CN209697442U - Vibrating screen is used in a kind of preparation of ceramic powder - Google Patents
Vibrating screen is used in a kind of preparation of ceramic powder Download PDFInfo
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- CN209697442U CN209697442U CN201920417323.9U CN201920417323U CN209697442U CN 209697442 U CN209697442 U CN 209697442U CN 201920417323 U CN201920417323 U CN 201920417323U CN 209697442 U CN209697442 U CN 209697442U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 25
- 239000000843 powder Substances 0.000 title claims abstract description 25
- 238000012216 screening Methods 0.000 claims abstract description 39
- 239000002893 slag Substances 0.000 claims abstract description 12
- 238000001914 filtration Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 7
- 230000032683 aging Effects 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 26
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
本实用新型公开了一种陶瓷粉体制备用振动筛,解决了现有振动筛的过滤网老化过快、过滤效率低的技术问题。本实用新型包括筛选箱,筛选箱的顶部设置有进料口、底部设置有出料口,筛选箱内设置有与进料口上下相对的筛网单元。筛网单元包括滑动设置在筛选箱侧壁上的固定框,固定框的内固定设置有过滤网,固定框的一侧连接有驱动单元。驱动单元包括竖向设置在筛选箱上的驱动电机,驱动电机的输出轴上连接有曲轴,固定框上开设有与曲轴的曲柄销相配合的连接槽。筛选箱与驱动单元相对的一侧设置有与固定框相配合的出渣口,便于滤渣及时排出。本实用新型不仅过滤网利用率高,而且过滤效率高、运行阻力小、噪音小。
The utility model discloses a spare vibrating sieve made of ceramic powder, which solves the technical problems that the filtering net of the existing vibrating sieve is aging too fast and the filtering efficiency is low. The utility model comprises a screening box. The top of the screening box is provided with a material inlet, and the bottom is provided with a material outlet. The screening box is provided with a screen unit up and down opposite to the material inlet. The screen unit includes a fixed frame slidably arranged on the side wall of the screening box, a filter screen is fixedly arranged inside the fixed frame, and a drive unit is connected to one side of the fixed frame. The driving unit includes a driving motor vertically arranged on the screening box, the output shaft of the driving motor is connected with a crankshaft, and the fixing frame is provided with a connecting groove matched with the crank pin of the crankshaft. The side of the screening box opposite to the drive unit is provided with a slag outlet that matches the fixed frame to facilitate the timely discharge of filter slag. The utility model not only has high utilization rate of the filter net, but also has high filtering efficiency, small running resistance and low noise.
Description
技术领域technical field
本实用新型涉及陶瓷材料生产设备技术领域,特别是指一种陶瓷粉体制备用振动筛。The utility model relates to the technical field of ceramic material production equipment, in particular to a spare vibrating sieve for ceramic powder.
背景技术Background technique
陶瓷材料是指用天然或合成化合物经过成形和高温烧结制成的一类无机非金属材料,它具有高熔点、高硬度、高耐磨性、耐氧化等优点。可用作结构材料、刀具材料,由于陶瓷还具有某些特殊的性能,又可作为功能材料,陶瓷粉体具备陶瓷材料的绝大部分性能,广泛应用于涂料中改善涂料的性能。Ceramic materials refer to a class of inorganic non-metallic materials made of natural or synthetic compounds after forming and high-temperature sintering. It has the advantages of high melting point, high hardness, high wear resistance, and oxidation resistance. It can be used as structural material and tool material. Since ceramics also have some special properties, they can also be used as functional materials. Ceramic powder has most of the properties of ceramic materials and is widely used in coatings to improve the performance of coatings.
在制备陶瓷粉体的过程中需要将刚玉、碳化硅等研磨成粉状,然后对粉状的刚玉、碳化硅等进行筛选,但是现有技术陶瓷粉体制备用振动筛筛选速度慢、效率低。在工作时,粉状原料一般只在过滤网的中间进行过滤,过滤网有效利用面积比例小,不仅造成过滤速度慢、效率低,而且这样使过滤网的中部老化过快,降低了过滤网的使用寿命,因此需要改进。In the process of preparing ceramic powder, it is necessary to grind corundum, silicon carbide, etc. into powder, and then screen the powdery corundum, silicon carbide, etc., but the vibrating screen used for ceramic powder in the prior art has slow screening speed and low efficiency. When working, powdery raw materials are generally only filtered in the middle of the filter screen, and the effective use area ratio of the filter screen is small, which not only causes slow filtration speed and low efficiency, but also makes the middle part of the filter screen age too quickly, reducing the efficiency of the filter screen. service life, so it needs to be improved.
实用新型内容Utility model content
针对上述背景技术中的不足,本实用新型提出一种陶瓷粉体制备用振动筛,解决了现有振动筛的过滤网的中部老化过快、过滤效率低的技术问题。Aiming at the deficiencies in the above-mentioned background technology, the utility model proposes a spare vibrating sieve made of ceramic powder, which solves the technical problems that the middle part of the filter screen of the existing vibrating sieve ages too fast and the filtration efficiency is low.
本实用新型的技术方案是这样实现的:一种陶瓷粉体制备用振动筛,包括筛选箱,筛选箱的顶部设置有进料口、底部设置有出料口,所述筛选箱内设置有与进料口上下相对的筛网单元。原料从进料口进入筛选箱的筛网单元,经过筛网单元的筛选过滤后可从出料口排出。筛网单元包括滑动设置在筛选箱侧壁上的固定框,固定框的内固定设置有过滤网,固定框的一侧连接有驱动单元。在驱动单元的驱动下,可带动过滤网往复筛动。驱动单元包括竖向设置在筛选箱上的驱动电机,驱动电机的输出轴上连接有曲轴,固定框上开设有与曲轴的曲柄销相配合的连接槽。通过曲轴带动固定框筛动,结构简单、运行效率高。筛选箱与驱动单元相对的一侧设置有与固定框相配合的出渣口,便于滤渣的及时排出。The technical scheme of the utility model is achieved in the following way: a spare vibrating screen for ceramic powder, including a screening box, the top of the screening box is provided with a feed port, and the bottom is provided with a discharge port. The screen unit with the feed opening facing up and down. The raw material enters the screen unit of the screening box from the feed port, and can be discharged from the discharge port after being screened and filtered by the screen unit. The screen unit includes a fixed frame slidably arranged on the side wall of the screening box, a filter screen is fixedly arranged inside the fixed frame, and a drive unit is connected to one side of the fixed frame. Driven by the drive unit, it can drive the filter to reciprocate and sieve. The driving unit includes a driving motor vertically arranged on the screening box, the output shaft of the driving motor is connected with a crankshaft, and the fixing frame is provided with a connecting groove matched with the crank pin of the crankshaft. The crankshaft drives the fixed frame to sieve, with simple structure and high operating efficiency. The side of the screening box opposite to the drive unit is provided with a slag outlet that matches the fixed frame to facilitate timely discharge of filter slag.
进一步地,所述筛选箱的两侧设置有滑槽,固定框滑动设置在滑槽内,固定框的下表面设置有滚珠槽,滚珠槽内滑动设置有滚珠,滚珠与滑槽的底面滚动配合。Further, the two sides of the screening box are provided with chute, the fixed frame is slidably arranged in the chute, the lower surface of the fixed frame is provided with a ball groove, and balls are slidably arranged in the ball groove, and the ball is rollingly matched with the bottom surface of the chute. .
进一步地,所述筛选箱与水平面倾斜布置,筛选箱与水平面之间的倾斜角为八度至十五度,既便于物料在过滤网上均匀地分布,又便于不合格原料从出渣口排出。Further, the screening box is arranged obliquely to the horizontal plane, and the inclination angle between the screening box and the horizontal plane is eight degrees to fifteen degrees, which not only facilitates the uniform distribution of materials on the filter screen, but also facilitates the discharge of unqualified raw materials from the slag outlet.
进一步地,所述固定框的上表面设置有挡板,在固定框上设置档板,可以达到防止原料落在过滤网外部的效果。Furthermore, a baffle is provided on the upper surface of the fixed frame, and the baffle is provided on the fixed frame to prevent raw materials from falling outside the filter screen.
进一步地,所述固定框上下对应至少设置有两个,上部的固定框上的过滤网的孔径大于下部的固定框上的过滤网的孔径,能够将原料分层过滤,从而提高过滤效率。Further, there are at least two fixed frames up and down correspondingly, and the aperture of the filter screen on the upper fixed frame is larger than the aperture of the filter screen on the lower fixed frame, which can filter the raw materials in layers, thereby improving the filtration efficiency.
进一步地,所述出渣口设置有与固定框相配合的导流板,导流板的一端设置在固定框的下方、另一端连接有滤渣收集箱。Further, the slag outlet is provided with a deflector matched with the fixed frame, one end of the deflector is arranged under the fixed frame, and the other end is connected to a filter residue collection box.
进一步地,所述进料口上设置有漏斗状的料斗,料斗便于原料的添加。料斗的下方设置有连接杆,连接杆的下方设置有分流片,分流片能够将原料均匀地分散在过滤网上方。Further, a funnel-shaped hopper is provided on the feed inlet, and the hopper is convenient for adding raw materials. A connecting rod is arranged under the hopper, and a splitter is arranged under the connecting rod, and the splitter can evenly disperse the raw materials on the filter screen.
进一步地,所述出料口的下方对应设置有成品箱,便于收集筛选后合格的原料。Further, a finished product box is correspondingly arranged below the discharge port, so as to facilitate the collection of qualified raw materials after screening.
本实用新型通过将需要过滤的原料倒进料斗上,原料顺着料斗落在分流片上,原料在分流片的作用下分散开,使原料均匀在过滤网上方不同的地方,防止原料集中落在过滤网的中部,提高了过滤网的利用率。然后电动机通电转动,电动机的输出轴带动曲轴转动,由于曲轴上曲柄销与连接槽的内表面滑动连接,从而使曲轴带动固定框在滑槽的内表上左右往复运动,则固定框带动过滤网做左右的往复运动,从而带动过滤网上的原料进行往复运动。进而能够将成堆的原料分散到过滤网的各个地方,进一步提高了过滤网的利用率。在靠近上方过滤网的过滤下,不合格的原料会在引流板的导向下落在滤渣收集箱的内部,过滤后的原料会落在下方的过滤网上进行进一步过滤,最后将合格的原料筛选出料,从而达到了合理利用过滤网过滤面积的效果。The utility model pours the raw materials that need to be filtered into the hopper, and the raw materials fall on the shunt along the hopper, and the raw materials are dispersed under the action of the shunt, so that the raw materials are evenly distributed in different places above the filter net, and the raw materials are prevented from concentrating on the shunt. The middle part of the filter net improves the utilization rate of the filter net. Then the motor is energized to rotate, and the output shaft of the motor drives the crankshaft to rotate. Since the crank pin on the crankshaft is slidingly connected with the inner surface of the connecting groove, the crankshaft drives the fixed frame to reciprocate left and right on the inner surface of the chute, and the fixed frame drives the filter screen Make left and right reciprocating motions, thereby driving the raw materials on the filter to reciprocate. Furthermore, it is possible to disperse piles of raw materials to various places of the filter screen, further improving the utilization rate of the filter screen. Under the filter close to the upper filter, the unqualified raw materials will fall into the inside of the filter residue collection box under the guidance of the drainage plate, and the filtered raw materials will fall on the lower filter for further filtration, and finally the qualified raw materials will be screened out. , so as to achieve a reasonable use of the filtering area of the filter.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiment of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the utility model. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本实用新型中正视图的剖视图;Fig. 1 is the sectional view of front view in the utility model;
图2为本实用新型滚珠处的剖视图;Fig. 2 is the sectional view of the ball place of the utility model;
图3为图2中A处的放大示意图;Fig. 3 is the enlarged schematic diagram of place A in Fig. 2;
图4为图1中固定框的俯视图结构示意图;Fig. 4 is a top view structural schematic diagram of the fixed frame in Fig. 1;
图5为图1中分流片的俯视图结构示意图。FIG. 5 is a schematic top view structural diagram of the splitter in FIG. 1 .
图中:1-筛选箱、2-料斗、3-出料口、4-滑槽、5-固定框、6-过滤网、7-电动机、8-曲轴、9-矩形槽、10-连接杆、11-分流片、12-滤渣收集箱、13-导流板、14-成品箱、15-档板、16-滚珠槽、17-滚珠。In the figure: 1-screening box, 2-hopper, 3-outlet, 4-chute, 5-fixed frame, 6-filter, 7-motor, 8-crankshaft, 9-rectangular slot, 10-connecting rod , 11-splitter, 12-residue collection box, 13-deflector, 14-finished product box, 15-baffle plate, 16-ball groove, 17-ball.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1,一种陶瓷粉体制备用振动筛,如图1和图2所示,包括筛选箱1,筛选箱1的顶部设置有进料口、底部设置有出料口3,所述筛选箱1内设置有与进料口上下相对的筛网单元。原料从进料口进入筛选箱的筛网单元,经过筛网单元的筛选过滤后可从出料口排出。筛网单元包括滑动设置在筛选箱1侧壁上的固定框5,固定框5的内固定设置有过滤网6,固定框5的一侧连接有驱动单元。在驱动单元的驱动下,可带动过滤网往复筛动。Embodiment 1, a vibrating sieve for ceramic powder, as shown in Figure 1 and Figure 2, includes a screening box 1, the top of the screening box 1 is provided with a feed port, and the bottom is provided with a discharge port 3, and the screening box 1 is provided with a screen unit opposite to the feed inlet up and down. The raw material enters the screen unit of the screening box from the feed port, and can be discharged from the discharge port after being screened and filtered by the screen unit. The screen unit includes a fixed frame 5 slidably arranged on the side wall of the screening box 1 , a filter screen 6 is fixed inside the fixed frame 5 , and a drive unit is connected to one side of the fixed frame 5 . Driven by the drive unit, it can drive the filter to reciprocate and sieve.
所述驱动单元包括竖向设置在筛选箱1上的驱动电机7,驱动电机7的输出轴上连接有曲轴8,固定框5上开设有与曲轴8的曲柄销相配合的连接槽9。通过曲轴8带动固定框筛动,结构简单、运行效率高。随着筛选箱1的往复筛动,原料不仅能够均匀地分布在过滤网6上,有效地提高了过滤网6的利用面积。筛选箱1与驱动单元相对的一侧设置有与固定框5相配合的出渣口,便于滤渣的及时排出。The drive unit includes a drive motor 7 vertically arranged on the screening box 1 , the output shaft of the drive motor 7 is connected with a crankshaft 8 , and the fixed frame 5 is provided with a connecting groove 9 matched with the crank pin of the crankshaft 8 . The fixed frame is driven by the crankshaft 8 to sieve, and the structure is simple and the operation efficiency is high. Along with the reciprocating sieving of the screening box 1 , the raw materials can not only be evenly distributed on the filter screen 6 , but also effectively increase the utilization area of the filter screen 6 . The side opposite to the drive unit of the screening box 1 is provided with a slag outlet that cooperates with the fixed frame 5 to facilitate the timely discharge of filter slag.
实施例2,一种陶瓷粉体制备用振动筛,所述筛选箱1的两侧设置有滑槽4,固定框5滑动设置在滑槽4内。固定框5的下表面设置有滚珠槽16,滚珠槽16内滑动设置有滚珠17,滚珠17与滑槽4的底面滚动配合,有效降低了摩擦阻力和噪音。Embodiment 2, a vibration sieve for ceramic powder, chute 4 is arranged on both sides of the screening box 1 , and a fixed frame 5 is slidably arranged in the chute 4 . The lower surface of the fixed frame 5 is provided with a ball groove 16, and a ball 17 is slidably arranged in the ball groove 16, and the ball 17 rolls and cooperates with the bottom surface of the chute 4, effectively reducing frictional resistance and noise.
本实施例的其他结构与实施例1相同。Other structures of this embodiment are the same as Embodiment 1.
实施例3,一种陶瓷粉体制备用振动筛,所述筛选箱1与水平面倾斜布置,筛选箱1与水平面之间的倾斜角为八度至十五度,既便于物料在过滤网6上均匀地分布,又便于不合格原料从出渣口排出。Embodiment 3, a vibrating screen for ceramic powder, the screening box 1 is arranged obliquely to the horizontal plane, and the inclination angle between the screening box 1 and the horizontal plane is eight degrees to fifteen degrees, which is convenient for materials to be evenly distributed on the filter screen 6 The distribution is convenient, and it is convenient for unqualified raw materials to be discharged from the slag outlet.
本实施例的其他结构与实施例1或2相同。Other structures of this embodiment are the same as Embodiment 1 or 2.
实施例4,一种陶瓷粉体制备用振动筛,如图1和图4所示,所述固定框5的上表面设置有挡板15,在固定框5上设置档板15,可以达到防止原料落在过滤网6外部的效果。Embodiment 4, a vibrating sieve for ceramic powder, as shown in Figure 1 and Figure 4, the upper surface of the fixed frame 5 is provided with a baffle 15, and the baffle 15 is set on the fixed frame 5, which can prevent raw materials from The effect of falling outside the filter screen 6.
本实施例的其他结构与实施例1或2或3相同。Other structures of this embodiment are the same as Embodiment 1 or 2 or 3.
实施例5,一种陶瓷粉体制备用振动筛,所述固定框5上下对应设置有两个,上部的固定框5上的过滤网6的孔径大于下部的固定框5上的过滤网6的孔径,能够将原料分层过滤,从而提高过滤效率。Embodiment 5, a vibrating sieve for ceramic powder, the fixed frame 5 is provided with two correspondingly up and down, the aperture of the filter screen 6 on the upper fixed frame 5 is larger than the aperture of the filter screen 6 on the lower fixed frame 5 , can filter the raw materials in layers, thereby improving the filtration efficiency.
本实施例的其他结构与实施例1或2或3或4相同。Other structures of this embodiment are the same as Embodiment 1 or 2 or 3 or 4.
实施例6,一种陶瓷粉体制备用振动筛,如图3所示,所述出渣口设置有与固定框5相配合的导流板13,导流板13的一端设置在固定框5的下方、另一端连接有滤渣收集箱12。导流板13能够使滤渣更加便捷地排出。Embodiment 6, a vibrating sieve for ceramic powder, as shown in Figure 3, the slag outlet is provided with a deflector 13 matched with the fixed frame 5, and one end of the deflector 13 is arranged at the end of the fixed frame 5 The bottom and the other end are connected with a filter residue collection box 12 . The deflector 13 can make the filter residue be discharged more conveniently.
本实施例的其他结构与实施例1或2或3或4或5相同。Other structures of this embodiment are the same as Embodiment 1 or 2 or 3 or 4 or 5.
实施例7,一种陶瓷粉体制备用振动筛,如图1和图5所示,所述进料口上设置有漏斗状的料斗2,料斗2便于原料的添加。料斗2的下方设置有连接杆10,连接杆10的下方设置有分流片11。分流片能够将原料均匀地分散在过滤网6的上方,进一步提高过滤网6的有效使用面积。Example 7, a vibrating sieve for ceramic powder, as shown in Fig. 1 and Fig. 5, a funnel-shaped hopper 2 is arranged on the feed inlet, and the hopper 2 is convenient for adding raw materials. A connecting rod 10 is arranged under the hopper 2 , and a splitter 11 is arranged under the connecting rod 10 . The splitter can evenly disperse the raw materials above the filter screen 6, further increasing the effective use area of the filter screen 6.
本实施例的其他结构与实施例1或2或3或4或5或6相同。Other structures of this embodiment are the same as Embodiment 1 or 2 or 3 or 4 or 5 or 6.
实施例8,一种陶瓷粉体制备用振动筛,如图1所示,所述出料口3的下方对应设置有成品箱14,便于收集筛选后合格的原料。Embodiment 8, a vibrating sieve for ceramic powder, as shown in Fig. 1 , a finished product box 14 is correspondingly arranged below the discharge port 3 to facilitate the collection of qualified raw materials after screening.
本实施例的其他结构与实施例1或2或3或4或5或6或7相同。Other structures of this embodiment are the same as Embodiment 1 or 2 or 3 or 4 or 5 or 6 or 7.
本实用新型未详尽之处均为本领域技术人员所公知的常规技术手段。The non-exhaustive parts of the utility model are conventional technical means known to those skilled in the art.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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