CN209633823U - A kind of full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine - Google Patents
A kind of full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine Download PDFInfo
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- CN209633823U CN209633823U CN201920206266.XU CN201920206266U CN209633823U CN 209633823 U CN209633823 U CN 209633823U CN 201920206266 U CN201920206266 U CN 201920206266U CN 209633823 U CN209633823 U CN 209633823U
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Abstract
All-steel radial tyre molding machine one layer of feeding device of full-automatic belt, belong to tire manufacturing techniques field, it overcomes one layer of feeding device of the prior art and does not convey power, belt drum rotation conveys material passively in unpowered roller, it needs manually to be bonded, severing and the material returned, production efficiency and cut-off knife itself are influenced without float function, the problem of being easy to produce waste product, it is characterized in the right side, in, left three sections of conveying frames are respectively by first servo motor, second servo motor and the driving of third servo motor, wherein conveyed for flat belt type for right section, middle section is Conveyor conveying, there is deviation-correcting function simultaneously, left section conveys for synchronous belt, and transition good fortune is installed between Conveyor and back segment conveying device to take turns group, beneficial effect is to realize material conveying, cut-to-length, floating is cut, real-time deviation correcting and fitting overall process Automation, makes material accurate positioning, is not necessarily to manual intervention, improves production efficiency and tire quality, reduce operative employee's labor intensity.
Description
Technical field
The utility model belongs to tire manufacturing techniques field, in particular to a kind of all-steel radial tyre molding machine is full-automatic
One layer of feeding device of belt.
Background technique
In the prior art, all-steel radial tyre molding machine includes quadriply belt beam layer feed frame, and respectively first layer is fed
Frame, second layer feed frame, third layer feed frame and the 4th layer of feed frame, all feed frames manually will all without conveying power
After the fitting of belt connector, belt drum rotation conveys material passively in unpowered roller, needs manually fitting, severing and moves back
Material, therefore the degree of automation is low, influences production efficiency.
In addition, in the prior art, some all-steel radial tyre molding machines have belt cut-off knife, still, belt is cut out
Knife, which does not have to float, cuts function, and since cut-off knife itself is without float function, cut-off knife is easily destroyed steel wire surface sizing material, makes steel wire
Exposed, connector can not be bonded, and generated waste product, influenced production efficiency, this is prior art common problem.
Utility model content
Problem to be solved in the utility model is that in place of overcome the deficiencies in the prior art, providing one kind may be implemented object
Conveying, cut-to-length, centering rectification, the fitting full process automatization of material, and can realize a kind of full-steel radial ply that floating is cut
Tyre building machine one layer of feeding device of full-automatic belt.
The technical solution adopted in the utility model includes right section of conveying frame, middle section conveying frame and left section of conveying frame,
It is characterized by:
It is hinged with right section of conveying device fitting template in the right end of the right section of conveying frame, the right section of conveying frame
Right end is connect with hoisting mechanism, and the hoisting mechanism includes frame and the lifting electric cylinders installed on frame and 2 support balances
Cylinder；Right section of conveying device fitting template can be swung under the action of hoisting mechanism on right section of conveying frame, defeated at right section
It send and third servo motor is installed in device fitting template and has the first synchronous belt, also set in right section of conveying device fitting template
There is the first guiding mechanism；
Be equipped on the middle section conveying frame by bearing block, bearing and guide post group at straight line units and correction electricity
Cylinder, is equipped with linear bearing on the guide bar, and the linear bearing is fixed on Conveyor, installs on Conveyor
There are belt cutting mechanism, the second servo motor and cutting mechanism angle adjusting mechanism；
Feeding centralising device and left section of conveying device are installed on the left section of conveying frame, in left section of conveying device
First servo motor is installed, it is defeated in Conveyor and left section by first servo motor through retarder driving conveyer belt movement
The transition good fortune for being equipped with auxiliary realization sizing material conveying real-time deviation correcting between device is sent to take turns group.
Fixed Length Test switch is also equipped in right section of conveying device fitting template.
The belt cutting mechanism includes the support column being fixedly connected with Conveyor, in the upper end of support column
Knife rest mounting plate is installed, slewing bearing is mounted below in knife rest mounting plate, is mounted below in slewing bearing
Knife rest is equipped with lateral linear guide on knife rest, is equipped in lateral linear guide and is fixedly connected with third synchronous belt
Tool apron is also equipped with close to switch on knife rest, is separately installed with belt wheel at the both ends of knife rest and is equipped with third synchronous belt,
In a belt wheel be mounted on decelerating motor, the tool apron is oriented to by lateral linear guide, left under the drive of third synchronous belt
It moves right, guide cylinder is also equipped on tool apron, longitudinal linear guide is installed in the lower end of guide cylinder, in longitudinal straight line
The lower end of guide rail is equipped with cutter holder base, and cutter holder is equipped in cutter holder base, and blade, the piston of guide cylinder are equipped on cutter holder
After bar stretches out, blade can linear guide be deviated along longitudinal direction with the gap of sizing material steel wire, is realized to float and be cut, and when contraction, is mounted on
Idler wheel on cutter holder is oriented to by guide plate to be resetted.
The specific structure that the right end of the right section of conveying frame is hinged is 2 axis before and after installing on right section of conveying frame
Seat is held, is separately installed with bearing in the bearing block of front and back 2, semiaxis is separately installed in the bearing of front and back 2, described right section defeated
The right end of device fitting template is sent to be fixed on 2 semiaxis, right section of conveying device is bonded template right end by the lifting of hoisting mechanism
Electric cylinders driving makes its lifting, to drive right section of conveying device fitting template upper and lower centered on 2 bearings together with 2 semiaxis
Rotation.
The rollgang of the Conveyor is divided into left and right two parts, is connected by electromagnetic clutch, in electromagnetic clutch
Under device closed state, the second servo motor driving left and right two parts are operated synchronously, and under electromagnetic clutch disengaged condition, second is watched
Taking motor only drives right half part to move.
It is also connect with rotation position-limit mechanism on the hoisting mechanism；It is also installed in the right end of right section of conveying device fitting template
There is fitting pressure roller.
Compared with prior art, the utility model has the beneficial effects that
(1) the utility model have it is right, in, left three sections of conveying frames, respectively by first servo motor, the second servo motor
It is driven with third servo motor, wherein right section conveys for flat belt type；Middle section is Conveyor conveying, while having correction function
Energy；Left section conveys for synchronous belt, and is equipped with auxiliary between Conveyor and left section of conveying device and realizes that sizing material conveying is real
When the transition good fortune rectified a deviation take turns group, sizing material conveying real-time deviation correcting may be implemented, make material accurate positioning, sizing material center and left Duan Duan
Conveying device center consistently achieves unanimously, and full process automatization, is not necessarily to manual intervention, is not take up operation beat, no skidding or
Phenomenon is stretched, production efficiency is improved；
(2) the utility model is also equipped with Fixed Length Test switch, belt in right section of conveying device fitting template
1# expects to be directed into left section of conveying device of feed frame by feeding centralising device after leading out, defeated after rectifying a deviation via middle section conveying device
It send to left section of conveying device, starts meter length when switching by Fixed Length Test, realize fixed length and cut；
(3) the utility model tool apron is oriented to by lateral linear guide, is moved left and right under the drive of synchronous belt, shift position
By being detected close to switch；It is also equipped with guide cylinder on tool apron, longitudinal linear guide is installed in the lower end of guide cylinder, is led
After stretching out to the piston rod of cylinder, blade can realize that floating is cut, receive with the gap linear guide offset along longitudinal direction of sizing material steel wire
When contracting, the idler wheel being mounted on cutter holder is oriented to by guide plate to be resetted, so that cutter be made to have floating to cut function, can be prevented from cutting out and be arrived
Steel wire and steel wire exposed position, cutting surface improve the quality of product without dew steel wire phenomenon；
(4) right section of conveying device fitting template of the utility model can be in right section of conveying frame under the action of hoisting mechanism
Upper swing is adapted to the fitting size of different size tire.
In conclusion the utility model realizes, belt conveys automatically, fixed length is cut, floating is cut, is bonded overall process
It automatically controls, improves production efficiency and tire quality, be not necessarily to manual intervention, reduce operative employee's labor intensity.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model,
Fig. 2 is the top view of Fig. 1,
Fig. 3 is the scheme of installation of the utility model hoisting mechanism lifting electric cylinders and support balance cylinder,
Fig. 4 is the structural schematic diagram of the utility model belt cutting mechanism,
Fig. 5 is the top view of Fig. 4,
Fig. 6 is the floating tool apron perspective view of the utility model belt cutting mechanism.
In figure:
1. feeding centralising device, 2. feeding pressure rollers,
3. conveyer belt, 4. first tensioning mechanisms,
5. first servo motor, 6. transition good fortune take turns group,
7. Conveyor, 8. belt cutting mechanisms,
9. the second servo motor；10. cutting mechanism angle adjusting mechanism；
11. straight line units；12. deflection correction sensor；
13. third servo motor；14. the second strainer；
15. Fixed Length Test switchs；16. the first synchronous belt；
17. hoisting mechanism；18. being bonded pressure roller；
19. the first guiding mechanism；20. rotation position-limit mechanism；
21. right section of conveying device is bonded template；22. decelerating motor；
23. third synchronous belt；24. close to switch；
25. lateral linear guide；26. longitudinal linear guide；
27. guide cylinder；28. unwinding equipment；
29. guide plate；30. material frame；
31. blade；32. right section of conveying frame；
33. middle section conveying frame, 34. left sections of conveying frames,
35. driving pulley, 36. passive belt wheels,
37. the second synchronous belt, 38. bearing blocks,
39. electric cylinders are gone up and down, 40. support balance cylinders,
41. guide rod, 42. linear bearings,
43. electric cylinders of rectifying a deviation, 44. electromagnetic clutch,
45. support column, 46. left sections of conveying devices,
47. connecting plate, 48. knife rest mounting plates,
49. slewing bearing, 50. knife rests,
51. tool apron, 52. cutter holders,
53. idler wheel, 54. frames, 55. cutter holder bases.
Specific embodiment
The utility model is specifically described with reference to the accompanying drawing:
As shown in Figure 1, Figure 2 and Figure 3, the technical solution adopted in the utility model includes that right section of conveying frame 32, middle section are defeated
Cradle 33 and left section of conveying frame 34；Right section of conveying device fitting template is hinged in the left end of the right section of conveying frame 32
21, the right end of the right section of conveying frame 32 is connect with hoisting mechanism 17, and the hoisting mechanism 17 is including frame 54 and in frame
The lifting electric cylinders 39 installed on 54 and 2 support balance cylinders 40；Right section of conveying device fitting template 21 is in hoisting mechanism 17
Under the action of can be swung on right section of conveying frame 32, to adapt to the fitting size of different size tire, in order to determine material
Position precisely, is equipped with third servo motor 13, Fixed Length Test switch 15, driving pulley in right section of conveying device fitting template 21
35 and passive belt wheel 36, the first synchronous belt 16 is installed on driving pulley 35 and passive belt wheel 36, in driving pulley 35 and
The retarder of three servo motors 13 drives and is equipped with the second synchronous belt 37 on the belt wheel on output shaft, and third servo motor 13 is through slowing down
Belt wheel on device output shaft, the second synchronous belt 37 drive driving pulley 35, drive the first synchronous belt 16 driving pulley 35 and by
It is run on movable belt pulley 36, in order to ensure the delivery precision of the first synchronous belt 16, in right section of conveying device fitting template 21
It is also equipped with the second strainer 14；
The specific structure that the left end of the right section of conveying frame 32 is hinged is that front and back is equipped on right section of conveying frame 32
2 bearing blocks 38 are separately installed with bearing in the bearing block 38 of front and back 2, are separately installed with semiaxis in the bearing of front and back 2,
The left end of the right section of conveying device fitting template 21 is fixed on 2 semiaxis, can be together with 2 semiaxis in 2 bearings
Rotation；The right end of right section of conveying device fitting template 21 makes its lifting by the driving of lifting electric cylinders 39 of hoisting mechanism 17, thus band
Move right section of conveying device fitting template 21 rotation up and down centered on 2 bearings；In order to which rotation is stablized, pasted in right section of conveying device
The first guiding mechanism 19 is additionally provided on shuttering 21, in order to guarantee that bonding position is accurate, on the hoisting mechanism 17 also and rotation
Position-limit mechanism 20 is connected；It is also equipped with fitting pressure roller 18 in the right end of right section of conveying device fitting template 21, to guarantee to be bonded
Accurately and reliably；
11 and of straight line units being made of bearing block, bearing and guide rod 41 is installed on the middle section conveying frame 33
Correction electric cylinders 43, are equipped with linear bearing 42, the linear bearing 42 is fixed on Conveyor 7, In on guide rod 41
Belt cutting mechanism 8, the second servo motor 9 and cutting mechanism angle adjusting mechanism 10 are installed on Conveyor 7, entangled
Under the action of inclined electric cylinders 43, the frame body of Conveyor 7 can leading in straight line units 11 under the guiding role of linear bearing 42
It being moved on bar 41, the rollgang of the Conveyor 7 is divided into two parts in left and right, it is connected by electromagnetic clutch 44,
Under 44 closed state of electromagnetic clutch, the second servo motor 9 driving left and right two parts are operated synchronously, de- in electromagnetic clutch 44
Under open state, the second driving right half part of servo motor 9 operating, it is therefore an objective to right after 8 severing sizing material of belt cutting mechanism
Portion's roller-way is bonded 21 synchronous transport sizing material of template with right section of conveying device, and left-half roller-way and left section of conveying frame 34 are kept not
It is dynamic；The belt cutting mechanism 8 is mounted on the middle part of Conveyor 7, can be with by cutting mechanism angle adjusting mechanism 10
The use angle for adjusting belt cutting mechanism 8, in middle section, the right end of conveying frame 33 is equipped with deflection correction sensor 12, correction sensing
12 center of device is bonded template 21 with right section of conveying device and is consistent, and is delivered to right section of conveying device fitting template 21 in sizing material
When, when right part roller-way shifts with the sizing material that right section of conveying device is bonded 21 synchronous transport of template, deflection correction sensor 12 will
Shifted signal is sent to 43 driving roller conveyer 7 of deviation correcting device error correct electric cylinders on the guide rod 41 of straight line units 11
It is mobile, realize that sizing material conveys real-time deviation correcting；
Feeding centralising device 1 and left section of conveying device 46 are installed on left section of conveying frame 34, conveyed at described left section
Feeding pressure roller 2 is installed at the feeding port of device 46, to increase the pressure to sizing material, prevents from falling when feeding, be conveyed at left section
First servo motor 5 is installed on device 46, is moved by first servo motor 5 through retarder driving conveyer belt 3, in conveyer belt 3
Middle part is equipped with first tensioning mechanism 4, is equipped with transition good fortune between Conveyor 7 and left section of conveying device 46 to take turns group 6, leads to
Transition good fortune can assist realizing sizing material conveying real-time deviation correcting to take turns group 6；
As shown in Figure 4, Figure 5 and Figure 6, the belt cutting mechanism 8 is suspended structure, and the cutting mechanism 8 includes
One support column 45, the bottom of the support column 45 are equipped with connecting plate 47, connect by the way that the connecting plate 47 and Conveyor 7 are fixed
It connects, knife rest mounting plate 48 is installed in the upper end of support column 45, be mounted below slewing bearing 49 in knife rest mounting plate 48,
It is mounted below knife rest 50 in slewing bearing 49, lateral linear guide 25 is installed on knife rest 50, is led in lateral straight line
The tool apron 51 being fixedly connected with third synchronous belt 23 is installed on rail 25, is also equipped on knife rest 50 close to switch 24, in knife
The both ends of frame 50 are separately installed with belt wheel and are equipped with third synchronous belt 23, and one of belt wheel is mounted on decelerating motor 22,
The tool apron 51 is oriented to by lateral linear guide 25, is moved left and right under the drive of third synchronous belt 23, shift position is by approaching
Switch 24 detects；It is also equipped with guide cylinder 27 on tool apron 51, longitudinal linear guide is installed in the lower end of guide cylinder 27
26, cutter holder base 55 is installed in the lower end of longitudinal linear guide 26, cutter holder 52 is installed in cutter holder base 55, is pacified on cutter holder 52
Equipped with blade 31, after the piston rod of guide cylinder 27 stretches out, blade 31 can be with gap linear guide 26 along longitudinal direction of sizing material steel wire
Offset realizes to float and cuts, when contraction, the idler wheel 53 being mounted on cutter holder 52 is oriented to by guide plate 29 to be resetted.
When work, the unwinding equipment 28 of one layer sizing of belt as shown in Figure 1, which is led, drives pan feeding pocket detection material frame 30 into, through upper
Material centralising device 1 is directed into left section of conveying frame 34, middle section conveying frame 33 and right section of conveying frame 32, the first synchronous belt
16, the second synchronous belt 37 and Conveyor 7 operate synchronously conveying sizing material, and sizing material starts meter length at Fixed Length Test switch 15,
To after the long setting length of 1 tire material of cut-off knife, conveying stops, and belt cutting mechanism 8 works material severing, and roller is defeated
The electromagnetic clutch 44 on machine 7 is sent to unclamp, the second servo motor 9 and third servo motor 13 operate synchronously, and Conveyor 7 is right
Half part and right section of conveying device fitting template 21 continue cropped sizing material to be transported to fitting holding fix, are then lifted out machine
Structure 17 lifts right section of conveying device and is bonded template 21 to fitting position, the third servo motor 13 of right section of conveying device fitting template 21
It is bonded with the drum speed matching of belt drum, belt sizing material is attached on belt drum.
Claims (6)
1. all-steel radial tyre molding machine one layer of feeding device of full-automatic belt, including right section of conveying frame (32), middle section
Conveying frame (33) and left section of conveying frame (34), it is characterised in that:
Right section of conveying device fitting template (21), the right section of material conveying are hinged in the right end of the right section of conveying frame (32)
The right end of frame (32) is connect with hoisting mechanism (17), and the hoisting mechanism (17) includes frame (54) and installs on frame (54)
Lifting electric cylinders (39) and 2 support balance cylinders (40)；Right section of conveying device fitting template (21) is in hoisting mechanism (17)
It can be swung on right section of conveying frame (32) under effect, third servo is installed on right section of conveying device fitting template (21)
Motor (13) and have the first synchronous belt (16), is additionally provided with the first guiding mechanism on right section of conveying device fitting template (21)
(19)；
The straight line units (11) being made of bearing block, bearing and guide rod (41) are installed on the middle section conveying frame (33)
With correction electric cylinders (43), it is equipped on guide rod (41) linear bearing (42), it is defeated that the linear bearing (42) is fixed on roller
It send on machine (7), belt cutting mechanism (8), the second servo motor (9) and cutting mechanism is installed on Conveyor (7)
Angle adjusting mechanism (10)；
Feeding centralising device (1) and left section of conveying device (46) are installed on the left section of conveying frame (34), it is defeated at left section
It send and first servo motor (5) is installed on device (46), moved by first servo motor (5) through retarder driving conveyer belt (3),
Auxiliary is installed between Conveyor (7) and left section of conveying device (46) and realizes that the transition good fortune of sizing material conveying real-time deviation correcting is come
Wheel group (6).
2. full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine according to claim 1, feature
It is, Fixed Length Test switch (15) is also equipped in right section of conveying device fitting template (21).
3. full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine according to claim 1, feature
It is, the belt cutting mechanism (8) includes a support column (45) being fixedly connected with Conveyor (7), is being supported
The upper end of column (45) is equipped with knife rest mounting plate (48), is mounted below slewing bearing (49) in knife rest mounting plate (48),
Knife rest (50) are mounted below in slewing bearing (49), lateral linear guide (25) are installed on knife rest (50), in cross
The tool apron (51) being fixedly connected with third synchronous belt (23) is installed on linear guide (25), is also equipped on knife rest (50)
Close to switch (24), belt wheel is separately installed at the both ends of knife rest (50) and third synchronous belt (23), one of band are installed
Wheel is mounted on decelerating motor (22), and the tool apron (51) is oriented to by lateral linear guide (25), in third synchronous belt (23)
It is moved left and right under drive, guide cylinder (27) is also equipped on tool apron (51), be equipped in the lower end of guide cylinder (27) vertical
To linear guide (26), cutter holder base (55) are installed in the lower end of longitudinal linear guide (26), are equipped on cutter holder base (55)
Cutter holder (52) is equipped with blade (31) on cutter holder (52), and after the piston rod of guide cylinder (27) stretches out, blade (31) can be with glue
Expect that linear guide (26) deviates along longitudinal direction for the gap of steel wire, realizes to float and cut, when contraction, the idler wheel that is mounted on cutter holder (52)
(53) it is oriented to and is resetted by guide plate (29).
4. full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine according to claim 1, feature
It is, the specific structure that the right end of the right section of conveying frame (32) is hinged is, before being equipped on right section of conveying frame (32)
2 bearing blocks (38) afterwards are separately installed with bearing in the bearing block (38) of front and back 2, are separately installed in the bearing of front and back 2
The right end of semiaxis, right section of conveying device fitting template (21) is fixed on 2 semiaxis, and right section of conveying device is bonded template
(21) right end makes its lifting by lifting electric cylinders (39) driving of hoisting mechanism (17), to drive right section of conveying device fitting mould
Plate (21) rotation up and down centered on 2 bearings together with 2 semiaxis.
5. full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine according to claim 1, feature
It is, the rollgang of the Conveyor (7) is divided into left and right two parts, is connected by electromagnetic clutch (44), in electromagnetism
Under clutch (44) closed state, the second servo motor (9) driving left and right two parts are operated synchronously, de- in electromagnetic clutch (44)
Under open state, the second servo motor (9) only drives right half part movement.
6. full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine according to claim 1, feature
It is, is also connect with rotation position-limit mechanism (20) on the hoisting mechanism (17)；Template (21) are bonded in right section of conveying device
Right end is also equipped with fitting pressure roller (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920206266.XU CN209633823U (en) | 2019-02-18 | 2019-02-18 | A kind of full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920206266.XU CN209633823U (en) | 2019-02-18 | 2019-02-18 | A kind of full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine |
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| Publication Number | Publication Date |
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| CN209633823U true CN209633823U (en) | 2019-11-15 |
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| CN201920206266.XU Active CN209633823U (en) | 2019-02-18 | 2019-02-18 | A kind of full-automatic one layer of feeding device of belt of all-steel radial tyre molding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111391376A (en) * | 2020-03-18 | 2020-07-10 | 杭州朝阳橡胶有限公司 | Automatic cutting and feeding device and method for belted layer of tire steel wire wrapping cloth |
| CN114148010A (en) * | 2022-02-10 | 2022-03-08 | 天津赛象科技股份有限公司 | Belted layer feeding frame |
| CN114347531A (en) * | 2022-01-19 | 2022-04-15 | 北京智思迪科技有限公司 | Tape bundle layer laminating system, laminating method and application thereof |
-
2019
- 2019-02-18 CN CN201920206266.XU patent/CN209633823U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111391376A (en) * | 2020-03-18 | 2020-07-10 | 杭州朝阳橡胶有限公司 | Automatic cutting and feeding device and method for belted layer of tire steel wire wrapping cloth |
| CN114347531A (en) * | 2022-01-19 | 2022-04-15 | 北京智思迪科技有限公司 | Tape bundle layer laminating system, laminating method and application thereof |
| CN114148010A (en) * | 2022-02-10 | 2022-03-08 | 天津赛象科技股份有限公司 | Belted layer feeding frame |
| CN114148010B (en) * | 2022-02-10 | 2022-05-20 | 天津赛象科技股份有限公司 | Belted layer feeding frame |
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