CN209681950U - A rotary table shot blasting machine - Google Patents

A rotary table shot blasting machine Download PDF

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Publication number
CN209681950U
CN209681950U CN201920124770.5U CN201920124770U CN209681950U CN 209681950 U CN209681950 U CN 209681950U CN 201920124770 U CN201920124770 U CN 201920124770U CN 209681950 U CN209681950 U CN 209681950U
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China
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turntable
bevel gear
motor
workpiece
chamber door
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CN201920124770.5U
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Chinese (zh)
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江震
林国辉
李艳军
戴欢
洪马成
曹志忠
王敏
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Suzhou Jiashi Machinery Co Ltd
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Suzhou Jiashi Machinery Co Ltd
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Abstract

本实用新型提供一种转台式抛丸机,包括机箱,机箱的顶部安装有抛丸器;机箱的侧壁上设有可开启的箱门,箱门的内侧壁上固定安装有水平的载台,载台上安装有用于放置工件的转盘,转盘的底部中央键连接有竖直的转轴,转轴与载台内的轴承连接,转轴的下端伸出载台并且键连接第一锥齿轮;箱门的内侧壁上还水平地安装有电机,电机位于载台的正下方,电机的输出轴连接减速机,减速机的输出轴键连接第二锥齿轮,第二锥齿轮啮合连接第一锥齿轮,电机可间接驱动转盘旋转;箱门上还安装有防尘罩,防尘罩覆盖住电机、减速机、第一锥齿轮、第二锥齿轮以及转轴的下侧。本实用新型能够方便上下料,劳动强度低,环境洁净度高,抛丸工作稳定。

The utility model provides a turntable shot blasting machine, which comprises a case, the top of the case is equipped with a shot blasting machine; the side wall of the case is provided with an openable box door, and the inner side wall of the box door is fixedly equipped with a horizontal carrying platform. , a turntable for placing workpieces is installed on the stage, the bottom center of the turntable is keyed to a vertical rotating shaft, the rotating shaft is connected to the bearing in the stage, the lower end of the rotating shaft extends out of the stage and is keyed to the first bevel gear; the box door A motor is also installed horizontally on the inner wall of the carrier, the motor is located directly below the stage, the output shaft of the motor is connected to the reducer, the output shaft of the reducer is keyed to the second bevel gear, and the second bevel gear meshes with the first bevel gear. The motor can indirectly drive the turntable to rotate; a dust cover is also installed on the box door, and the dust cover covers the motor, the reducer, the first bevel gear, the second bevel gear and the lower side of the rotating shaft. The utility model can facilitate loading and unloading, has low labor intensity, high environmental cleanliness and stable shot blasting work.

Description

一种转台式抛丸机A rotary table shot blasting machine

技术领域technical field

本实用新型属于抛丸设备技术领域,具体涉及一种转台式抛丸机。The utility model belongs to the technical field of shot blasting equipment, in particular to a turntable shot blasting machine.

背景技术Background technique

转台抛丸机适用于铸锻及热处理车间清理扁平、薄壁、怕碰撞零件表面的粘砂氧化皮等附着物。通过抛丸清理,可以去除工件表面的锈蚀、毛刺、污物等,提高工件的表面质量。转台式抛丸机主要用于清理中小型机械零件,它使转台不断旋转以便零件的各个表面均匀地接受抛丸处理。现有的转台式抛丸机通常将转台固定于机箱内部,这种结构的抛丸机使用时需要将身体探入机箱内进行上下料,使用不方便,劳动强度大,机箱内的尘屑浓度高,不利于操作人员的人身健康。The turntable shot blasting machine is suitable for cleaning flat, thin-walled, sticky sand oxide scales and other attachments on the surface of parts that are afraid of collision in casting, forging and heat treatment workshops. Through shot blasting, the rust, burrs, dirt, etc. on the surface of the workpiece can be removed, and the surface quality of the workpiece can be improved. The rotary table shot blasting machine is mainly used to clean small and medium-sized mechanical parts. It makes the rotary table rotate continuously so that all surfaces of the parts can be shot blasted evenly. The existing rotary table shot blasting machine usually fixes the rotary table inside the chassis. When using this structure of the shot blasting machine, the body needs to be inserted into the chassis for loading and unloading, which is inconvenient to use and labor-intensive. The concentration of dust in the chassis High, not conducive to the personal health of operators.

实用新型内容Utility model content

本实用新型的目的是提供一种转台式抛丸机,该转台式抛丸机能够方便上下料,劳动强度低,环境洁净度高,抛丸工作稳定。The purpose of the utility model is to provide a rotary table shot blasting machine, which can facilitate loading and unloading, low labor intensity, high environmental cleanliness, and stable shot blasting work.

本实用新型提供了如下的技术方案:The utility model provides the following technical solutions:

一种转台式抛丸机,包括机箱,机箱的顶部中央安装有抛丸器,抛丸器可对机箱内部抛丸;机箱的侧壁上设有可开启的箱门,箱门的内侧壁上固定安装有水平的载台,载台上安装有用于放置工件的转盘,转盘的底部中央键连接有竖直的转轴,转轴与载台内的轴承连接,转轴的下端伸出载台并且键连接第一锥齿轮;箱门的内侧壁上还水平地安装有电机,电机位于载台的正下方,电机的输出轴连接减速机,减速机的输出轴键连接第二锥齿轮,第二锥齿轮啮合连接第一锥齿轮,电机可间接驱动转盘旋转;箱门上还安装有防尘罩,防尘罩覆盖住转轴的下侧以及电机、减速机、第一锥齿轮、第二锥齿轮。A rotary table type shot blasting machine, including a case, a shot blaster is installed in the center of the top of the case, and the shot blaster can blast the inside of the case; the side wall of the case is provided with an openable box door, and the inner side wall of the box door A horizontal stage is fixedly installed, and a turntable for placing workpieces is installed on the stage. The bottom center of the turntable is keyed to a vertical rotating shaft, which is connected to the bearing in the stage. The lower end of the rotating shaft extends out of the stage and is keyed. The first bevel gear; a motor is installed horizontally on the inner wall of the box door, the motor is located directly below the carrier, the output shaft of the motor is connected to the reducer, the output shaft of the reducer is keyed to the second bevel gear, and the second bevel gear The first bevel gear is meshed and connected, and the motor can indirectly drive the turntable to rotate; a dust cover is also installed on the box door, and the dust cover covers the lower side of the rotating shaft and the motor, reducer, first bevel gear, and second bevel gear.

优选的,转盘的顶面设有若干个与待加工的工件形状匹配的工件槽,工件槽的深度小于工件的厚度,工件放置于工件槽内。Preferably, the top surface of the turntable is provided with several workpiece grooves matching the shape of the workpiece to be processed, the depth of the workpiece groove is smaller than the thickness of the workpiece, and the workpiece is placed in the workpiece groove.

优选的,防尘罩为长方体形,防尘罩的底壁和侧壁上分别冲压有散热格栅。Preferably, the dust cover is in the shape of a cuboid, and heat dissipation grids are stamped on the bottom wall and the side walls of the dust cover respectively.

优选的,载台靠近箱门一侧的厚度大于远离箱门一侧的厚度。Preferably, the thickness of the carrier platform near the box door is greater than the thickness of the side away from the box door.

优选的,机箱的顶部靠近箱门的一侧安装有除尘风扇,除尘风扇的出风方向朝向转盘。Preferably, a dust removal fan is installed on the top of the cabinet near the door, and the air outlet direction of the dust removal fan faces the turntable.

优选的,箱门上安装有用于控制抛丸机工作的启动按钮、停止按钮和除尘按钮,箱门上还安装有把手。Preferably, a start button, a stop button and a dust removal button for controlling the operation of the shot blasting machine are installed on the box door, and a handle is also installed on the box door.

本实用新型的有益效果是:本实用新型通过电机和互相啮合的第一锥齿轮和第二锥齿轮控制转轴转动,从而驱动转盘及其上方的工件同步转动,加大丸料对工件表面的冲击力度,实现抛丸器对转盘上的工件表面均匀、有效的抛丸处理。转盘通过载台固定于箱门上,并且电机也固定于箱门上,因此电机与转盘之间的相对位置关系是固定的,当抛丸结束后,可打开箱门,同时将转盘和电机拉出来,对工件进行上下料,使用方便,不需要将身体探入机箱内,降低了劳动强度,改善了工作环境的洁净度;上下料时第一锥齿轮和第二锥齿轮始终啮合,二者之间连接稳定可靠,保证了转盘转动的稳定性;电机安装于箱门的内侧壁上,而不是在箱门的外侧,因此不占用箱门外侧的空间,不会对箱门的开启产生干涉。箱门内侧壁上的防尘罩可覆盖住电机、减速机、第一锥齿轮、第二锥齿轮以及转轴,避免机箱内产生的丸屑、铁屑等附着在电机和两个锥齿轮上而造成运动卡阻,保证了它们的稳定运行。The beneficial effects of the utility model are: the utility model controls the rotation of the rotating shaft through the motor and the first bevel gear and the second bevel gear meshing with each other, thereby driving the turntable and the workpiece above it to rotate synchronously, increasing the impact force of the shot on the surface of the workpiece , to achieve uniform and effective shot blasting treatment on the surface of the workpiece on the turntable by the shot blaster. The turntable is fixed on the box door through the carrier, and the motor is also fixed on the box door, so the relative positional relationship between the motor and the turntable is fixed. When the shot blasting is finished, the box door can be opened, and the turntable and the motor can be pulled It is easy to use and does not need to probe the body into the chassis, which reduces the labor intensity and improves the cleanliness of the working environment; when loading and unloading, the first bevel gear and the second bevel gear are always meshed, and the two The connection between them is stable and reliable, ensuring the stability of the turntable rotation; the motor is installed on the inner wall of the box door, not on the outside of the box door, so it does not occupy the space outside the box door and will not interfere with the opening of the box door . The dust cover on the inner wall of the box door can cover the motor, the reducer, the first bevel gear, the second bevel gear and the rotating shaft, so as to prevent the pellets and iron filings generated in the cabinet from adhering to the motor and the two bevel gears Cause motion jamming, ensure their stable operation.

附图说明Description of drawings

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:

图1是本实用新型的箱门关闭时的结构示意图;Fig. 1 is the structural representation when the box door of the present utility model is closed;

图2是本实用新型转盘的俯视结构示意图。Fig. 2 is a top view structure schematic diagram of the turntable of the present invention.

图中标记为:1.机箱;2.抛丸器;3.箱门;4.载台;5.转盘;6.转轴;7.轴承;8.第一锥齿轮;9.电机;10.减速机;11.第二锥齿轮;12.防尘罩;13.工件槽;14.工件;15.除尘风扇;16.启动按钮;17.停止按钮;18.除尘按钮;19.把手。The marks in the figure are: 1. Chassis; 2. Shot blasting machine; 3. Box door; 4. Carrier; 5. Turntable; 6. Rotating shaft; 7. Bearing; 8. First bevel gear; 9. Motor; 10. Reducer; 11. second bevel gear; 12. dust cover; 13. workpiece slot; 14. workpiece; 15. dust removal fan; 16. start button; 17. stop button; 18. dust removal button; 19. handle.

具体实施方式Detailed ways

如图1所示,一种转台式抛丸机,包括机箱1,机箱1的顶部中央安装有抛丸器2,抛丸器2可对机箱1内部抛丸;机箱1的前侧壁上通过合页安装有可开启的箱门3,箱门3的内侧壁上栓接或者焊接有水平的载台4,载台4上安装有用于放置工件的转盘5,转盘5的底部中央键连接有竖直的转轴6,转轴6与载台4内的轴承7连接,转轴6的下端伸出载台4并且键连接第一锥齿轮8;箱门3的尺寸足够大,以保证开启箱门时转盘5不会与机箱侧壁产生干涉。箱门3的内侧壁上还水平地安装有电机9,电机9位于载台4的正下方,电机9的输出轴连接减速机10,减速机10的输出轴键连接第二锥齿轮11,第二锥齿轮11啮合连接第一锥齿轮8,电机9工作时,驱动减速机10的输出轴带动第二锥齿轮11转动,第二锥齿轮11带动第一锥齿轮8转动,第一锥齿轮8带动转轴6旋转,从而使转盘5上的工件14相对于抛丸器2抛出的丸料高速转动,加大了丸料对工件14表面的冲击力度,提高了丸料对工件表面处理的效率;箱门3的内侧壁上还安装有防尘罩12,防尘罩12覆盖住电机9、减速机10、第一锥齿轮8、第二锥齿轮11以及转轴6的下侧,避免丸屑和铁屑进入防尘罩12内。As shown in Figure 1, a rotary table shot blasting machine includes a chassis 1, a shot blasting device 2 is installed in the center of the top of the chassis 1, and the shot blasting device 2 can blast the inside of the chassis 1; The hinge is equipped with an openable box door 3, and the inner side wall of the box door 3 is bolted or welded with a horizontal carrier 4, and the carrier 4 is equipped with a turntable 5 for placing workpieces, and the bottom central key of the turntable 5 is connected with a A vertical rotating shaft 6, the rotating shaft 6 is connected with the bearing 7 in the stage 4, the lower end of the rotating shaft 6 stretches out from the stage 4 and is keyed to the first bevel gear 8; the size of the door 3 is large enough to ensure that when the door is opened The turntable 5 will not interfere with the side wall of the cabinet. Motor 9 is also installed horizontally on the inner wall of box door 3, and motor 9 is positioned at the directly below carrier 4, and the output shaft of motor 9 connects speed reducer 10, and the output shaft key of speed reducer 10 connects second bevel gear 11, and the second The second bevel gear 11 meshes and connects the first bevel gear 8. When the motor 9 is working, the output shaft of the drive reducer 10 drives the second bevel gear 11 to rotate, and the second bevel gear 11 drives the first bevel gear 8 to rotate. The first bevel gear 8 Drive the rotating shaft 6 to rotate, so that the workpiece 14 on the turntable 5 rotates at a high speed relative to the shot blasted by the shot blaster 2, which increases the impact of the shot on the surface of the workpiece 14 and improves the efficiency of the shot on the surface of the workpiece ; dust cover 12 is also installed on the inner side wall of chamber door 3, and dust cover 12 covers the underside of motor 9, speed reducer 10, first bevel gear 8, second bevel gear 11 and rotating shaft 6, avoids pill debris And iron filings enter in the dustproof cover 12.

如图1和图2所示,转盘5的顶面设有若干个与待加工的工件14形状匹配的工件槽13,工件槽13的深度小于工件14的厚度,工件14放置于工件槽13内,工件14的顶部凸出于工件槽13。工件槽13可固定工件14,防止工件14随转盘5转动时发生位移或者被甩出转盘5。工件14的顶部凸出于工件槽13,方便将加工好的工件14从工件槽13中取出。As shown in Figure 1 and Figure 2, the top surface of the turntable 5 is provided with several workpiece grooves 13 matching the shape of the workpiece 14 to be processed, the depth of the workpiece groove 13 is smaller than the thickness of the workpiece 14, and the workpiece 14 is placed in the workpiece groove 13 , the top of the workpiece 14 protrudes from the workpiece groove 13 . The workpiece groove 13 can fix the workpiece 14 to prevent the workpiece 14 from being displaced or being thrown out of the rotating disk 5 when it rotates with the rotating disk 5 . The top of the workpiece 14 protrudes from the workpiece groove 13 to facilitate taking out the processed workpiece 14 from the workpiece groove 13 .

防尘罩12为长方体形,防尘罩12的底壁和侧壁上分别冲压有散热格栅,散热格栅用于及时将电机9和减速机10工作产生的热量从防尘罩12内散发出去,避免防尘罩12内热量聚集而降低电机的安全性能。The dust cover 12 is in the shape of a cuboid, and the bottom wall and the side wall of the dust cover 12 are stamped with heat dissipation grids respectively. out, to avoid heat accumulation in the dust cover 12 and reduce the safety performance of the motor.

载台4靠近箱门一侧的厚度大于远离箱门一侧的厚度,从而使载台4对远离箱门一侧的转盘5提供更可靠的支撑作用。The thickness of the side of the carrier 4 close to the door is greater than the thickness of the side away from the door, so that the carrier 4 provides more reliable support for the turntable 5 on the side farther away from the door.

机箱1的顶部靠近箱门3的一侧安装有除尘风扇15,除尘风扇15的出风方向朝向转盘5。当抛丸结束后,启动除尘风扇15,将转盘5上堆积的丸屑和铁屑吹落,无需人工清理。除尘风扇15安装于机箱顶部靠近箱门3的一侧,并且出风方向朝向转盘5,因此是朝向与箱门3相反的方向吹风的,从而减少了尘屑对箱门处的工作人员造成的粉尘污染。A dust removal fan 15 is installed on the top of the cabinet 1 near the side of the box door 3 , and the air outlet direction of the dust removal fan 15 faces the turntable 5 . After the shot blasting is over, start the dedusting fan 15 to blow off the pellets and iron filings accumulated on the turntable 5 without manual cleaning. The dust removal fan 15 is installed on the side of the cabinet top close to the box door 3, and the air outlet direction faces the turntable 5, so it blows in the direction opposite to the box door 3, thereby reducing the dust dust on the staff at the box door. dust pollution.

箱门3上安装有用于控制抛丸机工作的启动按钮16、停止按钮17和除尘按钮18,箱门上还安装有把手19。启动按钮16和停止按钮17与抛丸器2和电机9电连接,可同时对抛丸器2和电机9进行启/停控制;除尘按钮18与除尘风扇15电连接,可及时对转盘5表面除尘。A start button 16, a stop button 17 and a dust removal button 18 for controlling the work of the shot blasting machine are installed on the chamber door 3, and a handle 19 is also installed on the chamber door. The start button 16 and the stop button 17 are electrically connected with the blasting device 2 and the motor 9, and can simultaneously start/stop control the blasting device 2 and the motor 9; the dust removal button 18 is electrically connected with the dust removal fan 15, and can timely clean the surface Dust.

工作时,打开箱门3,转盘5和防尘罩12内的电机以及其他部件跟随箱门3一起从机箱1内移出,将若干个工件14依次放入转盘5上的工件槽13内,再关闭箱门3,将转盘5和电机9推入机箱1内,然后按下启动按钮16,启动抛丸器2和电机9工作,抛丸器2从机箱1的顶部对转盘5抛丸,电机9驱动转盘5转动,使工件14相对于丸料高速移动,加大了丸料对工件表面的冲击力。抛丸结束后,按下停止按钮17,此时还可按下除尘按钮18,开启除尘风扇15,对转盘5表面除尘,除尘结束后,再次打开箱门3,转盘5随箱门3一起移出机箱,将工件14从转盘5上取出。During work, open box door 3, the motor in the rotating disk 5 and the dust cover 12 and other parts follow the box door 3 and move out from the cabinet 1, and several workpieces 14 are put into the workpiece grooves 13 on the rotating disk 5 in turn, and then Close the box door 3, push the turntable 5 and the motor 9 into the cabinet 1, then press the start button 16 to start the shot blaster 2 and the motor 9 to work, the shot blaster 2 blasts the turntable 5 from the top of the cabinet 1, and the motor 9 Drive the turntable 5 to rotate, so that the workpiece 14 moves at a high speed relative to the shot, increasing the impact force of the shot on the surface of the workpiece. After the shot blasting is over, press the stop button 17. At this time, you can also press the dust removal button 18 to turn on the dust removal fan 15 to remove dust from the surface of the turntable 5. After the dust removal is over, open the door 3 again, and the turntable 5 will move out together with the door 3 Cabinet, workpiece 14 is taken out from turntable 5.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it can still understand the aforementioned The technical solutions described in each embodiment are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (6)

1. a kind of turntable type throwing pill machine, which is characterized in that including cabinet, the center of top of the cabinet is equipped with impeller head, institute Stating impeller head can be to the cabinet inside ball blast;The side wall of the cabinet is equipped with openable chamber door, the inside of the chamber door It is fixedly installed with horizontal microscope carrier on wall, the turntable for placing workpiece is installed on the microscope carrier, in the bottom of the turntable Centre key connection has vertical shaft, and the shaft is connect with the bearing in the microscope carrier, and the load is stretched out in the lower end of the shaft Platform and it is keyed first bevel gear;Motor is also horizontally installed, the motor is located at described on the inner sidewall of the chamber door The output shaft of the underface of microscope carrier, the output axis connection speed reducer of the motor, the speed reducer is keyed second bevel gear, institute It states second bevel gear engagement and connects the first bevel gear, the motor can drive the turntable to rotate indirectly;On the chamber door It is also equipped with dust cover, the dust cover covers the downside of the shaft, the motor, the speed reducer, first cone Gear and the second bevel gear.
2. turntable type throwing pill machine according to claim 1, which is characterized in that the top surface of the turntable be equipped with several with to The matched workpiece slot of the workpiece shapes of processing, the depth of the workpiece slot are less than the thickness of the workpiece, and the workpiece can be placed In in the workpiece slot.
3. turntable type throwing pill machine according to claim 2, which is characterized in that the dust cover is cuboid, described anti- It is stamped with heat dissipation grid respectively on the bottom wall and side wall of dust hood.
4. turntable type throwing pill machine according to claim 3, which is characterized in that thickness of the microscope carrier close to the chamber door side Degree is greater than the thickness far from the chamber door side.
5. turntable type throwing pill machine according to claim 3, which is characterized in that the top of the cabinet is close to the side of chamber door Dust extraction fan is installed, the air-out direction of the dust extraction fan is towards the turntable.
6. turntable type throwing pill machine according to claim 5, which is characterized in that be equipped with start button on the chamber door, stop Only button and dedusting button are also equipped with handle on the chamber door.
CN201920124770.5U 2019-01-24 2019-01-24 A rotary table shot blasting machine Expired - Fee Related CN209681950U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920124770.5U CN209681950U (en) 2019-01-24 2019-01-24 A rotary table shot blasting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920124770.5U CN209681950U (en) 2019-01-24 2019-01-24 A rotary table shot blasting machine

Publications (1)

Publication Number Publication Date
CN209681950U true CN209681950U (en) 2019-11-26

Family

ID=68600009

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920124770.5U Expired - Fee Related CN209681950U (en) 2019-01-24 2019-01-24 A rotary table shot blasting machine

Country Status (1)

Country Link
CN (1) CN209681950U (en)

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