CN209679708U - A kind of wooden dust dedusting Reformation for Explosion Proof system - Google Patents
A kind of wooden dust dedusting Reformation for Explosion Proof system Download PDFInfo
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- CN209679708U CN209679708U CN201920228669.4U CN201920228669U CN209679708U CN 209679708 U CN209679708 U CN 209679708U CN 201920228669 U CN201920228669 U CN 201920228669U CN 209679708 U CN209679708 U CN 209679708U
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Abstract
Description
技术领域technical field
本实用新型涉及夹具木材粉尘处理领域,具体涉及一种木质粉尘除尘防爆改造系统。The utility model relates to the field of wood dust treatment of fixtures, in particular to a wood dust dedusting and explosion-proof transformation system.
背景技术Background technique
木质粉尘爆炸是木质加工行业极易发生的、具有相当严重破坏能力的事故,由于木质粉尘的质量轻,比面积很大,木粉尘漂游在空气中达到一定的浓度时与空气中的氧气具有极大的接触表面,一旦发生燃烧,蔓延非常迅速,由于强烈燃烧而产生的气体和热量不易散开,局部压力急剧增加而发生瀑炸,现有技术中,常见的对粉尘的处理方法,均是采用负压源来吸附加工环境内产生的粉尘云,然后再对收集到的废气进行过滤处理,这样的方式并不能保证生产环境内的易燃易爆粉尘均被完全有效的处理掉,且除尘器内部粉尘云亦存在爆炸风险。Wood dust explosion is an accident that is very easy to occur in the wood processing industry and has a very serious destructive ability. Because the wood dust is light in weight and has a large specific area, when the wood dust floats in the air and reaches a certain concentration, it has an extremely strong reaction with the oxygen in the air. Once burning occurs on a large contact surface, it will spread very quickly. The gas and heat generated due to strong combustion are not easy to disperse, and the local pressure will increase sharply to cause cascade explosion. In the prior art, the common treatment methods for dust are all Using a negative pressure source to absorb the dust cloud generated in the processing environment, and then filter the collected waste gas, this method cannot ensure that the flammable and explosive dust in the production environment is completely and effectively disposed of, and the dust removal There is also a risk of explosion from the dust cloud inside the appliance.
实用新型内容Utility model content
针对现有技术存在的上述问题,本实用新型目的在于提出一种木质粉尘除尘防爆改造系统。Aiming at the above-mentioned problems in the prior art, the purpose of this utility model is to propose an explosion-proof reconstruction system for wood dust removal.
本实用新型解决的技术问题可以采用以下技术方案来实现:The technical problem that the utility model solves can adopt following technical scheme to realize:
一种木质粉尘除尘防爆改造系统,An explosion-proof modification system for wood dust removal,
包括粉尘空气进入管道,所述粉尘空气进入管道的一端连接捕捉罩,其另一端与爆炸转向器前端连接,所述爆炸转向器上设有第一泄爆片,所述爆炸转向器后端连接至布袋除尘器进气口,所述布袋除尘器出气口与粉尘空气输出管道的进气口连接,所述粉尘空气输出管道的出气口处设有离心风机,所述粉尘空气输出管道的出气口还与排气烟囱连接,所述离心风机与排气烟囱底部连通,所述排气烟囱顶部设有伞形雨帽,所述排气烟囱侧壁上设有样气取样口,Including the dust air inlet pipe, one end of the dust air inlet pipe is connected to the capture cover, and the other end is connected to the front end of the explosion diverter. The explosion diverter is provided with a first explosion relief plate, and the rear end of the explosion diverter is connected to To the air inlet of the bag filter, the air outlet of the bag filter is connected to the air inlet of the dust air output pipeline, the air outlet of the dust air output pipeline is provided with a centrifugal fan, and the air outlet of the dust air output pipeline It is also connected with the exhaust chimney, the centrifugal fan communicates with the bottom of the exhaust chimney, the top of the exhaust chimney is provided with an umbrella-shaped rain cap, and the side wall of the exhaust chimney is provided with a sample gas sampling port,
所述粉尘空气进入管道内壁设有火花探测器以及第一喷淋头,A spark detector and a first spray head are provided on the inner wall of the dust air inlet pipe,
所述布袋除尘器通过固定架固定在基面上,所述布袋除尘器包括设置在内腔顶部的第二喷淋头,以及设置在布袋除尘器底部的卸灰仓,在卸灰仓下端设有星型卸灰阀,所述星型卸灰阀上设有积灰高度检测装置,所述布袋除尘器内腔为上层腔体、中部腔体以及下层腔体,所述上层腔体设有花板,所述花板上安装有布袋,在上层腔体与中部腔体内壁上设有压差传感器,所述下层腔体还设有温度传感器,所述下层腔体外壁上设有若干第二泄爆片;整个系统的外部电性连接PCL 控制箱。The bag filter is fixed on the base surface through a fixing frame. The bag filter includes a second spray head arranged on the top of the inner cavity, and an ash discharge bin arranged at the bottom of the bag filter. There is a star-shaped ash unloading valve, which is equipped with a dust accumulation height detection device, and the inner cavity of the bag filter is an upper cavity, a middle cavity and a lower cavity, and the upper cavity is equipped with A flower board, a cloth bag is installed on the flower board, a pressure difference sensor is provided on the inner wall of the upper chamber and the middle chamber, the lower chamber is also provided with a temperature sensor, and a number of first Two burst discs; the external electrical connection of the whole system is connected to the PCL control box.
本实用新型的有益效果:The beneficial effects of the utility model:
1、通过主动与被动式防爆措施,能够更有效的进行防爆处理。1. Through active and passive explosion-proof measures, explosion-proof treatment can be carried out more effectively.
2、通过控制温度能够更有效的控制粉尘环境温度,有效的防止粉尘自燃带来的爆炸风险。2. By controlling the temperature, the temperature of the dust environment can be more effectively controlled, and the risk of explosion caused by the spontaneous combustion of dust can be effectively prevented.
3、通过对滤材状态的检测,保证滤材处于较好状态,保证车间内粉尘浓度处于健康状态3. Through the detection of the state of the filter material, ensure that the filter material is in a good state, and ensure that the dust concentration in the workshop is in a healthy state
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为布袋除尘器结构示意图。Figure 2 is a schematic diagram of the structure of the bag filter.
其中:1.粉尘空气进入管道;2.捕捉罩;3.爆炸转向器;4.第一泄爆片;5. 布袋除尘器进气口;6.布袋除尘器出气口;7.布袋除尘器8.粉尘空气输出管道; 9.离心风机;10.排气烟囱;11.伞形雨帽;12.样气取样口;13.火花探测器;14. 第一喷淋头15.固定架;16.第二喷淋头;17.卸灰仓;18.星型卸灰阀;19.积灰高度检测装置;20.花板;21.压差传感器;22.温度传感器;23.第二泄爆片。Among them: 1. Dust air enters the pipeline; 2. Capture cover; 3. Explosion diverter; 4. The first explosion vent; 5. Air inlet of bag filter; 6. Air outlet of bag filter; 7. Bag filter 8. Dust air output pipe; 9. Centrifugal fan; 10. Exhaust chimney; 11. Umbrella rain cap; 12. Sample gas sampling port; 13. Spark detector; 14. First spray head 15. Fixing frame; 16. Second sprinkler head; 17. Ash unloading bin; 18. Star ash unloading valve; 19. Ash accumulation height detection device; 20. Flower plate; 21. Pressure difference sensor; 22. Temperature sensor; 23. Second Explosion vent.
具体实施方式Detailed ways
下面将结合附图以及具体实施例来详细说明本实用新型,在此本实用新型的示意性实施例以及说明用来解释本实用新型,但并不作为对本实用新型的限定。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the utility model are used to explain the utility model, but not as a limitation to the utility model.
参照图1及图2所示,本实用新型具体公开了一种木质粉尘除尘防爆改造系统,包括粉尘空气进入管道1,所述粉尘空气进入管道1的一端连接捕捉罩2,其另一端与爆炸转向器3前端连接,所述爆炸转向器3上设有第一泄爆片4,所述爆炸转向器3后端连接至布袋除尘器进气口5,所述布袋除尘器出气口6与粉尘空气输出管道8的进气口连接,所述粉尘空气输出管道8的出气口处设有离心风机9,所述粉尘空气输出管道8的出气口还与排气烟囱10连接,所述离心风机 9与排气烟囱10底部连通,所述排气烟囱10顶部设有伞形雨帽11,所述排气烟囱10侧壁上设有样气取样口12,所述粉尘空气进入管道1内壁设有火花探测器 13以及第一喷淋头14,所述布袋除尘器7通过固定架15固定在基面上,所述布袋除尘器7包括设置在内腔顶部的第二喷淋头16,以及设置在布袋除尘器7底部的卸灰仓17,在卸灰仓17下端设有星型卸灰阀18,所述星型卸灰阀18上设有积灰高度检测装置19,所述布袋除尘器7内腔为上层腔体、中部腔体以及下层腔体,所述上层腔体设有花板20,所述花板20上安装有布袋,在上层腔体与中部腔体内壁上设有压差传感器21,所述下层腔体还设有温度传感器22,所述下层腔体外壁上设有若干第二泄爆片23;整个系统的外部电性连接PCL控制箱。Referring to Fig. 1 and Fig. 2, the utility model specifically discloses an explosion-proof modification system for wood dust removal, which includes a dust air inlet pipe 1, one end of the dust air inlet pipe 1 is connected to a capture cover 2, and the other end is connected to the explosion-proof pipe 1. The front end of the diverter 3 is connected, the explosion diverter 3 is provided with a first explosion vent plate 4, the rear end of the explosion diverter 3 is connected to the air inlet 5 of the bag filter, and the air outlet 6 of the bag filter is connected to the dust The air inlet of the air output pipeline 8 is connected, and the air outlet of the dust air output pipeline 8 is provided with a centrifugal fan 9, and the air outlet of the dust air output pipeline 8 is also connected with the exhaust chimney 10, and the centrifugal fan 9 Connected with the bottom of the exhaust chimney 10, the top of the exhaust chimney 10 is provided with an umbrella-shaped rain cap 11, the side wall of the exhaust chimney 10 is provided with a sample gas sampling port 12, and the inner wall of the dust air inlet pipeline 1 is provided with Spark detector 13 and first shower head 14, described bag filter 7 is fixed on the base surface by fixing frame 15, and described bag filter 7 comprises the second shower head 16 that is arranged on the inner cavity top, and is set The ash unloading bin 17 at the bottom of the bag filter 7 is provided with a star-shaped ash unloading valve 18 at the lower end of the ash unloading bin 17, and the star-shaped ash unloading valve 18 is provided with an ash accumulation height detection device 19. 7. The inner cavity is an upper cavity, a middle cavity and a lower cavity. The upper cavity is provided with a flower plate 20, and a cloth bag is installed on the flower plate 20, and pressure is provided on the upper cavity and the middle cavity inner wall. Differential sensor 21, the lower chamber is also provided with a temperature sensor 22, and a plurality of second explosion-venting plates 23 are provided on the outer wall of the lower chamber; the entire system is electrically connected to the PCL control box.
本实用新型的工作过程为:木制家具生产加工时,产生的大量木质粉尘经离心风机提供的风力吸入粉尘空气进入管道1中,当火花探测器13探测到管道中有火花产生时,由PCL控制箱控制第一喷淋头14开启,火花熄灭,若无火花则木质粉尘继续进入爆炸转向器3中,此时若发生爆炸事故则可通过爆炸转换器3 的第一泄爆片4将粉尘爆炸产生冲击波方向调整至对作业人员无害的方向,将粉尘爆炸产生的危害降到最低,最终木质粉尘通过爆炸转换器3进入布袋除尘器7,当温度传感器22检测到布袋除尘器7内部温度过高时,由PCL控制箱控制第二喷淋头16打开,对除尘器内部进行降温处理,防止除尘器内部粉尘云因为温度过高而自燃,压差传感器21可实时监控布袋除尘器7内部压差,保证实时反馈布袋除尘器7内部的工作环境,积灰高度检测装置19通过检测星型卸灰阀18处的积灰高度反馈星型卸灰阀18是否正常工作,防止粉尘在除尘器内部堆积引起爆炸事故;当除尘器内部发生爆炸时,除尘器壳体上的第二泄爆片23装置开启,泄掉爆炸余压,同时能够将爆炸冲击波方向调整至对作业人员没有危害的方向,保证作业人员安全。The working process of the utility model is: during the production and processing of wooden furniture, a large amount of wood dust generated is sucked into the pipeline 1 by the wind force provided by the centrifugal fan, and when the spark detector 13 detects that there is a spark in the pipeline, the PCL The control box controls the opening of the first shower head 14, and the spark is extinguished. If there is no spark, the wood dust continues to enter the explosion diverter 3. If an explosion accident occurs at this time, the dust can be dissipated by the first explosion venting sheet 4 of the explosion converter 3. The direction of the shock wave generated by the explosion is adjusted to a direction that is harmless to the workers to minimize the damage caused by the dust explosion. Finally, the wood dust enters the bag filter 7 through the explosion converter 3. When the temperature sensor 22 detects the internal temperature of the bag filter 7 When the temperature is too high, the PCL control box controls the opening of the second spray head 16 to cool down the interior of the dust collector to prevent the dust cloud inside the dust collector from spontaneously igniting due to excessive temperature. The differential pressure sensor 21 can monitor the inside of the bag filter 7 in real time The pressure difference ensures real-time feedback of the working environment inside the bag filter 7. The ash accumulation height detection device 19 feedbacks whether the star ash unloading valve 18 is working normally by detecting the ash accumulation height at the star ash unloading valve 18 to prevent dust from entering the dust collector. Internal accumulations cause explosion accidents; when an explosion occurs inside the dust collector, the second explosion vent 23 device on the dust collector shell is opened to release the residual pressure of the explosion, and at the same time, the direction of the explosion shock wave can be adjusted to a direction that is not harmful to the operator , to ensure the safety of workers.
本实用新型通过设置第一喷淋头14及第二喷淋头16保证木质粉尘的工作温度始终处于安全温度,且消除了工作环境中的火花隐患,且本实用新型通过在布袋除尘器7内部设置压差传感器21、温度传感器22、积灰高度检测装置19等对布袋除尘器7内部的工作状态做到实时监控,保证了其工作的安全性,且添加的第一泄爆片4以及第二泄爆片23均可应对工作过程中的粉尘爆炸等突发状况,通过泄爆片将爆炸方向改变从而将粉尘爆炸的危害降到最低。The utility model ensures that the working temperature of the wood dust is always at a safe temperature by arranging the first spray head 14 and the second spray head 16, and eliminates the hidden danger of sparks in the working environment, and the utility model passes the inside of the bag filter 7 A differential pressure sensor 21, a temperature sensor 22, a dust accumulation height detection device 19, etc. are set to monitor the working state inside the bag filter 7 in real time to ensure the safety of its work, and the added first explosion vent 4 and the second The two explosion-venting sheets 23 can cope with emergencies such as dust explosions in the working process, and the explosion direction can be changed by the explosion-venting sheets so that the harm of dust explosions can be minimized.
以上对本实用新型实施例所公开的技术方案进行了详细介绍,本文中应用了具体实施例对本实用新型实施例的原理以及实施方式进行了阐述,以上实施例的说明只适用于帮助理解本实用新型实施例的原理;同时,对于本领域的一般技术人员,依据本实用新型实施例,在具体实施方式以及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The technical solutions disclosed in the embodiments of the present invention have been introduced in detail above, and the principles and implementation methods of the embodiments of the present invention have been explained by using specific examples in this paper. The descriptions of the above embodiments are only applicable to help understand the present invention. The principle of the embodiment; at the same time, for those of ordinary skill in the art, according to the embodiment of the present invention, there will be changes in the specific implementation and the scope of application. Utility model restrictions.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920228669.4U CN209679708U (en) | 2019-02-22 | 2019-02-22 | A kind of wooden dust dedusting Reformation for Explosion Proof system |
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| CN201920228669.4U CN209679708U (en) | 2019-02-22 | 2019-02-22 | A kind of wooden dust dedusting Reformation for Explosion Proof system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116833905A (en) * | 2023-06-30 | 2023-10-03 | 山东科技大学 | A safe explosion-proof dust pelletizing system for high-speed grinding technology |
| CN117072866A (en) * | 2023-07-18 | 2023-11-17 | 中国矿业大学 | A capture and safe disposal system for hydrogen leakage from high-pressure hydrogen storage tanks |
| CN119680321A (en) * | 2024-12-02 | 2025-03-25 | 拜城县众泰煤焦化有限公司 | A dust pipe explosion-proof device and working method for coking process |
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2019
- 2019-02-22 CN CN201920228669.4U patent/CN209679708U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116833905A (en) * | 2023-06-30 | 2023-10-03 | 山东科技大学 | A safe explosion-proof dust pelletizing system for high-speed grinding technology |
| CN117072866A (en) * | 2023-07-18 | 2023-11-17 | 中国矿业大学 | A capture and safe disposal system for hydrogen leakage from high-pressure hydrogen storage tanks |
| CN119680321A (en) * | 2024-12-02 | 2025-03-25 | 拜城县众泰煤焦化有限公司 | A dust pipe explosion-proof device and working method for coking process |
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