CN209715851U - A kind of solar panels cleaning plant - Google Patents
A kind of solar panels cleaning plant Download PDFInfo
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- CN209715851U CN209715851U CN201920316879.9U CN201920316879U CN209715851U CN 209715851 U CN209715851 U CN 209715851U CN 201920316879 U CN201920316879 U CN 201920316879U CN 209715851 U CN209715851 U CN 209715851U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 73
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000007921 spray Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 238000007664 blowing Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于太阳能板生产领域,特别涉及一种太阳能板清理装置。The utility model belongs to the field of solar panel production, in particular to a solar panel cleaning device.
背景技术Background technique
太阳能电池又称为“太阳能芯片”或“光电池”,是一种利用太阳光直接发电的光电半导体薄片。单体太阳能电池不能直接做电源使用。作电源必须将若干单体太阳能电池串、并联连接和严密封装成组件。太阳能板为由多个太阳能电池片组装的组装件,是太阳能发电系统中的核心部分,也是太阳能发电系统中最重要的部分。Solar cells, also known as "solar chips" or "photovoltaic cells", are photoelectric semiconductor sheets that use sunlight to generate electricity directly. A single solar cell cannot be directly used as a power source. As a power supply, several single solar cells must be connected in series and parallel and tightly packed into components. A solar panel is an assembly composed of multiple solar cells, which is the core part of a solar power generation system and the most important part of a solar power generation system.
太阳能电池生产过程中,太阳能板在组装后还需要进行覆膜,在覆膜之前需要对太阳能板表面进行清理,以保证覆膜的顺利进行以及覆膜品质。In the production process of solar cells, the solar panel needs to be coated after assembly, and the surface of the solar panel needs to be cleaned before the coating to ensure the smooth progress of the coating and the quality of the coating.
通常太阳能板覆膜前处理都是采用人工清理,通过手持除尘风机吹掉太阳能板上的灰尘或对太阳能板表面进行水洗。该种操作效率较低,操作环境较差。Usually, the pre-treatment of solar panels is cleaned manually, and the dust on the solar panels is blown off by a hand-held dust removal fan or the surface of the solar panels is washed with water. This type of operation has low efficiency and poor operating environment.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种太阳能板清理装置,能够实现对太阳能板的清理,提高清理效率,降低劳动强度。The technical problem to be solved by the utility model is to provide a solar panel cleaning device, which can realize the cleaning of the solar panels, improve cleaning efficiency and reduce labor intensity.
为解决上述技术问题,本实用新型所采用的技术方案是:一种太阳能板清理装置,包括清理箱,清理箱两端设有供输送装置以及太阳能板通过的开口,清理箱内设有清洗腔,清洗腔内设有至少一组清理机构,清理机构包括支撑板,支撑板上侧设有第一电机,第一电机的输出端设有主动齿轮,转轴转动安装在支撑板上,转轴上端设有与主动齿轮啮合的从动齿轮,转轴下端设有转动板,转动板底部设有刷毛,支撑板顶部通过连接件与清理箱连接,清洗腔内设有喷水管,喷水管上设有向太阳能板喷水的喷头,喷水管通过管道以及水泵与水源连通,清洗腔底部设有排水口。In order to solve the above technical problems, the technical solution adopted by the utility model is: a solar panel cleaning device, including a cleaning box, the two ends of the cleaning box are provided with openings for the conveying device and the solar panel to pass through, and a cleaning chamber is provided in the cleaning box , the cleaning chamber is provided with at least one set of cleaning mechanism, the cleaning mechanism includes a support plate, a first motor is provided on the upper side of the support plate, a driving gear is provided at the output end of the first motor, the rotating shaft is installed on the supporting plate for rotation, and the upper end of the rotating shaft is provided with There is a driven gear meshing with the driving gear, a rotating plate is provided at the lower end of the rotating shaft, bristles are provided at the bottom of the rotating plate, the top of the supporting plate is connected with the cleaning box through a connecting piece, a water spray pipe is provided in the cleaning chamber, and a The nozzle for spraying water to the solar panel, the water spray pipe is connected with the water source through the pipeline and the water pump, and the bottom of the cleaning chamber is provided with a drain.
优选的方案中,所述连接件为液压缸,液压缸的活塞杆与支撑板连接。In a preferred solution, the connecting member is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is connected to the support plate.
优选的方案中,所述清理箱内靠近输送装置输出端设有除水腔,清洗腔和除水腔之间设有供输送装置以及太阳能板穿过的通孔,除水腔内沿输送装置输送方向设有若干吸水装置。In the preferred solution, a water removal chamber is provided near the output end of the conveying device in the cleaning chamber, and a through hole for the conveying device and solar panels to pass is provided between the cleaning chamber and the water removing chamber, and the water removing chamber is arranged along the conveying device. There are several water absorbing devices in the conveying direction.
进一步的方案中,所述吸水装置包括向下开口的“U”形架,“U”形架通过连接杆与清理箱连接,转动杆转动安装在“U”形架上,海绵辊套装在转动杆上,转动杆通过第二电机驱动。In a further solution, the water absorbing device includes a "U"-shaped frame with a downward opening, the "U"-shaped frame is connected to the cleaning box through a connecting rod, the rotating rod is rotatably installed on the "U"-shaped frame, and the sponge roller is set on the rotating On the rod, the rotating rod is driven by a second motor.
进一步的方案中,所述清理箱顶部设有热风机,热风机的出风口通过管道与吹风头连接,吹风头设置在除水腔内,吹风头为上小下大的圆锥台形。In a further solution, a hot air blower is provided on the top of the cleaning box, and the air outlet of the hot air blower is connected to the blowing head through a pipe. The blowing head is arranged in the water removal chamber, and the blowing head is in the shape of a truncated cone with a small top and a large bottom.
优选的方案中,所述输送装置为带式输送机。In a preferred solution, the conveying device is a belt conveyor.
本实用新型提供的一种太阳能板清理装置,通过将太阳能板依次通过清洗腔,喷头向太阳能板进行喷水,第一电机驱动转动板以及刷毛转动,对太阳能板进行冲洗和洗刷,达到了彻底清理的效果。优选的,设置的除水腔和吸水装置,可以对清洗后的太阳能板进行吸水干燥处理,提高太阳能板表面的干燥效率,提高生产效率。A solar panel cleaning device provided by the utility model, by passing the solar panel through the cleaning chamber in sequence, the nozzle sprays water on the solar panel, the first motor drives the rotating plate and the bristles to rotate, and the solar panel is rinsed and scrubbed to achieve thorough cleaning. cleaning effect. Preferably, the water-removing chamber and the water-absorbing device are provided to absorb water and dry the cleaned solar panel, improve the drying efficiency of the surface of the solar panel, and increase the production efficiency.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为吸水装置的安装示意图;Fig. 2 is the installation schematic diagram of water absorbing device;
图中:清理箱1,输送装置2,太阳能板3,支撑板4,第一电机5,主动齿轮6,转轴7,从动齿轮8,转动板9,刷毛10,连接件11,喷水管12,喷头13,水泵14,“U”形架15,连接杆16,转动杆17,海绵辊18,第二电机19,热风机20,吹风头21,清洗腔101,除水腔102,排水口103。In the figure: cleaning box 1, conveying device 2, solar panel 3, support plate 4, first motor 5, driving gear 6, rotating shaft 7, driven gear 8, rotating plate 9, bristles 10, connector 11, water spray pipe 12, nozzle 13, water pump 14, "U" shaped frame 15, connecting rod 16, rotating rod 17, sponge roller 18, second motor 19, hot air blower 20, blowing head 21, cleaning chamber 101, water removal chamber 102, drainage Mouth 103.
具体实施方式Detailed ways
如图1所示,一种太阳能板清理装置,包括清理箱1,清理箱1底部设有支架,清理箱1两端设有供输送装置2以及太阳能板3通过的开口,输送装置2选用带式输送机,具体的,可以选用网带式输送机,带式输送机的传送带穿过清理箱2两端的开口,清理箱1内设有清洗腔101,清洗腔101内设有至少一组清理机构,清理机构包括支撑板4,支撑板4上侧设有第一电机5,第一电机5固定在支撑板4上,第一电机5的输出端设有主动齿轮6,转轴7通过轴承转动安装在支撑板4上,转轴7上端设有与主动齿轮6啮合的从动齿轮8,转轴7下端设有转动板9,转动板9底部设有刷毛10,刷毛10设置在太阳能板3上侧,支撑板4顶部通过连接件11与清理箱1连接,清洗腔101内设有喷水管12,喷水管12上设有向太阳能板3喷水的喷头13,喷水管12通过管道以及水泵14与水源连通,水源具体的可以选用水箱或自来水管,清洗腔101底部设有排水口103,排水口103通过管道将清洗污水导入污水处理系统。As shown in Figure 1, a solar panel cleaning device includes a cleaning box 1, a bracket is provided at the bottom of the cleaning box 1, openings are provided at both ends of the cleaning box 1 for the passage of the conveying device 2 and the solar panel 3, and the conveying device 2 is selected from a belt Specifically, a mesh belt conveyor can be selected. The conveyor belt of the belt conveyor passes through the openings at both ends of the cleaning box 2. The cleaning box 1 is provided with a cleaning chamber 101, and at least one group of cleaning chambers is provided in the cleaning chamber 101. mechanism, the cleaning mechanism includes a support plate 4, the upper side of the support plate 4 is provided with a first motor 5, the first motor 5 is fixed on the support plate 4, the output end of the first motor 5 is provided with a driving gear 6, and the rotating shaft 7 rotates through a bearing Installed on the support plate 4, the upper end of the rotating shaft 7 is provided with a driven gear 8 meshing with the driving gear 6, the lower end of the rotating shaft 7 is provided with a rotating plate 9, the bottom of the rotating plate 9 is provided with bristles 10, and the bristles 10 are arranged on the upper side of the solar panel 3 , the top of the support plate 4 is connected with the cleaning box 1 through the connector 11, the cleaning chamber 101 is provided with a water spray pipe 12, and the water spray pipe 12 is provided with a nozzle 13 for spraying water to the solar panel 3, and the water spray pipe 12 passes through the pipeline and Water pump 14 is communicated with water source, and water source concrete can select water tank or running water pipe for use, and the bottom of cleaning chamber 101 is provided with drain outlet 103, and drain outlet 103 imports cleaning sewage into sewage treatment system through pipeline.
通过喷头13向输送装置2上输送的太阳能板3进行喷水,第一电机5驱动转动板9以及刷毛10转动,对太阳能板3进行冲洗和洗刷,达到了彻底清理的效果。The spray nozzle 13 sprays water to the solar panel 3 conveyed on the conveying device 2, and the first motor 5 drives the rotating plate 9 and the bristles 10 to rotate, and the solar panel 3 is rinsed and scrubbed to achieve a thorough cleaning effect.
优选的,所述连接件11为液压缸,液压缸的活塞杆与支撑板4连接。Preferably, the connecting member 11 is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is connected to the support plate 4 .
通过液压缸可以带动支撑板4进行上下移动,从而改变刷毛10的高度,可以根据太阳能板3的厚度进行调整。The hydraulic cylinder can drive the support plate 4 to move up and down, thereby changing the height of the bristles 10 , which can be adjusted according to the thickness of the solar panel 3 .
优选的,如图1和2所示,所述清理箱1内靠近输送装置2输出端设有除水腔102,清洗腔101和除水腔102之间设有供输送装置2以及太阳能板3穿过的通孔,除水腔102内沿输送装置2输送方向设有若干吸水装置。Preferably, as shown in Figures 1 and 2, a dewatering chamber 102 is provided in the cleaning tank 1 close to the output end of the conveying device 2, and a conveying device 2 and a solar panel 3 are provided between the cleaning chamber 101 and the dewatering chamber 102. Through the through hole, several water absorbing devices are arranged in the water removal chamber 102 along the conveying direction of the conveying device 2 .
所述吸水装置包括向下开口的“U”形架15,“U”形架15通过连接杆16与清理箱1连接,转动杆17通过轴承转动安装在“U”形架15上,海绵辊18套装在转动杆17上,转动杆17通过第二电机19驱动,海绵辊18设置在太阳能板3上侧。Described water absorbing device comprises " U " shape frame 15 of opening downwards, and " U " shape frame 15 is connected with cleaning box 1 by connecting rod 16 , and rotating rod 17 is installed on " U " shape frame 15 by bearing rotation, and sponge roller 18 is sleeved on the rotating rod 17, the rotating rod 17 is driven by the second motor 19, and the sponge roller 18 is arranged on the upper side of the solar panel 3.
太阳能板3经过清洗腔101进行清洗后,进入除水腔102内,第二电机19驱动转动杆17带动海绵辊18转动,对太阳能板3上侧的水进行吸附,减少太阳能板3上的清洗水残存量,有助于提高太阳能板3的晾干速度,有助于下一工序的进行。After the solar panel 3 is cleaned by the cleaning chamber 101, it enters the water removal chamber 102, and the second motor 19 drives the rotating rod 17 to drive the sponge roller 18 to rotate to absorb the water on the upper side of the solar panel 3 and reduce the cleaning on the solar panel 3. The remaining amount of water helps to improve the drying speed of the solar panel 3 and facilitates the next process.
所述清理箱1顶部设有热风机20,热风机20可以选用热风龙品牌15KW的工业热风机,热风机20的出风口通过管道与吹风头21连接,吹风头21设置在除水腔102内,吹风头21为上小下大的圆锥台形。The top of the cleaning box 1 is provided with a hot air blower 20, and the hot air blower 20 can be a 15KW industrial hot air blower of the Refenglong brand. , The blowing head 21 is a truncated cone with a small top and a big bottom.
在本实施例中,吹风头21设置在吸水装置的输送下游,通过海绵辊18进行吸湿后再通过热风机20吹进热风进行吹干,加快太阳能板3的表面干燥效率。In this embodiment, the blowing head 21 is arranged downstream of the water absorbing device, absorbs moisture through the sponge roller 18 and then blows hot air through the hot air blower 20 to dry the surface of the solar panel 3 , so as to speed up the surface drying efficiency of the solar panel 3 .
上述的实施例仅为本实用新型的优选技术方案,而不应视为对于本实用新型的限制,本实用新型的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本实用新型的保护范围之内。Above-mentioned embodiment is only the preferred technical scheme of the present utility model, and should not be considered as the restriction to the present utility model, and the protection scope of the present utility model should be the technical solution described in the claims, including the technology in the technical solution described in the claims. An equivalent alternative to the feature is the scope of protection. That is, equivalent replacement and improvement within this scope are also within the protection scope of the present utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920316879.9U CN209715851U (en) | 2019-03-13 | 2019-03-13 | A kind of solar panels cleaning plant |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920316879.9U CN209715851U (en) | 2019-03-13 | 2019-03-13 | A kind of solar panels cleaning plant |
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| CN209715851U true CN209715851U (en) | 2019-12-03 |
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| CN201920316879.9U Expired - Fee Related CN209715851U (en) | 2019-03-13 | 2019-03-13 | A kind of solar panels cleaning plant |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110976422A (en) * | 2019-12-16 | 2020-04-10 | 安徽天兵电子科技股份有限公司 | Automatic cleaning processing apparatus of PCB board |
| CN112058773A (en) * | 2020-10-14 | 2020-12-11 | 上海赋彤建筑工程有限公司 | Panel cleaning device for building decoration material |
| CN112642783A (en) * | 2020-10-09 | 2021-04-13 | 毕涛 | Belt cleaning device is used in solar cell production |
| CN113289958A (en) * | 2021-05-08 | 2021-08-24 | 熊金妹 | Operating table cleaning equipment for medical disinfection |
| CN113305067A (en) * | 2021-07-09 | 2021-08-27 | 钟伟 | High-efficiency cleaning device for mobile phone film covering and capable of solving problem of low cleanliness |
| CN115371118A (en) * | 2022-08-26 | 2022-11-22 | 宁夏海美祥建设工程有限公司 | Solar energy adds electric boiler heating system |
-
2019
- 2019-03-13 CN CN201920316879.9U patent/CN209715851U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110976422A (en) * | 2019-12-16 | 2020-04-10 | 安徽天兵电子科技股份有限公司 | Automatic cleaning processing apparatus of PCB board |
| CN112642783A (en) * | 2020-10-09 | 2021-04-13 | 毕涛 | Belt cleaning device is used in solar cell production |
| CN112058773A (en) * | 2020-10-14 | 2020-12-11 | 上海赋彤建筑工程有限公司 | Panel cleaning device for building decoration material |
| CN113289958A (en) * | 2021-05-08 | 2021-08-24 | 熊金妹 | Operating table cleaning equipment for medical disinfection |
| CN113305067A (en) * | 2021-07-09 | 2021-08-27 | 钟伟 | High-efficiency cleaning device for mobile phone film covering and capable of solving problem of low cleanliness |
| CN115371118A (en) * | 2022-08-26 | 2022-11-22 | 宁夏海美祥建设工程有限公司 | Solar energy adds electric boiler heating system |
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