CN209643351U - A kind of water-fertilizer integral solid fertilizer continuous fertilization device - Google Patents
A kind of water-fertilizer integral solid fertilizer continuous fertilization device Download PDFInfo
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Abstract
本实用新型涉及一种水肥一体化固体肥料连续施肥装置,包括肥料添加装置、母液罐、灌溉水管、施肥管、进水管、支架和控制系统,所述的肥料添加装置的排肥口通过肥料添加管与所述的母液罐顶部连接,所述的肥料添加管通过若干个肥料分支管与母液罐顶部连接,所述的进水管与设置在母液罐顶部的若干个喷头连通,所述的施肥管上依次设置有施肥泵、施肥电磁阀和施肥流量计,所述的施肥支管均匀的与所述灌溉水管连通。本实用新型的固体肥料连续施肥装置固体肥料溶解混合速度快,而且施肥液与灌溉水混合均匀、速度快,本实用新型通过直接检测施肥后水中的肥料的浓度,使其控制更加准确,调解更加迅速,可以有效地提高施肥灌溉的精准度。
The utility model relates to a continuous fertilization device for solid fertilizer integrated with water and fertilizer, which comprises a fertilizer adding device, a mother liquid tank, an irrigation water pipe, a fertilization pipe, a water inlet pipe, a bracket and a control system. The pipe is connected to the top of the mother liquid tank, the fertilizer adding pipe is connected to the top of the mother liquid tank through several fertilizer branch pipes, the water inlet pipe is connected to several nozzles arranged on the top of the mother liquid tank, and the fertilization pipe Fertilization pumps, fertilization solenoid valves and fertilization flowmeters are sequentially arranged on the top, and the fertilization branch pipes are uniformly connected with the irrigation water pipes. The solid fertilizer continuous fertilization device of the utility model has a fast dissolving and mixing speed of the solid fertilizer, and the fertilization liquid and the irrigation water are mixed evenly and at a fast speed. Quickly, it can effectively improve the accuracy of fertilization and irrigation.
Description
技术领域technical field
本实用新型涉及一种水肥一体化固体肥料连续施肥装置,属于农业灌溉施肥机械领域。The utility model relates to a water and fertilizer integrated solid fertilizer continuous fertilization device, which belongs to the field of agricultural irrigation and fertilization machinery.
背景技术Background technique
水肥一体化技术是把水肥溶液由管路定时、定量、按比例不间断提供给作物,实现节水、节肥、省工、高产、增收的效果,被广泛应用于农业生产的各个领域。在水肥一体化灌溉技术中的关键因素为:母液的精量配置装置和施肥液快速混合装置。在水肥一体化灌溉技术中主要通过控制母液罐和灌溉水管的EC值来实现自动化控制,进而实现精准施肥的。母液罐EC值主要受固体肥料溶解混匀的时间影响。固体肥料一般难容易于水,会造成母液罐内的母液的混合均匀比较慢,进而导致控制滞后时间长,不利于精准施肥。专利在水肥一体化灌溉技术CN2016105375614,实用新型名称:一种水肥一体化适用的固体肥精准变量配肥装置及控制方法,通过设置三个相同的排肥机构,使肥料分散进入母液罐,进而提高了固体肥料的溶液速度,降低了混合均匀时间。但是固体肥料的混合时间依然比较长,需要进一步降低。灌溉水管的EC值主要受施肥液与灌溉水的混匀时间影响。而现有施肥液与灌溉水混合均匀一般采用文丘里管来实现,但是单独采用文丘里管来实现灌溉水管EC值的精确控制效果还不是很好。而且现在的灌溉施肥一般通过监控母液罐的肥料浓度来实现灌溉浓度的检测,属于间接监控,数据存在误差较大的问题。因此开发一种更加精准控制施肥过程中EC值控制的装置,进而实现精准施肥具有重要意义。The water and fertilizer integration technology is to provide the water and fertilizer solution from the pipeline to the crops in a regular, quantitative, and proportionate manner to achieve the effects of water saving, fertilizer saving, labor saving, high yield, and income increase. It is widely used in various fields of agricultural production. The key factors in the water and fertilizer integrated irrigation technology are: the precise configuration device of mother liquid and the rapid mixing device of fertilization liquid. In the water and fertilizer integrated irrigation technology, automatic control is mainly realized by controlling the EC value of the mother liquid tank and irrigation water pipes, and then precise fertilization is realized. The EC value of the mother liquid tank is mainly affected by the time of dissolving and mixing the solid fertilizer. Solid fertilizers are generally difficult and easy to mix with water, which will cause slow mixing of the mother liquor in the mother liquor tank, resulting in a long control lag time, which is not conducive to precise fertilization. Patent in water and fertilizer integrated irrigation technology CN2016105375614, utility model name: a solid fertilizer precision variable fertilizer distribution device and control method applicable to water and fertilizer integration, by setting three identical fertilizer discharge mechanisms, the fertilizer is dispersed into the mother liquid tank, thereby improving The speed of the solid fertilizer solution is reduced, and the mixing time is reduced. However, the mixing time of solid fertilizer is still relatively long and needs to be further reduced. The EC value of irrigation water pipes is mainly affected by the mixing time of fertilization solution and irrigation water. However, the uniform mixing of fertilization liquid and irrigation water is generally achieved by venturi tubes, but the effect of precise control of the EC value of irrigation water pipes is not very good by using venturi tubes alone. Moreover, the current irrigation and fertigation generally realizes the detection of irrigation concentration by monitoring the fertilizer concentration of the mother liquid tank, which belongs to indirect monitoring, and the data has a problem of large error. Therefore, it is of great significance to develop a device that can more accurately control the EC value control in the fertilization process, and then realize precise fertilization.
实用新型内容Utility model content
本实用新型提供了一种水肥一体化固体肥料连续施肥装置,解决了现有水肥一体化施肥过程中肥料混合速度慢,控制不准确,导致施肥精准度不高的问题。The utility model provides a continuous fertilization device with integrated water and fertilizer solid fertilizer, which solves the problems of slow fertilizer mixing speed and inaccurate control in the existing integrated water and fertilizer fertilization process, resulting in low fertilization precision.
为解决上述技术问题,本实用新型采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
一种水肥一体化固体肥料连续施肥装置,包括肥料添加装置、母液罐、灌溉水管、施肥管、进水管、支架和控制系统,所述的肥料添加装置、母液罐、施肥管和进水管安装在支架上,所述的肥料添加装置的排肥口连接肥料添加管,所述的肥料添加管通过若干个肥料分支管与母液罐顶部连接,所述的肥料分支管均匀设置在母液罐顶部;所述的母液罐上设置有搅拌轴,所述的搅拌轴上设置有若干组搅拌叶,所述的搅拌轴与搅拌电机安装在一起,所述的母液罐的下部设置有母液EC传感器和母液pH传感器;所述的进水管的一端与所述灌溉水管连通,所述的进水管的另一端与设置在母液罐顶部的若干个喷头连通,在所述进水管上依次设置有进水泵、进水电磁阀和进水流量计,所述的喷头均匀分布在肥料分支管进口端的外围;所述的施肥管的一端设置在母液罐的底部,所述的施肥管的另一端通过若干个施肥支管与所述灌溉水管连通,所述的施肥管上依次设置有施肥泵、施肥电磁阀和施肥流量计,所述的施肥支管均匀的与所述灌溉水管连通;所述的灌溉水管上依次设置有若干个折流板、文丘里管、施肥EC传感器和施肥pH传感器;A water and fertilizer integrated solid fertilizer continuous fertilization device, including fertilizer adding device, mother liquor tank, irrigation water pipe, fertilization pipe, water inlet pipe, bracket and control system, the fertilizer adding device, mother liquor tank, fertilization pipe and water inlet pipe are installed on On the bracket, the fertilizer outlet of the fertilizer adding device is connected to the fertilizer adding pipe, and the fertilizer adding pipe is connected to the top of the mother liquid tank through several fertilizer branch pipes, and the fertilizer branch pipes are evenly arranged on the top of the mother liquid tank; The mother liquor tank is provided with a stirring shaft, the stirring shaft is provided with several sets of stirring blades, the stirring shaft and the stirring motor are installed together, and the bottom of the mother liquor tank is provided with a mother liquor EC sensor and a mother liquor pH Sensor; one end of the water inlet pipe communicates with the irrigation water pipe, the other end of the water inlet pipe communicates with several nozzles arranged on the top of the mother liquid tank, and the water inlet pipe is sequentially provided with a water inlet pump, water inlet Electromagnetic valve and water inlet flowmeter, the nozzles are evenly distributed on the periphery of the fertilizer branch pipe inlet; one end of the fertilization pipe is arranged at the bottom of the mother liquor tank, and the other end of the fertilization pipe passes through several fertilization branch pipes and The irrigation water pipe is connected, and the fertilization pipe is provided with a fertilization pump, a fertilization solenoid valve and a fertilization flowmeter in sequence, and the fertilization branch pipe is evenly connected with the irrigation water pipe; the irrigation water pipe is sequentially provided with several a baffle, a venturi, a fertilization EC sensor, and a fertilization pH sensor;
所述的搅拌电机、母液EC传感器、母液pH传感器、进水泵、进水电磁阀、进水流量计、施肥泵、施肥电磁阀、施肥流量计、施肥EC传感器和施肥pH传感器分别与控制系统相连接。The stirring motor, the mother liquor EC sensor, the mother liquor pH sensor, the water inlet pump, the water inlet solenoid valve, the water inlet flowmeter, the fertilization pump, the fertilization solenoid valve, the fertilization flowmeter, the fertilization EC sensor and the fertilization pH sensor are respectively connected with the control system. connect.
进一步,本实用新型的一种优选方案为:所述的肥料分支管为4个,所述的喷头为4个。Further, a preferred solution of the present utility model is as follows: there are four fertilizer branch pipes, and there are four spray heads.
进一步,本实用新型的一种优选方案为:所述的折流板为三个,所述的折流板为弧形折流板。Further, a preferred solution of the present invention is: there are three baffles, and the baffles are arc-shaped baffles.
进一步,本实用新型的一种优选方案为:所述的施肥支管与灌溉水管呈 45-60度夹角设置。Further, a preferred solution of the utility model is: the fertilization branch pipe and the irrigation water pipe are arranged at an angle of 45-60 degrees.
进一步,本实用新型的一种优选方案为:所述的喷头呈10-20度向母液罐中心倾斜。Furthermore, a preferred solution of the present utility model is: the spray head is inclined at 10-20 degrees to the center of the mother liquor tank.
进一步,本实用新型的一种优选方案为:所述的母液罐的底部设置有液位传感器,所述的液位传感器从上至下依次设置有第一液位控制点、第二液位控制点和第三液位控制点,所述的液位传感器与所述的控制系统相连接。Further, a preferred solution of the present utility model is: the bottom of the mother liquid tank is provided with a liquid level sensor, and the liquid level sensor is sequentially provided with a first liquid level control point and a second liquid level control point from top to bottom. point and the third liquid level control point, the liquid level sensor is connected with the control system.
进一步,本实用新型的一种优选方案为:所述的肥料添加装置包括进料斗和螺旋进料器,所述的螺旋进料器设置有进料电机,所述的进料电机与控制系统相连接。Further, a preferred solution of the utility model is: the fertilizer adding device includes a feed hopper and a screw feeder, the screw feeder is provided with a feed motor, and the feed motor and the control system connected.
进一步,本实用新型的一种优选方案为:所述的肥料添加装置还包括称重传感器,所述的称重传感器与控制系统相连接。Further, a preferred solution of the present invention is: the fertilizer adding device further includes a weighing sensor, and the weighing sensor is connected to the control system.
进一步,本实用新型的一种优选方案为:所述的肥料添加装置设置有除铁器,所述的搅拌叶的外部设置有过滤网,所述的施肥泵的进口端设置有过滤器。Further, a preferred solution of the present utility model is: the fertilizer adding device is provided with an iron remover, the outside of the stirring blade is provided with a filter, and the inlet end of the fertilization pump is provided with a filter.
进一步,本实用新型的一种优选方案为:所述的控制系统,包括电源、WiFi 模块、用户终端设备、配施肥控制器和输入输出接口;所述的电源选用12伏或 24伏直流电源;所述的用户终端设备是带有无线网卡的智能手机或平板电脑类的电子设备,实现对固体肥精准变量配肥施肥的控制;所述的WiFi模块通过所述的输入输出接口与配施肥控制器相连接;所述的配施肥控制器采用Atmega128 单片机,所述的输入输出接口包括光电隔离、信号放大以及数字IO驱动电路;所述的搅拌电机、母液EC传感器、母液pH传感器、进水泵、进水电磁阀、进水流量计、施肥泵、施肥电磁阀、施肥流量计、施肥EC传感器和施肥pH传感器分别与通过所述输入输出接口连接至配施肥控制器。Further, a preferred solution of the present utility model is: the control system includes a power supply, a WiFi module, a user terminal device, a fertilization controller and an input and output interface; the power supply is a 12-volt or 24-volt DC power supply; The user terminal device is an electronic device with a wireless network card such as a smart phone or a tablet computer, which realizes the control of the precise variable fertilization of solid fertilizer; the WiFi module communicates with the fertilization control through the input and output interface device is connected; the described fertilization controller adopts Atmega128 microcontroller, and the input and output interface includes photoelectric isolation, signal amplification and digital IO drive circuit; the stirring motor, mother liquor EC sensor, mother liquor pH sensor, water inlet pump, The water inlet solenoid valve, water inlet flowmeter, fertilization pump, fertilization solenoid valve, fertilization flowmeter, fertilization EC sensor and fertilization pH sensor are respectively connected to the fertilization controller through the input and output interfaces.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型在施肥母液混合方面采用三种方式有机结合:(1)采用多孔均匀添加肥料,使得肥料更加分散的加入到母液罐内,有利于加快固体肥料溶解混合的速度;(2)再此基础上采用倾斜喷头进水的方式,对添加到母液罐内的肥料进行喷淋溶解混合,有效地提高了固体肥料的溶解速度;(3)在上述基础上采用搅拌搅拌叶搅拌的方式进行肥料的溶解混合,相比采用多孔均匀添加肥料+搅拌搅拌叶搅拌的方式,固体肥料溶解速度提高了100-200%。The utility model adopts three ways of organic combination in the aspect of fertilizing mother liquid mixing: (1) adopt porous evenly to add fertilizer, make fertilizer more dispersedly join in the mother liquid tank, be helpful for accelerating the speed of solid fertilizer dissolving and mixing; (2) again On the basis of this method, the inclined nozzle is used to enter the water, and the fertilizer added to the mother liquid tank is sprayed, dissolved and mixed, which effectively improves the dissolution rate of the solid fertilizer; Compared with the method of porous uniform fertilizer addition + stirring blade stirring, the dissolution rate of solid fertilizer is increased by 100-200%.
本实用新型在施肥液混合方面采用三种方式结合:(1)采用若干施肥支管均匀施肥的方式,可以有效地提高施肥液混合均匀的速度;(2)采用灌溉水管内设置折流板的方式,通过折流板增加湍流,提高施肥液的混合速度;(3)采用文丘里管,灌溉水经过文丘里管再次喷射混合,可以有效提高混合的速度;经过上述三种混合方式,可以有效的降低施肥液与灌溉水的混合时间,提高CE 值测定的准确,进而提高灌溉施肥的精准度。The utility model adopts the combination of three methods in the aspect of fertilizing liquid mixing: (1) adopts the method of uniform fertilization by several fertilizing branch pipes, which can effectively improve the uniform mixing speed of fertilizing liquid; (2) adopts the method of setting baffle plates in the irrigation water pipes , increase the turbulent flow through the baffle, and improve the mixing speed of the fertilization solution; (3) using a Venturi tube, the irrigation water is sprayed and mixed again through the Venturi tube, which can effectively increase the mixing speed; through the above three mixing methods, it can be effectively Reduce the mixing time of fertilization solution and irrigation water, improve the accuracy of CE value determination, and then improve the accuracy of irrigation and fertilization.
本实用新型的固体肥料连续施肥装置固体肥料溶解混合速度快,而且施肥液与灌溉水混合均匀、速度快,本实用新型通过直接检测施肥后水中的肥料的浓度,使其控制更加准确,调解更加迅速,可以有效地提高施肥灌溉的精准度。The solid fertilizer continuous fertilization device of the utility model has a fast dissolving and mixing speed of the solid fertilizer, and the fertilization liquid and the irrigation water are mixed evenly and at a fast speed. Quickly, it can effectively improve the accuracy of fertilization and irrigation.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model.
在附图中:In the attached picture:
图1为本实用新型实施例中一种施肥装置的结构示意图;Fig. 1 is the structural representation of a kind of fertilization device in the utility model embodiment;
图2为本实用新型实施例中的肥料分支管与进水管的结构示意图;Fig. 2 is the structural representation of fertilizer branch pipe and water inlet pipe in the utility model embodiment;
图3为本实用新型实施例中施肥支管和折流板的结构示意图;Fig. 3 is the structural representation of fertilization branch pipe and baffle plate in the utility model embodiment;
图4为本实用新型实施例中另一种施肥装置的结构示意图;Fig. 4 is the structural representation of another kind of fertilization device in the utility model embodiment;
图5为本实用新型实施例中控制系统的结构框图。Fig. 5 is a structural block diagram of the control system in the embodiment of the utility model.
图中,1为灌溉水管,2为母液EC传感器,3为母液pH传感器,4为母液罐,5为搅拌轴,6为搅拌叶,7为进水泵,8为进水电磁阀,9为进水流量计, 10为喷头,11为肥料分支管,12为搅拌电机,13为肥料添加管,14为螺旋进料器,15为进料斗,16为称重传感器,17为进料电机,18为进水管,19为支架,20为液位传感器,21为施肥EC传感器,22为施肥pH传感器,23为文丘里管,24为折流板,25为施肥支管,26为施肥流量计,27为施肥电磁阀,28 为施肥泵,29为施肥管,30为除铁器,31为过滤网,32为过滤器。In the figure, 1 is the irrigation water pipe, 2 is the mother liquid EC sensor, 3 is the mother liquid pH sensor, 4 is the mother liquid tank, 5 is the stirring shaft, 6 is the stirring blade, 7 is the water inlet pump, 8 is the water inlet solenoid valve, 9 is the water inlet Water flowmeter, 10 is a nozzle, 11 is a fertilizer branch pipe, 12 is a stirring motor, 13 is a fertilizer adding pipe, 14 is a screw feeder, 15 is a feed hopper, 16 is a weighing sensor, and 17 is a feed motor, 18 is a water inlet pipe, 19 is a bracket, 20 is a liquid level sensor, 21 is an EC sensor for fertilization, 22 is a pH sensor for fertilization, 23 is a Venturi tube, 24 is a baffle, 25 is a branch pipe for fertilization, and 26 is a flow meter for fertilization. 27 is a fertilization solenoid valve, 28 is a fertilization pump, 29 is a fertilization pipe, 30 is an iron remover, 31 is a filter screen, and 32 is a filter.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例1Example 1
如图1-3和5所示,一种水肥一体化固体肥料连续施肥装置,包括肥料添加装置、母液罐4、灌溉水管1、施肥管29、进水管18、支架19和控制器,所述的肥料添加装置、母液罐4、施肥管29和进水管18安装在支架19上,所述的肥料添加装置的排肥口连接肥料添加管13所述的肥料添加管13通过若干个肥料分支管11与母液罐4顶部连接,所述的肥料分支管11均匀设置在母液罐4 顶部。通过肥料分支管11与母液罐4连接,可以将肥料分为多份,分散加入到母液罐4内,有利于提高肥料的溶液混合速度。肥料添加管13和肥料分支管11 通过倾斜部连通,可以实现肥料自由滑落到母液罐4内,并且采用一个肥料添加管13,可以有效地降低成本。本实施例中肥料分支管11根据母液罐4的大小选择不同的根数,一般为3-6根,本实施采用4根。As shown in Figures 1-3 and 5, a water and fertilizer integrated solid fertilizer continuous fertilization device includes a fertilizer adding device, a mother liquor tank 4, an irrigation water pipe 1, a fertilization pipe 29, a water inlet pipe 18, a support 19 and a controller, the The fertilizer adding device, mother liquid tank 4, fertilizing pipe 29 and water inlet pipe 18 are installed on the support 19, and the fertilizer outlet of the fertilizer adding device is connected to the fertilizer adding pipe 13. The fertilizer adding pipe 13 passes through several fertilizer branch pipes 11 is connected to the top of the mother liquid tank 4, and the fertilizer branch pipe 11 is evenly arranged on the top of the mother liquid tank 4. By connecting the fertilizer branch pipe 11 to the mother liquid tank 4, the fertilizer can be divided into multiple parts and dispersed into the mother liquid tank 4, which is beneficial to increase the mixing speed of the fertilizer solution. The fertilizer adding pipe 13 communicates with the fertilizer branch pipe 11 through the inclined part, so that the fertilizer can slide freely into the mother liquor tank 4, and the use of one fertilizer adding pipe 13 can effectively reduce the cost. In this embodiment, the number of fertilizer branch pipes 11 is selected according to the size of the mother liquor tank 4, generally 3-6, and 4 are used in this implementation.
母液罐4上设置有搅拌轴5,搅拌轴5上设置有若干组搅拌叶6,本实施例采用两组搅拌叶6,搅拌轴5与搅拌电机12安装在一起。The mother liquid tank 4 is provided with a stirring shaft 5, and several sets of stirring blades 6 are arranged on the stirring shaft 5. In this embodiment, two sets of stirring blades 6 are used, and the stirring shaft 5 and the stirring motor 12 are installed together.
所述的母液罐4的下部设置有母液EC传感器2和母液pH传感器3,The bottom of the mother liquor tank 4 is provided with a mother liquor EC sensor 2 and a mother liquor pH sensor 3,
所述的进水管18的一端与所述灌溉水管1连通,所述的进水管18的另一端与设置在母液罐4顶部的若干个喷头10连通,所述的喷头10均匀分布在肥料分支管11进口端的外围,所述的喷头10呈10-20度向母液罐4中心倾斜。本实施例中喷头10为4个,所述的喷头10呈15度向母液罐4中心倾斜。倾斜的喷头10可以有效地将进水水流分散,并且利用高速喷射的水流对肥料充分混合,可以有效地加快肥料的混合溶解速度。One end of the water inlet pipe 18 communicates with the irrigation water pipe 1, and the other end of the water inlet pipe 18 communicates with several nozzles 10 arranged on the top of the mother liquid tank 4, and the nozzles 10 are evenly distributed in the fertilizer branch pipe. 11 Periphery of the inlet end, the spray head 10 is inclined to the center of the mother liquid tank 4 at 10-20 degrees. In this embodiment, there are four nozzles 10, and the nozzles 10 are inclined at 15 degrees to the center of the mother liquid tank 4. The inclined nozzle 10 can effectively disperse the influent water flow, and fully mix the fertilizer with the high-speed sprayed water flow, which can effectively speed up the mixing and dissolving speed of the fertilizer.
在所述进水管18上依次设置有进水泵7、进水电磁阀8和进水流量计9。On the water inlet pipe 18, a water inlet pump 7, a water inlet solenoid valve 8 and a water inlet flow meter 9 are sequentially arranged.
施肥管29的一端设置在母液罐4的底部,所述的施肥管29的另一端通过若干个施肥支管25与所述灌溉水管1连通,施肥支管25均匀的与所述灌溉水管1连通,施肥支管25与灌溉水管1呈45-60度夹角设置。通过采用多个与灌溉水管1呈45-60度夹角的施肥支管25,可以使施肥液呈倾斜进入灌溉水管1,可以有效地提高施肥液与灌溉水的混合速度,提高混合效果。One end of fertilization pipe 29 is arranged on the bottom of mother liquid tank 4, and the other end of described fertilization pipe 29 communicates with described irrigation water pipe 1 through several fertilization branch pipes 25, and fertilization branch pipe 25 is evenly communicated with described irrigation water pipe 1, fertilization The branch pipe 25 and the irrigation water pipe 1 are arranged at an angle of 45-60 degrees. By adopting a plurality of fertilization branch pipes 25 at an angle of 45-60 degrees with the irrigation water pipe 1, the fertilization liquid can be inclined to enter the irrigation water pipe 1, which can effectively increase the mixing speed of the fertilization liquid and irrigation water and improve the mixing effect.
施肥管29上依次设置有施肥泵28、施肥电磁阀27和施肥流量计26;A fertilization pump 28, a fertilization solenoid valve 27 and a fertilization flowmeter 26 are sequentially arranged on the fertilization pipe 29;
灌溉水管1上依次设置有若干个折流板24、文丘里管23、施肥EC传感器 21和施肥pH传感器22,折流板24为三个,所述的折流板24为弧形折流板。Several baffles 24, a Venturi tube 23, a fertilization EC sensor 21 and a fertilization pH sensor 22 are sequentially arranged on the irrigation water pipe 1, and there are three baffles 24, and the baffles 24 are arc-shaped baffles .
母液罐4的上设置有液位传感器20,所述的液位传感器20从上至下依次设置有第一液位控制点、第二液位控制点和第三液位控制点。肥料添加装置包括进料斗15和螺旋进料器14,所述的螺旋进料器14设置有进料电机17,所述的进料电机17与控制系统相连接。A liquid level sensor 20 is arranged on the mother liquor tank 4, and the liquid level sensor 20 is provided with a first liquid level control point, a second liquid level control point and a third liquid level control point in sequence from top to bottom. The fertilizer adding device includes a feed hopper 15 and a screw feeder 14, the screw feeder 14 is provided with a feed motor 17, and the feed motor 17 is connected with the control system.
肥料添加装置还包括称重传感器16,所述的称重传感器16设置在螺旋进料器14下方,监控肥料的变化。The fertilizer adding device also includes a load cell 16, and the load cell 16 is arranged below the screw feeder 14 to monitor changes in fertilizer.
所述的控制系统,包括电源、WiFi模块、用户终端设备、配施肥控制器和输入输出接口;所述的电源选用12伏或24伏直流电源;所述的用户终端设备是带有无线网卡的智能手机或平板电脑类的电子设备,实现对固体肥精准变量配肥施肥的控制;所述的WiFi模块通过所述的输入输出接口与配施肥控制器相连接;所述的配施肥控制器采用Atmega128单片机,所述的输入输出接口包括光电隔离、信号放大以及数字IO驱动电路;所述的搅拌电机12、母液EC传感器2、母液pH传感器3、进水泵7、进水电磁阀8、进水流量计9、施肥泵28、施肥电磁阀27、施肥流量计26、施肥EC传感器21、施肥pH传感器22、液位传感器20、进料电机17和称重传感器16分别与通过所述输入输出接口连接至配施肥控制器。The control system includes a power supply, a WiFi module, a user terminal device, a fertilization controller and an input/output interface; the power supply is selected from a 12-volt or 24-volt DC power supply; the user terminal device is equipped with a wireless network card Electronic devices such as smart phones or tablet computers realize the control of precise variable fertilization of solid fertilizers; the WiFi module is connected to the fertilization controller through the input and output interfaces; the fertilization controller adopts Atmega128 single-chip microcomputer, described input and output interface comprises photoelectric isolation, signal amplification and digital IO drive circuit; Described stirring motor 12, mother liquor EC sensor 2, mother liquor pH sensor 3, water inlet pump 7, water inlet solenoid valve 8, water inlet Flow meter 9, fertilization pump 28, fertilization solenoid valve 27, fertilization flow meter 26, fertilization EC sensor 21, fertilization pH sensor 22, liquid level sensor 20, feed motor 17 and weighing sensor 16 are respectively connected with the input and output interface through the Connects to a fertilizer controller.
安装在用户终端设备上的APP应用程序通过无线信号输出至WiFi模块,由配施肥控制器读取WiFi模块的控制信号,配施肥控制器输出控制信号控制继电器的通断状态,进而控制搅拌电机12和进料电机17的转动实现肥料添加和搅拌操作;当进出口流量、EC值、pH值、液位值发生改变时,流量传感器、EC 传感器、pH传感器和液位传感器20将信号反馈给配施肥控制器,配施肥控制器读取并处理信号,配施肥控制器输出控制信号对继电器的通断状态和进水泵7 的转速进行控制,进而控制搅拌的转动实现肥料添加和调节注水量,使母液的浓度、EC和pH值保持在一个恒定范围内。The APP application program installed on the user terminal equipment outputs to the WiFi module through the wireless signal, and the fertilization controller reads the control signal of the WiFi module, and the fertilization controller outputs the control signal to control the on-off state of the relay, and then controls the stirring motor 12 and feed motor 17 to realize fertilizer addition and stirring operation; when the inlet and outlet flow rate, EC value, pH value and liquid level value change, the flow sensor, EC sensor, pH sensor and liquid level sensor 20 will feed back the signal to the distribution The fertilization controller is equipped with the fertilization controller to read and process the signal, and the fertilization controller is equipped with the output control signal to control the on-off state of the relay and the speed of the water inlet pump 7, and then control the rotation of the agitation to achieve fertilizer addition and adjust the water injection volume, so that The concentration, EC and pH of the mother liquor were kept in a constant range.
本实施例的施肥装置的运行过程:The operation process of the fertilization device of the present embodiment:
1)操作人员将配施肥控制器APP应用程序安装在手机中,当需要进行配肥工作时,操作人员开启手机中的APP应用程序,选择APP应用程序中显示的注水按键,手机输出的无线信号通过WiFi模块传输至配施肥控制器上,由配施肥控制器对手机传来的信号进行读取,通过对无线信号的判读来控制进水泵7和进水电磁阀8开始往母液罐4中注水,当母液罐4的水位达到设定值时暂停注水;1) The operator installs the APP application program of the fertilizer distribution controller in the mobile phone. When fertilizer distribution work is required, the operator opens the APP application program in the mobile phone, selects the water injection button displayed in the APP application program, and the wireless signal output by the mobile phone It is transmitted to the fertilization controller through the WiFi module, and the fertilization controller reads the signal from the mobile phone, and controls the water inlet pump 7 and the water inlet solenoid valve 8 to start injecting water into the mother liquid tank 4 through the interpretation of the wireless signal. , when the water level of the mother liquid tank 4 reaches the set value, the water injection is suspended;
(2)操作人员选择APP应用程序中显示的加肥和搅拌按键,手机输出的无线信号通过WiFi模块传输至配施肥控制器上,由配施肥控制器对手机传来的信号进行读取,通过对无线信号的判读来控制继电器状态,进而进料电机17和搅拌电机12,开始往母液罐4中添加肥料,搅拌机构开始工作,肥料在母液罐4 中与水充分混合配成母液;(2) The operator selects the fertilization and stirring buttons displayed in the APP application program, and the wireless signal output by the mobile phone is transmitted to the fertilization controller through the WiFi module, and the fertilization controller reads the signal from the mobile phone, through The state of the relay is controlled by the interpretation of the wireless signal, and then the feeding motor 17 and the stirring motor 12 start to add fertilizer to the mother liquor tank 4, the stirring mechanism starts to work, and the fertilizer is fully mixed with water in the mother liquor tank 4 to form a mother liquor;
(3)当母液浓度、母液EC值和母液pH值达到设定值时,母液EC传感器2 和母液pH传感器3将信号传送到配施肥控制器,配施肥控制器通过输入输出接口控制进水泵7和施肥泵28,使两个水泵开始工作,流量值通过流量传感器传送给配施肥控制器,配施肥控制器控制进出口流量,实现一边排出母液,一边继续往母液罐4中注水,注入的水再次和落入的肥料混合,实现母液配置的连续性;(3) When the mother liquid concentration, mother liquid EC value and mother liquid pH value reach the set value, the mother liquid EC sensor 2 and the mother liquid pH sensor 3 transmit the signal to the fertilization controller, and the fertilization controller controls the water inlet pump 7 through the input and output interface and fertilization pump 28, so that the two water pumps start to work, the flow value is sent to the fertilization controller through the flow sensor, and the fertilization controller controls the inlet and outlet flow, so as to discharge the mother liquor while continuing to inject water into the mother liquor tank 4, the injected water Mix again with the falling fertilizer to realize the continuity of the mother liquor configuration;
(4)当施肥液的浓度、施肥EC值和施肥pH值达到设定值,保持进出口流量和加料电机不变,施肥过程中施肥EC传感器21和施肥pH传感器22将测得当前的值传送给配施肥控制器,配施肥控制器通过输入输出接口控制施肥泵28的转速,若当前值高于设定值,减小进水泵7的转速,减小施肥量,若当前值低于设定值,增大进水泵7的转速,增大施肥量,通过调节施肥量来控制施肥的浓度、施肥EC值和施肥pH值;(4) When the concentration of the fertilization solution, the fertilization EC value and the fertilization pH value reach the set value, keep the import and export flow rate and the feeding motor unchanged, and the fertilization EC sensor 21 and the fertilization pH sensor 22 will measure the current value during the fertilization process. Provide a fertilization controller. The fertilization controller controls the speed of the fertilization pump 28 through the input and output interface. If the current value is higher than the set value, reduce the speed of the water inlet pump 7 and reduce the amount of fertilizer. If the current value is lower than the set value value, increase the rotating speed of the water inlet pump 7, increase the amount of fertilization, and control the concentration of fertilization, the EC value of fertilization and the pH value of fertilization by adjusting the amount of fertilization;
(5)施肥过程中,由于施肥量会变化,导致母液罐4内的液位会发生变换和浓度发生变化,施肥过程中液位传感器20将测得当前的值传送给配施肥控制器,配施肥控制器通过输入输出接口控制进水泵7和进料电机17的转速,当施肥量增大时,母液罐4内液位降低,母液浓度和母液CE值增大,当母液罐4内液位达到第二液位控制点,增大进水泵7转速,增大进水量使得液位上升,当母液浓度、母液EC值和母液pH值达到设定值时,且液位没有达到第一液位控制点,恢复进水泵7转速,如果液位上升至第一液位控制点时,但是母液浓度、母液EC值和母液pH值超过设定值时,恢复进水泵7转速,减小进料电机转速,减少进肥量,当母液浓度、母液EC值和母液pH值达到设定值时,恢复进料电机17转速;(5) During the fertilization process, due to changes in the amount of fertilization, the liquid level in the mother liquid tank 4 will change and the concentration will change. During the fertilization process, the liquid level sensor 20 will transmit the current value measured to the fertilization controller. The fertilization controller controls the speed of the water inlet pump 7 and the feed motor 17 through the input and output interfaces. When the amount of fertilization increases, the liquid level in the mother liquid tank 4 decreases, and the concentration of the mother liquid and the CE value of the mother liquid increase. When the liquid level in the mother liquid tank 4 Reach the second liquid level control point, increase the speed of the water inlet pump 7, increase the water intake to make the liquid level rise, when the concentration of the mother liquid, the EC value of the mother liquid and the pH value of the mother liquid reach the set value, and the liquid level does not reach the first liquid level Control point, restore the speed of the water inlet pump 7, if the liquid level rises to the first liquid level control point, but the concentration of the mother liquid, the EC value of the mother liquid and the pH value of the mother liquid exceed the set value, restore the speed of the water inlet pump 7, reduce the feed motor Speed, reduce the amount of fertilizer, when the mother liquid concentration, mother liquid EC value and mother liquid pH value reach the set value, restore the feed motor 17 speed;
当施肥量减小时,母液罐4内液位增大,母液浓度和母液CE值减小,当母液罐4内液位达到第一液位控制点,减小进水泵7转速,减小进水量使得液位下降,当母液浓度、母液EC值和母液pH值达到设定值时,且液位没有达到第二液位控制点,恢复进水泵7转速,如果液位下降至第二液位控制点时,但是母液浓度、母液EC值和母液pH值低于设定值时,恢复进水泵7转速,增大进料电机转速,增大进肥量,当母液浓度、母液EC值和母液pH值达到设定值时,恢复进料电机17转速;When the amount of fertilization decreases, the liquid level in the mother liquid tank 4 increases, the concentration of the mother liquid and the CE value of the mother liquid decrease, and when the liquid level in the mother liquid tank 4 reaches the first liquid level control point, the speed of the water inlet pump 7 is reduced to reduce the water intake Make the liquid level drop. When the mother liquid concentration, mother liquid EC value and mother liquid pH value reach the set value, and the liquid level does not reach the second liquid level control point, restore the speed of the water inlet pump 7. If the liquid level drops to the second liquid level control point point, but when the concentration of mother liquor, the EC value of mother liquor and the pH value of mother liquor are lower than the set value, restore the speed of water inlet pump 7, increase the speed of feed motor, and increase the amount of fertilizer. When the concentration of mother liquor, EC value of mother liquor and pH of mother liquor When the value reaches the set value, the speed of feeding motor 17 is restored;
(6)当称重传感器16的数据不在变化时,停止进料电机17,停止进水泵7,延迟10-15秒,停止搅拌电机12,当液位值达到液位第三液位控制点时,停止施肥泵28,施肥结束。也可以开启加水泵,向母液罐4内注水至液位值上控制点,冲洗母液桶5-10min,停止施肥泵28和加水泵,施肥结束。(6) When the data of the load cell 16 is not changing, stop the feed motor 17, stop the water inlet pump 7, delay for 10-15 seconds, stop the stirring motor 12, and when the liquid level value reaches the third liquid level control point of the liquid level , stop the fertilization pump 28, and fertilization ends. It is also possible to turn on the water adding pump, inject water into the mother liquor tank 4 to the upper control point of the liquid level, rinse the mother liquor barrel for 5-10 minutes, stop the fertilization pump 28 and the water addition pump, and the fertilization ends.
实施例2Example 2
如图4所示,肥料添加装置设置有除铁器30,搅拌搅拌叶的外部设置有过滤网31,所述的施肥泵28的进口端设置有过滤器32。除铁器30一般采用磁铁。As shown in FIG. 4 , the fertilizer adding device is provided with an iron remover 30 , a filter 31 is provided outside the stirring blade, and a filter 32 is provided at the inlet end of the fertilization pump 28 . The iron remover 30 generally adopts a magnet.
本实施例通过设置上述装置,可以有效的除去肥料中的杂质,防止施肥管 29的阻塞,有效地提高施肥的稳定性。In this embodiment, by arranging the above-mentioned device, impurities in the fertilizer can be effectively removed, the blockage of the fertilization pipe 29 can be prevented, and the stability of fertilization can be effectively improved.
显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the utility model without departing from the spirit and scope of the utility model. In this way, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and equivalent technologies thereof, the utility model is also intended to include these modifications and variations.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111596577A (en) * | 2020-06-19 | 2020-08-28 | 中国农业科学院农田灌溉研究所 | Modularization intelligence fertilization system |
| CN112772093A (en) * | 2021-01-11 | 2021-05-11 | 甘肃农业大学 | Farmland liquid manure integration is driped irrigation and is regulated and control system |
| CN113519248A (en) * | 2021-07-21 | 2021-10-22 | 鄂尔多斯职业学院 | Desert planting, fertilizing and irrigating method and device |
| CN114982453A (en) * | 2022-07-06 | 2022-09-02 | 河海大学 | Intelligent proportional fertilization and flow measurement integrated device and method |
| CN117504701A (en) * | 2023-12-07 | 2024-02-06 | 昆明理工大学 | An automatic mixing and fertilizing device that can detect fertilizer liquid |
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2019
- 2019-01-16 CN CN201920065296.3U patent/CN209643351U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111596577A (en) * | 2020-06-19 | 2020-08-28 | 中国农业科学院农田灌溉研究所 | Modularization intelligence fertilization system |
| CN112772093A (en) * | 2021-01-11 | 2021-05-11 | 甘肃农业大学 | Farmland liquid manure integration is driped irrigation and is regulated and control system |
| CN113519248A (en) * | 2021-07-21 | 2021-10-22 | 鄂尔多斯职业学院 | Desert planting, fertilizing and irrigating method and device |
| CN114982453A (en) * | 2022-07-06 | 2022-09-02 | 河海大学 | Intelligent proportional fertilization and flow measurement integrated device and method |
| CN114982453B (en) * | 2022-07-06 | 2024-01-12 | 河海大学 | Intelligent proportional fertilization and flow measurement integrated device and method |
| CN117504701A (en) * | 2023-12-07 | 2024-02-06 | 昆明理工大学 | An automatic mixing and fertilizing device that can detect fertilizer liquid |
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