CN209705244U - A silent gearbox - Google Patents

A silent gearbox Download PDF

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Publication number
CN209705244U
CN209705244U CN201920399656.3U CN201920399656U CN209705244U CN 209705244 U CN209705244 U CN 209705244U CN 201920399656 U CN201920399656 U CN 201920399656U CN 209705244 U CN209705244 U CN 209705244U
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China
Prior art keywords
baffle
side baffle
plate
bottom plate
main body
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Expired - Fee Related
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CN201920399656.3U
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Chinese (zh)
Inventor
袁兴平
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MIANYANG PINGZHENG ELECTRONIC TECHNOLOGY Co Ltd
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MIANYANG PINGZHENG ELECTRONIC TECHNOLOGY Co Ltd
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Priority to CN201920399656.3U priority Critical patent/CN209705244U/en
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Abstract

The utility model discloses a kind of mute type gear-boxes, including bottom plate, gear box main body and side baffle are provided on the bottom plate, side baffle is located at the two sides of gear box main body, the side baffle bottom is connected with bottom plate by hinge, and there are two side baffle settings, the side block front edge of board is provided with front apron, top plate is provided at the top of side baffle, the side baffle rear end is provided with rear baffle, rear baffle includes anti-vibration plate, acoustical cotton and soundproof plate, the anti-vibration plate is each provided with one about the side of acoustical cotton and soundproof plate, acoustical cotton is located at the left side of soundproof plate, the bottom plate, side baffle, front apron and top plate are identical with the internal structure of rear baffle.The mute type gear-box is wrapped up gear box main body by using the bottom plate of special substance, top plate, front apron, side baffle and rear baffle, is not only easy for installation and removal, and has also been achieved the purpose that reduce noise, has been reduced and injure to staff's bring.

Description

一种静音型齿轮箱A silent gearbox

技术领域technical field

本实用新型涉及齿轮箱设备技术领域,具体为一种静音型齿轮箱。The utility model relates to the technical field of gear box equipment, in particular to a silent gear box.

背景技术Background technique

齿轮箱是在风力发电机组中应用很广泛的一个重要的机械部件;其主要功用是将风轮在风力作用下所产生的动力传递给发电机并使其得到相应的转速;通常风轮的转速很低,远达不到发电机发电所要求的转速,必须通过齿轮箱齿轮副的增速作用来实现,故也将齿轮箱称之为增速箱。The gearbox is an important mechanical component widely used in wind turbines; its main function is to transmit the power generated by the wind wheel under the action of the wind to the generator and obtain a corresponding speed; usually the speed of the wind wheel Very low, far below the speed required by the generator for power generation, it must be realized through the speed-up effect of the gear pair of the gearbox, so the gearbox is also called a speed-up box.

现有的齿轮箱在使用过程中会产生较大噪音,在长期的工作下,会对工作人员的身体带来影响,危害人们的生命。The existing gear box will produce relatively loud noise during use, and under long-term work, it will affect the health of the staff and endanger people's lives.

实用新型内容Utility model content

本实用新型的目的在于提供一种静音型齿轮箱,以解决上述背景技术中提出的齿轮箱噪音较大的问题。The purpose of the utility model is to provide a silent gear box to solve the problem of high noise of the gear box mentioned in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案,一种静音型齿轮箱,包括底板,所述底板上设置有齿轮箱主体和侧挡板,侧挡板位于齿轮箱主体的两侧,所述侧挡板前端设置有前挡板,侧挡板顶部设置有顶板,所述侧挡板后端设置有后挡板,后挡板包括防振板、吸音棉和隔音板,所述防振板关于吸音棉和隔音板的一侧各设置有一个,吸音棉位于隔音板的左侧,所述底板、侧挡板、前挡板和顶板与后挡板的内部结构完全相同。In order to achieve the above object, the utility model provides the following technical solution, a silent gear box, including a bottom plate, the bottom plate is provided with a gear box main body and side baffles, the side baffles are located on both sides of the gear box main body, the The front end of the side baffle is provided with a front baffle, the top of the side baffle is provided with a top plate, the rear end of the side baffle is provided with a rear baffle, and the rear baffle includes an anti-vibration plate, sound-absorbing cotton and a sound insulation board, and the anti-vibration plate There is one sound-absorbing cotton and one side of the sound-absorbing board. The sound-absorbing cotton is located on the left side of the sound-absorbing board. The internal structure of the bottom board, side boards, front board and top board is exactly the same as that of the rear board.

优选的,所述顶板底部设置有卡槽,其卡槽与卡块结构相契合,且卡块底部与侧挡板顶部相连接,并且侧挡板与顶板为活动连接。Preferably, the bottom of the top plate is provided with a card slot, and the card slot fits with the block structure, and the bottom of the block is connected to the top of the side baffle, and the side baffle is movably connected to the top plate.

优选的,所述侧挡板底部与底板通过铰链相连接,且侧挡板设置有两个。Preferably, the bottom of the side baffle is connected to the bottom plate through a hinge, and there are two side baffles.

优选的,所述侧挡板前端设置有滑块,且侧挡板通过滑块和滑槽与前挡板构成活动连接。Preferably, a slider is provided at the front end of the side baffle, and the side baffle is movably connected to the front baffle through the slider and the slide groove.

优选的,所述侧挡板后端设置有插块,且侧挡板与插块通过胶水进行连接。Preferably, an insert is provided at the rear end of the side baffle, and the side baffle and the insert are connected by glue.

优选的,所述后挡板的内壁开设有凹槽,凹槽与插块位置相对应,结构相契合,且后挡板与侧挡板为卡合连接,并且后挡板外壁上开设有圆孔。Preferably, the inner wall of the rear baffle is provided with a groove, the groove corresponds to the position of the plug, and the structure is compatible, and the rear baffle and the side baffle are snap-connected, and the outer wall of the rear baffle is provided with a circle hole.

与现有技术相比,本实用新型的有益效果是:该静音型齿轮箱通过使用特殊材质的底板、顶板、前挡板、侧挡板和后挡板将齿轮箱主体包裹起来,不仅方便安装和拆卸,也达到了降低噪声的目的,减小对工作人员带来的伤害。Compared with the prior art, the beneficial effect of the utility model is that the silent gearbox wraps the main body of the gearbox by using the bottom plate, top plate, front baffle, side baffle and rear baffle of special materials, which is not only convenient for installation And disassembly, also achieved the purpose of reducing noise, reducing the damage to the staff.

附图说明Description of drawings

图1为本实用新型一种静音型齿轮箱主视图;Fig. 1 is a front view of a silent gearbox of the utility model;

图2为本实用新型一种静音型齿轮箱图1中A处放大结构示意图;Fig. 2 is a schematic diagram of the enlarged structure at A in Fig. 1 of a silent type gear box of the present invention;

图3为本实用新型一种静音型齿轮箱底板与侧挡板俯视图;Fig. 3 is a top view of a silent gearbox bottom plate and side baffles of the present invention;

图4为本实用新型一种静音型齿轮箱前挡板正视图;Fig. 4 is a front view of the front baffle of a silent gearbox of the present invention;

图5为本实用新型一种静音型齿轮箱后挡板分解图。Fig. 5 is an exploded view of a tailgate of a silent gearbox of the present invention.

图中:1、齿轮箱主体,2、底板,3、顶板,4、前挡板,5、侧挡板,6、插块,7、后挡板,701、防振板,702、吸音棉,703、隔音板,8、卡块,9、卡槽,10、滑块,11、滑槽。In the figure: 1. Gearbox main body, 2. Bottom plate, 3. Top plate, 4. Front baffle, 5. Side baffle, 6. Insert block, 7. Rear baffle, 701. Anti-vibration plate, 702. Sound-absorbing cotton , 703, sound insulation board, 8, block, 9, slot, 10, slide block, 11, chute.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-5,本实用新型提供一种技术方案:一种静音型齿轮箱,包括底板2,底板2上设置有齿轮箱主体1和侧挡板5,侧挡板5位于齿轮箱主体1的两侧,侧挡板5前端设置有前挡板4,侧挡板5顶部设置有顶板3,顶板3底部设置有卡槽9,卡槽9与顶板3通过胶水进行连接,其卡槽9与卡块8结构相契合,且卡块8底部与侧挡板5顶部相连接,卡块8与侧挡板5通过胶水进行固定,并且侧挡板5与顶板3为活动连接;侧挡板5后端设置有后挡板7,后挡板7包括防振板701、吸音棉702和隔音板703,防振板701可以起到一定的防振作用,从而通过减小振动来减小噪音,吸音棉702和隔音板703通过吸收齿轮箱主体1产生的噪音来达到降噪的目的,侧挡板5底部与底板2通过铰链相连接,且侧挡板5设置有两个,底板2右侧的侧挡板5外壁上开设有通孔,方便面对齿轮箱主体1上轴承的安装;侧挡板5前端设置有滑块10,滑块10与侧挡板5通过胶水进行连接,且侧挡板5通过滑块10和滑槽11与前挡板4构成活动连接;侧挡板5后端设置有插块6,且侧挡板5与插块6通过胶水进行连接;防振板701关于吸音棉702和隔音板703的一侧各设置有一个,吸音棉702位于隔音板703的左侧,防振板701、吸音棉702和隔音板703通过胶水进行连接,底板2、侧挡板5、前挡板4和顶板3与后挡板7的内部结构完全相同;后挡板7的内壁开设有凹槽,凹槽与插块6位置相对应,结构相契合,且后挡板7与侧挡板5为卡合连接,并且后挡板7外壁上开设有圆孔;该静音型齿轮箱通过使用特殊材质的底板2、顶板3、前挡板4、侧挡板5和后挡板7将齿轮箱主体1包裹起来,不仅方便安装和拆卸,也达到了降低噪声的目的,减小对工作人员带来的伤害。Please refer to Figures 1-5, the utility model provides a technical solution: a silent gearbox, including a bottom plate 2, the bottom plate 2 is provided with a gearbox main body 1 and a side baffle 5, and the side baffle 5 is located on the gearbox main body 1, the front end of the side baffle 5 is provided with a front baffle 4, the top of the side baffle 5 is provided with a top plate 3, the bottom of the top plate 3 is provided with a card slot 9, and the card slot 9 is connected with the top plate 3 by glue, and the card slot 9 matches the structure of the block 8, and the bottom of the block 8 is connected to the top of the side baffle 5, the block 8 and the side baffle 5 are fixed by glue, and the side baffle 5 and the top plate 3 are movably connected; The rear end of the plate 5 is provided with a rear baffle 7, and the rear baffle 7 includes an anti-vibration plate 701, a sound-absorbing cotton 702 and a sound-insulating plate 703. The anti-vibration plate 701 can play a certain anti-vibration effect, thereby reducing vibration by reducing Noise, sound-absorbing cotton 702 and sound insulation board 703 achieve the purpose of noise reduction by absorbing the noise generated by the gear box main body 1. The bottom of the side baffle 5 is connected to the bottom plate 2 through hinges, and there are two side baffles 5, the bottom plate 2 The outer wall of the side baffle 5 on the right side is provided with a through hole, which is convenient for the installation of the bearing on the gear box main body 1; the front end of the side baffle 5 is provided with a slider 10, and the slider 10 and the side baffle 5 are connected by glue And the side baffle 5 forms a movable connection with the front baffle 4 through the slider 10 and the chute 11; the rear end of the side baffle 5 is provided with an insert 6, and the side baffle 5 and the insert 6 are connected by glue; One board 701 is provided on each side of the sound-absorbing cotton 702 and the sound-absorbing board 703. The sound-absorbing cotton 702 is located on the left side of the sound-absorbing board 703. The anti-vibration board 701, the sound-absorbing cotton 702 and the sound-proof board 703 are connected by glue. The bottom plate 2, the side The internal structure of the baffle 5, the front baffle 4 and the top plate 3 is exactly the same as that of the rear baffle 7; the inner wall of the rear baffle 7 is provided with a groove, the groove corresponds to the position of the plug 6, and the structure is compatible, and the rear baffle The plate 7 is engaged with the side baffle 5, and a round hole is opened on the outer wall of the rear baffle 7; the silent gear box adopts the bottom plate 2, the top plate 3, the front baffle 4, the side baffle 5 and the The rear baffle 7 wraps the gear box main body 1, which is not only convenient for installation and disassembly, but also achieves the purpose of reducing noise and reducing the harm to the staff.

工作原理:在使用该静音型齿轮箱时,首先对本装置进行简单的了解,了解过后再对本装置的重要零件部为进行检查,检查没有问题后再正式进入使用,使用时,首先对本装置进行安装,安装时,首先将底板2位于齿轮箱主体1的底部,使侧挡板5位于齿轮箱主体1的两侧,接着使用螺栓将齿轮箱主体1与底板2进行固定,将底板2与齿轮箱主体1固定好后,再将侧挡板5通过铰链转动呈竖立的状态,随后取出前挡板4位于侧挡板5的前端,并从侧挡板5的顶部慢慢往下移动,使前挡板4内壁的滑槽11与侧挡板5前端的滑块10插设在一起,使侧挡板5与前挡板4固定,当前挡板4固定好后,再取出后挡板7,随后将后挡板7上的通孔套设在齿轮箱主体1正面的轴承上,随后按压后挡板7和侧挡板5接触的地方,使后挡板7内壁的凹槽与侧挡板5正面的插块6连接,当后挡板7固定好后,再取出顶板3,然后将顶板3底部的卡槽9与侧挡板5顶部的卡块8插设在一起,使顶板3将前挡板4、侧挡板5、底板2和后挡板7组成的框密封起来,当完成密封工作后即可开始使用齿轮箱主体1,这就是该静音型齿轮箱的工作原理。Working principle: When using the silent gearbox, first have a simple understanding of the device, and then check the important parts of the device. After the inspection, there is no problem before entering into use. When using, first install the device , when installing, first place the bottom plate 2 at the bottom of the gear box main body 1, make the side baffles 5 on both sides of the gear box main body 1, then use bolts to fix the gear box main body 1 and the bottom plate 2, and connect the bottom plate 2 to the gear box After the main body 1 is fixed, the side baffle 5 is rotated through the hinge to be in an upright state, and then the front baffle 4 is taken out and positioned at the front end of the side baffle 5, and slowly moves down from the top of the side baffle 5, so that the front The chute 11 on the inner wall of the baffle 4 and the slider 10 at the front end of the side baffle 5 are inserted together, so that the side baffle 5 and the front baffle 4 are fixed, and after the front baffle 4 is fixed, the rear baffle 7 is taken out. Then the through hole on the tailgate 7 is sleeved on the bearing on the front of the gear box main body 1, and then the place where the tailgate 7 and the side fence 5 are in contact is pressed so that the groove on the inner wall of the tailgate 7 is aligned with the side fence. 5. The plug-in block 6 on the front side is connected. After the tailgate 7 is fixed, take out the top plate 3, and then insert the slot 9 at the bottom of the top plate 3 with the block 8 at the top of the side baffle 5, so that the top plate 3 will The frame formed by front baffle 4, side baffle 5, base plate 2 and rear baffle 7 is sealed, and the gear box main body 1 can be used after the sealing work is completed, which is the working principle of this silent type gear box.

尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.

Claims (6)

1. a kind of mute type gear-box, it is characterised in that: including bottom plate (2), be provided with gear box main body on the bottom plate (2) (1) and side baffle (5), side baffle (5) are located at the two sides of gear box main body (1), and side baffle (5) front end is provided with front apron (4), it is provided with top plate (3) at the top of side baffle (5), side baffle (5) rear end is provided with rear baffle (7), and rear baffle (7) includes Anti-vibration plate (701), acoustical cotton (702) and soundproof plate (703), the anti-vibration plate (701) is about acoustical cotton (702) and soundproof plate (703) side is each provided with one, and acoustical cotton (702) is located at the left side of soundproof plate (703), the bottom plate (2), side baffle (5), front apron (4) and top plate (3) are identical with the internal structure of rear baffle (7).
2. a kind of mute type gear-box according to claim 1, it is characterised in that: top plate (3) bottom is provided with card Slot (9), card slot (9) mutually agree with fixture block (8) structure, and are connected at the top of fixture block (8) bottom and side baffle (5), and side Baffle (5) is to be flexibly connected with top plate (3).
3. a kind of mute type gear-box according to claim 1, it is characterised in that: side baffle (5) bottom and bottom plate (2) it is connected by hinge, and there are two side baffle (5) settings.
4. a kind of mute type gear-box according to claim 1, it is characterised in that: side baffle (5) front end is provided with Sliding block (10), and side baffle (5) is made up of with front apron (4) sliding block (10) and sliding slot (11) and is flexibly connected.
5. a kind of mute type gear-box according to claim 1, it is characterised in that: side baffle (5) rear end is provided with Inserted block (6), and side baffle (5) is attached with inserted block (6) by glue.
6. a kind of mute type gear-box according to claim 1, it is characterised in that: the inner wall of the rear baffle (7) opens up Fluted, groove is corresponding with inserted block (6) position, and structure is mutually agreed with, and rear baffle (7) is connected together with side baffle (5), and And circular hole is offered on rear baffle (7) outer wall.
CN201920399656.3U 2019-03-27 2019-03-27 A silent gearbox Expired - Fee Related CN209705244U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920399656.3U CN209705244U (en) 2019-03-27 2019-03-27 A silent gearbox

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Application Number Priority Date Filing Date Title
CN201920399656.3U CN209705244U (en) 2019-03-27 2019-03-27 A silent gearbox

Publications (1)

Publication Number Publication Date
CN209705244U true CN209705244U (en) 2019-11-29

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN209705244U (en)

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Granted publication date: 20191129