CN209699194U - A kind of stabilization disconnecting device for casing - Google Patents
A kind of stabilization disconnecting device for casing Download PDFInfo
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- CN209699194U CN209699194U CN201822055742.0U CN201822055742U CN209699194U CN 209699194 U CN209699194 U CN 209699194U CN 201822055742 U CN201822055742 U CN 201822055742U CN 209699194 U CN209699194 U CN 209699194U
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Abstract
Description
技术领域technical field
本实用新型涉及重工生产领域,具体指有一种用于套管的稳定切断装置。The utility model relates to the field of heavy industry production, in particular to a stable cutting device for sleeve pipes.
背景技术Background technique
在工业设施的建造中,经常会使用到套管部件,一般套管生产后会根据使用需求,将套管批量切割成一定的长度。小型厂家在切割时,主要是通过人工来进行操作,一方面,连续作业对工人的劳动强度要求较大,而且由人工肉眼判断会存在精度的问题,另一方面,在切割时套管容易因抖动而产生偏移,进一步导致误差扩大。In the construction of industrial facilities, casing parts are often used. Generally, after the casing is produced, the casing will be cut into a certain length in batches according to the usage requirements. Small manufacturers mainly operate manually when cutting. On the one hand, continuous operation requires a lot of labor intensity for workers, and there may be accuracy problems when judged by human eyes. On the other hand, the casing is easy to cause Jitter produces offset, which further leads to error expansion.
针对上述的现有技术存在的问题设计一种用于套管的稳定切断装置是本实用新型研究的目的。It is the purpose of this utility model to design a stable cutting device for the casing in view of the above-mentioned problems in the prior art.
实用新型内容Utility model content
针对上述现有技术存在的问题,本实用新型在于提供一种用于套管的稳定切断装置,能够有效解决上述现有技术存在的问题。Aiming at the above-mentioned problems in the prior art, the utility model provides a stable cutting device for casing, which can effectively solve the above-mentioned problems in the prior art.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种用于套管的稳定切断装置,包含有工作台,所述工作台上设有切割机构、传输机构和plc可编程控制器;所述传输机构包含有四个呈并排左右对称的导向转盘,所述导向转盘外侧的横截面呈内凹的圆弧状;所述导向转盘的底端均连接有转轴,所述转轴通过相应的驱动电机驱动;所述切割机构设置在传输机构前侧,所述切割机构包含有设置于工作台上的滑轨,所述滑轨上可左右移动设有固定座,所述固定座右侧连接有液压缸,所述固定座上设置切割电机,所述切割电机连接有锯片;所述固定座的左侧连接有两个伸缩杆,所述伸缩杆上套接有弹簧,所述伸缩杆未连接在固定座的一端连接有夹紧块,所述工作台在对应夹紧块的左侧设有导向块,所述夹紧块与导向块相向的一侧均呈内凹的圆弧状;所述工作台在对应固定座的移动路径上从右到左依次设有第一行程开关、第二行程开关和第三行程开关,所述固定座后侧设有凸块;所述第一行程开关、第二行程开关、第三行程开关、驱动电机、液压缸和切割电机均连接到plc可编程控制器。A stable cutting device for casing, including a workbench, on which a cutting mechanism, a transmission mechanism and a plc programmable controller are arranged; the transmission mechanism includes four side-by-side symmetrical guide turntables , the cross-section of the outer side of the guide turntable is in a concave arc shape; the bottom ends of the guide turntable are connected with rotating shafts, and the rotating shafts are driven by corresponding drive motors; the cutting mechanism is arranged on the front side of the transmission mechanism, The cutting mechanism includes a slide rail arranged on the workbench. A fixed seat is provided on the slide rail to move left and right. A hydraulic cylinder is connected to the right side of the fixed seat. A cutting motor is arranged on the fixed seat. The cutting motor is connected with a saw blade; the left side of the fixed seat is connected with two telescopic rods, the telescopic rods are sleeved with springs, and the end of the telescopic rods not connected to the fixed seat is connected with a clamping block. The workbench is provided with a guide block on the left side of the corresponding clamping block, and the opposite side of the clamping block and the guide block is in a concave arc shape; the workbench moves from the right to the corresponding fixed seat. To the left, a first travel switch, a second travel switch and a third travel switch are provided in turn, and a bump is provided on the rear side of the fixed seat; the first travel switch, the second travel switch, the third travel switch, the driving motor , hydraulic cylinder and cutting motor are all connected to plc programmable controller.
所述转轴底端延伸至工作台的内部,且所述转轴底端均套接有相应的齿轮,前后相邻的所述齿轮之间啮合设置有驱动齿轮,所述驱动齿轮连接到驱动电机。The bottom end of the rotating shaft extends to the inside of the workbench, and the bottom ends of the rotating shaft are sleeved with corresponding gears, and driving gears are meshed between the front and rear adjacent gears, and the driving gears are connected to the driving motor.
所述导向转盘、夹紧块和导向块的内凹侧均设有橡胶层。Rubber layers are provided on the inner concave sides of the guide turntable, the clamping block and the guide block.
所述凸块的长度与第二行程开关和第三行程开关之间的距离一致。The length of the protrusion is consistent with the distance between the second travel switch and the third travel switch.
本实用新型的优点:Advantage of the utility model:
本实用新型可进行连续化作业,在使用时,首先将待切割的套管伸入传输机构四个导向转盘的中间,套管在两侧导向转盘的挤压作用下被匀速向前带动;其次,在套管运输的同时,切割机构的固定座在液压缸的驱动下会向左移动,当固定座的凸块触碰到第二行程开关时,plc可编程控制器会使驱动电机停转,并使得切割电机启动,此时夹紧块和导向块正好能够将套管夹紧,避免切割时套管出现抖动;当固定座继续进行向左移动并触碰到第三行程开关时,plc可编程控制器会停止切割电机,并使液压缸复位,固定座开始向右移动;由于固定座上的凸块在触碰第二行程开关后会始终保持与其接触,直到固定座向右移动后才分开,因此在每个作业周期内,第二行程开关只会触发一次动作;当固定座触碰到第一行程开关时,plc可编程控制器会启动驱动电机继续传输套管,并使液压缸伸出,进入下一作业周期。本实用新型不仅能实现连续化作业,而且在切割时能够稳定套管,从而实现精准的切割。The utility model can carry out continuous operation. When in use, firstly, the sleeve to be cut is inserted into the middle of the four guide turntables of the transmission mechanism, and the sleeve is driven forward at a uniform speed under the extrusion of the guide turntables on both sides; secondly , while the casing is being transported, the fixed seat of the cutting mechanism will move to the left under the drive of the hydraulic cylinder. When the bump of the fixed seat touches the second travel switch, the plc programmable controller will stop the driving motor , and make the cutting motor start, at this time the clamping block and the guide block can just clamp the casing to avoid shaking of the casing during cutting; when the fixed seat continues to move to the left and touches the third travel switch, the plc The programmable controller will stop the cutting motor and reset the hydraulic cylinder, and the fixed seat will start to move to the right; since the bump on the fixed seat will always keep in contact with it after touching the second travel switch, until the fixed seat moves to the right Therefore, in each working cycle, the second travel switch will only trigger one action; when the fixed seat touches the first travel switch, the plc programmable controller will start the driving motor to continue to transmit the bushing, and make the hydraulic pressure The cylinder stretches out and enters the next working cycle. The utility model not only can realize continuous operation, but also can stabilize the sleeve pipe during cutting, so as to realize precise cutting.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为转轴和齿轮的结构示意图。Fig. 2 is a structural schematic diagram of the rotating shaft and the gear.
图3为固定座的结构示意图。Fig. 3 is a structural schematic diagram of the fixing seat.
图4为工作台内部的结构示意图。Fig. 4 is a schematic diagram of the internal structure of the workbench.
具体实施方式Detailed ways
为了便于本领域技术人员理解,现将实施例结合附图对本实用新型的结构作进一步详细描述:For the convenience of those skilled in the art to understand, the structure of the present utility model will be further described in detail with the embodiment in conjunction with the accompanying drawings:
参考图1-4,一种用于套管的稳定切断装置,包含有工作台1,所述工作台1上设有切割机构、传输机构和plc可编程控制器2;所述传输机构包含有四个呈并排左右对称的导向转盘3,所述导向转盘3外侧的横截面呈内凹的圆弧状;所述导向转盘3的底端均连接有转轴4,所述转轴4通过相应的驱动电机5驱动;所述切割机构设置在传输机构前侧,所述切割机构包含有设置于工作台1上的滑轨6,所述滑轨6上可左右移动设有固定座7,所述固定座7右侧连接有液压缸8,所述固定座7上设置切割电机9,所述切割电机9连接有锯片10;所述固定座7的左侧连接有两个伸缩杆11,所述伸缩杆11上套接有弹簧12,所述伸缩杆11未连接在固定座7的一端连接有夹紧块13,所述工作台1在对应夹紧块13的左侧设有导向块14,所述夹紧块13与导向块14相向的一侧均呈内凹的圆弧状;所述工作台1在对应固定座7的移动路径上从右到左依次设有第一行程开关15、第二行程开关16和第三行程开关17,所述固定座7后侧设有凸块21;所述第一行程开关15、第二行程开关16、第三行程开关17、驱动电机5、液压缸8和切割电机9均连接到plc可编程控制器2。Referring to Figures 1-4, a stable cutting device for casings includes a workbench 1 on which a cutting mechanism, a transmission mechanism and a plc programmable controller 2 are arranged; the transmission mechanism includes Four side-by-side symmetrical guide turntables 3, the cross-section of the outside of the guide turntable 3 is in a concave arc shape; the bottom ends of the guide turntables 3 are connected to a rotating shaft 4, and the rotating shaft 4 is driven by a corresponding Driven by motor 5; the cutting mechanism is arranged on the front side of the transmission mechanism, the cutting mechanism includes a slide rail 6 arranged on the workbench 1, and the slide rail 6 can move left and right to be provided with a fixed seat 7, and the fixed A hydraulic cylinder 8 is connected to the right side of the seat 7, a cutting motor 9 is arranged on the fixed seat 7, and a saw blade 10 is connected to the cutting motor 9; two telescopic rods 11 are connected to the left side of the fixed seat 7, and the A spring 12 is sleeved on the telescopic rod 11, and one end of the telescopic rod 11 not connected to the fixed seat 7 is connected with a clamping block 13, and the workbench 1 is provided with a guide block 14 on the left side corresponding to the clamping block 13, The opposite side of the clamping block 13 and the guide block 14 is in the shape of a concave arc; the workbench 1 is provided with a first travel switch 15, The second travel switch 16 and the third travel switch 17, the rear side of the fixed seat 7 is provided with a bump 21; the first travel switch 15, the second travel switch 16, the third travel switch 17, the drive motor 5, the hydraulic pressure Both cylinder 8 and cutting motor 9 are connected to plc programmable controller 2 .
所述转轴4底端延伸至工作台1的内部,且所述转轴4底端均套接有相应的齿轮18,前后相邻的所述齿轮18之间啮合设置有驱动齿轮19,所述驱动齿轮19连接到驱动电机5。The bottom end of the rotating shaft 4 extends to the inside of the workbench 1, and the bottom end of the rotating shaft 4 is sleeved with a corresponding gear 18, and a driving gear 19 is arranged between the front and rear adjacent gears 18. The gear 19 is connected to the drive motor 5 .
所述导向转盘3、夹紧块13和导向块14的内凹侧均设有橡胶层20。Rubber layers 20 are provided on the inner concave sides of the guide turntable 3 , the clamping block 13 and the guide block 14 .
所述凸块21的长度与第二行程开关16和第三行程开关17之间的距离一致。The length of the protrusion 21 is consistent with the distance between the second travel switch 16 and the third travel switch 17 .
本实用新型可进行连续化作业,在使用时,首先将待切割的套管伸入传输机构四个导向转盘3的中间,套管在两侧导向转盘3的挤压作用下被匀速向前带动;其次,在套管运输的同时,切割机构的固定座7在液压缸8的驱动下会向左移动,当固定座7的凸块21触碰到第二行程开关16时,plc可编程控制器2会使驱动电机5停转,并使得切割电机9启动,此时夹紧块13和导向块14正好能够将套管夹紧,避免切割时套管出现抖动;当固定座7继续进行向左移动并触碰到第三行程开关17时,plc可编程控制器2会停止切割电机9,并使液压缸8复位,固定座7开始向右移动;由于固定座7上的凸块21在触碰第二行程开关16后会始终保持与其接触,直到固定座7向右移动后才分开,因此在每个作业周期内,第二行程开关16只会触发一次动作;当固定座7触碰到第一行程开关15时,plc可编程控制器2会启动驱动电机5继续传输套管,并使液压缸8伸出,进入下一作业周期。The utility model can carry out continuous operation. When in use, firstly, the sleeve to be cut is inserted into the middle of the four guide turntables 3 of the transmission mechanism, and the sleeve is driven forward at a uniform speed under the extrusion of the guide turntables 3 on both sides. Secondly, while the casing is transported, the fixed seat 7 of the cutting mechanism will move to the left under the drive of the hydraulic cylinder 8. When the bump 21 of the fixed seat 7 touches the second travel switch 16, the plc programmable control The device 2 will stop the driving motor 5 and start the cutting motor 9. At this time, the clamping block 13 and the guide block 14 can just clamp the casing to avoid shaking of the casing when cutting; When moving to the left and touching the third travel switch 17, the plc programmable controller 2 will stop the cutting motor 9, and reset the hydraulic cylinder 8, and the fixed seat 7 will start to move to the right; After touching the second travel switch 16, it will always keep in contact with it, and it will not separate until the fixed seat 7 moves to the right, so in each operation cycle, the second travel switch 16 will only trigger an action; when the fixed seat 7 touches When the first travel switch 15 is reached, the plc programmable controller 2 will start the driving motor 5 to continue to transport the bushing, and make the hydraulic cylinder 8 stretch out to enter the next working cycle.
以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属于本实用新型的涵盖范围。The above descriptions are only preferred embodiments of the present utility model, and all equal changes and modifications made according to the patent scope of the present utility model shall fall within the scope of the present utility model.
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CN201822055742.0U CN209699194U (en) | 2018-12-09 | 2018-12-09 | A kind of stabilization disconnecting device for casing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112318576A (en) * | 2020-09-22 | 2021-02-05 | 华文喜 | Acrylic tube cutting device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112318576A (en) * | 2020-09-22 | 2021-02-05 | 华文喜 | Acrylic tube cutting device |
CN112318576B (en) * | 2020-09-22 | 2022-06-10 | 惠州市美意达展示制品有限公司 | Acrylic tube cutting device |
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