CN209714403U - A filter press capable of secondary press filtration and dehydration - Google Patents
A filter press capable of secondary press filtration and dehydration Download PDFInfo
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- CN209714403U CN209714403U CN201822279052.3U CN201822279052U CN209714403U CN 209714403 U CN209714403 U CN 209714403U CN 201822279052 U CN201822279052 U CN 201822279052U CN 209714403 U CN209714403 U CN 209714403U
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Abstract
本实用新型属于PCB加工污泥处理领域,公开了一种可二次压滤脱水的压滤机,包括机架、设置在机架上的固定端板和移动端板、设置在机架上的支撑柱;所述的移动端板以可移动的方式套设在支撑柱上,所述的固定端板和移动端板之间设有多个套设在支撑柱上的挤压板,所述的移动端板连接有用于驱动移动的驱动机构;所述的挤压板包括本体、设置在本体中央的与支撑柱配合的通孔,所述的本体内部为中空腔,所述的本体的两侧设有与中空腔连通的进水口和出水口;所述的本体的表面设有多个第一凸点,所述的中空腔内设有位于通孔周围的加强柱。该压滤机可进行二次注水压滤,将污泥的含水率控制在60‑65%;脱水能力提高30%。
The utility model belongs to the field of PCB processing sludge treatment, and discloses a filter press capable of secondary press filtration and dehydration, comprising a frame, a fixed end plate and a movable end plate arranged on the frame, and a Support column; the movable end plate is movably sleeved on the support column, and a plurality of extruding plates sleeved on the support column are arranged between the fixed end plate and the movable end plate. The moving end plate is connected with a driving mechanism for driving the movement; the extruding plate includes a body, a through hole arranged in the center of the body and matched with the support column, the inside of the body is a hollow cavity, and the two sides of the body A water inlet and a water outlet connected to the hollow cavity are provided on the side; a plurality of first bumps are provided on the surface of the body, and reinforcing columns around the through hole are provided in the hollow cavity. The filter press can be used for secondary water injection and pressure filtration to control the moisture content of the sludge at 60-65%; the dewatering capacity is increased by 30%.
Description
技术领域technical field
本实用新型属于PCB加工污泥处理领域,具体涉及一种可二次压滤脱水的压滤机。The utility model belongs to the field of PCB processing sludge treatment, in particular to a filter press capable of secondary filter press dehydration.
背景技术Background technique
PCB污泥成分复杂,含水率极高且不易脱水,含有有害重金属及病原微生物等,严重威胁着人类的生存、健康和发展。实践证明污泥资源化利用是污泥处理的必然出路,首先污泥处理必须先进行脱水处理,目的是进一步减少污泥的体积,便于后续处理、处置和利用。PCB sludge has complex components, high water content and is not easy to dehydrate. It contains harmful heavy metals and pathogenic microorganisms, which seriously threaten the survival, health and development of human beings. Practice has proved that sludge resource utilization is an inevitable way out for sludge treatment. First, sludge treatment must be dehydrated, the purpose is to further reduce the volume of sludge, and facilitate subsequent treatment, disposal and utilization.
业界对PCB污泥的处理一般采用板框式压滤机进行脱水具多,设备使用寿命长,过滤推动力大,所得泥饼含水率在90%。The industry generally adopts a plate and frame filter press for the treatment of PCB sludge, which has a long service life and a large filtering driving force. The moisture content of the obtained mud cake is 90%.
本次技术改造我司的目的在于,将泥饼的含水率控制在60-65%;脱水能力提高30%,并且将月度处理污泥的费用降低30万以上。The purpose of this technical transformation of our company is to control the moisture content of the mud cake at 60-65%, increase the dehydration capacity by 30%, and reduce the monthly sludge treatment cost by more than 300,000.
实用新型内容Utility model content
本实用新型的目的在于提供一种可二次压滤脱水的压滤机,该压滤机可进行二次注水压滤,将污泥的含水率控制在60-65%;脱水能力提高30%。The purpose of this utility model is to provide a filter press capable of secondary pressure filtration and dehydration, which can perform secondary water injection and pressure filtration, and control the water content of the sludge at 60-65%; the dehydration capacity is increased by 30% %.
其直接在经济效益上的反映为:每吨脱水后的污泥处理成本为4000元/立方米,采用旧方案,每天产生7立方米污泥,本方案产生4.2立方米污泥,月度节约污泥处理成本31.36万元。Its direct reflection on economic benefits is: the cost of sludge treatment per ton after dehydration is 4,000 yuan/cubic meter. Using the old scheme, 7 cubic meters of sludge is produced every day. This scheme produces 4.2 cubic meters of sludge, saving monthly sludge The cost of mud treatment is 313,600 yuan.
为实现上述目的,本实用新型提供如下技术方案:一种可二次压滤脱水的压滤机,包括机架、设置在机架上的固定端板和移动端板、设置在机架上的支撑柱;所述的移动端板以可移动的方式套设在支撑柱上,所述的固定端板和移动端板之间设有多个套设在支撑柱上的挤压板,所述的移动端板连接有用于驱动移动的驱动机构;所述的挤压板包括本体、设置在本体中央的与支撑柱配合的通孔,所述的本体内部为中空腔,所述的本体的两侧设有与中空腔连通的进水口和出水口;In order to achieve the above purpose, the utility model provides the following technical solutions: a filter press capable of secondary filter dehydration, including a frame, a fixed end plate and a movable end plate arranged on the frame, a Support column; the movable end plate is movably sleeved on the support column, and a plurality of extruding plates sleeved on the support column are arranged between the fixed end plate and the movable end plate. The moving end plate is connected with a driving mechanism for driving the movement; the extruding plate includes a body, a through hole arranged in the center of the body and matched with the support column, the inside of the body is a hollow cavity, and the two sides of the body The side is provided with a water inlet and a water outlet communicating with the hollow cavity;
所述的本体的表面设有多个第一凸点,所述的中空腔内设有位于通孔周围的加强柱。The surface of the main body is provided with a plurality of first bumps, and the hollow cavity is provided with reinforcing columns around the through hole.
在上述的可二次压滤脱水的压滤机中,所述的本体包括上板体、下板体、设置在上板体和下板体外侧的实心外框、设置在下板体和上板体中央位置的实心内框,所述的通孔位于所述的实心内框内;所述的第一凸点位于上板体和下板体的外表面。In the above-mentioned filter press capable of secondary pressure filtration and dehydration, the body includes an upper plate body, a lower plate body, a solid outer frame arranged on the outside of the upper plate body and the lower plate body, and a solid frame arranged on the lower plate body and the upper plate body. The solid inner frame at the center of the body, the through hole is located in the solid inner frame; the first convex point is located on the outer surface of the upper plate and the lower plate.
在上述的可二次压滤脱水的压滤机中,所述的上板体和下板体上设有多圈呈环形阵列布置的第二凸点,所述的第二凸点位于实心内框的外围;所述的第二凸点的面积大于第一凸点的面积。In the above-mentioned filter press capable of secondary pressure filtration and dehydration, the upper plate and the lower plate are provided with multiple rings of second bumps arranged in an annular array, and the second bumps are located in the solid inner The periphery of the frame; the area of the second bump is larger than the area of the first bump.
在上述的可二次压滤脱水的压滤机中,所述的上板体和下板体的外表面与加强柱对应的位置均设有凸台,所述的凸台的高度高于第一凸点的高度。In the above-mentioned filter press capable of secondary pressure filtration and dehydration, bosses are provided on the outer surfaces of the upper plate body and the lower plate body corresponding to the reinforcing columns, and the height of the bosses is higher than that of the first The height of a bump.
在上述的可二次压滤脱水的压滤机中,所述的上板体和下板体的外表面均设有位于凸台外周的多圈呈环形阵列布置的第三凸点,所述的第三凸点的面积大于第一凸点的面积。In the above-mentioned filter press capable of secondary filtration and dehydration, the outer surfaces of the upper plate and the lower plate are provided with third bumps arranged in an annular array in multiple circles on the outer periphery of the boss. The area of the third bump is larger than the area of the first bump.
在上述的可二次压滤脱水的压滤机中,所述的实心外框的表面设有多根导液槽。In the above-mentioned filter press capable of secondary filtration and dehydration, the surface of the solid outer frame is provided with a plurality of liquid guiding grooves.
在上述的可二次压滤脱水的压滤机中,所述的上板体和下板体的内表面和实心内框之间设有第一加强片。In the above-mentioned filter press capable of secondary filtration and dehydration, a first reinforcing sheet is provided between the inner surfaces of the upper plate body and the lower plate body and the solid inner frame.
在上述的可二次压滤脱水的压滤机中,所述的上板体和下板体的内表面和加强柱之间设有第二加强片。In the above-mentioned filter press capable of secondary pressure filtration and dehydration, a second reinforcement sheet is provided between the inner surfaces of the upper plate body and the lower plate body and the reinforcement column.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本方案首先通过移动端板挤压,进行一次脱水,然后向挤压板注水,使挤压板膨胀,实现二次脱水,可将污泥的含水率控制在60-65%;脱水能力提高30%。This scheme first dewaters through the extrusion of the moving end plate, and then injects water into the extrusion plate to expand the extrusion plate to achieve secondary dehydration, which can control the moisture content of the sludge at 60-65%; the dehydration capacity is increased by 30% %.
附图说明Description of drawings
图1为本实用新型的实施例1的结构示意图;Fig. 1 is the structural representation of embodiment 1 of the present utility model;
图2为本实用新型的实施例1的挤压板的主视图;Fig. 2 is the front view of the extruded plate of embodiment 1 of the present utility model;
图3为本实用新型的实施例1的挤压板的A-A剖视图。Fig. 3 is an A-A sectional view of the extruded plate of Embodiment 1 of the present utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
如图1-3,一种可二次压滤脱水的压滤机,包括机架1、设置在机架1上的固定端板2和移动端板3、设置在机架1上的支撑柱4;所述的移动端板3 以可移动的方式套设在支撑柱4上,所述的固定端板2和移动端板3之间设有多个套设在支撑柱4上的挤压板5,所述的移动端板3连接有用于驱动移动的驱动机构6,驱动机构6一般为油缸;所述的挤压板5包括本体、设置在本体中央的与支撑柱4配合的通孔51,所述的本体内部为中空腔52,所述的本体的两侧设有与中空腔52连通的进水口53和出水口54;As shown in Figure 1-3, a filter press capable of secondary filtration and dehydration includes a frame 1, a fixed end plate 2 and a movable end plate 3 arranged on the frame 1, and a support column arranged on the frame 1 4; the movable end plate 3 is movably sleeved on the support column 4, and a plurality of extrusions sleeved on the support column 4 are provided between the fixed end plate 2 and the movable end plate 3; Plate 5, the moving end plate 3 is connected with a driving mechanism 6 for driving and moving, and the driving mechanism 6 is generally an oil cylinder; the extruding plate 5 includes a body, a through hole arranged in the center of the body and matched with the support column 4 51, the inside of the body is a hollow cavity 52, and the two sides of the body are provided with a water inlet 53 and a water outlet 54 communicating with the hollow cavity 52;
所述的本体的表面设有多个第一凸点55,所述的中空腔52内设有位于通孔51周围的加强柱56。The surface of the main body is provided with a plurality of first bumps 55 , and the hollow cavity 52 is provided with reinforcing columns 56 around the through hole 51 .
在实际应用中,将污泥进行初步脱水后置入到两块挤压板5之间,污泥优选通过袋子装好后再置入。然后通过驱动机构6驱动移动端板3向固定端板2运动,使挤压板5挤压污泥实现第一次脱水,然后移动端部不动,向挤压板5内注水加压,使本体膨胀,对污泥进行二次脱水。In practical application, the sludge is preliminarily dehydrated and placed between the two extruding plates 5, and the sludge is preferably packed in bags before being placed. Then drive the mobile end plate 3 to move towards the fixed end plate 2 through the driving mechanism 6, so that the extrusion plate 5 squeezes the sludge to realize the first dehydration, and then the moving end does not move, and water is injected into the extrusion plate 5 to pressurize the sludge. The main body expands, and the sludge is dehydrated for the second time.
具体来说,本实施例提出了一种结构比较稳固能够承受多次反复加压的挤压板5用以克服传统的挤压板5容易爆裂、炸板的问题,所述的本体包括上板体57、下板体58、设置在上板体57和下板体58外侧的实心外框59、设置在下板体58和上板体57中央位置的实心内框50,所述的通孔51位于所述的实心内框50内;所述的第一凸点55位于上板体57和下板体58的外表面。实心外框59和实心内框50可以提高本体的整体强度,并且加强柱56可以提高中空腔52的强度,综合导致整个本体的强度达到了明显的提升,使用寿命明显增长。Specifically, this embodiment proposes an extruded plate 5 with a relatively stable structure that can withstand multiple repeated pressures to overcome the problem that the traditional extruded plate 5 is easy to burst and explode. The main body includes the upper plate Body 57, lower plate body 58, solid outer frame 59 arranged on the outside of upper plate body 57 and lower plate body 58, solid inner frame 50 arranged at the central position of lower plate body 58 and upper plate body 57, described through hole 51 It is located in the solid inner frame 50 ; the first convex point 55 is located on the outer surfaces of the upper plate body 57 and the lower plate body 58 . The solid outer frame 59 and the solid inner frame 50 can increase the overall strength of the body, and the reinforcing column 56 can increase the strength of the hollow cavity 52, which leads to a significant improvement in the strength of the entire body and a significant increase in service life.
在本实施例中,所述的上板体57和下板体58上设有多圈呈环形阵列布置的第二凸点501,所述的第二凸点501位于实心内框50的外围;所述的第二凸点501的面积大于第一凸点55的面积。第二凸点501的面积较大,可以承受较大的压力,和实心内框50配合,可以提高该位置的强度。优选地,所述的上板体57和下板体58的内表面和实心内框50之间设有第一加强片502;配合第二凸点501,可以显著提高实心内框50和上板体57和下板体58之间的强度。In this embodiment, the upper plate body 57 and the lower plate body 58 are provided with multiple circles of second bumps 501 arranged in a circular array, and the second bumps 501 are located on the periphery of the solid inner frame 50; The area of the second bump 501 is larger than the area of the first bump 55 . The second bump 501 has a larger area and can withstand greater pressure, and cooperates with the solid inner frame 50 to increase the strength of this position. Preferably, a first reinforcement piece 502 is provided between the inner surfaces of the upper plate body 57 and the lower plate body 58 and the solid inner frame 50; with the second bump 501, the solid inner frame 50 and the upper plate can be significantly improved. The strength between the body 57 and the lower plate body 58.
在本实施例中,所述的上板体57和下板体58的外表面与加强柱56对应的位置均设有凸台503,所述的凸台503的高度高于第一凸点55的高度,所述的上板体57和下板体58的外表面均设有位于凸台503外周的多圈呈环形阵列布置的第三凸点504,所述的第三凸点504的面积大于第一凸点55的面积;其原理同第二凸点501的设置原理;优选地,所述的上板体57和下板体58的内表面和加强柱56之间设有第二加强片505,配合第三凸点504,可以显著提高加强柱56和上板体57和下板体58之间的强度In this embodiment, bosses 503 are provided on the outer surfaces of the upper plate body 57 and the lower plate body 58 corresponding to the reinforcing columns 56, and the height of the bosses 503 is higher than that of the first convex point 55. The outer surface of the upper plate body 57 and the lower plate body 58 is provided with multiple third bumps 504 arranged in an annular array on the outer periphery of the boss 503, and the area of the third bumps 504 is Greater than the area of the first bump 55; its principle is the same as that of the second bump 501; preferably, a second reinforcement is provided between the inner surfaces of the upper plate body 57 and the lower plate body 58 and the reinforcing column 56 The sheet 505, together with the third bump 504, can significantly improve the strength between the reinforcement column 56 and the upper plate body 57 and the lower plate body 58
优选地,为了提高排液速度和效果,所述的实心外框59的表面设有多根导液槽506。Preferably, in order to improve the liquid drainage speed and effect, the surface of the solid outer frame 59 is provided with a plurality of liquid guiding grooves 506 .
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118108386A (en) * | 2024-04-28 | 2024-05-31 | 江苏恒盛通建设有限公司 | A construction mud solidification treatment device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118108386A (en) * | 2024-04-28 | 2024-05-31 | 江苏恒盛通建设有限公司 | A construction mud solidification treatment device |
| CN118108386B (en) * | 2024-04-28 | 2024-09-20 | 王海平 | A construction mud solidification treatment device |
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