CN209632515U - An automatic feeding cutting and inserting machine - Google Patents
An automatic feeding cutting and inserting machine Download PDFInfo
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- CN209632515U CN209632515U CN201920075452.4U CN201920075452U CN209632515U CN 209632515 U CN209632515 U CN 209632515U CN 201920075452 U CN201920075452 U CN 201920075452U CN 209632515 U CN209632515 U CN 209632515U
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Abstract
Description
技术领域technical field
本实用新型属于电子产品加工设备技术领域,特别涉及一种自动送料切插一体机。The utility model belongs to the technical field of electronic product processing equipment, in particular to an automatic feeding, cutting and inserting integrated machine.
背景技术Background technique
PIN针也称之为端子,是连接器中用来完成电信号的导电传输的一种金属物质,因此PIN针广泛应用在电气设备上;而由于PIN针尺寸较小,且安装较为复杂,因此多采用手工作业将PIN针安装在壳体内,不仅装配效率低下,而且装配质量也无法得到保证,同时,由于企业需要大量雇佣工人安装PIN针,因此,导致企业的生产成本居高不下。PIN pins are also called terminals, which are metal substances used in connectors to complete the conductive transmission of electrical signals, so PIN pins are widely used in electrical equipment; and because PIN pins are small in size and complicated to install, so Most of the manual work is used to install the PIN pins in the housing. Not only the assembly efficiency is low, but also the assembly quality cannot be guaranteed. At the same time, because the enterprise needs to hire a large number of workers to install the PIN pins, the production cost of the enterprise remains high.
实用新型内容Utility model content
本实用新型为解决上述技术问题,提供了一种自动送料切插一体机,由自动插针代替手工组装,提高产品的品质。In order to solve the above technical problems, the utility model provides an automatic feeding, cutting and inserting integrated machine, which replaces manual assembly by automatic pin insertion, and improves the quality of products.
技术方案如下,The technical scheme is as follows,
一种自动送料切插一体机,其特征在于,包括工作台,所述工作台的一端连接有端子料盘支架,所述工作台的侧面设有空壳输出机构,所述工作台上从靠近所述端子料盘支架一端开始依次设有齿轮送料机构、切断机构、移料机构和插针机构,所述插针机构还通过空壳滑轨与所述空壳输出机构相连。An automatic feeding cutting and inserting integrated machine, characterized in that it includes a workbench, one end of the workbench is connected with a terminal tray support, the side of the workbench is provided with an empty shell output mechanism, and the workbench is close to One end of the terminal tray support is sequentially provided with a gear feeding mechanism, a cutting mechanism, a material moving mechanism and a pin insertion mechanism, and the pin insertion mechanism is also connected with the empty shell output mechanism through the empty shell slide rail.
作为进一步的改进,所述切断机构包括切断气缸、切断底座、切刀、切端挡块和限位块,所述切断底座安装在所述工作台上,所述切断底座上设有一条凹槽,所述切刀和切断挡块相对设置在所述凹槽内,所述切断气缸设置在所述切断底座的一侧,并且其输出端与所述切刀连接,所述限位块设置在所述切断底座上,并且位于所述切刀的侧方。As a further improvement, the cutting mechanism includes a cutting cylinder, a cutting base, a cutter, a cutting end stopper and a limit block, the cutting base is installed on the workbench, and a groove is provided on the cutting base, The cutter and the cut-off block are relatively arranged in the groove, the cut-off cylinder is arranged on one side of the cut-off base, and its output end is connected with the cutter, and the limit block is arranged on the on the cutting base and on the side of the cutting knife.
作为进一步的改进,所述移料机构包括伺服移料组件和定孔送端组件,所述伺服移料组件与所述定孔送端组件相对设置。As a further improvement, the material moving mechanism includes a servo material moving assembly and a hole-fixing end-feeding assembly, and the servo material-moving assembly is arranged opposite to the hole-fixing end-feeding assembly.
作为进一步的改进,所述伺服移料组件包括移料伺服电机、移料架和移动端子载具,所述移料伺服电机通过电机安装座安装在工作台上,所述移料伺服电机的输出轴与所述移料架连接,所述移动端子载具设置在移料架上,所述移动端子载具上设有若干个条端子放置槽。As a further improvement, the servo material shifting assembly includes a material shifting servo motor, a material shifting rack and a mobile terminal carrier, the material shifting servo motor is installed on the workbench through a motor mount, and the output of the material shifting servo motor The shaft is connected with the material shifting frame, the moving terminal carrier is arranged on the material moving frame, and several strip terminal placement grooves are arranged on the moving terminal carrier.
作为进一步的改进,所述定孔送端组件包括送端滑轨、送端气缸、定孔气缸和定孔针,所述送端滑轨和送端气缸均安装在工作台上,所述定孔气缸设置在所述送端滑轨上,所述送端气缸与所述定孔气缸连接,所述定孔针与所述定孔气缸的输出端连接。As a further improvement, the hole fixing and sending end assembly includes a sending end slide rail, a sending end cylinder, a hole fixing cylinder and a hole fixing needle, and the sending end slide rail and the sending end cylinder are both installed on the workbench. The hole cylinder is arranged on the slide rail at the sending end, the sending end cylinder is connected with the hole fixing cylinder, and the hole fixing needle is connected with the output end of the hole fixing cylinder.
作为进一步的改进,所述插针机构包括固定端子载具、组立气缸支架、组立气缸和压刀,所述固定端子载具固定安装在所述工作台上,所述组立气缸支架安装在所述工作台上,并位于所述固定端子载具的一侧,所述组立气缸安装在所述组立气缸支架的最上端,并且使组立气缸的输出轴垂直向下安装,所述压刀与所述组立气缸的输出轴连接,在所述组立气缸支架上还设有一个用于插接所述空壳滑轨的方孔,并且所述空壳滑轨位于所述固定端子载具的上方,所述压刀的下方,所述空壳滑轨上与压刀对应的位置上设有一个可供空壳落下的通孔。As a further improvement, the pin insertion mechanism includes a fixed terminal carrier, an assembly cylinder bracket, an assembly cylinder and a pressing knife, the fixed terminal carrier is fixedly installed on the workbench, and the assembly cylinder bracket is installed On the workbench and on one side of the fixed terminal carrier, the assembly cylinder is installed on the uppermost end of the assembly cylinder support, and the output shaft of the assembly cylinder is installed vertically downward, so that The press knife is connected to the output shaft of the assembled cylinder, and a square hole for inserting the empty shell slide rail is also provided on the assembled air cylinder bracket, and the empty shell slide rail is located on the Above the fixed terminal carrier, below the pressing knife, a through hole for dropping the empty shell is provided on the position corresponding to the pressing knife on the empty shell slide rail.
作为进一步的改进,所述固定端子载具上还设有一推料机构。As a further improvement, a pushing mechanism is also provided on the fixed terminal carrier.
作为进一步的改进,所述推料机构包括两块安装侧板和左推料杆、右推料杆和推料气缸,所述推料气缸设置在所述固定端子载具的底部,并且与所述安装侧板连接,所述两块安装侧板分别设置在所述固定端子载具的侧面,所述左推料杆和右推料杆相对设置在所述固定端子载具的上方,并且与安装在固定端子载具两侧的安装侧板上。As a further improvement, the pusher mechanism includes two installation side plates, a left pusher rod, a right pusher rod and a pusher cylinder, the pusher cylinder is arranged at the bottom of the fixed terminal carrier, and is connected with the The two installation side plates are respectively arranged on the sides of the fixed terminal carrier, the left push rod and the right push rod are arranged above the fixed terminal carrier oppositely, and are connected with the fixed terminal carrier. Installed on the mounting side plates on both sides of the fixed terminal carrier.
有益效果Beneficial effect
有益效果为:将自动送料、切端和插端组合成一体,有效的缩减工站,减化了制程,缩短制造周期;改善了工作条件,将员工从枯燥乏味、重复、单一的机械式摆端工作中解放出来;减少了物料的物流周转环节;改善了因员工摆端而面临的培训周期长,培训成本高,短时间内无法进入生产,长时间无法完成产能,员工劳累,端子摆反,漏摆,多摆等多种问题。The beneficial effects are as follows: the automatic feeding, cutting end and insertion end are combined into one, effectively reducing the number of workstations, simplifying the manufacturing process, and shortening the manufacturing cycle; improving working conditions, and freeing employees from boring, repetitive, single mechanical end Freed from work; reduced material logistics turnover links; improved the long training cycle and high training costs faced by employees due to swinging ends, unable to enter production in a short period of time, unable to complete production capacity for a long time, tired employees, reversed terminal swings, Missing pendulum, over pendulum and many other problems.
附图说明Description of drawings
下面结合附图与实施案例进一步说明本实用新型。The utility model is further described below in conjunction with accompanying drawings and examples of implementation.
图1为本实用新型的整体结构示意图Fig. 1 is the overall structural representation of the utility model
图2为本实用新型的齿轮送料机构与切断机构的配合机构示意图;Fig. 2 is the schematic diagram of the cooperating mechanism of the gear feeding mechanism and the cutting mechanism of the present utility model;
图3为本实用新型的移料机构的结构示意图;Fig. 3 is the structural representation of the material shifting mechanism of the utility model;
图4为本实用新型的插针机构的结构示意图;Fig. 4 is a structural schematic diagram of the pin insertion mechanism of the present invention;
图5为本实用新型的推料机构的结构示意图。Fig. 5 is a schematic structural view of the pushing mechanism of the present invention.
具体实施方式Detailed ways
为使对本实用新型的结构特征及所达成的功效有更进一步的了解与认识,用以较佳的实施例及附图配合详细的说明,说明如下:In order to have a further understanding and understanding of the structural features and the achieved effects of the utility model, a detailed description is provided in conjunction with preferred embodiments and accompanying drawings, as follows:
如图1所示,一种自动送料切插一体机,包括工作台1,工作台1的一端连接有端子料盘支架2,工作台1的侧面设有空壳输出机构3,工作台1上从靠近端子料盘支架2一端开始依次设有齿轮送料机构4、切断机构5、移料机构6和插针机构7,插针机构7还通过空壳滑轨8与空壳输出机构3相连。从端子料盘上放下的端子料带被送料机构通过送料电机驱动齿轮转动,齿轮上齿牙插入端子料带上的预设孔中,以带动端子料带进入切断机构。As shown in Figure 1, an automatic feeding cutting and inserting all-in-one machine includes a workbench 1, one end of the workbench 1 is connected with a terminal material tray support 2, and the side of the workbench 1 is provided with an empty shell output mechanism 3, and on the workbench 1 Gear feeding mechanism 4, cutting mechanism 5, material shifting mechanism 6 and pin insertion mechanism 7 are sequentially provided from one end close to the terminal tray support 2, and the pin insertion mechanism 7 is also connected to the empty shell output mechanism 3 through the empty shell slide rail 8. The terminal strips released from the terminal tray are driven by the feeding mechanism through the feed motor to drive the gears, and the upper teeth of the gears are inserted into the preset holes on the terminal strips to drive the terminal strips into the cutting mechanism.
如图2所示,切断机构5包括切断气缸51、切断底座52、切刀53、切端挡块54和限位块55,切断底座52安装在工作台1上,切断底座52上设有一条凹槽,切刀53和切断挡块54相对设置在凹槽内,切断气缸51设置在切断底座52的一侧,并且其输出端与切刀53连接,限位块55设置在切断底座52上,并且位于切刀53的侧方。从齿轮送料机构处输送过来的端子料带进入到切断底座上,由切断气缸作用力给切刀,端子料带上的端子a在切刀与切断挡块之间被切断,限位块以保证被切断的端子是直立着进入移料机构。As shown in Figure 2, the cutting mechanism 5 includes a cutting cylinder 51, a cutting base 52, a cutter 53, a cutting end block 54 and a limit block 55, the cutting base 52 is installed on the workbench 1, and the cutting base 52 is provided with a concave Groove, cutting knife 53 and cutting block 54 are relatively arranged in the groove, cutting cylinder 51 is arranged on one side of cutting base 52, and its output end is connected with cutting knife 53, and limit block 55 is arranged on cutting base 52, And be positioned at the side of cutting knife 53. The terminal strip conveyed from the gear feeding mechanism enters the cutting base, and the cutting knife is given force by the cutting cylinder, and the terminal a on the terminal strip is cut between the cutting knife and the cutting block, and the limit block ensures The severed terminal enters the material transfer mechanism upright.
如图3所示,移料机构6包括伺服移料组件61和定孔送端组件62,伺服移料组件61与定孔送端组件62相对设置。伺服移料组件61包括移料伺服电机611、移料架612和移动端子载具613,移料伺服电机611通过电机安装座安装在工作台上1,移料伺服电机611的输出轴与移料架612连接,移动端子载具613设置在移料架上,移动端子载具613上设有若干个条端子放置槽。定孔送端组件62包括送端滑轨621、送端气缸622、定孔气缸623和定孔针624,送端滑轨621和送端气缸622均安装在工作台1上,定孔气缸623设置在送端滑轨621上,送端气缸622与定孔气缸623连接,定孔针624与定孔气缸623的输出端连接。移料伺服电机驱动移动载具前后移动,以此去接入从切断机构被切断的端子,将端子依次摆放在端子放置槽内,定孔针被定孔气缸驱动去插入到端子上的预设孔内,送端气缸驱动定孔气缸水平来回移动,以此将端子输送至插针机构。As shown in FIG. 3 , the material moving mechanism 6 includes a servo material moving assembly 61 and a hole-fixing end-feeding assembly 62 , and the servo material-moving assembly 61 is opposite to the hole-fixing end-feeding assembly 62 . The servo material transfer assembly 61 includes a material transfer servo motor 611, a material transfer rack 612 and a mobile terminal carrier 613. The material transfer servo motor 611 is installed on the workbench 1 through the motor mount, and the output shaft of the material transfer servo motor 611 is connected to the material transfer device. The frame 612 is connected, and the mobile terminal carrier 613 is arranged on the material shifting frame, and the mobile terminal carrier 613 is provided with several strip terminal placement slots. The hole fixing and sending end assembly 62 includes the sending end slide rail 621, the sending end cylinder 622, the hole fixing cylinder 623 and the hole fixing needle 624. Both the sending end slide rail 621 and the sending end cylinder 622 are installed on the workbench 1, and the hole fixing cylinder 623 It is arranged on the sending end slide rail 621 , the sending end cylinder 622 is connected with the hole fixing cylinder 623 , and the hole fixing needle 624 is connected with the output end of the hole fixing cylinder 623 . The material-shifting servo motor drives the mobile carrier to move back and forth, so as to access the terminals cut off from the cutting mechanism, and place the terminals in the terminal placement slots one by one. In the set hole, the sending end cylinder drives the fixed hole cylinder to move back and forth horizontally, so as to transport the terminal to the pin insertion mechanism.
如图4所示,插针机构7包括固定端子载具71、组立气缸支架72、组立气缸73和压刀74,固定端子载具71固定安装在工作台1上,组立气缸支架72安装在工作台1上,并位于固定端子载具71的一侧,组立气缸73安装在组立气缸支架72的最上端,并且使组立气缸的输出轴垂直向下安装,压刀74与组立气缸73的输出轴连接,在组立气缸支架72上还设有一个用于插接空壳滑轨8的方孔721,并且空壳滑轨8位于固定端子载具71的上方,压刀74的下方,空壳滑轨8上与压刀对应的位置上设有一个可供空壳落下的通孔。由移料机构将端子移至固定端子载具上,组立气缸驱动压刀下压正好被输送过来的空壳,空壳从空壳滑轨上的通孔处被压下,也使正好经过的端子被压入此空壳上,这样就完成了端子与空壳的插入组装。As shown in Figure 4, the pin insertion mechanism 7 includes a fixed terminal carrier 71, an assembled cylinder support 72, an assembled cylinder 73 and a press knife 74, the fixed terminal carrier 71 is fixedly installed on the workbench 1, and the assembled cylinder support 72 Installed on the workbench 1, and located on one side of the fixed terminal carrier 71, the assembly cylinder 73 is installed on the uppermost end of the assembly cylinder support 72, and the output shaft of the assembly cylinder is installed vertically downward, and the pressing knife 74 and The output shaft of the assembly cylinder 73 is connected, and a square hole 721 for inserting the empty shell slide rail 8 is also provided on the assembly cylinder bracket 72, and the empty shell slide rail 8 is located above the fixed terminal carrier 71, and the pressure Below the knife 74, the position corresponding to the pressure knife on the empty shell slide rail 8 is provided with a through hole for the empty shell to drop. The terminal is moved to the fixed terminal carrier by the material shifting mechanism, and the assembled cylinder drives the pressing knife to press down on the empty shell that is just being conveyed. The terminal is pressed into the shell, thus completing the insertion assembly of the terminal and the shell.
如图5所示,固定端子载具71上还设有一推料机构9。推料机构9包括两块安装侧板91和左推料杆92、右推料杆93和推料气缸94,推料气缸94设置在固定端子载具71的底部,并且与安装侧板91连接,两块安装侧板分别设置在固定端子载具71的侧面,左推料杆92和右推料杆93相对设置在固定端子载具71的上方,并且与安装在固定端子载具两侧的安装侧板91上。推料机构将插入完成后的产品A从固定端子载具推出。As shown in FIG. 5 , a pushing mechanism 9 is also provided on the fixed terminal carrier 71 . Pushing mechanism 9 comprises two installation side plates 91 and left push rod 92, right push rod 93 and push cylinder 94, and push cylinder 94 is arranged on the bottom of fixed terminal carrier 71, and is connected with installation side plate 91 , the two mounting side plates are respectively arranged on the side of the fixed terminal carrier 71, the left push rod 92 and the right push rod 93 are arranged above the fixed terminal carrier 71 oppositely, and are installed on both sides of the fixed terminal carrier Install on the side plate 91. The pushing mechanism pushes out the inserted product A from the fixed terminal carrier.
综上所述,仅为本实用新型的较佳实施例而已,并非用来限定本实用新型实施的范围,凡依本实用新型权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本实用新型的权利要求范围内。In summary, it is only a preferred embodiment of the present utility model, and is not used to limit the scope of the utility model implementation. All the shapes, structures, features and spirits described in the scope of the claims of the utility model are equal. Changes and modifications should be included in the scope of the claims of the present utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920075452.4U CN209632515U (en) | 2019-01-17 | 2019-01-17 | An automatic feeding cutting and inserting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920075452.4U CN209632515U (en) | 2019-01-17 | 2019-01-17 | An automatic feeding cutting and inserting machine |
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| CN209632515U true CN209632515U (en) | 2019-11-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114171333A (en) * | 2021-12-22 | 2022-03-11 | 惠州市专精特智能科技有限公司 | Automatic pin inserting machine for switch |
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2019
- 2019-01-17 CN CN201920075452.4U patent/CN209632515U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114171333A (en) * | 2021-12-22 | 2022-03-11 | 惠州市专精特智能科技有限公司 | Automatic pin inserting machine for switch |
| CN114171333B (en) * | 2021-12-22 | 2024-01-30 | 惠州市专精特智能科技有限公司 | Automatic contact pin machine of switch |
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