CN209635591U - A kind of Novel wire inching automation equipment - Google Patents
A kind of Novel wire inching automation equipment Download PDFInfo
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- CN209635591U CN209635591U CN201821997042.7U CN201821997042U CN209635591U CN 209635591 U CN209635591 U CN 209635591U CN 201821997042 U CN201821997042 U CN 201821997042U CN 209635591 U CN209635591 U CN 209635591U
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Abstract
The utility model discloses a kind of Novel wire inching automation equipment；The technical issues of solution: traditional wire rod feeding method mentioned in the background art is or the semi-automatic feeding method by artificial feeding, but these methods will appear and be fed unstable, the not high technical problem of pushing precision.The technical solution of use: a kind of Novel wire inching automation equipment, including unpowered bracket, two swages, storage rack, folder rod servopackage, accurate charging servopackage and clamping cylinder.Advantage: the utility model wire rod inching automation equipment, is the process of a friction feeding, and feed is stablized, and pushing precision is high.
Description
Technical field
The utility model relates to a kind of Novel wire inching automation equipments.
Background technique
Traditional wire rod feeding method is or the semi-automatic feeding method by artificial feeding, but these methods
It will appear and be fed unstable, the not high problem of pushing precision.
Utility model content
The technical problem to be solved by the utility model is to traditional wire rod feeding method mentioned in the background art
It is or the semi-automatic feeding method by artificial feeding, but these methods will appear that feed is unstable, and pushing precision is not
High technical problem.
In order to solve the above technical problems, the technical solution adopted in the utility model is:
A kind of Novel wire inching automation equipment, including unpowered bracket, two swages, storage rack, folder rod
Servopackage, accurate charging servopackage and clamping cylinder,
Wire rod is placed on unpowered bracket, is setting gradually a swage, folder rod servo along wire rod outlet direction
Component, storage rack, another swage, accurate charging servopackage and clamping cylinder；Be placed on unpowered bracket wire rod from
Starting point successively pass through a swage, folder rod servopackage, storage rack, another swage, accurate charging servopackage and
Clamping cylinder enters the process equipment of end；
Pressing from both sides rod servopackage includes first support of table, upper supporting roller, snub pulley, push plate and the first cylinder, and snub pulley turns
Dynamic to be sleeved in first rotating shaft, the both ends difference movable supporting of first rotating shaft is on two vertical racks, two vertical racks point
It is not arranged on the work top of first support of table, is vertically arranged sliding slot on two vertical racks, first rotating shaft
Both ends are located in sliding slot and move up and down along sliding slot；Push plate is in U-typed, and push plate is located at the underface of snub pulley and push plate
Both ends support first rotating shaft respectively, the first cylinder is arranged on first support of table and the vertical court of the piston rod of the first cylinder
Upper setting, the piston rod end of the first cylinder connect push plate, and the first cylinder movement drives first rotating shaft along sliding slot by push plate
It moves up and down；Upper supporting roller is fixed in the second shaft, and the both ends of the second shaft are rotatably supported in respectively in two fixed supports, and two
A fixed support is separately positioned on first support of table of first support of table, upper supporting roller be located at the surface of snub pulley and
Form the gap that passes through for wire rod between the two outer surface, it is adjustable that gap by snub pulley moves up and down realization along sliding slot；In
The driving device of setting driving upper supporting roller rotation in one fixed support；
Storage rack includes second support of table, two pieces of vertical plates and five position sensors, and two pieces of vertical plates are separately positioned on
On the work top of second support of table, two pieces of vertical plates be arranged in parallel and between the spacing that passes through for wire rod is set, spacing is big
In the width of wire rod；Five position sensors are respectively first position sensor, second position sensor, the third place sensing
Device, the 4th position sensor and the 5th position sensor, first position sensor, second position sensor, the third place sensing
The sensing element of device, the 4th position sensor and the 5th position sensor is arranged on the medial surface of one piece of vertical plate, and the 4th
The surface that sensor is located at the 5th position sensor is set, the third place sensor is located at the surface of the 4th position sensor,
Second position sensor is located at the surface of the third place sensor, and first position sensor is being located at second position sensor just
Top；
Precision charging servopackage include the third support of table, slide plate, servo motor, screw rod, bottom plate, the second cylinder and
Pressing plate, bottom plate are arranged on the work top of the third support of table, and slide plate is slidably arranged on bottom plate by the pair that moves linearly,
Servo motor is arranged on bottom plate, and the motor shaft of servo motor passes through one end of shaft coupling connection wire rod, and the other end of screw rod is logical
It crosses bearing block to be arranged on bottom plate, the axis direction of screw rod is parallel with wire rod outlet direction, and the back side of screw rod and slide plate passes through spiral shell
The connection of line pair, screw rod rotation drive slide plate to move on bottom plate；Gate guide plate, the channel of gate guide plate are set on slide plate
Direction is parallel with wire rod outlet direction；The top of gate guide plate, the vertical court of the piston rod of the second cylinder is arranged in second cylinder
Lower setting is simultaneously protruded into the channel of gate guide plate, and pressing plate is horizontally set on the piston rod end of the second cylinder, the second cylinder
Piston rod, which is stretched out, is pressed downward the wire rod tightly protruded into accurate charging servopackage with dynamic pressure plate；
Clamping cylinder is arranged on the work top of the third support of table to be watched for clamping and fixing accurate charging
The wire rod that component is sent is taken to process wire rod convenient for the process equipment of end.
Technical solutions of the utility model it is preferred, driving device is tape handler or chain transminssion mechanism or gear drive
Mechanism.
Technical solutions of the utility model it is preferred, the spacing between two pieces of vertical plates is 50mm bigger than wire width.
Unpowered bracket, two swages and clamping cylinder in technical solutions of the utility model, are outsourcing piece.
The utility model compared with prior art, the beneficial effect is that:
The Novel wire inching automation equipment of the utility model, is the process of a friction feeding, and feed is stablized,
Pushing precision is high.
Detailed description of the invention
Fig. 1 is the schematic diagram of Novel wire inching automation equipment.
Fig. 2 is the perspective view for pressing from both sides rod servopackage.
Fig. 3 is the main view for pressing from both sides rod servopackage.
Fig. 4 is the main view of storage rack.
Fig. 5 is the perspective view of accurate charging servopackage.
Fig. 6 is the elementary diagram of Novel wire inching automation equipment.
Specific embodiment
Technical solutions of the utility model are described in detail below, but the protection scope of the utility model is not limited to
The embodiment.
To keep the content of the utility model more obvious and easy to understand, do below in conjunction with attached drawing 1-6 and specific embodiment into one
The description of step.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this
Utility model is not used to limit the utility model.
Embodiment:
Wire rod in the present embodiment further illustrates the technical program for selecting width 50mm, thickness 3mm coiled strip.
As shown in Figure 1, a kind of Novel wire inching automation equipment, including 1, two swage 3 of unpowered bracket,
Storage rack 4, folder rod servopackage 2, accurate charging servopackage 5 and clamping cylinder 7.Wire rod is placed on unpowered bracket 1, In
A swage 3, folder rod servopackage 2, storage rack 4, another swage 3, precision are set gradually along wire rod outlet direction
Feed servopackage 5 and clamping cylinder 7；Be placed on wire rod on unpowered bracket 1 successively pass through from starting point a swage 3,
Folder rod servopackage 2, storage rack 4, another swage 3, accurate charging servopackage 5 and clamping cylinder 7 enter end
Process equipment.
The present embodiment Novel wire inching automation equipment, unpowered bracket 1 is for placing wire rod, unpowered bracket
1 selects Jisheng Metal Industry Co., Ltd., Xiamen, the DCD-ZF of production is unpowered bracket.Folder rod servopackage 2 effect be by
Wire rod on unpowered bracket 1 is sent in storage rack 4；There are two swages 3 in device, selects Guangzhou bright limited at mechanical equipment
The wire rod swage of company, model COD7；Their effect is to align wire rod.Storage rack 4 has acted on what wire rod cached
It acts on, 5 position sensors is mounted in storage rack, the Omron of selection switchs model sensor, model: E2B-
M30LN30-WZ-C1 2M is buffered in the position of 4 wire rod of storage rack and adjusts folder rod servopackage 2 and essence with this for detecting
Charging and feeding speed between close charging servopackage 5.Further include two cylinders in the device, selects the international collection of Ya De visitor
Group, cylinder model: SC200*500S；One cylinder is located in accurate charging servopackage 5, after wire rod is clamped, by precision
The Serve Motor Control pushing precision in servopackage 5 is fed, the wire rod for setting length is sent to process equipment (this reality of end
Apply in example and be illustrated by taking punching machine 8 as an example) in, another cylinder clamping wire rod plays fixed wire rod, waits to be punched, guarantor
Punching machine is demonstrate,proved in punching press, stabilizer wire.
As shown in Figures 2 and 3, folder rod servopackage 2 includes first support of table 21, upper supporting roller 22, snub pulley 23, push plate
24 and first cylinder 25,23 turning set of snub pulley is in first rotating shaft, and the both ends difference movable supporting of first rotating shaft is at two
On vertical rack 26, two vertical racks 26 are separately positioned on the work top of first support of table 21, vertical at two
Sliding slot is vertically arranged on bracket 26, the both ends of first rotating shaft are located in sliding slot and move up and down along sliding slot；Push plate 24
In U-typed, push plate 24 is located at the underface of snub pulley 23 and the both ends of push plate 24 support first rotating shaft, the first cylinder 25 respectively
It is arranged on first support of table 21 and the piston rod of the first cylinder 25 is arranged upward vertically, the tailpiece of the piston rod of the first cylinder 25
Portion connects push plate 24, and the movement of the first cylinder 25 drives first rotating shaft to move up and down along sliding slot by push plate 24；Upper supporting roller 22 is solid
It is scheduled in the second shaft, the both ends of the second shaft are rotatably supported in respectively in two fixed supports 27, two fixed 27 points of supports
First support of table 21 of first support of table 21 is not set, and upper supporting roller 22 is located at the surface of snub pulley 23 and the two
Form the gap that passes through for wire rod between outer surface, it is adjustable that gap by snub pulley 23 moves up and down realization along sliding slot；One
The driving device 28 that setting driving upper supporting roller 22 rotates in a fixed support 27.
The present embodiment presss from both sides rod servopackage 2, and it is right that the leading-out terminal of the wire rod on unpowered bracket 1 is sent into a swage 3
Wire rod is straightened, and the wire rod after alignment is sent into the gap between upper supporting roller 22 and snub pulley 23 in folder rod servopackage 2,
Gap passes through the first cylinder 25 and drives push plate 24 that snub pulley 23 is made to move up and down the adjustment for realizing gap along sliding slot, and folder rod is watched
The driving device 28 taken in component 2 drives upper supporting roller 22 to roll, and the wire rod on unpowered bracket 1 is sent in storage rack 4.
Driving device 28 in the present embodiment is tape handler or chain transminssion mechanism or gear drive, this implementation
Example is preferred to select tape handler, and tape handler includes driving pulley, driven pulley, band and motor, and motor setting is solid
Surely in support 27, driving pulley is arranged on the motor shaft of motor, and driven pulley is arranged in the second shaft, and band is simultaneously around master
Movable belt pulley and driven pulley.Motor rotation, driving pulley rotation drive driven pulley rotation by band, the second shaft are driven to turn
Dynamic, the wire rod on unpowered bracket 1 is sent in storage rack 4 by the rotation of upper supporting roller 22.The feeding speed of wire rod is by adjusting motor
Revolving speed adjust.
As shown in figure 4, storage rack 4 includes second support of table, two pieces of vertical plates 42 and five position sensors, two pieces vertical
Plate 42 is separately positioned on the work top of second support of table, two pieces of vertical plates 42 be arranged in parallel and between be arranged for wire rod
The spacing passed through, the spacing between two pieces of vertical plates 42 are 50mm bigger than wire width.Five position sensors are respectively first position
Sensor 9, second position sensor 10, the third place sensor 11, the 4th position sensor 12 and the 5th position sensor 13,
First position sensor 9, second position sensor 10, the third place sensor 11, the 4th position sensor 12 and the 5th position
The sensing element of sensor 13 is arranged on the medial surface of one piece of vertical plate 42, and the 4th position sensor 12 is located at the 5th position biography
The surface of sensor 13, the third place sensor 11 are located at the surface of the 4th position sensor 12, second position sensor 10
Positioned at the surface of the third place sensor 11, first position sensor 9 is located at the surface of second position sensor 10.
Storage rack 4 in the present embodiment plays wire rod caching, and wire rod is sent into storage rack 4 by folder rod servopackage 2,
When equipment is originated and run, present storage rack 4 is needed to cache some wire rods；When wire rod enters in storage rack 4 between two pieces of vertical plates 42
When, operator seals outlet with hand in advance so that spacing of the wire rod between two pieces of vertical plates 42 caches, and wire rod can be upward at this time
It arches upward, is opening wide outlet wire rod by outlet stretching later.
There are five position sensors for installation on storage rack 4, when arching upward for wire rod a little reaches the 5th of storage rack lower limit
When setting sensor 13, illustrate that the wire rod cached in storage rack 4 is inadequate, press from both sides rod servopackage 2 at this time and need to accelerate, improves feed speed
Degree, wire rod restore to travel at the uniform speed again when arching upward a little up to preset cache location.When arching upward for wire rod a little reaches storing
When upper limit first position sensor 9 in frame 5, folder rod servopackage 2 slows down, and reduces feeding speed, wire rod arch upward a little to
Restore to travel at the uniform speed again when the preset cache location of upper arrival, this control method will realize wire rod near preset cache location
Automatic storing is realized in fluctuation.This control circuit has PLC control, this control circuit is conventional design in the prior art, specifically
Connection circuit is referring to Fig. 6.
When arching upward for wire rod a little reaches the lower section of the 5th position sensor 13 of lower limit of storage rack 4 or reach the upper limit
When the uppermost limit of the first position sensor 9 of position, rod servopackage 2 is pressed from both sides at this time and stops feeding, system emergency stop, alarm.
As shown in Figure 1, clamping cylinder 7 is arranged on the work top of the third support of table for clamping and fixing
The wire rod that precision charging servopackage 5 is sent processes wire rod convenient for the process equipment of end.
As shown in figure 5, accurate charging servopackage 5 includes the third support of table, slide plate 52, servo motor 53, screw rod
54, bottom plate 55, the second cylinder 56 and pressing plate 58, bottom plate 55 are arranged on the work top of the third support of table, and slide plate 52 is logical
It crosses linear movement pair to be slidably arranged on bottom plate 55, servo motor 53 is arranged on bottom plate 55, and the motor shaft of servo motor 53 is logical
One end of shaft coupling connection wire rod 54 is crossed, the other end of screw rod 54 is arranged on bottom plate 55 by bearing block, the axis of screw rod 54
Direction is parallel with wire rod outlet direction, and screw rod 54 is connect with the back side of slide plate 52 by screw thread pair, and the rotation of screw rod 54 drives slide plate
52 move on bottom plate 55；Gate guide plate 57, the channel direction and wire rod outlet of gate guide plate 57 are set on slide plate 52
Direction is parallel；The top of gate guide plate 57 is arranged in second cylinder 56, and the piston rod of the second cylinder 56 is arranged simultaneously downwards
It protrudes into the channel of gate guide plate 57, pressing plate 58 is horizontally set on the piston rod end of the second cylinder 56, the second cylinder 56
Piston rod stretches out the wire rod for compressing downwards and being protruded into accurate charging servopackage 5 with dynamic pressure plate 58.
It is downward that the piston rod of the second cylinder 56 in accurate charging servopackage 5 in the present embodiment stretches out band dynamic pressure plate 58
The wire rod protruded into accurate charging servopackage 5 is compressed, servo motor 53 is acted according to the length of required charging, and screw rod 54 rotates
Slide plate 52 is driven to move on bottom plate 55, slide plate 52 is mobile to drive the wire rod for compressing pressing plate 58 to be sent into punching machine, clamps at this time
Cylinder 7 unclamps.
For this precision charging servopackage 5 when punching machine 8 will start to work, it is in place that wire rod has extend into 7 institute of clamping cylinder
Place is set, when the length of wires for needing to be sent into is 5mm, servo motor 53 is acted according to the length of required charging, and screw rod 54 rotates
Slide plate 52 is driven to move on bottom plate 55, the wire rod that pressing plate 58 compresses is sent into forward 5mm by mobile drive of slide plate 52, is reached with this
To the purpose of inching.
As shown in Figure 1, clamping cylinder 7 clamps at this time, the second cylinder 56 when wire rod to be processed has been fed into punching machine 8
It unclamps, waits punching machine punching press wire rod.
The feeding process of accurate charging servopackage 5 in the present embodiment are as follows:
The second cylinder 56 in the accurate charging servopackage 5 of definition is defined as rear end material folding cylinder, and clamping cylinder 7 is positioned as
Front end material folding cylinder.
The feeding process of precision charging servopackage 5 are as follows: front end material folding cylinder is stepped up, and rear end material folding cylinder is unclamped, accurate
Charging servopackage 5 drives slide plate 52 to be retracted into set distance position by servo motor 53；Precision charging servopackage 5 is according to need
Inlet amount is wanted to start to feed, front end material folding cylinder is unclamped, and rear end material folding cylinder clamps, and precision charging servopackage 5 is forward to setting
Set a distance position, front end material folding cylinder clamp again, and rear end material folding cylinder is unclamped, and wait punching machine punching press.Front end material folding cylinder adds
Tightly, rear end material folding cylinder is unclamped, and precision charging servopackage 5 drives slide plate 52 to be retracted into set distance position by servo motor 53
It sets.It repeats the above steps.
The second cylinder 56 and clamping cylinder 7 in the present embodiment select Ya De visitor global group, cylinder model:
SC200*500S。
The Novel wire inching automation equipment of the present embodiment, is the process of a friction feeding, presss from both sides rod servo group
The feeding speed of the charging rate of part 2 and accurate charging servopackage 5 is mutually matched, control folder rod servopackage 2 into
Material speed guarantees that the material material cached in storage rack 4 can float up and down, and can prevent material material from drawing so bad, when material material is in lower bound
When, folder rod servopackage 2 will accelerate feeding, and when material material is prescribed a time limit in height, folder rod servopackage 2 will slow down feeding, to guarantee to expect material
Position maintains in the middle part of storage rack.
The parts not involved in the utility model is the same as those in the prior art or can be realized by using the prior art.
As described above, although the utility model has been indicated and described referring to specific preferred embodiment, it must not
It is construed to the limitation to the utility model itself.In the spirit and scope for not departing from the utility model that appended claims define
Under the premise of, it can various changes can be made in the form and details to it.
Claims (3)
1. a kind of Novel wire inching automation equipment, which is characterized in that including unpowered bracket (1), two swages
(3), storage rack (4), folder rod servopackage (2), accurate charging servopackage (5) and clamping cylinder (7),
Wire rod is placed on unpowered bracket (1), is watched setting gradually a swage (3) along wire rod outlet direction, pressing from both sides rod
Take component (2), storage rack (4), another swage (3), accurate charging servopackage (5) and clamping cylinder (7)；It is placed on nothing
Wire rod successively passes through swage (3), folder rod servopackage (2), storage rack (4), another from starting point on powered support (1)
Platform swage (3), accurate charging servopackage (5) and clamping cylinder (7) enter the process equipment of end；
Pressing from both sides rod servopackage (2) includes first support of table (21), upper supporting roller (22), snub pulley (23), push plate (24) and the
One cylinder (25), for snub pulley (23) turning set in first rotating shaft, the both ends difference movable supporting of first rotating shaft is perpendicular at two
On straight bracket (26), two vertical racks (26) are separately positioned on the work top of first support of table (21), at two
Sliding slot is vertically arranged on vertical rack (26), the both ends of first rotating shaft are located in sliding slot and move up and down along sliding slot；
Push plate (24) is in U-typed, and push plate (24) is located at the underface of snub pulley (23) and the both ends of push plate (24) and supports first turn respectively
Axis, the first cylinder (25) is arranged on first support of table (21) and the piston rod of the first cylinder (25) is arranged upward vertically,
The piston rod end of first cylinder (25) connects push plate (24), and the first cylinder (25) movement drives first rotating shaft by push plate (24)
It is moved up and down along sliding slot；Upper supporting roller (22) is fixed in the second shaft, and the both ends of the second shaft are rotatably supported in two respectively
On fixed support (27), two fixed supports (27) are separately positioned on first support of table of first support of table (21)
(21), upper supporting roller (22) is located at the gap that formation passes through for wire rod between the surface and the two outer surface of snub pulley (23),
Gap by snub pulley (23) along sliding slot move up and down realize it is adjustable；The setting driving upper supporting roller on a fixed support (27)
(22) driving device (28) rotated；
Storage rack (4) includes second support of table, two pieces of vertical plates (42) and five position sensors, and two pieces of vertical plates (42) are respectively
Be arranged on the work top of second support of table, two pieces of vertical plates (42) be arranged in parallel and between setting passes through for wire rod
Away from spacing is greater than the width of wire rod；Five position sensors are respectively first position sensor (9), second position sensor
(10), the third place sensor (11), the 4th position sensor (12) and the 5th position sensor (13), first position sensor
(9), second position sensor (10), the third place sensor (11), the 4th position sensor (12) and the 5th position sensor
(13) sensing element is arranged on the medial surface of one piece of vertical plate (42), and the 4th position sensor (12) is located at the 5th position biography
The surface of sensor (13), the third place sensor (11) are located at the surface of the 4th position sensor (12), and the second position passes
Sensor (10) is located at the surface of the third place sensor (11), and first position sensor (9) is located at second position sensor
(10) surface；
Precision charging servopackage (5) includes the third support of table, slide plate (52), servo motor (53), screw rod (54), bottom plate
(55), the second cylinder (56) and pressing plate (58), bottom plate (55) are arranged on the work top of the third support of table, slide plate (52)
By moving linearly, pair is slidably arranged on bottom plate (55), and servo motor (53) is arranged on bottom plate (55), servo motor (53)
Motor shaft by the one end of shaft coupling connection wire rod (54), the other end of screw rod (54) is by bearing block setting in bottom plate (55)
On, the axis direction of screw rod (54) is parallel with wire rod outlet direction, and the back side of screw rod (54) and slide plate (52) is connected by screw thread pair
It connects, screw rod (54) rotation drives slide plate (52) to move on bottom plate (55)；Gate guide plate (57) are set on slide plate (52), door
The channel direction of type guide plate (57) is parallel with wire rod outlet direction；Second cylinder (56) is arranged on the top of gate guide plate (57)
The piston rod in portion, the second cylinder (56) is arranged downwards and protrudes into the channel of gate guide plate (57), and pressing plate (58) is horizontal
Piston rod end in the second cylinder (56) is set, and the piston rod of the second cylinder (56) stretches out band dynamic pressure plate (58) and compresses downwards and stretches
Enter the wire rod in accurate charging servopackage (5)；
Clamping cylinder (7) is arranged on the work top of the third support of table for clamping and fixing accurate charging servo group
The wire rod that part (5) is sent processes wire rod convenient for the process equipment of end.
2. Novel wire inching automation equipment according to claim 1, which is characterized in that driving device (28) is
Tape handler or chain transminssion mechanism or gear drive.
3. Novel wire inching automation equipment according to claim 1, which is characterized in that two pieces of vertical plates (42) it
Between spacing it is 50mm bigger than wire width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821997042.7U CN209635591U (en) | 2018-11-30 | 2018-11-30 | A kind of Novel wire inching automation equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821997042.7U CN209635591U (en) | 2018-11-30 | 2018-11-30 | A kind of Novel wire inching automation equipment |
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| Publication Number | Publication Date |
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| CN209635591U true CN209635591U (en) | 2019-11-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109502402A (en) * | 2018-11-30 | 2019-03-22 | 江苏信息职业技术学院 | A kind of Novel wire inching automation equipment |
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2018
- 2018-11-30 CN CN201821997042.7U patent/CN209635591U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109502402A (en) * | 2018-11-30 | 2019-03-22 | 江苏信息职业技术学院 | A kind of Novel wire inching automation equipment |
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