CN209639837U - A kind of wireless acquisition device and system of the temperature for real-time collection machinery equipment - Google Patents
A kind of wireless acquisition device and system of the temperature for real-time collection machinery equipment Download PDFInfo
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- CN209639837U CN209639837U CN201920190896.2U CN201920190896U CN209639837U CN 209639837 U CN209639837 U CN 209639837U CN 201920190896 U CN201920190896 U CN 201920190896U CN 209639837 U CN209639837 U CN 209639837U
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- temperature
- wireless acquisition
- data
- acquisition device
- equipment
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Abstract
The utility model discloses the wireless acquisition devices and system of a kind of temperature for real-time collection machinery equipment.Wherein wireless acquisition device includes wireless acquisition device ontology, power interface and antenna are provided on the wireless acquisition device ontology, the wireless acquisition device ontology is provided at least one temperature collecting module for the temperature of collection machinery equipment, it is additionally provided in wireless acquisition device ontology for being modulated, demodulating to the temperature data that temperature collecting module acquires, filter, compress, the processing module of encryption, processed temperature data is sent to data relay transmission device, data analysis equipment and/or cloud by antenna and stored by the processing module.Temperature data is modulated by the processing module, demodulated, filtered, compressed by the utility model, is encrypted and is sent to data relay transmission device, data analysis equipment and/or cloud storage by antenna, to avoid the occurrence of the situation of data analysis and storage not in time.
Description
Technical field
The utility model relates to device temperature monitoring technology, in particular to a kind of temperature for real-time collection machinery equipment
Wireless acquisition device and system.
Background technique
Industrial enterprise, which produces, be unable to do without mechanical equipment.The whether normal production efficiency for determining enterprise again of the operating of equipment and
Product quality.
Whether the variation of mechanical equipment temperature value in process of production can sufficiently react its running normal and abnormal.In the past
Worker can only go to judge whether equipment can put into production by rule of thumb, and whether production process reaches requirement.Traditional monitor mode is
The demand of equipment modernization development can not be much adapted to, when equipment catastrophic failure will affect the normal operation of entire enterprise.
With social development, equipment component starts to undergo technological transformation, and can carry out live prison with equipment industrial personal computer display
Control, but the processing speed of equipment industrial personal computer and memory capacity are limited, and there are many problems such as data record and storage analyses
Not in time, capacity utilization could not full production etc..If equipment operating temperature is excessively high, product quality is not only influenced, it is special
It is not that rubber production equipment is stringenter to temperature requirement, if device temperature is too low or too high, the waste product produced
Compare more, and if device temperature is excessively high possible to cause fire.
The operation monitoring of following enterprise's mechanical equipment will be transformed into system acquisition from manually collecting by rule of thumb, adopt from scrappy
Collect acquisition comprehensively, collect whole day acquisition from interruption, to regulate, lower consumption for enterprise, upgrading, increase income and provide strong guarantor
Barrier.
Thus the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide one kind to be used for real-time harvester
The wireless acquisition device and system of the temperature of tool equipment can send data relay transmission device, number for the temperature data of acquisition
Persistence is carried out according to analytical equipment and/or cloud.
In order to solve the above technical problems, the utility model takes following technical scheme:
A kind of wireless acquisition device of the temperature for real-time collection machinery equipment, including wireless acquisition device ontology, institute
It states and is provided with power interface and antenna on wireless acquisition device ontology, the wireless acquisition device ontology is provided at least one and is used for
The temperature collecting module of the temperature of collection machinery equipment is additionally provided with for temperature collecting module in wireless acquisition device ontology
The temperature data of acquisition is modulated, demodulates, filtering, compressing, the processing module of encryption, and the processing module will process
Temperature data data relay transmission device is sent to by antenna, data analysis equipment and/or cloud store.
As the improvement of the utility model, the temperature collecting module includes temperature sensor, first resistor, second resistance
And 3rd resistor, the 1st end of the temperature sensor connect power cathode, the 2nd end connection of temperature sensor passes through the first electricity
Resistance connection processing module, the 3rd end connection power cathode of temperature sensor, one end that second resistance is connected also by 3rd resistor
And ground, the other end of the second resistance connect positive pole.
It is further improved as the utility model, the processing module includes processing chip, and the of the processing chip
38 feet connect the 2nd end of temperature sensor and the 37th foot of processing chip by first resistor, and the 1st foot of the processing chip connects
Ground handles the 6th foot connection antenna of chip.
It is further improved as the utility model, the processing chip uses the single-chip microcontroller of model CC2530.
It is further improved as the utility model, the antenna is one.
The utility model also provides a kind of wireless acquisition system of temperature for real-time collection machinery equipment comprising extremely
A few data relay transmission device, at least a data analysis equipment, data storage device, cloud, monitor terminal and an at least nothing
Line acquisition device, the wireless acquisition device are wirelessly connected with data relay transmission device, data analysis equipment, cloud respectively,
Data analysis equipment is wirelessly connected with data relay transmission device, data storage device, cloud respectively, and the cloud and monitoring are eventually
End is wirelessly connected.
As the improvement of the utility model, the wireless acquisition device has an antenna, and the data relay transmission is set
Standby and data analysis equipment has at least two antennas.
It is further improved as the utility model, the monitor terminal includes desktop computer, laptop, plate electricity
Brain and/or mobile phone.
It is further improved as the utility model, the mechanical equipment is rubber-producing equipment.
Compared to the prior art, the wireless collection dress of the temperature provided by the utility model for real-time collection machinery equipment
It sets and system, wireless acquisition device includes wireless acquisition device ontology, be provided with power supply on the wireless acquisition device ontology
Interface, antenna, at least one temperature collecting module and processing module for the temperature of collection machinery equipment, pass through the processing mould
Temperature data is modulated, demodulates, filtering, compressing by block, encrypts and is sent to data relay transmission device, data point by antenna
Desorption device and/or cloud storage, to avoid the occurrence of the situation of data analysis and storage not in time.
Detailed description of the invention
Fig. 1 is that the structure of the wireless acquisition device of the temperature provided by the utility model for real-time collection machinery equipment is shown
It is intended to.
Fig. 2 is that the circuit of the wireless acquisition device of the temperature provided by the utility model for real-time collection machinery equipment is former
Reason figure.
Fig. 3 is the processing schematic of the temperature data of the mechanical equipment of the utility model acquisition.
Fig. 4 is that the network of the wireless acquisition system of the temperature provided by the utility model for real-time collection machinery equipment is opened up
Flutter figure.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
Fig. 1, Fig. 2 and Fig. 4 are please referred to, the temperature provided by the utility model for real-time collection machinery equipment is wirelessly adopted
Acquisition means include wireless acquisition device ontology 1, and power interface J1, network interface J2, electricity are provided on the wireless acquisition device ontology 1
Source indicator light LED and antenna Y1, is provided with mainboard (not shown) in the wireless acquisition device ontology 1, on the mainboard
It is provided with processing module 11 and at least a temperature collecting module 12, the temperature collecting module 12 and antenna Y1 are all connected with processing mould
Block 11.
The antenna Y1 is one, is mainly used for sending and receiving data.The temperature collecting module 12 be it is multiple, be used for harvester
The raw temperature data at each position of tool equipment, the processing module 11 are used for the original temperature number for acquiring temperature collecting module 12
According to being modulated, demodulate, filter, compress, encrypt and be sent to data relay transmission device 2, data analysis equipment 3 by antenna Y1
And/or cloud is analyzed and storage.
The utility model is capable of real-time acquisition the temperature information of mechanical equipment, for the temperature of mechanical equipment in enterprise production process
Degree variation, energy real-time radio are collected and are uploaded, and can also call analysis from cloud at any time or whenever necessary, it is ensured that mechanical equipment
Reliability service.
It please be one with continued reference to Fig. 2, the wireless acquisition device of the temperature for real-time collection machinery equipment of the utility model
In, the temperature collecting module 12 includes temperature sensor PT1, first resistor R1, second resistance R2 and 3rd resistor R3, described
Temperature sensor PT1 uses PT100 temperature sensor, it is that temperature variable can be converted to transmittable normalization output by one kind
The instrument of signal is mainly used for the measurement and control of industrial process temperature parameter.
The 2nd end connection of the 1st end connection power cathode, temperature sensor PT1 of the temperature sensor PT1 passes through first
Resistance R1 connection processing module 11, the 3rd end connection power cathode of temperature sensor PT1, also by 3rd resistor R3 connection the
The other end of one end and ground of two resistance R2, the second resistance R2 connects positive pole.
The processing module 11 includes processing chip, and the 38th foot of the processing chip passes through first resistor R1 connection temperature
The 2nd end of sensor PT1 and the 37th foot of processing chip, the 1st foot ground connection of the processing chip, the 6th foot for handling chip connect
Meet antenna Y1.
In the present embodiment, the processing chip uses the single-chip microcontroller of model CC2530, and it is multiple to be inside integrated into input multichannel
With device, modulator, the modules such as decimation filter and demodulator, and accurately clock signal is provided by external clock module, really
Protect the reliability of data acquisition and transmission.The wireless acquisition device of certain the utility model can also be using mutually its identity function
Handle chip, the utility model to this with no restriction.
Referring to Fig. 3, the wireless acquisition device of the temperature for real-time collection machinery equipment of the utility model passes through
The raw temperature data of PT100 temperature sensor collection machinery equipment monitoring part, then by processing module 11 by original temperature
Data are modulated, demodulate, filtering, compressing, encrypt data relay transmission device 2 is sent to by antenna Y1, data analysis is set
It is analyzed and is stored for 3 and/or cloud.
Wherein, CC2530 chip have 3FC compression function, compression when using 3 times based on fixed point iteration to data into
Row compression.The data processings such as modulation, demodulation, filtering, compression, encryption are the cured function of CC2530 chip, data processing
For the prior art, it is not described further herein.
Wireless acquisition system first initializes system when powering on, and judges whether temperature sensor PT1 connects later, is examining
Temperature sensor PT1 is first initialized when the PT1 connection of testing temperature sensor, then obtains temperature sensor PT1 measurement and collects original
Temperature data adds identification code in data again, and data can be sent to data encryption and compression again later.Wherein,
Identification code can be the IP data of the order wireless acquisition system.
Based on the wireless acquisition device of the above-mentioned temperature for real-time collection machinery equipment, referring to Fig. 4, this is practical new
Type also provides a kind of wireless acquisition system comprising an at least data relay transmission device 2, at least a data analysis equipment 3, number
According to storage equipment 4, cloud, monitor terminal and an at least wireless acquisition device, the wireless acquisition device respectively with data relay
Transmission device 2, data analysis equipment 3, cloud be wirelessly connected, data analysis equipment 3 respectively with data relay transmission device 2, number
It is wirelessly connected according to storage equipment 4, cloud, the cloud and monitor terminal are wirelessly connected.
In the present embodiment, the monitor terminal includes desktop computer, laptop, tablet computer and/or mobile phone, described
Mechanical equipment is rubber-producing equipment.
The wireless acquisition device mainly connects mechanical equipment, and each wireless acquisition device has the identity code of oneself,
Represent it is that information, such as temperature, positioning, operating condition and the working condition information of itself collected, their identification number is forever
Far from overlapping, but their job information be can with intercommunication with exchange, 2 He of data relay transmission device can be sent information to
Data analysis equipment 3.There are also the locating modules of oneself for wireless acquisition device, once it is mounted on the start-up operation of certain position, without being
System approves that artificially moving out zone of reasonableness, it can all alarm.There are also autoprotection functions for wireless acquisition device, it not only can be certainly
Survey the working condition of oneself, such as work whether excess load, too whether severe temperatures are excessively high for working environment, moreover it is possible to issue protection letter
Number, when artificial destruction or other people reasons lead to its cisco unity malfunction, it can send an SOS or by neighbouring nothing
The help of line acquisition device issues distress signals.
Wireless acquisition device is sent out using multicast mode mode of unicast and data relay transmission device 2 and data analysis equipment 3
Heartbeat message is sent, triangle positioning is can use, distance range is calculated by the receiving time of everybody signal, while also feeling
Answer the presence of other side.
2 main function of data relay transmission device is to play the transmitting effect formed a connecting link.When data relay transmission device 2
The information that wireless acquisition device transmits is received, it is the temperature data that wireless acquisition device is sent that it, which understands oneself analysis, so
Wireless acquisition device can be actively provoked afterwards and fails the sending information to data analysis equipment 3, data storage device 4 of the task, in time
To data analysis equipment 3, data storage device 4 send by wireless acquisition device collection to information.Data relay transmission device 2 is certainly
Oneself is in addition to completing the transformation task in range, moreover it is possible to help the brother's (i.e. wireless acquisition device) of oneself, they complementary can carry out
Work.Data relay transmission device 2 equally also has autoprotection device, can send distress signals in time.Data relay transmission
Equipment 2 can send information to data analysis equipment 3, data storage device 4 simultaneously.
It is that heartbeat message is sent using multicast mode to everybody between data relay transmission device 2.When in some data
It is other to find to can not receive its heartbeat message with the data relay transmission devices 2 of its connection after turning the collapse of transmission device 2,
It collapse before known how many wireless acquisition device and it contact, this data relay transmission device 2 collapse after its
His data relay transmission device 2 can directly and related wireless acquisition devices contact connection, then take over them.
The main function of data analysis equipment 3 is the information that wireless acquisition device and data transfer transmission equipment 2 are sent
Do comprehensive intellectual analysis, filter screen selects that valuable data are saved, compressed, encrypted, piecemeal uploads to data storage
Equipment 4 makees persistence.It is the exchange that can communicate with each other between data analysis equipment 3.Same data analysis equipment 3 is likewise supplied with
Autoprotection function can issue distress signals in time.
The main function of data storage device 4 is that wireless acquisition device, data relay transmission device 2, data analysis are set
Standby 3 information sent are handled and are stored, and are passed through or artificial satellite uploads to cloud, are permanent guarantor by cloud
It deposits, and calls data according to demand at any time.The each enterprise configuration one of data storage device 4 is to several, but they are mutually may be used
With communication exchange, the data of storage are identical.Data storage device 4 is likewise supplied with positioning and autoprotection function, works as environment
Variation or artificial destruction, it can issue distress signals in time, to obtain protection.Data storage device 4 receives all letters
Breath, it can intellectual analysis, filter out valuable data and compressed, encrypted, piecemeal, storage and uploaded to by artificial satellite
Make persistence in cloud.
Cloud is mainly used for carrying out the data that wireless acquisition device, data analysis equipment 3 and data storage device 4 are sent
Analysis and storage, and processing result is sent to monitor terminal and is monitored, supervise the shape of relevant device in real time by monitor terminal
State information, when analytical equipment status data exception, warning information is sent to monitor terminal by cloud, is convenient for monitor terminal user
The relevant parameter of adjustment mechanical equipment in time.
The wireless transmission method of the wireless acquisition system of the utility model completes the biography of information using IEEE802.15.4
It is defeated；Real-time encrypted data are completed by wireless WIFI802.11.X or big-dipper satellite (artificial satellite GPRS) uploads to cloud.
The data relay transmission device 2, data analysis equipment 3, data storage device 4 all has and wireless acquisition device
The identical data processing module 11 of function all has data compression function, and all information all can just be sent through overcompression, really
Guarantee to use minimum flow.
Meanwhile wireless acquisition device, data relay transmission device 2, data analysis equipment 3 all have encryption function, use
3SKE encryption, this encryption use 3 pairs of symmetric keys.Then 3 encryptions are carried out with each pair of data key, forms block encryption number
According to.3 pairs of symmetric keys are to be supplied to wireless acquisition device by data storage device 4, per 4 meeting of data storage device after a period of time
Data relay transmission device 2 and data can be distributed keys to by updating at any time and providing 3 pairs of new symmetric key wireless acquisition devices
Analytical equipment 3.
In the present embodiment, the wireless acquisition device has an antenna Y1, the data relay transmission device 2 and data
Analytical equipment 3 has at least two antennas.
In conclusion the utility model can install multiple thermal detectors on a mechanical equipment, machine is reacted in time
The temperature change of tool equipment different parts monitors the operating condition of production equipment in real time comprehensively.As long as mechanical equipment enters working condition
In, to temperature, the time of detection can control by 0.1 second energy real-time detection, and can uninterruptedly measure, and realizes and surveys in real time
Amount.
The wireless acquisition system of the utility model, as long as mechanical equipment enters in working condition, data will be collected constantly
And transmission, the management of effective science is provided for enterprise, as long as mechanical equipment enters in working condition, all data are received from fortune
Collection and transmission, there is no artificial dry sorrow and changes.As long as the utility model mechanical equipment enters in working condition, all data
It can collect automatically, understand oneself after information acquisition device when huge data and remove useless or identical data, retain useful number
According to and upload to center processor storage.Positioning device then can go out the region where equipment by accurate response in real time, can be as accurate as
Within hundred meters, whether can artificially be moved with effective monitoring to equipment, if occurrence of equipment is stolen.
Meanwhile the wireless acquisition system of the utility model passes through big-dipper satellite (artificial satellite GPRS) and IEEE802.15.4
It completes to position, wireless acquisition device, data relay transmission device and data analysis equipment are that (tri-state twists by tri-state triangle
Close) measuring principle completes to position, and localization method is by from known point data storage device, data relay transmission device sum number
Triangle is formed according to analytical equipment, multiple triangles are formed Lai really by data relay transmission device and wireless acquisition devices later
Determine distance and the position of wireless acquisition devices.
The utility model, can be individually or multiple by increasing installation hygrosensor in mechanical equipment, work as temperature
Degree detector receives the temperature variation data generated in mechanical equipment operation process, can be real-time transmitted to system processor, handles
System can automatically analyze data, and useless or overlapping data will clear up automatically, and useful data will automatically analyze upload storage
It deposits.Whole process is completed using wireless WIFI, can react the working condition of mechanical equipment operation in time, is judged whether normally,
The failure that mechanical equipment can be predicted in advance occurs and position.When acquisition signal is that analog information device understands oneself analysis and switchs to this and be
System protocol language, encrypted (decryption) upload storage cloud space, can remove volume automatically to invalid information.
Because too high or too low for temperature be all unfavorable for work, production efficiency will affect, it is serious to will lead to equipment damage, very
To causing the hidden danger such as fire.When temperature is abnormal variation, it can issue alarm signal automatically, notice enterprise person in charge into
Row supervision and adjustment.The utility model by obtaining these data in real time, and when mechanical equipment operation irregularity, carrying out alarm ensures
Mechanical equipment reliably working.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and
The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement all should belong to appended by the utility model
Scope of protection of the claims.
Claims (10)
1. a kind of wireless acquisition device of the temperature for real-time collection machinery equipment, including wireless acquisition device ontology, described
Power interface and antenna are provided on wireless acquisition device ontology, the wireless acquisition device ontology is provided at least one for adopting
Collect the temperature collecting module of the temperature of mechanical equipment, which is characterized in that be additionally provided in wireless acquisition device ontology for temperature
Degree acquisition module acquisition temperature data be modulated, demodulate, filtering, compressing, the processing module of encryption, the processing mould
Processed temperature data is sent to data relay transmission device, data analysis equipment and/or cloud by antenna and stored by block.
2. the wireless acquisition device of the temperature according to claim 1 for real-time collection machinery equipment, which is characterized in that
The temperature collecting module includes temperature sensor, first resistor, second resistance and 3rd resistor, and the of the temperature sensor
1 end connect power cathode, temperature sensor the 2nd end connection by first resistor connection processing module, the 3rd of temperature sensor the
End connection power cathode, one end and ground that second resistance is connected also by 3rd resistor, the other end connection of the second resistance
Positive pole.
3. the wireless acquisition device of the temperature according to claim 2 for real-time collection machinery equipment, which is characterized in that
The processing module includes processing chip, and the 38th foot of the processing chip connects the 2nd of temperature sensor by first resistor
37th foot at end and processing chip, the 1st foot ground connection of the processing chip handle the 6th foot connection antenna of chip.
4. the wireless acquisition device of the temperature according to claim 3 for real-time collection machinery equipment, which is characterized in that
The processing chip uses the single-chip microcontroller of model CC2530.
5. the wireless acquisition device of the temperature according to claim 2 for real-time collection machinery equipment, which is characterized in that
The temperature sensor uses PT100 temperature sensor.
6. the wireless acquisition device of the temperature according to claim 1 for real-time collection machinery equipment, which is characterized in that
The antenna is one.
7. a kind of wireless acquisition system of the temperature for real-time collection machinery equipment, which is characterized in that it includes at least one number
It at least wants according to transfer transmission equipment, at least a data analysis equipment, data storage device, cloud, monitor terminal and just like right
Wireless acquisition device described in 1-6 any one is sought, the wireless acquisition device divides with data relay transmission device, data respectively
Desorption device, cloud are wirelessly connected, and data analysis equipment is wireless with data relay transmission device, data storage device, cloud respectively
Connection, the cloud and monitor terminal are wirelessly connected.
8. the wireless acquisition system of the temperature according to claim 7 for real-time collection machinery equipment, which is characterized in that
The wireless acquisition device has an antenna, and the data relay transmission device and data analysis equipment have at least two days
Line.
9. the wireless acquisition system of the temperature according to claim 7 for real-time collection machinery equipment, which is characterized in that
The monitor terminal includes desktop computer, laptop, tablet computer and/or mobile phone.
10. the wireless acquisition system of the temperature according to claim 7 for real-time collection machinery equipment, feature exist
In the mechanical equipment is rubber-producing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920190896.2U CN209639837U (en) | 2019-02-12 | 2019-02-12 | A kind of wireless acquisition device and system of the temperature for real-time collection machinery equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920190896.2U CN209639837U (en) | 2019-02-12 | 2019-02-12 | A kind of wireless acquisition device and system of the temperature for real-time collection machinery equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209639837U true CN209639837U (en) | 2019-11-15 |
Family
ID=68493091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920190896.2U Expired - Fee Related CN209639837U (en) | 2019-02-12 | 2019-02-12 | A kind of wireless acquisition device and system of the temperature for real-time collection machinery equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209639837U (en) |
-
2019
- 2019-02-12 CN CN201920190896.2U patent/CN209639837U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |