CN209684946U - A kind of EVA adhesive film production system coiled strip pumping axis transporting equipment - Google Patents
A kind of EVA adhesive film production system coiled strip pumping axis transporting equipment Download PDFInfo
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- CN209684946U CN209684946U CN201920187078.7U CN201920187078U CN209684946U CN 209684946 U CN209684946 U CN 209684946U CN 201920187078 U CN201920187078 U CN 201920187078U CN 209684946 U CN209684946 U CN 209684946U
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Abstract
Description
技术领域technical field
本实用新型属于EVA胶膜生产设备技术领域,尤其涉及一种EVA胶膜生产系统用卷料抽轴运输设备。The utility model belongs to the technical field of EVA film production equipment, and in particular relates to a roll material shaft-drawing transportation device for an EVA film production system.
背景技术Background technique
EVA(聚乙烯-醋酸乙烯树脂)胶膜是通过在EVA基料中添加紫外线吸收剂、紫外线稳定剂、抗氧化剂和交联剂等各种不同的添加剂制作而成的一种具有热固性且有粘性的胶膜,被广泛的应用于电流组件以及各种光学产品中。EVA胶膜一般采用挤出-压光法或挤出-流延法生产。生产过程中包括熔融共混、挤出、压光、牵引和收卷等。EVA (polyethylene-vinyl acetate resin) film is made by adding various additives such as UV absorbers, UV stabilizers, antioxidants and crosslinking agents to the EVA base material. It is a thermosetting and viscous film. The adhesive film is widely used in current components and various optical products. EVA film is generally produced by extrusion-calendering or extrusion-casting. The production process includes melt blending, extrusion, calendering, drawing and winding, etc.
收卷轴完成薄膜收卷后,一般需要人工进行取卷后再人工进行抽轴,然后将胶膜卷搬运至他处,上述方式使得工人操作劳动强度大,浪费了人力,同时自动化程度较低,影响了工作效率且存在一定危险性。After the rewinding shaft completes the film rewinding, it is generally necessary to manually unwind the reel and then manually unwind the reel, and then transport the film roll to another place. The above method makes the labor intensity of the worker's operation, wastes manpower, and the degree of automation is low. Affect work efficiency and there is certain danger.
实用新型内容Utility model content
本实用新型为解决公知技术中存在的技术问题而提供一种结构简单合理,自动化程度高且安全性强的EVA胶膜生产系统用卷料抽轴运输设备。The utility model provides a simple and reasonable structure, high degree of automation and strong safety EVA adhesive film production system for coil material pumping shaft transportation equipment for solving the technical problems existing in the known technology.
本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种EVA胶膜生产系统用卷料抽轴运输设备,包括可将胶膜卷运出收卷工位的提卷运卷装置和位于提卷运卷装置外侧的可将气胀轴抽离胶膜卷的抽轴装置;提卷运卷装置包括可移动至收卷工位下方的卷料横移机构,在卷料横移机构上方固接有可对胶膜卷进行纵向移动的升降提卷机构,在升降提卷机构的顶面转动连接有多组横向并列设置的用于承托胶膜卷的承卷滚轮,承卷滚轮的滚面为向中心轴凹陷的弧形/V字形;在处于端部的承卷滚轮的外侧设有阻挡胶膜卷沿承卷滚轮的滚面滑动的挡卷组件;抽轴装置包括抽轴机架,在抽轴机架的顶面设有卡盘横移机构,在卡盘横移机构上转动连接有可抓取气胀轴的抓轴卡盘,在卡盘横移机构上设有可驱动抓轴卡盘旋转的旋转电机,在抓轴卡盘上套设有从动齿轮,在旋转电机的输出轴上键连接有与从动齿轮相啮合的主动齿轮;卡盘横移机构可带动抓轴卡盘和旋转电机靠近或背离所述提卷运卷装置;在抽轴机架上设有多组可对气胀轴起到支撑作用的承轴滚轮组件。The technical scheme adopted by the utility model to solve the technical problems existing in the known technology is: a coil material pumping shaft transport equipment for the EVA film production system, including a roll-lifting transport device for transporting the film roll out of the winding station. The roll device and the shaft-drawing device that can pull the air expansion shaft away from the film roll are located outside the roll-up and roll-out device; An elevating and rolling mechanism that can move the film roll longitudinally is fixed above the traversing mechanism. On the top surface of the elevating and rolling mechanism, there are multiple groups of roll bearing rollers arranged side by side horizontally for supporting the film roll. The rolling surface of the roll bearing roller is arc-shaped/V-shaped concave toward the central axis; a roll stop assembly is provided on the outside of the roll bearing roller at the end to prevent the film roll from sliding along the rolling surface of the roll bearing roller; the shaft pulling device Including the shaft-drawing frame, a chuck traversing mechanism is arranged on the top surface of the shaft-drawing frame, and a shaft-grabbing chuck that can grab the inflatable shaft is connected to the chuck traversing mechanism, and the chuck traversing mechanism A rotating motor that can drive the rotation of the shaft-grabbing chuck is provided on the top, and a driven gear is set on the shaft-grabbing chuck, and a driving gear meshing with the driven gear is keyed on the output shaft of the rotating motor; The moving mechanism can drive the shaft grabbing chuck and the rotating motor to approach or depart from the roll lifting and rolling device; multiple groups of bearing roller assemblies that can support the air expansion shaft are arranged on the shaft drawing frame.
本实用新型的优点和积极效果是:本实用新型提供了一种EVA胶膜生产系统用卷料抽轴运输设备,多组承卷滚轮以及升降提卷机构的设置可对完成收卷的胶膜卷进行托举,卷料横移机构的设置可以自动将胶膜卷横移至抽轴工位,避免了人工搬运的过程;挡卷组件的设置可以避免胶膜卷在移动或抽轴过程中沿承卷滚轮的滚面滑动砸伤操作人员;通过设置抓轴卡盘对气胀轴进行抓取,通过设置卡盘横移机构对抓轴卡盘进行横移,使抓轴卡盘靠近或背离胶膜卷,通过设置旋转电机、相啮合的从动齿轮和主动齿轮,可以使得抓轴卡盘带动气胀轴旋转,防止在抽轴过程中气胀轴与胶膜卷的纸筒内壁发生摩擦。本实用新型自动化程度高,避免了人工取卷、抽轴的工序,降低了工人的劳动强度,提高了操作过程的安全性。The advantages and positive effects of the utility model are: the utility model provides a roll-drawing shaft transportation device for the production system of EVA film, and the setting of multiple groups of roll bearing rollers and the lifting and lifting mechanism can make the finished roll-up of the film The roll is lifted, and the setting of the roll material traversing mechanism can automatically move the film roll to the shaft-drawing station, avoiding the process of manual handling; the setting of the roll-stop component can prevent the film roll from moving or pulling the shaft. The operator is injured by sliding along the rolling surface of the roll-bearing roller; the inflatable shaft is grasped by setting the gripping chuck, and the gripping chuck is moved laterally by setting the chuck lateral movement mechanism, so that the gripping chuck is close to or Away from the film roll, by setting the rotating motor, the meshing driven gear and the driving gear, the shaft grabbing chuck can drive the air shaft to rotate, preventing the air shaft from colliding with the inner wall of the film roll during the shaft pulling process. friction. The utility model has a high degree of automation, avoids the procedures of manual coil taking and shaft pulling, reduces the labor intensity of workers, and improves the safety of the operation process.
优选地:卷料横移机构包括两条横向并列铺设在地面上的地轨;在地轨上方设有横移安装座,在横移安装座的一端转动连接有两组分别与两组所述地轨相对应的从动行走轮,在横移安装座的另一端转动连接有两组分别与两组所述地轨相对应的主动行走轮;在两组所述主动行走轮之间通过联轴器共轴线连接有转轴,还包括可驱动转轴旋转的横移电机。Preferably: the coil material traversing mechanism includes two ground rails laid side by side on the ground in a horizontal direction; a traversing mounting seat is provided above the ground rails, and two groups are connected with two groups of described The driven traveling wheels corresponding to the ground rails are rotatably connected to two groups of active traveling wheels respectively corresponding to the two groups of said ground rails at the other end of the traversing mount; The shaft device is coaxially connected with a rotating shaft, and also includes a traverse motor that can drive the rotating shaft to rotate.
优选地:升降提卷机构包括在横移安装座的顶面固接的升降底座,在升降底座的上方设有滚轮升降台,在升降底座和滚轮升降台之间设有剪叉架;剪叉架包括两组相对设置的剪叉臂和连接两组剪叉臂的多组横向设置的连接杆;剪叉架的底部一端的剪叉臂通过铰接轴与升降底座相铰接、另一端的剪叉臂上转动连接有剪叉滚轮且剪叉滚轮与升降底座横向滑动连接;剪叉架的顶部一端的剪叉臂通过铰接轴与滚轮升降台相铰接、另一端的剪叉臂上转动连接有剪叉滚轮且剪叉滚轮与滚轮升降台横向滑动连接;在升降底座上通过转动轴承转动有横向设置的丝杠,丝杠的轴向垂直于剪叉架的连接杆的轴向,在丝杠上螺纹连接有丝母,剪叉架的底部的移动端通过连接杆与丝母相固接;还包括驱动丝杠旋转的丝杠驱动电机。Preferably: the lifting and coiling mechanism includes a lifting base affixed to the top surface of the traversing mounting base, a roller lifting platform is provided above the lifting base, and a scissor frame is provided between the lifting base and the roller lifting platform; the scissors The frame includes two sets of oppositely arranged scissor arms and multiple sets of horizontally arranged connecting rods connecting the two sets of scissor arms; the scissor arm at one end of the bottom of the scissor frame is hinged with the lifting base through a hinge shaft, and the scissor arm at the other end The arm is rotatably connected with a scissor roller and the scissor roller is horizontally slidingly connected with the lifting base; the scissor arm at one end of the top of the scissor frame is hinged with the roller lifting platform through a hinge shaft, and the scissor arm at the other end is rotatably connected with a scissor The fork roller and the scissor roller are horizontally slidingly connected with the roller lifting platform; on the lifting base, a horizontally arranged screw is rotated through a rotating bearing. The axial direction of the screw is perpendicular to the axial direction of the connecting rod of the scissor frame. A screw nut is threadedly connected, and the moving end at the bottom of the scissor frame is fixedly connected to the screw nut through a connecting rod; a screw driving motor for driving the screw to rotate is also included.
优选地:在升降底座的顶面和滚轮升降台的底面均固接有两组上下位置对应设置的剪叉导槽;剪叉导槽沿丝杠的轴向延伸且处于同一水平面上的剪叉导槽的开口侧相对设置;剪叉滚轮位于与其位置对应的剪叉导槽内并可沿剪叉导槽滑移;剪叉架的顶部一端的剪叉臂通过铰接轴与对应侧的剪叉导槽相铰接,剪叉架的底部一端的剪叉臂通过铰接轴与对应侧的剪叉导槽相铰接。Preferably: two sets of scissor guide grooves correspondingly arranged at upper and lower positions are fixedly connected to the top surface of the lifting base and the bottom surface of the roller lifting platform; the scissor guide grooves extend along the axial direction of the lead screw and are on the same horizontal plane The opening side of the guide groove is set opposite; the scissor roller is located in the scissor guide groove corresponding to its position and can slide along the scissor guide groove; The guide grooves are hinged, and the scissor arm at one end of the bottom of the scissor frame is hinged with the scissors guide groove on the corresponding side through the hinge shaft.
优选地:在剪叉导槽的顶面固接有纵向设置的限位柱。Preferably: the top surface of the scissors guide groove is fixed with a longitudinally arranged limiting post.
优选地:挡卷组件包括在滚轮升降台的顶面一端固接的两组纵向并列设置的第一挡料板,在两组所述第一挡料板之间设有与滚轮升降台相铰接且可90度翻转的第二挡料板;在处于直立状态的第二挡料板的顶面开设有可供气胀轴穿过的缺口;在第一挡料板的顶面开设有销轴孔,在处于直立状态的第二挡料板的顶面开设有销轴孔;两组所述销轴孔位置对应,在销轴孔内插设有U型插销。Preferably: the roll blocking assembly includes two sets of first material baffles arranged longitudinally side by side fixedly connected to one end of the top surface of the roller lifting platform, and there is a hinged joint between the two groups of first material baffles that is hinged to the roller lifting platform. And the second baffle plate that can be turned 90 degrees; on the top surface of the second baffle plate in the upright state, there is a gap for the air expansion shaft to pass through; on the top surface of the first baffle plate, there is a pin shaft A pin hole is provided on the top surface of the second baffle plate in an upright state; the positions of the pin holes of the two groups are corresponding, and a U-shaped bolt is inserted in the pin hole.
优选地:卡盘横移机构包括在抽轴机架上固接的两条横向设置的横移导轨,横移导轨的延伸方向垂直于卷料横移机构的运行方向,在横移导轨上通过滑块滑动连接有卡盘横移座;还包括驱动卡盘横移座沿横移导轨横向移动的卡盘横移驱动组件。Preferably: the chuck traversing mechanism includes two laterally arranged traversing guide rails fixed on the shaft drawing frame, the extension direction of the traversing guide rails is perpendicular to the running direction of the coil material traversing mechanism, and passes on the traversing guide rails The slide block is slidably connected with the chuck traversing seat; it also includes a chuck traversing driving assembly for driving the chuck traversing seat to move laterally along the traversing guide rail.
优选地:卡盘横移驱动组件包括在抽轴机架上固接的与横移导轨平行设置的齿条,在卡盘横移座上固接有输出端朝下的横移电机,在横移电机的输出轴上键连接有与齿条相啮合的齿轮。Preferably: the chuck traversing drive assembly includes a rack fixed on the rack of the pumping shaft and parallel to the traversing guide rail, and a traversing motor with the output end facing down is fixed on the chuck traversing seat. The output shaft of the moving motor is key-connected with a gear meshed with the rack.
优选地:在抽轴机架上固接有滚轮安装板,在滚轮安装板上开设有T型滑槽,T型滑槽的延伸方向垂直于卷料横移机构的运行方向;承轴滚轮组件与滚轮安装板相连接且沿抓轴卡盘的轴向排列的。Preferably: a roller mounting plate is fixedly connected to the shaft drawing frame, a T-shaped chute is opened on the roller mounting plate, and the extension direction of the T-shaped chute is perpendicular to the running direction of the coil material traversing mechanism; the bearing roller assembly It is connected with the roller mounting plate and arranged along the axial direction of the shaft grabbing chuck.
优选地:承轴滚轮组件包括与滚轮安装板相连接的滚轮座,在滚轮座上转动连接有承轴滚轮,承轴滚轮的滚面为向中心轴凹陷的弧形/V字形;在滚轮座上开设有与T型滑槽的位置相对应的开口槽,在开口槽和T型滑槽内穿设有可将滚轮座的位置固定的锁紧件。Preferably: the bearing roller assembly includes a roller seat connected to the roller mounting plate, and the bearing roller is rotatably connected to the roller seat, and the rolling surface of the bearing roller is an arc/V shape sunken toward the central axis; in the roller seat An open slot corresponding to the position of the T-shaped chute is opened on the top, and a locking piece that can fix the position of the roller seat is penetrated in the open slot and the T-shaped chute.
附图说明Description of drawings
图1是本实用新型的俯视结构示意图;Fig. 1 is the top view structural representation of the utility model;
图2是本实用新型中的升降提卷机构的侧视局部剖视结构示意图;Fig. 2 is a side view partial cross-sectional structural schematic diagram of the lifting and rolling mechanism in the utility model;
图3是本实用新型中的承轴滚轮组件的侧视结构示意图。Fig. 3 is a side view structural schematic diagram of the bearing roller assembly in the utility model.
图中:1、提卷运卷装置;1-1、卷料横移机构;1-1-1、地轨;1-1-2、从动行走轮;1-1-3、横移安装座;1-1-4、第一横移电机;1-1-5、转轴;1-1-6、主动行走轮;1-2、升降提卷机构;1-2-1、升降底座;1-2-2、丝母;1-2-3、丝杠;1-2-4、丝杠驱动电机;1-2-5、剪叉导槽;1-2-6、剪叉滚轮;1-2-7、剪叉架;1-2-8、限位柱;1-2-9、滚轮升降台;1-3、承卷滚轮;1-4、第一挡料板;1-5、第二挡料板;1-6、U型插销;2、抽轴装置;2-1、抽轴机架; 2-2、卡盘横移机构;2-2-1、齿条;2-2-2、横移导轨;2-2-3、卡盘横移座;2-2-4、第二横移电机;2-3、滚轮安装板;2-3-1、T型滑槽;2-4、承轴滚轮组件;2-4-1、滚轮座;2-4-2、承轴滚轮;2-5、锁紧件;2-6、从动齿轮;2-7、抓轴卡盘;2-8、主动齿轮;2-9、旋转电机。In the figure: 1. Coil lifting and transporting device; 1-1, Coil lateral movement mechanism; 1-1-1, Ground rail; 1-1-2, Driven walking wheel; 1-1-3, Transverse installation Seat; 1-1-4, the first traversing motor; 1-1-5, rotating shaft; 1-1-6, active walking wheel; 1-2, lifting and lifting mechanism; 1-2-1, lifting base; 1-2-2, screw nut; 1-2-3, lead screw; 1-2-4, lead screw drive motor; 1-2-5, scissor guide groove; 1-2-6, scissor roller; 1-2-7, scissor frame; 1-2-8, limit column; 1-2-9, roller lifting platform; 1-3, rolling roller; 1-4, first stop plate; 1- 5. The second baffle plate; 1-6, U-shaped pin; 2. The shaft-drawing device; 2-1, the shaft-drawing frame; 2-2. The chuck traverse mechanism; 2-2-1, the rack; 2-2-2, traverse guide rail; 2-2-3, chuck traverse seat; 2-2-4, second traverse motor; 2-3, roller mounting plate; 2-3-1, T-type Chute; 2-4, bearing roller assembly; 2-4-1, roller seat; 2-4-2, bearing roller; 2-5, locking piece; 2-6, driven gear; 2-7 , Shaft grabbing chuck; 2-8, driving gear; 2-9, rotating motor.
具体实施方式Detailed ways
为能进一步了解本实用新型的发明内容、特点及功效,兹举以下实施例详细说明如下:In order to further understand the content of the invention, features and effects of the present utility model, the following examples are given in detail as follows:
请参见图1,本实用新型的EVA胶膜生产系统用卷料抽轴运输设备,包括可将胶膜卷运出收卷工位的提卷运卷装置1和位于提卷运卷装置1外侧的可将气胀轴抽离胶膜卷的抽轴装置2。Please refer to Fig. 1, the EVA film production system of the present utility model is used for coil material drawing shaft transportation equipment, comprises the roll-up and roll-up device 1 that can transport the film roll out of the winding station and is located at the outside of the roll-up roll-up device 1 The shaft-drawing device 2 that can extract the air expansion shaft from the film roll.
提卷运卷装置1包括可移动至收卷工位下方的卷料横移机构1-1,卷料横移机构1-1 包括两条横向并列铺设在地面上的地轨1-1-1;在地轨1-1-1上方设有横移安装座1-1-3,在横移安装座1-1-3的一端转动连接有两组分别与两组地轨1-1-1相对应的从动行走轮 1-1-2,在横移安装座1-1-3的另一端转动连接有两组分别与两组地轨1-1-1相对应的主动行走轮1-1-6;在两组主动行走轮1-1-6之间通过联轴器共轴线连接有转轴1-1-5,还包括可驱动转轴旋转的第一横移电机1-1-4。The coil lifting and transporting device 1 includes a coil material traversing mechanism 1-1 that can be moved below the winding station, and the coil material traversing mechanism 1-1 includes two horizontal rails 1-1-1 laid side by side on the ground ; A traversing mount 1-1-3 is provided above the ground rail 1-1-1, and one end of the traversing mount 1-1-3 is rotatably connected with two groups of ground rails 1-1-1 respectively. The corresponding driven traveling wheels 1-1-2 are connected with two groups of active traveling wheels 1-1-1 respectively corresponding to the two groups of ground rails 1-1-1 in rotation at the other end of the traversing mount 1-1-3. 1-6: A rotating shaft 1-1-5 is coaxially connected between the two groups of driving wheels 1-1-6 through a coupling, and also includes a first traverse motor 1-1-4 that can drive the rotating shaft to rotate.
在卷料横移机构1-1上方固接有可对胶膜卷进行纵向移动的升降提卷机构1-2。如图1 和图2所示,升降提卷机构1-2包括在横移安装座1-1-3的顶面固接的升降底座1-2-1,在升降底座1-2-1的上方设有滚轮升降台1-2-9,在升降底座1-2-1和滚轮升降台1-2-9之间设有剪叉架1-2-7;剪叉架1-2-7包括两组相对设置的剪叉臂和连接两组剪叉臂的多组横向设置的连接杆。Above the roll material traversing mechanism 1-1, there is fixedly connected a lifting and lifting mechanism 1-2 that can longitudinally move the film roll. As shown in Figures 1 and 2, the lifting and rolling mechanism 1-2 includes a lifting base 1-2-1 affixed to the top surface of the traversing mounting base 1-1-3, and the lifting base 1-2-1 Roller lifting platform 1-2-9 is provided above, and scissor frame 1-2-7 is provided between lifting base 1-2-1 and roller lifting platform 1-2-9; Scissor frame 1-2-7 It includes two sets of scissor arms arranged oppositely and multiple sets of connecting rods arranged transversely connecting the two sets of scissor arms.
剪叉架1-2-7的底部一端的剪叉臂通过铰接轴与升降底座1-2-1相铰接、另一端的剪叉臂上转动连接有剪叉滚轮1-2-6且剪叉滚轮1-2-6与升降底座1-2-1横向滑动连接;剪叉架1-2-7的顶部一端的剪叉臂通过铰接轴与滚轮升降台1-2-9相铰接、另一端的剪叉臂上转动连接有剪叉滚轮1-2-6且剪叉滚轮1-2-6与滚轮升降台1-2-9横向滑动连接。The scissor arm at one end of the bottom of the scissor frame 1-2-7 is hinged with the lifting base 1-2-1 through a hinge shaft, and the scissor arm at the other end is rotatably connected with a scissor roller 1-2-6 and the scissors Roller 1-2-6 is horizontally slidingly connected with lifting base 1-2-1; the scissor arm at one end of the top of scissor frame 1-2-7 is hinged with roller lifting platform 1-2-9 through a hinge shaft, and the other end The scissors arm is rotatably connected with scissors rollers 1-2-6 and the scissors rollers 1-2-6 are laterally slidably connected with the roller lifting platform 1-2-9.
在升降底座1-2-1上通过转动轴承转动有横向设置的丝杠1-2-3,丝杠1-2-3的轴向垂直于剪叉架1-2-7的连接杆的轴向,在丝杠1-2-3上螺纹连接有丝母1-2-2,剪叉架1-2-7 的底部的移动端通过连接杆与丝母1-2-2相固接;还包括驱动丝杠1-2-3旋转的丝杠驱动电机1-2-4。On the lifting base 1-2-1, the leading screw 1-2-3 arranged horizontally is rotated by the rotating bearing, and the axial direction of the leading screw 1-2-3 is perpendicular to the axis of the connecting rod of the scissor frame 1-2-7 direction, screw nut 1-2-2 is threadedly connected on the lead screw 1-2-3, and the moving end at the bottom of the scissor frame 1-2-7 is affixed to the nut 1-2-2 through the connecting rod; It also includes a lead screw drive motor 1-2-4 that drives the lead screw 1-2-3 to rotate.
在升降底座1-2-1的顶面和滚轮升降台1-2-9的底面均固接有两组上下位置对应设置的剪叉导槽1-2-5;剪叉导槽1-2-5沿丝杠1-2-3的轴向延伸且处于同一水平面上的剪叉导槽1-2-5的开口侧相对设置;剪叉滚轮1-2-6位于与其位置对应的剪叉导槽1-2-5内并可沿剪叉导槽1-2-5滑移;剪叉架1-2-7的顶部一端的剪叉臂通过铰接轴与对应侧的剪叉导槽 1-2-5相铰接,剪叉架1-2-7的底部一端的剪叉臂通过铰接轴与对应侧的剪叉导槽1-2-5相铰接。在剪叉导槽1-2-5的顶面固接有纵向设置的限位柱1-2-8。The top surface of the lifting base 1-2-1 and the bottom surface of the roller lifting platform 1-2-9 are fixedly connected with two sets of scissor guide grooves 1-2-5 corresponding to the upper and lower positions; the scissor guide groove 1-2 -5 The opening side of the scissors guide groove 1-2-5 extending along the axial direction of the lead screw 1-2-3 and on the same horizontal plane is arranged oppositely; the scissors roller 1-2-6 is located on the scissors corresponding to its position In the guide slot 1-2-5 and can slide along the scissor guide slot 1-2-5; the scissor arm at the top end of the scissor frame 1-2-7 connects with the scissor guide slot 1 on the corresponding side through the hinge shaft -2-5 are hinged, and the scissor arm at the bottom end of the scissor frame 1-2-7 is hinged with the scissor guide groove 1-2-5 on the corresponding side through the hinge shaft. The top surface of the scissors guide groove 1-2-5 is fixedly connected with a longitudinally arranged spacer post 1-2-8.
在升降提卷机构1-2的顶面转动连接有多组横向并列设置的用于承托胶膜卷的承卷滚轮1-3,承卷滚轮1-3的滚面为向中心轴凹陷的弧形/V字形。On the top surface of the lifting and rolling mechanism 1-2, there are multiple groups of roll bearing rollers 1-3 arranged side by side for supporting the film roll, and the rolling surface of the roll bearing rollers 1-3 is sunken toward the central axis. Arc/V shape.
在处于端部的承卷滚轮1-3的外侧设有阻挡胶膜卷沿承卷滚轮1-3的滚面滑动的挡卷组件。挡卷组件包括在滚轮升降台1-2-9的顶面一端固接的两组纵向并列设置的第一挡料板1-4,在两组第一挡料板1-4之间设有与滚轮升降台1-2-9相铰接且可90度翻转的第二挡料板1-5;在处于直立状态的第二挡料板1-5的顶面开设有可供气胀轴穿过的缺口;在第一挡料板1-4的顶面开设有销轴孔,在处于直立状态的第二挡料板1-5的顶面开设有销轴孔;两组销轴孔位置对应,在销轴孔内插设有U型插销1-6。The outer side of the rolling roller 1-3 at the end is provided with a stop roll assembly that blocks the film roll from sliding along the rolling surface of the rolling roller 1-3. The roll blocking assembly includes two sets of first material blocking plates 1-4 fixedly connected to one end of the top surface of the roller lifting platform 1-2-9, and two sets of first material blocking plates 1-4 arranged side by side vertically. The second baffle plate 1-5 that is hinged with the roller lifting platform 1-2-9 and can be turned 90 degrees; on the top surface of the second baffle plate 1-5 in the upright state, there is a hole for the air shaft to pass through. The gap that has been passed; a pin hole is opened on the top surface of the first baffle plate 1-4, and a pin hole is opened on the top surface of the second baffle plate 1-5 in an upright state; the positions of the two groups of pin holes Correspondingly, a U-shaped bolt 1-6 is inserted in the shaft hole.
抽轴装置2包括抽轴机架2-1,在抽轴机架2-1的顶面设有卡盘横移机构2-2,卡盘横移机构2-2包括在抽轴机架2-1上固接的两条横向设置的横移导轨2-2-2,横移导轨2-2-2的延伸方向垂直于卷料横移机构1-1的运行方向,在横移导轨2-2-2上通过滑块滑动连接有卡盘横移座2-2-3;还包括驱动卡盘横移座2-2-3沿横移导轨2-2-2横向移动的卡盘横移驱动组件。The shaft extraction device 2 includes a shaft extraction frame 2-1, and a chuck traverse mechanism 2-2 is provided on the top surface of the shaft extraction frame 2-1, and the chuck traverse mechanism 2-2 is included in the shaft extraction frame 2. Two horizontally arranged traversing guide rails 2-2-2 fixed on -1, the extension direction of traversing guide rail 2-2-2 is perpendicular to the running direction of coil material traversing mechanism 1-1, and the traversing guide rail 2 -2-2 is slidably connected with a chuck traverse seat 2-2-3 through a slider; it also includes a chuck traverse that drives the chuck traverse seat 2-2-3 to move laterally along the traverse guide rail 2-2-2. Move drive components.
卡盘横移驱动组件包括在抽轴机架2-1上固接的与横移导轨2-2-2平行设置的齿条 2-2-1,在卡盘横移座2-2-3上固接有输出端朝下的第二横移电机2-2-4,在第二横移电机 2-2-4的输出轴上键连接有与齿条2-2-1相啮合的齿轮。The chuck traversing drive assembly includes a toothed rack 2-2-1 fixedly connected to the traversing guide rail 2-2-2 on the pumping shaft frame 2-1, and a rack 2-2-1 arranged in parallel with the traversing guide rail 2-2-2, and the chuck traversing seat 2-2-3 The second traverse motor 2-2-4 with the output end facing down is fixedly connected to the top, and the output shaft of the second traverse motor 2-2-4 is key-connected with a gear meshed with the rack 2-2-1 .
在卡盘横移机构2-2上转动连接有可抓取气胀轴的抓轴卡盘2-7,在卡盘横移机构2-2 上设有可驱动抓轴卡盘2-7旋转的旋转电机2-9,在抓轴卡盘2-7上套设有从动齿轮2-6,在旋转电机2-9的输出轴上键连接有与从动齿轮2-6相啮合的主动齿轮2-8;卡盘横移机构2-2可带动抓轴卡盘2-7和旋转电机2-9靠近或背离提卷运卷装置1。Rotate on the chuck lateral movement mechanism 2-2 and be connected with grabbing shaft chuck 2-7 that can grab the air expansion shaft, be provided with on the chuck lateral movement mechanism 2-2 that can drive and grab the shaft chuck 2-7 to rotate The rotary motor 2-9 is set with a driven gear 2-6 on the shaft chuck 2-7, and the output shaft of the rotary motor 2-9 is key-connected with a driving gear that is meshed with the driven gear 2-6. The gear 2-8; the chuck traverse mechanism 2-2 can drive the gripping shaft chuck 2-7 and the rotating motor 2-9 to approach or depart from the coil lifting device 1.
在抽轴机架2-1上设有多组可对气胀轴起到支撑作用的承轴滚轮组件2-4。在抽轴机架2-1上固接有滚轮安装板2-3,在滚轮安装板2-3上开设有T型滑槽2-3-1,T型滑槽2-3-1的延伸方向垂直于卷料横移机构1-1的运行方向;承轴滚轮组件2-4与滚轮安装板2-3相连接且沿抓轴卡盘2-7的轴向排列的。A plurality of sets of bearing roller assemblies 2-4 which can support the air shaft are arranged on the shaft drawing frame 2-1. A roller mounting plate 2-3 is fixedly connected to the shaft-drawing frame 2-1, a T-shaped chute 2-3-1 is provided on the roller mounting plate 2-3, and the extension of the T-shaped chute 2-3-1 The direction is perpendicular to the running direction of the coil material traversing mechanism 1-1; the bearing roller assembly 2-4 is connected with the roller mounting plate 2-3 and is arranged along the axial direction of the gripping shaft chuck 2-7.
如图3所示,承轴滚轮组件2-4包括与滚轮安装板2-3相连接的滚轮座2-4-1,在滚轮座2-4-1上转动连接有承轴滚轮2-4-2,承轴滚轮2-4-2的滚面为向中心轴凹陷的弧形/V字形;在滚轮座2-4-1上开设有与T型滑槽2-3-1的位置相对应的开口槽,在开口槽和T型滑槽2-3-1内穿设有可将滚轮座2-4-1的位置固定的锁紧件2-5。As shown in Figure 3, the bearing roller assembly 2-4 includes a roller seat 2-4-1 connected to the roller mounting plate 2-3, and a bearing roller 2-4 is connected to the roller seat 2-4-1 in rotation. -2, the rolling surface of the bearing roller 2-4-2 is an arc/V shape sunken toward the central axis; Corresponding to the open slot, a locking member 2-5 that can fix the position of the roller seat 2-4-1 is perforated in the open slot and the T-shaped chute 2-3-1.
在本实用新型中可在抽轴机架2-1上设置到位传感器以便于控制卷料横移机构1-1带动胶膜卷横移至抽轴工位后停止横移。In the utility model, an in-position sensor can be set on the shaft-drawing frame 2-1 so as to control the coil material traversing mechanism 1-1 to drive the film roll to move laterally to the shaft-drawing station and stop the lateral movement.
工作原理:多组承卷滚轮1-3以及升降提卷机构1-2可对完成收卷的胶膜卷进行托举使胶膜卷脱离收卷工位,卷料横移机构1-1的设置可以自动将胶膜卷横移至抽轴工位;挡卷组件的设置可以避免胶膜卷在移动或抽轴过程中沿承卷滚轮1-3的滚面滑动砸伤操作人员;通过设置抓轴卡盘2-7对气胀轴进行抓取,通过设置卡盘横移机构2-2对抓轴卡盘2-7进行横移,使抓轴卡盘2-7靠近或背离胶膜卷,通过设置旋转电机2-9、相啮合的从动齿轮2-6和主动齿轮2-8,可以使得抓轴卡盘2-7带动气胀轴旋转胶膜卷的纸筒。Working principle: multiple sets of roll bearing rollers 1-3 and lifting and lifting mechanism 1-2 can lift the film roll that has been rewound so that the film roll can be separated from the winding station, and the roll material traversing mechanism 1-1 The setting can automatically move the film roll to the shaft-drawing station; the setting of the roll-stop component can prevent the film roll from sliding along the rolling surface of the rolling roller 1-3 during the moving or pulling-out process and hurting the operator; by setting The shaft grabbing chuck 2-7 grabs the air expansion shaft, and the shaft grabbing chuck 2-7 is moved laterally by setting the chuck lateral movement mechanism 2-2, so that the shaft grabbing chuck 2-7 approaches or departs from the film Roll, by arranging rotating motor 2-9, driven gear 2-6 and driving gear 2-8 meshing, can make the paper cylinder of grab shaft chuck 2-7 drive air expansion shaft to rotate film roll.
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| CN114104803A (en) * | 2021-11-11 | 2022-03-01 | 佛山佛塑科技集团股份有限公司 | Automatic loading and unloading machine and automatic loading and unloading device suitable for core shaft is worn to coiled material |
| CN114104803B (en) * | 2021-11-11 | 2025-09-09 | 佛山佛塑经纬新材料有限公司 | Automatic loading and unloading machine and automatic loading and unloading device suitable for coiled material mandrel penetrating |
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