CN209687720U - A special static scroll water cooling system for scroll air compressors - Google Patents
A special static scroll water cooling system for scroll air compressors Download PDFInfo
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- CN209687720U CN209687720U CN201920198797.9U CN201920198797U CN209687720U CN 209687720 U CN209687720 U CN 209687720U CN 201920198797 U CN201920198797 U CN 201920198797U CN 209687720 U CN209687720 U CN 209687720U
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Abstract
本实用新型公开了一种涡旋空压机专用静涡盘水冷却系统,包括静涡盘、密封条、水管接头、排气管、盖板、出水口和进水口,所述盖板的槽内安装有密封条,且盖板前方和静涡盘通过螺栓连接,所述静涡盘中部与排气管通过螺纹连接,所述静涡盘右侧上下均安装有水管接头,且上下所述水管接头分别为出水口和进水口,所述出水口和进水口之间通过静盘水通道连通。该涡旋空压机专用静涡盘水冷却系统相比于空气冷却系统,水的比热容更大,在相似的冷却流道情况下,水能够带走能多的热量,散热效果更好,延长了整机寿命。
The utility model discloses a special static scroll water cooling system for a scroll air compressor, comprising a static scroll, a sealing strip, a water pipe joint, an exhaust pipe, a cover plate, a water outlet and a water inlet, the groove of the cover plate A sealing strip is installed inside, and the front of the cover plate is connected to the static scroll by bolts, the middle of the static scroll is connected to the exhaust pipe by threads, and water pipe joints are installed above and below the right side of the static scroll, and the above and below The water pipe joints are respectively a water outlet and a water inlet, and the water outlet and the water inlet are communicated through a static disc water channel. Compared with the air cooling system, the static scroll water cooling system dedicated to the scroll air compressor has a larger specific heat capacity of water. Under the similar cooling channel conditions, the water can take away more heat, and the heat dissipation effect is better, extending the cooling time. The life of the whole machine is shortened.
Description
技术领域technical field
本实用新型涉及涡旋空压机领域,具体为一种涡旋空压机专用静涡盘水冷却系统。The utility model relates to the field of scroll air compressors, in particular to a special static scroll water cooling system for scroll air compressors.
背景技术Background technique
涡旋空压机比任何空压机噪音都低,可直接放置在生产车间内,对工作者干扰极小。涡旋空压机在负荷工作时,会产生大量的热量,需设计冷却系统给机头降温,增加空压机的寿命并提高空压机的性能。The scroll air compressor has lower noise than any other air compressor and can be placed directly in the production workshop with minimal interference to workers. When the scroll air compressor is working under load, it will generate a lot of heat. It is necessary to design a cooling system to cool the machine head, increase the life of the air compressor and improve the performance of the air compressor.
但是现有的静涡盘冷却是风冷,高负荷运行下机头温度和排气温度都偏高,影响主机整体寿命,而且,在风冷通道中,冷风从右侧进入,从左侧出来,出口温度明显升高,在出口测冷风温度升高后减小了降温效果,另外,空气会受到气候变化,尤其高温季节,冷风进口温度较高,严重影响了散热效果。However, the cooling of the existing static scroll is air-cooled. Under high-load operation, the head temperature and exhaust temperature are both high, which affects the overall life of the main engine. Moreover, in the air-cooled channel, cold air enters from the right and exits from the left. , the outlet temperature increases significantly, and the cooling effect is reduced after the temperature of the cold air at the outlet is increased. In addition, the air will be affected by climate change, especially in high temperature seasons, and the temperature of the cold air inlet is high, which seriously affects the heat dissipation effect.
实用新型内容Utility model content
本实用新型的目的在于提供一种涡旋空压机专用静涡盘水冷却系统,以解决现有的静涡盘冷却是风冷,高负荷运行下机头温度和排气温度都偏高,影响主机整体寿命,而且,在风冷通道中,冷风从右侧进入,从左侧出来,出口温度明显升高,在出口测冷风温度升高后减小了降温效果,另外,空气会受到气候变化,尤其高温季节,冷风进口温度较高,严重影响了散热效果的问题。The purpose of this utility model is to provide a special static scroll water cooling system for scroll air compressors, so as to solve the problem that the existing static scroll cooling is air-cooled, and the head temperature and exhaust temperature are both high under high-load operation. In addition, in the air-cooled channel, the cold air enters from the right and exits from the left, and the outlet temperature rises significantly. After the temperature of the cold air at the outlet rises, the cooling effect is reduced. In addition, the air will be affected by the climate. Changes, especially in high temperature seasons, the temperature of the cold air inlet is high, which seriously affects the cooling effect.
为实现上述目的,本实用新型提供如下技术方案一种涡旋空压机专用静涡盘水冷却系统,包括静涡盘、密封条、水管接头、排气管、盖板、出水口和进水口,所述盖板的槽内安装有密封条,且盖板前方和静涡盘通过螺栓连接,所述静涡盘中部与排气管通过螺纹连接,所述静涡盘右侧上下均安装有水管接头,且上下所述水管接头分别为出水口和进水口,所述出水口和进水口之间通过静盘水通道连通。In order to achieve the above purpose, the utility model provides the following technical solution: a special static scroll water cooling system for a scroll air compressor, including a static scroll, a sealing strip, a water pipe joint, an exhaust pipe, a cover plate, a water outlet and a water inlet , a sealing strip is installed in the groove of the cover plate, and the front of the cover plate is connected to the fixed scroll by bolts, the middle part of the fixed scroll is connected to the exhaust pipe by threads, and the upper and lower sides of the right side of the fixed scroll are installed with A water pipe joint, and the upper and lower water pipe joints are respectively a water outlet and a water inlet, and the water outlet and the water inlet are connected through a static plate water channel.
优选的,所述密封条的高度高于盖板的槽的深度。Preferably, the height of the sealing strip is higher than the depth of the groove of the cover plate.
优选的,所述出水口的安装位置高于进水口。Preferably, the installation position of the water outlet is higher than the water inlet.
优选的,所述出水口和进水口之间的静盘水通道设置为双流道结构。Preferably, the static disc water channel between the water outlet and the water inlet is configured as a double channel structure.
与现有技术相比,本实用新型的有益效果是:该涡旋空压机专用静涡盘水冷却系统相比于空气冷却系统,水的比热容更大,在相似的冷却流道情况下,水能够带走能多的热量,散热效果更好,延长了整机寿命;在相似的散热效果下,水冷的冷却通道可以做到更小,直接的降低了静涡盘整体的毛坯成品和制造成本,并且,对静涡盘附件布置空间有要求的,水冷比空冷更有优势;水冷方案比空冷受环境影响小,散热稳定;水冷比空冷的噪音低。Compared with the prior art, the beneficial effect of the utility model is: compared with the air cooling system, the static scroll water cooling system dedicated to the scroll air compressor has a larger specific heat capacity of water, and in the case of similar cooling channels, Water can take away more heat, the heat dissipation effect is better, and the life of the whole machine is prolonged; under the similar heat dissipation effect, the water-cooled cooling channel can be made smaller, which directly reduces the overall rough product and manufacturing of the static scroll disk. Cost, and, if there is a requirement for the arrangement space of the static scroll accessories, water cooling has more advantages than air cooling; the water cooling solution is less affected by the environment than air cooling, and the heat dissipation is stable; the noise of water cooling is lower than that of air cooling.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型背面结构示意图;Fig. 2 is a schematic diagram of the back structure of the utility model;
图3为本实用新型侧面结构示意图;Fig. 3 is a schematic view of the side structure of the utility model;
图4为本实用新型侧面的剖面结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the side of the utility model.
图中:1、静涡盘,2、密封条,3、水管接头,4、排气管,5、盖板,6、出水口,7、进水口。In the figure: 1. Static scroll, 2. Sealing strip, 3. Water pipe joint, 4. Exhaust pipe, 5. Cover plate, 6. Water outlet, 7. Water inlet.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种涡旋空压机专用静涡盘水冷却系统,包括静涡盘1、密封条2、水管接头3、排气管4、盖板5、出水口6和进水口7,盖板5的槽内安装有密封条2,且盖板5前方和静涡盘1通过螺栓连接,安装拆卸方便,静涡盘1中部与排气管4通过螺纹连接,静涡盘1右侧上下均安装有水管接头3,且上下水管接头3分别为出水口6和进水口7,出水口6和进水口7之间通过静盘水通道连通;Please refer to Figures 1-4, the utility model provides a technical solution: a special static scroll water cooling system for a scroll air compressor, including a static scroll 1, a sealing strip 2, a water pipe joint 3, an exhaust pipe 4, The cover plate 5, the water outlet 6 and the water inlet 7, the sealing strip 2 is installed in the groove of the cover plate 5, and the front of the cover plate 5 is connected with the static scroll 1 by bolts, which is easy to install and disassemble, and the middle part of the static scroll 1 is connected with the exhaust The pipe 4 is connected by thread, and the upper and lower sides of the static scroll 1 are equipped with water pipe joints 3, and the upper and lower water pipe joints 3 are respectively the water outlet 6 and the water inlet 7, and the water outlet 6 and the water inlet 7 are connected through the static disk water channel ;
密封条2的高度高于盖板5的槽的深度,提供预紧,密封条2设计高度高于槽深,保证螺栓拧紧后密封可靠,相邻主通道之间不会侧漏;The height of the sealing strip 2 is higher than the depth of the groove of the cover plate 5 to provide pre-tightening. The design height of the sealing strip 2 is higher than the depth of the groove to ensure reliable sealing after the bolts are tightened and no side leakage between adjacent main channels;
出水口6的安装位置高于进水口7,进入口7在低位,出水口6在高位,保证流道的水一直处于填满的状态,以确保散热的质量;The installation position of the water outlet 6 is higher than the water inlet 7, the inlet 7 is at a low position, and the water outlet 6 is at a high position, so as to ensure that the water in the flow channel is always filled to ensure the quality of heat dissipation;
出水口6和进水口7之间的静盘水通道设置为双流道结构,冷水经水管接头进入静涡盘通道,按两路并行流动,中间部分变成两路分开,在出口侧汇合成两路并行,然后经出口管头流出,从而达到冷却的作用。The static disc water channel between the water outlet 6 and the water inlet 7 is set as a double-channel structure. The cold water enters the static vortex channel through the water pipe joint and flows in parallel in two ways. The middle part becomes two separate channels and merges into two at the outlet side. The roads are parallel, and then flow out through the outlet pipe head, so as to achieve the cooling effect.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115788873A (en) * | 2022-11-23 | 2023-03-14 | 中国科学院合肥物质科学研究院 | Self-circulation cooling device for air compressor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115788873A (en) * | 2022-11-23 | 2023-03-14 | 中国科学院合肥物质科学研究院 | Self-circulation cooling device for air compressor |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220114 Address after: 215104 No. 7, Zhongxin Road, Zhangqiao village, Yuexi street, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province Patentee after: RUITIAN INFLATOR (SUZHOU) Co.,Ltd. Address before: 215104 No. 16 North Guandu Road, Wuzhong District Yuexi street, Suzhou, Jiangsu Patentee before: RUITIAN AUTOMOBILE COMPRESSOR (JIANGSU) CO.,LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191126 |