CN209680674U - Electric vehicle battery single product cleaning system - Google Patents
Electric vehicle battery single product cleaning system Download PDFInfo
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- CN209680674U CN209680674U CN201822243400.1U CN201822243400U CN209680674U CN 209680674 U CN209680674 U CN 209680674U CN 201822243400 U CN201822243400 U CN 201822243400U CN 209680674 U CN209680674 U CN 209680674U
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Abstract
本实用新型提供了一种电动汽车电池单品清洗系统,其主要包括电池单品支撑料框、三组电池包单品清洗单元和两组电池包单品风切干燥单元。该电动汽车电池单品清洗系统设置了专门的“A”字形支撑料框,通过这种“A”字形支撑料框可以非常方便的将电动汽车电池单品进行固定支撑,而清洗箱、干燥箱设置成与“A”字形支撑料框形状相适应的结构,这样可有效减小清洗箱、干燥箱空间,在保证清洗效果的前提下可节省大量的清洗水,节约水资源,同等风力下能起到更好的风切干燥效果。该专利采用封闭门驱动机构能实现清洗腔、干燥腔两端开口自动关门、开门,可有效保证密封效果,清洗腔、干燥腔之间设置支撑料框输送装置,能实现电动汽车电池单品的自动化清洗。
The utility model provides a single-product cleaning system for electric vehicle batteries, which mainly includes a single-product supporting frame for the battery, three sets of cleaning units for the single-product battery pack and two sets of air-cutting and drying units for the single-product battery pack. The electric vehicle battery single-product cleaning system is equipped with a special "A"-shaped support material frame, through which the "A"-shaped support material frame can be very convenient to fix and support the electric vehicle battery single product, while the cleaning box and drying box It is set to a structure suitable for the shape of the "A"-shaped support material frame, which can effectively reduce the space of the cleaning box and drying box, and can save a lot of cleaning water and water resources under the premise of ensuring the cleaning effect. Play a better wind shear drying effect. The patent uses a closed door drive mechanism to realize automatic closing and opening of the openings at both ends of the cleaning chamber and drying chamber, which can effectively ensure the sealing effect. A supporting material frame conveying device is set between the cleaning chamber and the drying chamber, which can realize the single product of electric vehicle batteries. Automated cleaning.
Description
技术领域technical field
本实用新型涉及一种用于清洗设备装置,特别涉及一种用于电动汽车电池包单品的清洗系统。The utility model relates to a device for cleaning equipment, in particular to a cleaning system for a single battery pack of an electric vehicle.
背景技术Background technique
随着环境污染的日趋严重以及能源的日渐匮乏,通过电动汽车来代替现有汽车已经成为必要,电动汽车已成为未来发展的一大趋势。电动包作为电动汽车的动力来源是电动汽车的关键部件,电动汽车能否大面积推广与电池包的质量有着至关重要的作用。With the increasingly serious environmental pollution and the increasingly scarce energy sources, it has become necessary to replace existing vehicles with electric vehicles, and electric vehicles have become a major trend in future development. As the power source of electric vehicles, electric packs are the key components of electric vehicles. Whether electric vehicles can be popularized in a large area has a crucial role in the quality of battery packs.
电动汽车的电池包主要由电池包支架及安装在电池包支架内的单品组件焊接而成,电池包单品组件的结构较为特殊,其多为一根一根的形状细长的管状结构。这种结构的产品清洗起来都非常的不方便,不能堆积起来进行清洗,因为这样会造成清洗的死角。因此目前常用的方式就是一根一根的进行清洗,这种方式清洗速度比较慢,清洗起来也非常的不方便。现有的清洗设备对这种形状的电池包单品组件并不适用,很难进行大批量的清洗。而随着电动汽车的生产需求不断扩大,对电池包的需求也越来越大,因此有必要设计一种专门用于对这种电池包单品组件进行清洗的系统。The battery pack of an electric vehicle is mainly welded by the battery pack bracket and the individual components installed in the battery pack bracket. The structure of the single component of the battery pack is relatively special, and most of them are slender tubular structures one by one. Products with this structure are very inconvenient to clean, and cannot be piled up for cleaning, because this will cause dead ends for cleaning. Therefore, the current commonly used method is to clean one by one. This method has a slow cleaning speed and is very inconvenient to clean. Existing cleaning equipment is not suitable for single-product components of battery packs of this shape, and it is difficult to clean them in large quantities. With the continuous expansion of the production demand of electric vehicles, the demand for battery packs is also increasing. Therefore, it is necessary to design a system dedicated to cleaning the individual components of this battery pack.
实用新型内容Utility model content
鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种能够对电动汽车电池包单品进行自动化清洗的系统。In view of the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a system capable of automatically cleaning the battery packs of electric vehicles.
为实现上述目的及其他相关目的,本实用新型提供一种电动汽车电池单品清洗系统,其包括:电池单品支撑料框,所述电池单品支撑料框包括两个“A”字型的侧边框,两个侧边框之间通过连接杆连接,所述侧边框上设有用于放置电池单品的支撑板;至少一组电池包单品清洗单元,所述电池包单品清洗单元包括一清洗箱,所述清洗箱形成一清洗腔,所述清洗腔与所述电池单品支撑料框形状相适应,所述清洗箱与水洗系统连接,所述清洗腔两端开口且设有密封门;至少一组电池包单品风切干燥单元,所述电池包单品风切干燥单元包括一干燥箱,所述干燥箱形成一干燥腔,所述干燥箱与鼓风机连接,所述鼓风机的进风口通过进风管与所述干燥腔连通,所述进风管位于所述干燥箱的顶部,所述干燥箱两端开口且设有密封门;所述清洗腔、干燥腔内设有支撑料框输送装置,所述清洗腔、干燥腔内的支撑料框输送装置依次排列形成支撑料框输送通道。In order to achieve the above purpose and other related purposes, the utility model provides a single-product cleaning system for electric vehicle batteries, which includes: a supporting material frame for a single battery product, and the supporting material frame for a single battery product includes two "A"-shaped The side frame, the two side frames are connected by connecting rods, the side frame is provided with a support plate for placing the battery single product; at least one set of battery pack single product cleaning unit, the battery pack single product cleaning unit includes a A cleaning box, the cleaning box forms a cleaning cavity, the cleaning cavity is adapted to the shape of the supporting material frame of the battery single product, the cleaning box is connected to the water washing system, the two ends of the cleaning cavity are opened and a sealed door is provided ; At least one group of single-product wind-cut drying units for battery packs, the single-product wind-cut drying unit for battery packs includes a drying box, and the drying box forms a drying chamber, and the drying box is connected to a blower, and the inlet of the blower is The tuyere communicates with the drying chamber through the air inlet pipe, the air inlet pipe is located on the top of the drying box, and the two ends of the drying box are opened and are provided with sealed doors; the cleaning chamber and the drying chamber are provided with supporting materials The frame conveying device, the supporting material frame conveying devices in the cleaning chamber and the drying chamber are arranged in sequence to form a supporting material frame conveying channel.
优选的,所述清洗箱包括内边框和外边框,所述内边框、外边框形状与所述电池单品支撑料框形状相适应,所述内边框、外边框之间形成所述清洗腔,所述清洗腔沿纵向方向延伸一定距离。Preferably, the cleaning box includes an inner frame and an outer frame, the shape of the inner frame and the outer frame are adapted to the shape of the supporting material frame of the battery single product, and the cleaning chamber is formed between the inner frame and the outer frame, The cleaning chamber extends for a certain distance in the longitudinal direction.
优选的,所述支撑料框输送装置包括多根并行排列的输送辊,所述输送辊穿过所述内边框和外边框,多个并行排列的输送辊通过链轮及传动链与驱动电机连接。Preferably, the supporting material frame conveying device includes a plurality of conveying rollers arranged in parallel, the conveying rollers pass through the inner frame and the outer frame, and the conveying rollers arranged in parallel are connected to the driving motor through a sprocket wheel and a transmission chain .
优选的,所述清洗箱的外边框侧壁上设有超声波震板。Preferably, an ultrasonic vibrating plate is provided on the side wall of the outer frame of the cleaning box.
优选的,所述密封门分为左右两扇,每扇密封门均与一密封门驱动机构连接,所述密封门驱动机构用于驱动所述密封门打开或密封对应的开口。Preferably, the airtight door is divided into left and right leaves, and each airtight door is connected to a airtight door driving mechanism, and the airtight door driving mechanism is used to drive the airtight door to open or seal the corresponding opening.
优选的,所述密封门驱动机构包括一横向驱动气缸及两个纵向驱动气缸,所述横向驱动气缸通过连接件与所述密封门铰接,所述横向驱动气缸与其中一个纵向驱动气缸连接,两个纵向驱动气缸分别设置在所述密封门的上下两端,所述纵向驱动气缸与一滑杆滑动连接,所述横向驱动气缸可推动所述纵向驱动气缸沿所述滑杆来回移动,所述纵向驱动气缸可带动所述密封门在纵向方向上内外移动。Preferably, the drive mechanism of the airtight door includes a horizontal drive cylinder and two longitudinal drive cylinders, the horizontal drive cylinder is hinged to the airtight door through a connecting piece, the horizontal drive cylinder is connected to one of the longitudinal drive cylinders, and the two Two longitudinal drive cylinders are respectively arranged at the upper and lower ends of the airtight door, and the longitudinal drive cylinders are slidably connected with a slide bar, and the transverse drive cylinders can push the longitudinal drive cylinders to move back and forth along the slide bar. The longitudinal drive cylinder can drive the airtight door to move inside and outside in the longitudinal direction.
优选的,所述水洗系统包括包括储液箱,所述储液箱的出水口通过第一常开手动球阀与第一气动三通球阀的第一端口连接,所述第一气动三通球阀的第二端口通过第二常开手动球阀与所述清洗箱排水口连接,所述第一气动三通球阀的第三端口通过水泵与第二气动三通球阀的第一端口连接,所述第二气动三通球阀的第二端口与储液箱的进水口,所述第二气动三通球阀的第三端口与清洗箱的进水口连接。Preferably, the water washing system includes a liquid storage tank, the water outlet of the liquid storage tank is connected to the first port of the first pneumatic three-way ball valve through the first normally open manual ball valve, and the first pneumatic three-way ball valve The second port is connected to the drain port of the cleaning tank through the second normally open manual ball valve, and the third port of the first pneumatic three-way ball valve is connected to the first port of the second pneumatic three-way ball valve through the water pump. The second port of the pneumatic three-way ball valve is connected to the water inlet of the liquid storage tank, and the third port of the second pneumatic three-way ball valve is connected to the water inlet of the cleaning tank.
优选的,所述鼓风机的进风口设有加热器。Preferably, the air inlet of the blower is provided with a heater.
优选的,所述进风管的进风口呈喇叭口状与所述干燥腔的形状相对应。Preferably, the air inlet of the air inlet pipe is in the shape of a bell mouth corresponding to the shape of the drying chamber.
优选的,其还包括一底座送料输送装置,所述底座送料输送装置连接最后一级品风切干燥单元与第一级电池包单品清洗单元,所述底座送料输送装置用于将底座从最后一级品风切干燥单元出口输送至第一级电池包单品清洗单元进口。Preferably, it also includes a base feeding and conveying device, the base feeding and conveying device is connected to the last-stage wind-cutting drying unit and the first-stage battery pack single-product cleaning unit, and the base feeding and conveying device is used to move the base from the last The outlet of the first-level product wind-cutting drying unit is transported to the inlet of the first-level battery pack single-product cleaning unit.
如上所述,本电动汽车电池单品清洗装置具有以下有益效果:该电动汽车电池单品清洗系统设置了专门的“A”字形支撑料框,通过这种“A”字形支撑料框可以非常方便的将电动汽车电池单品进行固定支撑,而清洗箱、干燥箱设置成与“A”字形支撑料框形状相适应的结构,这样可有效减小清洗箱、干燥箱空间,在保证清洗效果的前提下可节省大量的清洗水,节约水资源,同等风力下能起到更好的风切干燥效果。该专利采用封闭门驱动机构能实现清洗腔、干燥腔两端开口自动关门、开门,可有效保证密封效果,清洗腔、干燥腔之间设置支撑料框输送装置,能实现电动汽车电池单品的自动化清洗。As mentioned above, the single-product cleaning device for electric vehicle batteries has the following beneficial effects: the single-product cleaning system for electric vehicle batteries is provided with a special "A"-shaped support material frame, which can be very convenient The single product of the electric vehicle battery is fixed and supported, and the cleaning box and the drying box are set in a structure suitable for the shape of the "A"-shaped support material frame, which can effectively reduce the space of the cleaning box and the drying box, while ensuring the cleaning effect. Under the premise, it can save a lot of cleaning water and save water resources, and it can achieve a better wind-cut drying effect under the same wind force. The patent uses a closed door drive mechanism to realize automatic closing and opening of the openings at both ends of the cleaning chamber and drying chamber, which can effectively ensure the sealing effect. A supporting material frame conveying device is set between the cleaning chamber and the drying chamber, which can realize the single product of electric vehicle batteries. Automated cleaning.
附图说明Description of drawings
图1为本实用新型实施例电池单品支撑料框的结构示意图。Fig. 1 is a schematic structural diagram of a supporting material frame for a single battery product according to an embodiment of the present invention.
图2为本实用新型实施例的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the embodiment of the utility model.
图3为本实用新型实施例电池包单品清洗单元的结构示意图。Fig. 3 is a schematic structural diagram of a cleaning unit for a single battery pack according to an embodiment of the present invention.
图4为本实用新型专利封闭门驱动机构的结构示意图。Fig. 4 is a structural schematic diagram of the utility model patent closed door driving mechanism.
图5为本实用新型实施例水洗系统的管路图。Fig. 5 is a pipeline diagram of a water washing system according to an embodiment of the present invention.
图6为本实用新型实施例电池包单品风切干燥单元的结构示意图。Fig. 6 is a schematic structural diagram of a wind-cut drying unit for a single battery pack according to an embodiment of the present invention.
元件标号说明:1、电池单品支撑料框;11、侧边框;12、连接杆;13、支撑板;2、电池包单品清洗单元;21、排水管;22、支架;23、清洗箱;231、外边框;232、内边框;233、密封门;234、横向驱动气缸;235、滑杆;236、纵向驱动气缸;24、超声波震板;25、输送辊;26、储液箱;27、水泵;28、过滤器;29、进水管; 3、电池包单品风切干燥单元;32、支架;33、干燥箱;331、外边框;332、内边框;34、输送辊;35、传动链;36、鼓风机;37、进风管;38、加热器。4、底座送料输送装置; 5、第一气动三通球阀、6、第二气动三通球阀;7、第一常开手动球阀;8、第二常开手动球阀。Component label description: 1. Support material frame for battery single product; 11. Side frame; 12. Connecting rod; 13. Support plate; 2. Cleaning unit for battery pack single product; 21. Drain pipe; 22. Bracket; 23. Cleaning box ; 231, outer frame; 232, inner frame; 233, sealed door; 234, horizontal drive cylinder; 235, slide bar; 236, longitudinal drive cylinder; 24, ultrasonic vibration plate; 27. Water pump; 28. Filter; 29. Water inlet pipe; 3. Air-cut drying unit for battery pack; 32. Bracket; 33. Drying box; 331. Outer frame; 332. Inner frame; 34. Conveyor roller; 35 , drive chain; 36, blower; 37, air inlet pipe; 38, heater. 4. Base feeding and conveying device; 5. The first pneumatic three-way ball valve, 6. The second pneumatic three-way ball valve; 7. The first normally open manual ball valve; 8. The second normally open manual ball valve.
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The implementation of the present utility model is illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.
请参阅图1至图6。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。See Figures 1 through 6. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the utility model Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of The technical content disclosed by the utility model must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable range of the utility model, and the change or adjustment of its relative relationship, without any substantial change in the technical content, shall also be regarded as the practicable scope of the utility model.
如图1、2所示,本实用新型提供了一种电动汽车电池单品清洗系统,其主要包括电池单品支撑料框1、三组电池包单品清洗单元2和两组电池包单品风切干燥单元3,电池单品支撑料框1主要用于放置电池包单品,前两组电池包单品清洗单元2用于对电池包单品通过清洗液进行清洗,第三组电池包单品清洗单元2用于对电池包单品通过清水进行漂洗,电池包单品风切干燥单元3用于对电池包单品进行风切干燥。As shown in Figures 1 and 2, the utility model provides a single product cleaning system for electric vehicle batteries, which mainly includes a battery single product support frame 1, three sets of battery pack single product cleaning units 2 and two sets of battery pack single product The wind-cut drying unit 3, the battery single-product support frame 1 is mainly used to place the battery pack single product, the first two battery pack single-product cleaning units 2 are used to clean the battery pack single product through cleaning liquid, and the third battery pack single product The single-product cleaning unit 2 is used for rinsing the battery pack single product with clean water, and the battery pack single-product wind-cut drying unit 3 is used for wind-cut drying the battery pack single product.
如图1所示,电池单品支撑料框1包括两个“A”字型的侧边框11,两个侧边框11之间通过连接杆12连接,侧边框11上设有用于放置电池单品的支撑板13。采用这种支撑料框结构能够在一个支撑框上一次性安装多个细长电池单品,而且在风切干燥的过程中互不干涉,可起到很好的清洗效果。而且其结构非常的简单,牢固,使用起来也非常的方便,电池单品支撑料框1下方还应设置底座,以方便搬运。As shown in Figure 1, the supporting material frame 1 for the battery single product includes two "A"-shaped side frames 11, and the two side frames 11 are connected by connecting rods 12. The support plate 13. Adopting this support material frame structure can install multiple slender battery single products on one support frame at one time, and does not interfere with each other in the process of wind-cutting and drying, which can achieve a good cleaning effect. And its structure is very simple, strong, and it is also very convenient to use. A base should also be provided under the battery single product support material frame 1 to facilitate transportation.
如图3、4所述,单品清洗单元2的清洗箱23的结构形状与电池单品支撑料框1的形状相似,其包括外边框231和内边框232,内边框232、外边框231形状与电池单品支撑料框1的形状相适应,这样内边框232、外边框231之间形成清洗腔的形状也与电池单品支撑料框1的形状相适应。清洗腔沿纵向方向延伸一定距离,延伸的距离应大于电池单品支撑料框1的长度,这样才能将整个电池单品支撑料框1放置在该清洗箱23内。清洗箱23的外边框231和内边框232固定在机架22上。As shown in Figures 3 and 4, the structural shape of the cleaning box 23 of the single product cleaning unit 2 is similar to the shape of the battery single product support material frame 1, which includes an outer frame 231 and an inner frame 232, and the shape of the inner frame 232 and the outer frame 231 Adapting to the shape of the battery single-product supporting material frame 1 , the shape of the cleaning chamber formed between the inner frame 232 and the outer frame 231 is also compatible with the shape of the battery single-product supporting material frame 1 . The cleaning chamber extends for a certain distance along the longitudinal direction, and the extended distance should be greater than the length of the single-battery supporting material frame 1 , so that the entire single-battery supporting material frame 1 can be placed in the cleaning box 23 . The outer frame 231 and the inner frame 232 of the cleaning box 23 are fixed on the frame 22 .
清洗腔的前、后两端开口并设有密封门233,设置开口可方便电池单品支撑料框1从清洗箱23的前端进入干燥腔并从后端拉出。设置密封门233为了能够将清洗腔进行密封,这样才能在清洗腔内对电池单品进行清洗。由于需要在清洗腔内注入清洗液,因此必须保证密封门33能够将开口进行密封,同时为了能够实现自动化清洗,需要实现密封门的自动开门和关门操作。为此本专利专门设计了一种密封门驱动机构,来驱动密封门的开、闭。The front and rear ends of the cleaning chamber are opened and are provided with airtight doors 233. The openings are provided to facilitate the battery single product support material frame 1 to enter the drying chamber from the front end of the cleaning box 23 and be pulled out from the rear end. The sealing door 233 is provided in order to seal the cleaning chamber, so that the single battery can be cleaned in the cleaning chamber. Since the cleaning liquid needs to be injected into the cleaning chamber, it is necessary to ensure that the sealing door 33 can seal the opening, and at the same time, in order to realize automatic cleaning, it is necessary to realize the automatic opening and closing operations of the sealing door. This patent has specially designed a kind of sealing door driving mechanism for this reason, drives the opening and closing of sealing door.
如图3、4所示,清洗腔每个开口的密封门233分为左右两扇,每扇密封门233分别对应水洗腔开口处的一个侧面,相当于“A”型开口的两个侧边,每扇密封门均与该密封门驱动机构连接,所述密封门驱动机构用于驱动所述密封门打开或密封对应的开口。密封门驱动机构包括一横向驱动气缸234及两个纵向驱动气缸236,横向驱动气缸234通过连接件与密封门233铰接,横向驱动气缸234与其中一个纵向驱动气缸236连接,两个纵向驱动气缸236分别设置在密封门233的上下两端,纵向驱动气缸236与一滑杆235滑动连接,横向驱动气缸234可推动纵向驱动气缸236沿滑杆来回移动,纵向驱动气缸236可带动密封门233在纵向方向上内外移动。As shown in Figures 3 and 4, the airtight door 233 of each opening of the cleaning chamber is divided into two left and right leaves, and each airtight door 233 corresponds to one side of the opening of the washing chamber, which is equivalent to the two sides of the "A" type opening , each airtight door is connected with the airtight door driving mechanism, and the airtight door driving mechanism is used to drive the airtight door to open or seal the corresponding opening. The airtight door drive mechanism includes a horizontal drive cylinder 234 and two longitudinal drive cylinders 236, the horizontal drive cylinder 234 is hinged with the airtight door 233 through a connector, the horizontal drive cylinder 234 is connected with one of the longitudinal drive cylinders 236, and the two longitudinal drive cylinders 236 Respectively arranged at the upper and lower ends of the airtight door 233, the longitudinal drive cylinder 236 is slidingly connected with a slide bar 235, the horizontal drive cylinder 234 can push the longitudinal drive cylinder 236 to move back and forth along the slide bar, and the longitudinal drive cylinder 236 can drive the airtight door 233 in the longitudinal direction. direction to move in and out.
图4中显示的是一扇密封门的驱动机构,该密封门驱动机构在关门时,首先由横向驱动气缸234推动密封门233及纵向驱动气缸236沿水平面的横向方向移动,使密封门移动至对应开口的前方,然后由纵向驱动气缸236驱动密封门233沿水平面的纵向方向向内移动,使密封门压紧在对于的开口处,这样就可将该开口进行密封,为了保证密封性,可在密封门或开口的边缘设置密封圈。Shown in Fig. 4 is the driving mechanism of a fan airtight door, and this airtight door driving mechanism, when closing the door, at first pushes airtight door 233 and vertically driven cylinder 236 to move along the transverse direction of horizontal plane by horizontal drive cylinder 234, makes airtight door move to Corresponding to the front of the opening, then the sealing door 233 is driven inwardly by the longitudinal drive cylinder 236 along the longitudinal direction of the horizontal plane, so that the sealing door is pressed against the corresponding opening, so that the opening can be sealed. Set the sealing ring on the edge of the airtight door or opening.
为了方便电池单品支撑料框1的进出,清洗箱23底部设有自动输送装置。作为一种具体实施方式,该自动输送装置包括多根并行排列的输送辊25,输送辊25穿过内边框和外边框,这样就会在干燥腔内形成多个并排的输出辊,多个并行排列的输送辊通过链轮及传动链与驱动电机连接。当将电池单品支撑料框1的输送辊上时,就能实现电池单品支撑料框1的自动进出。In order to facilitate the entry and exit of the battery single product support material frame 1, an automatic conveying device is provided at the bottom of the cleaning box 23. As a specific implementation, the automatic conveying device includes a plurality of conveying rollers 25 arranged in parallel, and the conveying rollers 25 pass through the inner frame and the outer frame, so that a plurality of output rollers are formed in the drying chamber, and a plurality of parallel output rollers are formed. The arranged conveying rollers are connected with the drive motor through sprockets and transmission chains. When the battery single product is supported on the conveying roller of the material frame 1, the automatic entry and exit of the battery single product support material frame 1 can be realized.
清洗箱23与水洗系统连接,水洗系统主要包括水泵27、过滤器28、进水管29、排水管21及储液箱26,清洗箱23、储液箱26通过进水管29、排水管21、过滤器28及水泵27连接,通过水泵27、进水管29及过滤器28实现储液箱26对清洗箱23内的注水,或通过水泵27、排水管21及过滤器28实现储液箱26对清洗箱3内的排水;过滤器28用于对清洗液中的杂质进行过滤。The cleaning tank 23 is connected with the water washing system. The water washing system mainly includes a water pump 27, a filter 28, a water inlet pipe 29, a drain pipe 21 and a liquid storage tank 26. The cleaning tank 23 and the liquid storage tank 26 pass through the water inlet pipe 29, the drain pipe 21, the filter 28 and the water pump 27 are connected, through the water pump 27, the water inlet pipe 29 and the filter 28, the water injection of the liquid storage tank 26 into the cleaning tank 23 is realized, or the liquid storage tank 26 is cleaned through the water pump 27, the drain pipe 21 and the filter 28 Drainage in the tank 3; the filter 28 is used to filter the impurities in the cleaning solution.
该水洗系统除了采用常规清洗的方式外,还能采用浪涌等方式进行清洗,同时整个清洗管路还要完成进水、排水甚至水箱自动清洗等。该水洗系统的管路图如图5所示,其储液箱26和清洗箱23,储液箱26的出水口通过第一常开手动球阀7与第一气动三通球阀5的第一端口连接,第一气动三通球阀5的第二端口通过第二常开手动球阀8与清洗箱23排水口连接,第一气动三通球阀5的第三端口通过水泵27与第二气动三通球阀6的第一端口连接,第二气动三通球阀6的第二端口与储液箱26的进水口,第二气动三通球阀6的第三端口与清洗箱23的进水口连接,过滤器28设置在第二气动三通球阀6与水泵27之间设有。In addition to conventional cleaning methods, the water washing system can also use surge and other methods for cleaning. At the same time, the entire cleaning pipeline must complete water intake, drainage, and even automatic cleaning of the water tank. The pipeline diagram of this washing system is as shown in Figure 5, its liquid storage tank 26 and cleaning tank 23, and the water outlet of liquid storage tank 26 passes through the first port of the first normally open manual ball valve 7 and the first pneumatic three-way ball valve 5 connection, the second port of the first pneumatic three-way ball valve 5 is connected to the drain port of the cleaning tank 23 through the second normally open manual ball valve 8, and the third port of the first pneumatic three-way ball valve 5 is connected to the second pneumatic three-way ball valve through the water pump 27 6, the second port of the second pneumatic three-way ball valve 6 is connected to the water inlet of the liquid storage tank 26, the third port of the second pneumatic three-way ball valve 6 is connected to the water inlet of the cleaning tank 23, and the filter 28 It is arranged between the second pneumatic three-way ball valve 6 and the water pump 27 .
该电动汽车电池包单品的清洗管路结构通过第一气动三通球阀,5、第二气动三通球阀6之间的配合可实现四个工作状态:The cleaning pipeline structure of the single product of the electric vehicle battery pack can realize four working states through the cooperation between the first pneumatic three-way ball valve 5 and the second pneumatic three-way ball valve 6:
1)为清洗箱23的注水状态,此时第一气动三通球阀5的第一端口与第三端口连通,第二气动三通球阀6的第一端口与第三端口连通,这样就能实现从储液箱26内向清洗箱23内注水。2)洗箱23排水状态,此时第一气动三通球阀5第二端口与第三端口连通,第二气动三通球阀6第一端口与第二端口连通,这样就能实现从清洗箱23储液箱26。3)洗箱26的浪涌清洗状态,此时第一气动三通球阀5第二端口与第三端口连通,第二气动三通球阀6第一端口与第三端口连通,这样就能实现清洗箱23的水自循环实现浪涌清洗。4)储液箱26循环自清洗时的状态,此时第一气动三通球阀5第一端口与第三端口连通,第二气动三通球阀6第一端口与第二端口连通,这样就能实现储液箱26水自循环实现对储液箱的自动清洗。1) It is the water injection state of the cleaning tank 23. At this time, the first port of the first pneumatic three-way ball valve 5 is connected to the third port, and the first port of the second pneumatic three-way ball valve 6 is connected to the third port, so that the Water is poured into the cleaning tank 23 from the liquid storage tank 26 . 2) The washing tank 23 is in the drainage state. At this time, the second port of the first pneumatic three-way ball valve 5 is connected to the third port, and the first port of the second pneumatic three-way ball valve 6 is connected to the second port. Liquid storage tank 26. 3) In the surge cleaning state of the washing tank 26, the second port of the first pneumatic three-way ball valve 5 is connected to the third port, and the first port of the second pneumatic three-way ball valve 6 is connected to the third port. In this way, the self-circulation of water in the cleaning tank 23 can be realized to realize surge cleaning. 4) The state of the liquid storage tank 26 during self-cleaning circulation. At this time, the first port of the first pneumatic three-way ball valve 5 is connected to the third port, and the first port of the second pneumatic three-way ball valve 6 is connected to the second port. Realize the water self-circulation of the liquid storage tank 26 to realize the automatic cleaning of the liquid storage tank.
清洗箱23的外边框侧壁上设有超声波震板24,因此该电动汽车电池单品清洗装置还能进行超声波清洗,可达到更好的清洗效果。The outer frame side wall of the cleaning box 23 is provided with an ultrasonic vibrating plate 24, so the electric vehicle battery single product cleaning device can also perform ultrasonic cleaning to achieve a better cleaning effect.
如图6所示,为电池包单品风切干燥单元3的结构示意图,其包括干燥箱33,干燥箱33的结构形状与电池单品支撑料框1的形状相似,其包括外边框331和内边框332,内边框332、外边框331形状与电池单品支撑料框1的形状相适应,这样内边框332、外边框331之间形成干燥腔的形状也与电池单品支撑料框1的形状相适应。干燥腔沿纵向方向延伸一定距离,延伸的距离应大于电池单品支撑料框1的长度,这样才能将整个电池单品支撑料框1放置在该干燥箱33内。干燥箱的外边框331和内边框332固定在机架32上。As shown in FIG. 6 , it is a schematic structural view of the wind-cut drying unit 3 for a battery pack single product, which includes a drying box 33. The structural shape of the drying box 33 is similar to the shape of the battery single product supporting material frame 1, and it includes an outer frame 331 and The shape of the inner frame 332, the inner frame 332, and the outer frame 331 is adapted to the shape of the supporting material frame 1 of the battery single product, so that the shape of the drying chamber formed between the inner frame 332 and the outer frame 331 is also consistent with the shape of the supporting material frame 1 of the battery single product. The shape fits. The drying chamber extends for a certain distance along the longitudinal direction, and the extended distance should be greater than the length of the single-battery supporting material frame 1 , so that the entire single-battery supporting material frame 1 can be placed in the drying box 33 . The outer frame 331 and the inner frame 332 of the drying box are fixed on the frame 32 .
干燥腔的前、后两端开口并设有密封门,设置开口可方便电池单品支撑料框1从干燥箱的前端进入干燥腔并从后端拉出。设置密封门能够在风切干燥时将干燥腔进行密封,从而可起到更好的干燥效果。为了方便电池单品支撑料框1的进出,干燥箱底部设有自动输送装置。作为一种具体实施方式,该自动输送装置包括多根并行排列的输送辊34,输送辊34穿过内边框和外边框,这样就会在干燥腔内形成多个并排的输出辊,多个并行排列的输送辊通过链轮及传动链与驱动电机连接。当将电池单品支撑料框1的输送辊上时,就能实现电池单品支撑料框1的自动进出。The front and rear ends of the drying chamber are open and are provided with airtight doors. The openings are provided to facilitate the battery single-product supporting material frame 1 to enter the drying chamber from the front end of the drying box and be pulled out from the rear end. Setting the airtight door can seal the drying chamber during wind-cut drying, so as to achieve a better drying effect. In order to facilitate the entry and exit of the battery single product support material frame 1, an automatic conveying device is provided at the bottom of the drying box. As a specific embodiment, the automatic conveying device includes a plurality of conveying rollers 34 arranged in parallel, and the conveying rollers 34 pass through the inner frame and the outer frame, so that a plurality of output rollers are formed in the drying chamber, and a plurality of parallel output rollers are formed. The arranged conveying rollers are connected with the drive motor through sprockets and transmission chains. When the battery single product is supported on the conveying roller of the material frame 1, the automatic entry and exit of the battery single product support material frame 1 can be realized.
该电动汽车电池单品风切干燥装置还包括风切机构,风切机构设置在干燥箱33的上方,风切机构包括鼓风机36,鼓风机36的进风口通过进风管37与干燥腔连通,进风管37位于干燥箱的顶部,为了能起到更好的风切效果,进风管37的进风口应设置成呈喇叭口状与并与干燥腔的形状相对应,这样能起到更好的风切干燥效果。为了能更好的对电池单品进行干燥,鼓风机36的进风口设有加热器38。而通过风切吹落的水会直接落在干燥箱33的底部,可在干燥箱33的底部设置排水孔经水向外排出。The wind-cut drying device for electric vehicle battery single product also includes a wind-cut mechanism, the wind-cut mechanism is arranged above the drying box 33, and the wind-cut mechanism includes a blower 36, and the air inlet of the blower 36 is communicated with the drying chamber through an air inlet pipe 37 to The air duct 37 is located on the top of the drying box. In order to achieve a better wind cutting effect, the air inlet of the air inlet duct 37 should be set to be bell-shaped and corresponding to the shape of the drying chamber, so as to achieve a better effect. wind shear drying effect. In order to better dry the single battery, the air inlet of the blower 36 is provided with a heater 38 . And the water that blows off by wind shear can directly fall on the bottom of drying box 33, and drain hole can be set at the bottom of drying box 33 and discharge outwards through water.
电池包单品清洗单元2、电池包单品风切干燥单元3的输送装置并行排列,这样当每个单元完成相应的操作后,可直接通过输送装置送至下一工位进行对于的操作,这样就能达到自动化清洗的目的。The conveying devices of the battery pack single-product cleaning unit 2 and the battery pack single-product wind-cut drying unit 3 are arranged in parallel, so that after each unit completes the corresponding operation, it can be directly sent to the next station through the conveying device for the corresponding operation. In this way, the purpose of automatic cleaning can be achieved.
电池单品支撑料框1在完成清洗后可直接从底座上搬离,电池单品支撑料框1的底座可通过底座送料输送装置送至起始工位。如图1所示,底座送料输送装置4连接最后一级品风切干燥单元3的末端与第一级电池包单品清洗单元2的起始端,底座送料输送装置4为输送辊,可将将底座从最后一级品风切干燥单元出口输送至第一级电池包单品清洗单元进口,这样就可实现底座的循环使用。The supporting material frame 1 of the battery single product can be directly removed from the base after cleaning, and the base of the supporting material frame 1 of the battery single product can be sent to the starting station through the base feeding and conveying device. As shown in Figure 1, the base feeding and conveying device 4 is connected to the end of the last-stage wind-cut drying unit 3 and the starting end of the first-stage battery pack single-product cleaning unit 2, and the base feeding and conveying device 4 is a conveying roller, which can The base is transported from the outlet of the last-stage wind-cut drying unit to the inlet of the first-stage battery pack single-product cleaning unit, so that the base can be recycled.
该电动汽车电池单品清洗系统设置了专门的“A”字形支撑料框,通过这种“A”字形支撑料框可以非常方便的将电动汽车电池单品进行固定支撑,而清洗箱、干燥箱设置成与“A”字形支撑料框形状相适应的结构,这样可有效减小清洗箱、干燥箱空间,在保证清洗效果的前提下可节省大量的清洗水,节约水资源,同等风力下能起到更好的风切干燥效果。该专利采用封闭门驱动机构能实现清洗腔、干燥腔两端开口自动关门、开门,可有效保证密封效果,清洗腔、干燥腔之间设置支撑料框输送装置,能实现电动汽车电池单品的自动化清洗。所以,本实用新型有效克服了现有技术中的种种缺点而具高度产业利用价值。The electric vehicle battery single-product cleaning system is equipped with a special "A"-shaped support material frame, through which the "A"-shaped support material frame can be very convenient to fix and support the electric vehicle battery single product, while the cleaning box, drying box It is set to a structure suitable for the shape of the "A"-shaped support material frame, which can effectively reduce the space of the cleaning box and drying box, and can save a lot of cleaning water and water resources under the premise of ensuring the cleaning effect. Play a better wind shear drying effect. The patent uses a closed door drive mechanism to realize automatic closing and opening of the openings at both ends of the cleaning chamber and drying chamber, which can effectively ensure the sealing effect. A supporting material frame conveying device is set between the cleaning chamber and the drying chamber, which can realize the single product of electric vehicle batteries. Automated cleaning. Therefore, the utility model effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794461A (en) * | 2018-12-28 | 2019-05-24 | 苏州磁星检测设备有限公司 | Batteries of electric automobile single-item cleaning system |
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2018
- 2018-12-28 CN CN201822243400.1U patent/CN209680674U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794461A (en) * | 2018-12-28 | 2019-05-24 | 苏州磁星检测设备有限公司 | Batteries of electric automobile single-item cleaning system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191126 |