CN209690785U - A new track-type optimal inclination photovoltaic tracking device - Google Patents
A new track-type optimal inclination photovoltaic tracking device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及太阳跟踪装置技术领域,特别是涉及一种新型轨道式最佳倾角光伏跟踪装置。The utility model relates to the technical field of sun tracking devices, in particular to a novel track-type photovoltaic tracking device with optimal inclination angle.
背景技术Background technique
大力发展可再生能源是应对化石能源危机与环境问题的有效途径之一,其中,光伏发电以其资源丰富、受地理位置影响小等优点在近几年得到快速发展。光伏发电出力大小与太阳光光照强度密切相关,常见地面光伏系统一般采用混凝土作为太阳能光伏支架的安装基础,光伏板安装角度固定,但由于地球的自转和公转,相对于某一个固定地点的太阳能光伏发电系统,一年春夏秋冬四季、每天日升日落,太阳的光照角度时时刻刻都在变化,这使得固定式光伏板发电效率降低,经济性下降。而当光伏板采用最佳倾角跟踪技术时,光伏板能保持最佳倾角,可最大化接收太阳辐射能量,提升光伏发电的经济性。Vigorously developing renewable energy is one of the effective ways to deal with the fossil energy crisis and environmental problems. Among them, photovoltaic power generation has developed rapidly in recent years due to its advantages of abundant resources and little influence by geographical location. The output of photovoltaic power generation is closely related to the intensity of sunlight. Common ground photovoltaic systems generally use concrete as the installation foundation for solar photovoltaic brackets, and the installation angle of photovoltaic panels is fixed. However, due to the rotation and revolution of the earth, compared with a fixed location The power generation system has four seasons of spring, summer, autumn and winter, and the sun rises and sets every day, and the angle of the sun's illumination changes all the time, which reduces the power generation efficiency and economical efficiency of fixed photovoltaic panels. When the photovoltaic panel adopts the optimal tilt angle tracking technology, the photovoltaic panel can maintain the optimal tilt angle, which can maximize the reception of solar radiation energy and improve the economy of photovoltaic power generation.
然而,现有的最佳倾角光伏跟踪装置尚不成熟,存在结构复杂、故障率高、后期维护难度大、成本高等缺点。However, the existing optimal inclination photovoltaic tracking device is still immature, and has disadvantages such as complex structure, high failure rate, difficulty in later maintenance, and high cost.
实用新型内容Utility model content
针对现有技术存在的问题,本实用新型提供一种新型轨道式最佳倾角光伏跟踪装置,能够调整光伏板倾角为当日最佳倾角,从而提升光伏发电效率,且结构简单、制造成本低、控制精度高、易于维护。Aiming at the problems existing in the prior art, the utility model provides a new track-type optimal inclination photovoltaic tracking device, which can adjust the inclination angle of the photovoltaic panel to the optimal inclination angle of the day, thereby improving the efficiency of photovoltaic power generation, and has a simple structure, low manufacturing cost, and easy control High precision and easy maintenance.
本实用新型的技术方案为:The technical scheme of the utility model is:
一种新型轨道式最佳倾角光伏跟踪装置,其特征在于:包括滑轨机构、跟踪机构、光伏板固定框架、控制器;A new track-type optimal inclination photovoltaic tracking device is characterized in that it includes a slide rail mechanism, a tracking mechanism, a photovoltaic panel fixing frame, and a controller;
所述滑轨机构包括一对卧式滑轨、一对立式滑轨、卧式滑轨固定架、立式滑轨固定架;所述一对卧式滑轨平行设置,所述一对卧式滑轨之间通过多根卧式滑轨固定架连接;所述一对立式滑轨平行设置,所述一对立式滑轨之间通过立式滑轨固定架连接;所述一对立式滑轨在下端内侧分别与所述一对卧式滑轨固定连接;The slide mechanism includes a pair of horizontal slide rails, a pair of vertical slide rails, a horizontal slide rail fixing frame, and a vertical slide rail fixing frame; the pair of horizontal slide rails are arranged in parallel, and the pair of horizontal slide rails The vertical slide rails are connected by multiple horizontal slide rail fixing frames; the pair of vertical slide rails are arranged in parallel, and the pair of vertical slide rails are connected by vertical slide rail fixing frames; The vertical slide rails are respectively fixedly connected to the pair of horizontal slide rails on the inner side of the lower end;
所述跟踪机构包括传动机构和滑动机构,所述传动机构包括丝杆、丝杆螺母连接杆、联轴器、步进电机,所述滑动机构包括一对小滑轮、一对大滑轮、一对滑轮连接架、一对小滑轮轴、一对大滑轮轴;所述丝杆在上端穿入立式滑轨固定架上的预留孔中,所述丝杆在下端通过联轴器与所述步进电机的转子连接,所述步进电机的下端固定在所述卧式滑轨固定架上,所述步进电机与所述控制器电连接;所述丝杆螺母连接杆在中部开设有径向的螺纹通孔,所述丝杆与螺纹通孔相互配合;所述一对滑轮连接架在上端均开设有上端通孔、在下端均开设有下端通孔,所述丝杆螺母连接杆在两端分别穿出所述一对滑轮连接架的上端通孔;Described tracking mechanism comprises transmission mechanism and sliding mechanism, and described transmission mechanism comprises screw mandrel, screw nut connecting rod, coupling, stepper motor, and described sliding mechanism comprises a pair of small pulleys, a pair of large pulleys, a pair of The pulley connecting frame, a pair of small pulley shafts, and a pair of large pulley shafts; the upper end of the screw rod penetrates into the reserved hole on the vertical slide rail fixing frame, and the lower end of the screw rod is connected with the The rotor of the stepping motor is connected, the lower end of the stepping motor is fixed on the horizontal slide rail fixing frame, and the stepping motor is electrically connected with the controller; the screw nut connecting rod is provided with a The radial threaded through hole, the screw rod and the threaded through hole cooperate with each other; the pair of pulley connecting frames are provided with upper end through holes at the upper end and lower end through holes at the lower end, and the screw nut connecting rod Pass through the upper end through holes of the pair of pulley connectors at both ends;
所述丝杆螺母连接杆的两端均开设有径向通孔和轴向凹槽,所述一对小滑轮轴分别穿过所述一对小滑轮的中心,所述一对小滑轮轴分别与所述丝杆螺母连接杆两端的径向通孔配合,所述一对小滑轮在靠近所述丝杆螺母连接杆的一端分别伸入所述丝杆螺母连接杆两端的轴向凹槽内,所述一对小滑轮在远离所述丝杆螺母连接杆的一端分别滑动连接在所述一对立式滑轨上;所述一对大滑轮均采用双滑轮结构,每个大滑轮的两个子滑轮均通过大滑轮轴连接,所述一对大滑轮轴的中部分别与所述一对滑轮连接架的下端通孔连接,所述一对大滑轮滑动连接在所述一对卧式滑轨上;Both ends of the screw nut connecting rod are provided with radial through holes and axial grooves, the pair of small pulley shafts pass through the center of the pair of small pulleys respectively, and the pair of small pulley shafts respectively pass through the center of the pair of small pulleys. Cooperate with the radial through holes at both ends of the screw nut connecting rod, the pair of small pulleys respectively extend into the axial grooves at the two ends of the screw nut connecting rod at the end close to the screw nut connecting rod , the pair of small pulleys are respectively slidably connected to the pair of vertical slide rails at the end far away from the connecting rod of the screw nut; The two pulleys are all connected by large pulley shafts, the middle parts of the pair of large pulley shafts are respectively connected with the lower end through holes of the pair of pulley connecting frames, and the pair of large pulleys are slidably connected on the pair of horizontal slide rails. superior;
所述光伏板固定框架用于固定若干光伏板,所述光伏板固定框架在两端侧面分别通过多个连接轴与所述一对滑轮连接架连接。The photovoltaic panel fixing frame is used to fix a plurality of photovoltaic panels, and the photovoltaic panel fixing frame is connected to the pair of pulley connecting frames through a plurality of connecting shafts on both sides of the photovoltaic panel fixing frame.
所述一对立式滑轨在下端内侧分别与所述一对卧式滑轨焊接或通过螺钉连接。The pair of vertical slide rails are respectively welded or screwed to the pair of horizontal slide rails on the inner side of the lower end.
所述立式滑轨固定架在下方固定连接有与所述立式滑轨平行的传动机构保护框架,所述传动机构保护框架在下端与步进电机下方的卧式滑轨固定架固定连接,所述丝杆、联轴器、步进电机均设置在传动机构保护框架内部,所述丝杆螺母连接杆在两端分别穿出所述传动机构保护框架的两侧。The vertical sliding rail fixing frame is fixedly connected with a transmission mechanism protection frame parallel to the vertical sliding rail below, and the transmission mechanism protection frame is fixedly connected with the horizontal sliding rail fixing frame below the stepping motor at the lower end, The screw, coupling and stepping motor are all arranged inside the protective frame of the transmission mechanism, and the two ends of the connecting rod of the screw nut pass through the two sides of the protective frame of the transmission mechanism respectively.
本实用新型的有益效果为:The beneficial effects of the utility model are:
(1)本实用新型通过控制器控制步进电机带动丝杆转动,丝杆带动丝杆螺母连接杆上下运动,进一步带动小滑轮和大滑轮分别沿着立式滑轨和卧式滑轨滑动,从而带动光伏板固定框架上固定的光伏板改变倾角,光伏电站维护人员可依靠当地历史光照数据调整光伏板倾角为当日的最佳倾角以最大化接收太阳辐射能量,从而提升光伏发电效率,增加光伏电站收益。(1) The utility model drives the screw mandrel to rotate through the control of the stepper motor by the controller, and the screw mandrel drives the screw mandrel nut connecting rod to move up and down, and further drives the small pulley and the large pulley to slide along the vertical slide rail and the horizontal slide rail respectively, As a result, the photovoltaic panels fixed on the photovoltaic panel fixing frame are driven to change the inclination angle. The maintenance personnel of the photovoltaic power station can adjust the inclination angle of the photovoltaic panel to the optimal inclination angle of the day based on the local historical light data to maximize the reception of solar radiation energy, thereby improving the efficiency of photovoltaic power generation and increasing the photovoltaic power generation efficiency. Station revenue.
(2)本实用新型结构简单、制造成本低、控制精度高且易于维护,适用于各个等级规模的光伏电站。(2) The utility model has the advantages of simple structure, low manufacturing cost, high control precision and easy maintenance, and is suitable for photovoltaic power stations of various scales.
附图说明Description of drawings
图1为本实用新型实施例中新型轨道式最佳倾角光伏跟踪装置的结构示意图;Fig. 1 is a schematic structural view of a novel track-type optimal inclination photovoltaic tracking device in an embodiment of the present invention;
图2为本实用新型实施例中新型轨道式最佳倾角光伏跟踪装置的后视图;Fig. 2 is the rear view of the novel track-type optimal inclination angle photovoltaic tracking device in the embodiment of the utility model;
图3为本实用新型实施例中新型轨道式最佳倾角光伏跟踪装置的传动机构的结构示意图;Fig. 3 is a structural schematic diagram of the transmission mechanism of the new track-type optimal inclination angle photovoltaic tracking device in the embodiment of the utility model;
图4为本实用新型实施例中新型轨道式最佳倾角光伏跟踪装置的滑动机构的结构示意图;Fig. 4 is a structural schematic diagram of the sliding mechanism of the new track-type optimal inclination angle photovoltaic tracking device in the embodiment of the utility model;
图5为本实用新型实施例中新型轨道式最佳倾角光伏跟踪装置的小滑轮与丝杆螺母连接杆的连接结构示意图。Fig. 5 is a schematic diagram of the connection structure of the small pulley and the screw nut connecting rod of the new track-type optimal inclination photovoltaic tracking device in the embodiment of the utility model.
图中,1-卧式滑轨,2-立式滑轨,3-1-卧式滑轨固定架,3-2-立式滑轨固定架,3-3-传动机构保护框架,4-丝杆螺母连接杆,5-光伏板固定框架,6-丝杆,7-小滑轮,8-大滑轮,9-1-小滑轮轴,9-2-大滑轮轴,10-步进电机,11-联轴器,12-滑轮连接架,13-连接轴。In the figure, 1-horizontal slide rail, 2-vertical slide rail, 3-1-horizontal slide rail fixing frame, 3-2-vertical slide rail fixing frame, 3-3-transmission mechanism protection frame, 4- Screw nut connecting rod, 5-photovoltaic panel fixed frame, 6-screw rod, 7-small pulley, 8-big pulley, 9-1-small pulley shaft, 9-2-big pulley shaft, 10-stepping motor, 11-coupling, 12-pulley connecting frame, 13-connecting shaft.
具体实施方式Detailed ways
下面将结合附图和具体实施方式,对本实用新型作进一步描述。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,分别为本实用新型实施例中新型轨道式最佳倾角光伏跟踪装置的结构示意图和后视图。本实用新型的新型轨道式最佳倾角光伏跟踪装置,其特征在于:包括滑轨机构、跟踪机构、光伏板固定框架5、控制器。As shown in Fig. 1 and Fig. 2, they are the structural schematic diagram and the rear view of the new track-type optimal inclination photovoltaic tracking device in the embodiment of the utility model, respectively. The utility model's novel track-type optimal inclination photovoltaic tracking device is characterized in that it includes a slide rail mechanism, a tracking mechanism, a photovoltaic panel fixing frame 5, and a controller.
所述滑轨机构包括一对卧式滑轨1、一对立式滑轨2、卧式滑轨固定架3-1、立式滑轨固定架3-2;所述一对卧式滑轨1平行设置,所述一对卧式滑轨1之间通过多根卧式滑轨固定架3-1连接;所述一对立式滑轨2平行设置,所述一对立式滑轨2之间通过立式滑轨固定架3-2连接;所述一对立式滑轨2在下端内侧分别与所述一对卧式滑轨1固定连接。The slide mechanism includes a pair of horizontal slide rails 1, a pair of vertical slide rails 2, a horizontal slide rail fixing frame 3-1, and a vertical slide rail fixing frame 3-2; the pair of horizontal slide rails 1 are arranged in parallel, and the pair of horizontal slide rails 1 are connected by multiple horizontal slide rail fixing frames 3-1; the pair of vertical slide rails 2 are arranged in parallel, and the pair of vertical slide rails 2 They are connected by a vertical slide rail fixing frame 3-2; the pair of vertical slide rails 2 are respectively fixedly connected with the pair of horizontal slide rails 1 on the inner side of the lower end.
所述一对立式滑轨2在下端内侧分别与所述一对卧式滑轨1焊接或通过螺钉连接。本实施例中,所述一对立式滑轨2在下端内侧分别与所述一对卧式滑轨1焊接。The pair of vertical slide rails 2 are respectively welded or screwed to the pair of horizontal slide rails 1 on the inner side of the lower end. In this embodiment, the pair of vertical slide rails 2 are respectively welded to the pair of horizontal slide rails 1 on the inner side of the lower end.
所述跟踪机构包括传动机构和滑动机构,传动机构和滑动机构的结构分别如图3和图4所示,所述传动机构包括丝杆6、丝杆螺母连接杆4、联轴器11、步进电机10,所述滑动机构包括一对小滑轮7、一对大滑轮8、一对滑轮连接架12、一对小滑轮轴9-1、一对大滑轮轴9-2;所述丝杆6在上端穿入立式滑轨固定架3-2上的预留孔中,所述丝杆6在下端通过联轴器11与所述步进电机10的转子连接,所述步进电机10的下端固定在所述卧式滑轨固定架3-1上,所述步进电机10与所述控制器电连接;所述丝杆螺母连接杆4在中部开设有径向的螺纹通孔,所述丝杆6与螺纹通孔相互配合;所述一对滑轮连接架12在上端均开设有上端通孔、在下端均开设有下端通孔,所述丝杆螺母连接杆4在两端分别穿出所述一对滑轮连接架12的上端通孔。本实施例中,所述控制器的型号为TI DSP TMS320F28335。Described tracking mechanism comprises transmission mechanism and sliding mechanism, and the structure of transmission mechanism and sliding mechanism is shown in Figure 3 and Figure 4 respectively, and described transmission mechanism comprises screw mandrel 6, screw mandrel nut connecting rod 4, shaft coupling 11, step Into the motor 10, the sliding mechanism includes a pair of small pulleys 7, a pair of large pulleys 8, a pair of pulley connectors 12, a pair of small pulley shafts 9-1, a pair of large pulley shafts 9-2; 6 penetrates into the reserved hole on the vertical slide rail fixing frame 3-2 at the upper end, and the screw rod 6 is connected with the rotor of the stepping motor 10 through a coupling 11 at the lower end, and the stepping motor 10 The lower end is fixed on the horizontal slide rail fixing frame 3-1, and the stepper motor 10 is electrically connected to the controller; the screw nut connecting rod 4 is provided with a radial threaded through hole in the middle, The screw mandrel 6 cooperates with the threaded through hole; the pair of pulley connecting frames 12 are provided with an upper end through hole at the upper end and a lower end through hole at the lower end, and the screw nut connecting rod 4 is respectively provided at both ends. Pass through the upper end through holes of the pair of pulley connecting frames 12 . In this embodiment, the model of the controller is TI DSP TMS320F28335.
本实施例中小滑轮7与丝杆螺母连接杆4的连接结构如图5所示。所述丝杆螺母连接杆4的两端均开设有径向通孔和轴向凹槽,所述一对小滑轮轴9-1分别穿过所述一对小滑轮7的中心,所述一对小滑轮轴9-1分别与所述丝杆螺母连接杆4两端的径向通孔配合,所述一对小滑轮7在靠近所述丝杆螺母连接杆4的一端分别伸入所述丝杆螺母连接杆4两端的轴向凹槽内,所述一对小滑轮7在远离所述丝杆螺母连接杆4的一端分别滑动连接在所述一对立式滑轨2上;所述一对大滑轮8均采用双滑轮结构,每个大滑轮8的两个子滑轮均通过大滑轮轴9-2连接,所述一对大滑轮轴9-2的中部分别与所述一对滑轮连接架12的下端通孔连接,所述一对大滑轮8滑动连接在所述一对卧式滑轨1上。The connection structure between the small pulley 7 and the screw nut connecting rod 4 in this embodiment is shown in FIG. 5 . Both ends of the screw nut connecting rod 4 are provided with radial through holes and axial grooves, and the pair of small pulley shafts 9-1 respectively pass through the centers of the pair of small pulleys 7, and the one The pair of small pulley shafts 9-1 are respectively matched with the radial through holes at both ends of the screw nut connecting rod 4, and the pair of small pulleys 7 extend into the wire at one end close to the screw nut connecting rod 4 respectively. In the axial grooves at both ends of the rod nut connecting rod 4, the pair of small pulleys 7 are respectively slidably connected to the pair of vertical slide rails 2 at the end far away from the screw nut connecting rod 4; The double pulley structure is adopted for the large pulley 8, and the two sub-pulleys of each large pulley 8 are connected by the large pulley shaft 9-2, and the middle parts of the pair of large pulley shafts 9-2 are connected with the pair of pulley connecting frames respectively. The lower end of 12 is connected through holes, and the pair of large pulleys 8 are slidably connected on the pair of horizontal slide rails 1 .
所述光伏板固定框架5用于固定若干光伏板,所述光伏板固定框架5在两端侧面分别通过多个连接轴13与所述一对滑轮连接架12连接。The photovoltaic panel fixing frame 5 is used to fix a plurality of photovoltaic panels, and the photovoltaic panel fixing frame 5 is connected to the pair of pulley connecting frames 12 through a plurality of connecting shafts 13 on both sides of the photovoltaic panel fixing frame 5 respectively.
本实施例中,所述立式滑轨固定架3-2在下方固定连接有与所述立式滑轨2平行的传动机构保护框架3-3,所述传动机构保护框架3-3在下端与步进电机10下方的卧式滑轨固定架3-1固定连接,所述丝杆6、联轴器11、步进电机10均设置在传动机构保护框架3-3内部,所述丝杆螺母连接杆4在两端分别穿出所述传动机构保护框架3-3的两侧。In this embodiment, the vertical slide rail fixing frame 3-2 is fixedly connected with a transmission mechanism protection frame 3-3 parallel to the vertical slide rail 2 at the bottom, and the transmission mechanism protection frame 3-3 is at the lower end Fixedly connected with the horizontal slide rail fixing frame 3-1 below the stepping motor 10, the screw mandrel 6, the shaft coupling 11, and the stepping motor 10 are all arranged inside the transmission mechanism protection frame 3-3, and the screw mandrel The nut connecting rod 4 passes through both sides of the transmission mechanism protection frame 3-3 at both ends.
其中,大滑轮8和小滑轮7均可自由转动,丝杆6由步进电机10驱动自由转动:当步进电机10顺时针转动时,丝杆6带动丝杆螺母连接杆4下降;当步进电机10逆时针转动时,丝杆6带动丝杆螺母连接杆4上升。当丝杆螺母连接杆4下降或上升时,大滑轮8在滑轮连接架12的带动下沿卧式滑轨1向前或向后滑动,小滑轮7沿立式滑轨2向下或向上滑动,由此改变光伏板固定框架5上光伏板的倾角,直至调整成当地日照的最佳倾角。Wherein, the large pulley 8 and the small pulley 7 can rotate freely, and the screw mandrel 6 is driven by the stepping motor 10 to rotate freely: when the stepping motor 10 rotates clockwise, the screw mandrel 6 drives the screw nut connecting rod 4 to descend; When the motor 10 rotates counterclockwise, the screw mandrel 6 drives the screw nut connecting rod 4 to rise. When the screw nut connecting rod 4 descends or rises, the large pulley 8 slides forward or backward along the horizontal slide rail 1 under the drive of the pulley connecting frame 12, and the small pulley 7 slides downward or upward along the vertical slide rail 2 , thereby changing the inclination angle of the photovoltaic panel on the photovoltaic panel fixing frame 5 until it is adjusted to the best inclination angle of the local sunshine.
下面结合附图说明本实用新型的工作原理:The working principle of the present utility model is illustrated below in conjunction with accompanying drawing:
在工程应用中,光伏电站维护人员查询当地当日历史光照数据,得到光伏板的当日最佳倾角,据此通过控制器控制步进电机10顺时针转动或逆时针转动,通过联轴器11驱动丝杆6转动,丝杆6的转动促使丝杆螺母连接杆4下降或上升,大滑轮8沿卧式滑轨1向前或向后滑动,小滑轮7沿立式滑轨2向下或向上滑动,直至光伏板的倾角调节至当地当日最佳倾角,控制器控制步进电机10停止转动。由此实现光伏板保持最佳倾角,提高光能转化效率。In engineering applications, the maintenance personnel of the photovoltaic power station query the local historical light data of the day to obtain the best inclination angle of the photovoltaic panel of the day. Based on this, the controller controls the stepping motor 10 to rotate clockwise or counterclockwise, and drives the wire through the coupling 11. The rod 6 rotates, the rotation of the screw rod 6 causes the screw nut connecting rod 4 to descend or rise, the large pulley 8 slides forward or backward along the horizontal slide rail 1, and the small pulley 7 slides down or upward along the vertical slide rail 2 , until the inclination angle of the photovoltaic panel is adjusted to the best inclination angle of the local day, the controller controls the stepper motor 10 to stop rotating. In this way, the optimal inclination angle of the photovoltaic panel can be maintained, and the light energy conversion efficiency can be improved.
显然,上述实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。上述实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。基于上述实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,也即凡在本申请的精神和原理之内所作的所有修改、等同替换和改进等,均落在本实用新型要求的保护范围内。Apparently, the above-mentioned embodiments are only some of the embodiments of the present invention, but not all of them. The above-mentioned embodiments are only used to explain the utility model, and do not constitute a limitation to the protection scope of the utility model. Based on the above-mentioned embodiments, all other embodiments obtained by those skilled in the art without creative work, that is, all modifications, equivalent replacements and improvements made within the spirit and principles of this application are all Fall within the scope of protection required by the utility model.
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