压缸14以及下压切料液压缸13分别通过管路与设置在支撑板2下方的液压站20相连接,在液压站20上设置有控制开关21,控制开关21为三个,分别为总开关、下压开关和切料开关。所述的第一下压液压缸12、第二下压液压缸14以及下压切料液压缸13的顶部均通过液压缸固定块15与顶部支撑板16固定连接,顶部支撑板16的一侧底部固定安装有纵向支撑座7,纵向支撑座7的底部通过焊接的方式与与下料板6一侧的顶部固定连接,纵向支撑座7的顶部通过焊接的方式与顶部支撑板16的底部固定连接。As shown in Figures 1, 2, 3, 4, and 5, a multi-purpose door frame beveling mold includes a leg 1 and a support plate 2 fixedly installed on the leg 1, and a blanking is arranged above the support plate 2 Area 4, the upper part of the blanking area 4 is provided with a blanking plate 6, the blanking plate 6 is provided with a blanking port 19, the top of the blanking plate 6 is provided with a pressing plate 8, and a pressing plate 8 is clamped on the pressing plate 8. Material opening 18, a lower pressure plate 10 is arranged above the pressure plate 8, a lower pressure port 17 is provided on the lower pressure plate 10, a lower pressure hydraulic cylinder is connected above the lower pressure port 17, and a lower pressure hydraulic cylinder is movable in the lower pressure port 17. Cutting material block 11, the top of pressing down cutting material block 11 is connected with a pressing down cutting material hydraulic cylinder 13, and the top of pressing down hydraulic cylinder and pressing down cutting material hydraulic cylinder 13 is connected with top fixed assembly by hydraulic cylinder fixing block 15. connect. Two elevated support rods 3 are fixedly installed above the support plate 2, and the blanking area 4 is arranged between the two elevated support rods 3, and the bottom of the elevated support rods 3 is welded to the top of the support plate 2. The way of fixed connection, the top of the raised support rod 3 is fixedly connected with the bottom of the reinforced support rod 5 by welding, the reinforced support rod 5 is two, and the installation of the two reinforced support rods 5 and the two raised support rods 3 The directions cross each other, and the top of the reinforcing support rod 5 is fixedly connected with the bottom of the blanking plate 6 by welding. The shape of the described blanking port 19 is a rectangular trough-shaped structure with a stopper at one corner, the shape and size of the pressing port 18 and the lower pressing port 17 are the same, and the pressing port 18 is a corner with a stopper. The rectangular trough structure of the block, the shape of the feeding port 19 and the shape of the pressing port 18 cooperate with each other, and the central axis of the feeding port 19, the pressing port 18 and the lower pressing port 17 are on a straight line vertical to the horizontal plane, and the lower The pressing and cutting material block 11 is set in the lower pressure opening 17, and the shape of the cutting surface of the lower pressure cutting material block 11 cooperates with the collision of the lower pressure opening 17. The lower pressure cutting material block 11 is a rectangular parallelepiped block with notches on the corners. structure. There are two press-down hydraulic cylinders, namely the first press-down hydraulic cylinder 12 and the second press-down hydraulic cylinder 14, the formation of the first press-down hydraulic cylinder 12 and the second press-down hydraulic cylinder 14 is the same, the first Press down hydraulic cylinder 12 and the second press down hydraulic cylinder 14 are synchronous hydraulic cylinders, the first press down hydraulic cylinder 12 and the second press down hydraulic cylinder 14 are evenly distributed above the press plate 10 on both sides of the press port 17, the first press down The bottoms of the pressing hydraulic cylinder 12 and the second pressing hydraulic cylinder 14 are connected to the lower pressing plate 10 by means of a hinge, and the bottom of the pressing cutting hydraulic cylinder 13 and the center of the top of the pressing cutting block 11 are hinged. Connected, a buffer block 9 is arranged between the pressing plate 8 and the lower pressing plate 10, the bottom of the buffering block 9 is fixedly connected with the edge upper position of the pressing plate 8, and the top of the buffer block 9 is connected with the edge bottom position of the lower pressing plate 10. Fixed connection. The first press-down hydraulic cylinder 12, the second press-down hydraulic cylinder 14, and the press-down cutting hydraulic cylinder 13 are respectively connected to the hydraulic station 20 arranged below the support plate 2 through pipelines, and are set on the hydraulic station 20. Control switch 21 is arranged, and control switch 21 is three, is respectively main switch, push-down switch and material cutting switch. The tops of the first press-down hydraulic cylinder 12, the second press-down hydraulic cylinder 14, and the press-down cutting hydraulic cylinder 13 are all fixedly connected to the top support plate 16 through the hydraulic cylinder fixing block 15, and one side of the top support plate 16 The bottom is fixedly equipped with a longitudinal support seat 7, the bottom of the longitudinal support seat 7 is fixedly connected to the top of the blanking plate 6 side by welding, and the top of the longitudinal support seat 7 is fixed to the bottom of the top support plate 16 by welding connect.
在液压站20上设置有控制开关21,控制开关21为三个,分别为总开关、下压开关和切料开关。总开关控制液压站的总体开关运行,下压开关同时控制The hydraulic station 20 is provided with a control switch 21, and there are three control switches 21, which are respectively a main switch, a press switch and a material cutting switch. The main switch controls the overall switch operation of the hydraulic station, and the press switch simultaneously controls
第一下压液压缸12和第二下压液压缸14的升降运行,切料开关控制下压切料液压缸13的升降运行。在产品使用时,首先将原料板放置在下料板6上,使原料板将下料口19遮挡,开启下压开关,第一下压液压缸12和第二下压液压缸14同时下压,使压料板8将原料板压在压料板8和下料板6之间,然后开启切料开关,下压切料液压缸13下压,下压切料块11在下压口17的导向作用下,稳定下移,然后穿过压料板8上开设的压料口18继续下压,并将压力作用于原料板上,并在下料板6上设置的下料口19的作用下,将原料板按照下料口19的形状剪切出内切面与下料口19配合的切片,该切面下落至落料区4,后取出备用。实现多用门框所需型材的斩角作业。下压切料块11的底部边缘位置设置采用方便压力切割的硬质材料制成。The lifting operation of the first pressing hydraulic cylinder 12 and the second pressing hydraulic cylinder 14, the material cutting switch controls the lifting operation of the pressing and cutting hydraulic cylinder 13. When the product is in use, the raw material plate is first placed on the blanking plate 6, so that the raw material plate blocks the blanking port 19, the pressing switch is turned on, the first pressing hydraulic cylinder 12 and the second pressing hydraulic cylinder 14 are pressed simultaneously, Make the pressing plate 8 press the raw material plate between the pressing plate 8 and the blanking plate 6, then turn on the cutting switch, press down the cutting hydraulic cylinder 13, and press down the cutting block 11 in the guide of the lower pressure port 17 Under the action, move down stably, and then pass through the pressure opening 18 opened on the pressure plate 8 to continue to press down, and the pressure acts on the raw material plate, and under the action of the material opening 19 provided on the material plate 6, According to the shape of the blanking port 19, the raw material plate is cut out into slices whose inner cutting surface cooperates with the blanking port 19, and the cutting surface falls to the blanking area 4, and then taken out for later use. Realize the chamfering operation of profiles required by multi-purpose door frames. The bottom edge position setting of pressing down cutting block 11 is made of a hard material that is convenient for pressure cutting.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920383160.7U CN209716175U (en) | 2019-03-25 | 2019-03-25 | A multi-purpose door frame beveling mold |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920383160.7U CN209716175U (en) | 2019-03-25 | 2019-03-25 | A multi-purpose door frame beveling mold |
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| Publication Number | Publication Date |
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| CN209716175U true CN209716175U (en) | 2019-12-03 |
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|---|---|---|---|
| CN201920383160.7U Expired - Fee Related CN209716175U (en) | 2019-03-25 | 2019-03-25 | A multi-purpose door frame beveling mold |
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| Country | Link |
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| CN (1) | CN209716175U (en) |
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- 2019-03-25 CN CN201920383160.7U patent/CN209716175U/en not_active Expired - Fee Related
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Granted publication date: 20191203 |