CN209632504U - Laser drilling cold rolling mill - Google Patents
Laser drilling cold rolling mill Download PDFInfo
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- CN209632504U CN209632504U CN201920124465.6U CN201920124465U CN209632504U CN 209632504 U CN209632504 U CN 209632504U CN 201920124465 U CN201920124465 U CN 201920124465U CN 209632504 U CN209632504 U CN 209632504U
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Abstract
Description
技术领域technical field
本实用新型涉及金属卷料加工技术领域,尤其涉及一种用于对金属卷料自动冲孔裁切加工的激光打孔冷轧机。The utility model relates to the technical field of metal coil processing, in particular to a laser perforated cold rolling machine for automatic punching and cutting of metal coils.
背景技术Background technique
在金属卷料冷轧成型自动生产线设备中,如门框、法兰、防火阀、风管等冷轧成型生产线上,在进行孔位加工时,通常的加工方式是使用模具对加工部位进行冲孔,然后通过后续的成型以及裁切装备进行进一步的深加工,目前的加工技术所存在的技术缺陷是无法任意变换所需要加工的孔型,如需改变必须要另外重新更换冲裁模具,同时进行冲孔位置的调整,并且更换时必须停机进行调整,工序比较麻烦,同时,多种冲孔模具的更换会增加产品的制作成本,此类成本主要包括模具制作成本、模具维修成本和电气控制成本。In the automatic production line equipment for cold rolling forming of metal coils, such as door frames, flanges, fire dampers, air ducts and other cold rolling forming production lines, when processing hole positions, the usual processing method is to use molds to punch holes in the processing parts , and then carry out further deep processing through subsequent forming and cutting equipment. The technical defect of the current processing technology is that it is impossible to arbitrarily change the hole type to be processed. The adjustment of the hole position, and the machine must be stopped for adjustment during replacement, the process is cumbersome. At the same time, the replacement of various punching dies will increase the production cost of the product. Such costs mainly include mold production costs, mold maintenance costs and electrical control costs.
针对现有技术上的弊端,如何通过现有技术的改进,通过新型的冲裁设备实现金属卷料冷轧的标准冲孔是现有本行业生产技术人员亟待解决的技术问题。In view of the disadvantages of the existing technology, how to improve the existing technology and realize the standard punching of metal coil cold rolling through new punching equipment is a technical problem to be solved urgently by the production technicians in this industry.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种激光打孔冷轧机,其目的是通过技术改进,使用激光或等离子切割法代替多种冲孔模具,实现图形模具任意改变、任意调整而不增加任何费用,实现无模具形式进行多元化冲孔的全自动配套,同时,切割后的板材在成型工序中可进行多次的形状调整,并且具有孔距均匀,裁切整齐,成型外观好的特点。In view of the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a laser perforated cold rolling mill, the purpose of which is to use laser or plasma cutting methods to replace various punching dies through technical improvement, so as to realize the arbitrary It can be changed and adjusted arbitrarily without adding any cost, and realizes the fully automatic matching of diversified punching without molds. Neat, well-formed appearance features.
本实用新型解决其技术问题所采用的技术方案是:一种激光打孔冷轧机,其包括一个放料架,所述的放料架的顶部设置有动力辊;放料架的后工序为一个切割台,所述的切割台上固定有一个校平送料机构,校平送料机构的后工序为一个激光切割机;所述的切割台的后工序包括一个限位支架,限位支架的后工序为一个冷轧成型台,冷轧成形台的顶部左侧为一个冷轧成型机组,冷轧成型机组的右端设置有一个整形台;整形台的后工序为一个剪切台,剪切台的顶部设置有至少两个裁切机组;剪切台的下工序为一个成品接料台,成品接料台的顶部设置有多个输送辊。The technical solution adopted by the utility model to solve the technical problems is: a laser perforated cold rolling mill, which includes a discharge rack, the top of the discharge rack is provided with a power roller; the rear process of the discharge rack is A cutting table, a leveling feeding mechanism is fixed on the cutting table, and the back process of the leveling feeding mechanism is a laser cutting machine; the back process of the cutting table includes a limit bracket, and the back process of the limit bracket The process is a cold rolling forming table, the top left side of the cold rolling forming table is a cold rolling forming unit, and the right end of the cold rolling forming unit is equipped with a shaping table; the post process of the shaping table is a shearing table, and the cutting table At least two cutting units are arranged on the top; the next process of the cutting table is a finished product receiving table, and a plurality of conveying rollers are arranged on the top of the finished product receiving table.
所述的切割台的进料口端以及出口端上分别安装有一个导料台,所述的导料台包括一个弧状支架,弧状支架内部固定有多个导料辊。A material guide platform is respectively installed on the feed inlet end and the outlet end of the cutting table, and the material guide platform includes an arc-shaped bracket, and a plurality of material guide rollers are fixed inside the arc-shaped bracket.
所述的校平送料机构包括一个支撑架,所述的支撑架内部中空设计,支撑架的下半部位其通过前后侧壁支撑设置有多个底部托辊,支撑架的顶部设置有一个顶部密封板,支撑架的前后侧壁上的左右两端分别设置有一个竖向槽,前后的两组竖向槽内分别固定有可以上下滑动的活动板,前后两个活动板上共同固定有多个顶部托辊,所述的顶部密封板上对应前后两个活动板分别竖向设置有竖向调节杆,支撑架前后侧壁的左右两端分别通过定位螺栓将活动板锁紧在竖向槽内。The leveling feeding mechanism includes a support frame, the interior of the support frame is hollow, the lower part of the support frame is supported by a plurality of bottom rollers through the front and rear side walls, and the top of the support frame is provided with a top seal A vertical slot is respectively provided at the left and right ends of the front and rear side walls of the support frame, movable plates that can slide up and down are respectively fixed in the front and rear two sets of vertical slots, and multiple movable plates are fixed on the front and rear movable plates. The top idler, the top sealing plate corresponds to the front and rear two movable plates vertically provided with vertical adjustment rods respectively, and the left and right ends of the front and rear side walls of the support frame respectively lock the movable plates in the vertical grooves through positioning bolts .
所述的激光切割机包括底部的固定的横向驱动电机和一个横向驱动螺杆,横向驱动螺杆上架设有一个可左右移动的滑动架,所述的滑动架上通过前后侧壁架设有一根纵向驱动螺杆,纵向驱动螺杆的端部连接有一根纵向驱动电机,所述的纵向驱动螺杆上固定有一个竖向驱动电机,所述的竖向驱动电机的底部延伸设置有一根竖向驱动螺杆,竖向驱动螺杆的上固定有一个连接座,所述的连接座上固定有一个切割头。The laser cutting machine includes a fixed horizontal drive motor at the bottom and a horizontal drive screw, a sliding frame that can move left and right is set on the horizontal drive screw, and a longitudinal drive screw is set on the sliding frame through the front and rear side walls , the end of the longitudinal drive screw is connected with a longitudinal drive motor, a vertical drive motor is fixed on the longitudinal drive screw, a vertical drive screw is extended from the bottom of the vertical drive motor, and the vertical drive A connecting seat is fixed on the screw rod, and a cutting head is fixed on the connecting seat.
所述的切割头为激光切割头或者为等离子切割头。The cutting head is a laser cutting head or a plasma cutting head.
本实用新型具有以下有益效果:本实用新型通过以上结构设计,通过放料架将钢带释放后,通过校平送料机构将钢带压平后输送至激光切割机内,通过横向驱动螺杆实现激光切割机的横向移动,通过纵向驱动螺杆实现激光切割机的纵向移动,再通过竖向驱动螺杆实现激光切割机的竖向移动,以此实现在XYZ轴上的移动,通过配合外部的伺服控制装置可实现对钢带表面的打孔作业,本激光打孔冷轧机不需冲孔模具即可完成对钢带表面的各种孔型的加工,可有效的降低配套模具的使用成本,并且其加工精度高且稳定,加工后的产品外观整洁,是一种理想的激光打孔冷轧机。The utility model has the following beneficial effects: the utility model adopts the above structural design, after releasing the steel belt through the discharge rack, the steel belt is flattened by the leveling feeding mechanism and transported to the laser cutting machine, and the laser cutting machine is realized by driving the screw horizontally. The horizontal movement of the cutting machine is realized by longitudinally driving the screw to realize the longitudinal movement of the laser cutting machine, and then the vertical movement of the laser cutting machine is realized by driving the screw vertically, so as to realize the movement on the XYZ axis, by cooperating with the external servo control device It can realize the drilling operation on the surface of the steel strip. This laser drilling cold rolling machine can complete the processing of various pass types on the surface of the steel strip without punching dies, which can effectively reduce the use cost of the matching dies, and its The processing precision is high and stable, and the processed product has a neat appearance. It is an ideal laser drilling cold rolling machine.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明;Below in conjunction with accompanying drawing and embodiment the utility model is further described;
图1为本实用新型外观结构示意图;Fig. 1 is a schematic diagram of the appearance structure of the utility model;
图2为图1中A区域放大结构示意图。FIG. 2 is a schematic diagram of an enlarged structure of area A in FIG. 1 .
图中,1、放料架,2、切割台,3、限位支架,4、冷轧成型台,5、剪切台,6、成品接料台,11、动力辊,20、横向驱动电机,21、校平送料机构,22、激光切割机,23、横向驱动螺杆,24、支撑架,25、活动板,26、竖向调节杆,27、顶部密封板,28、纵向驱动电机,29、纵向驱动螺杆,30、竖向驱动电机,31、竖向驱动螺杆,32、连接座,33、切割头,34、底部托辊,35、竖向槽,36、顶部托辊,37、滑动架,41、冷轧成型模块,42、整形台,51、裁切机组,61、导料辊。In the figure, 1. Unwinding rack, 2. Cutting table, 3. Limiting bracket, 4. Cold rolling forming table, 5. Shearing table, 6. Finished product receiving table, 11. Power roller, 20. Transverse drive motor , 21, leveling feeding mechanism, 22, laser cutting machine, 23, horizontal drive screw, 24, support frame, 25, movable plate, 26, vertical adjustment rod, 27, top sealing plate, 28, longitudinal drive motor, 29 , vertical drive screw, 30, vertical drive motor, 31, vertical drive screw, 32, connecting seat, 33, cutting head, 34, bottom roller, 35, vertical groove, 36, top roller, 37, sliding Frame, 41, cold rolling forming module, 42, shaping table, 51, cutting unit, 61, material guide roller.
具体实施方式Detailed ways
以下对本实用新型进行细致的描述,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效,本激光打孔冷轧机的结构中用到部分行业内通用结构,在通用结构描述中不最为重点详细赘述。The following is a detailed description of the utility model. People familiar with the technology can easily understand other advantages and effects of the utility model from the content disclosed in this manual. The structure of the laser perforated cold rolling mill uses some common structures in the industry. , which is not the most important point in the description of the general structure.
根据附图所示的一种激光打孔冷轧机,其包括一个放料架1,所述的放料架1的顶部设置有动力辊11,卷装的钢带缠绕在动力辊11上,通过动力辊实现钢带的放料作业;放料架1的后工序为一个切割台2,所述的切割台2上固定有一个校平送料机构21,校平送料机构21的后工序为一个激光切割机22;所述的切割台2的后工序包括一个限位支架3,限位支架3的作用是防止钢带在送料过程中因放料架1送料速度太快而导致的物料重叠甚至产生物料挤压,造成物料磨损或者外伤;According to a kind of laser perforated cold rolling mill shown in the accompanying drawings, it includes a discharge frame 1, the top of the described discharge frame 1 is provided with a power roll 11, and the steel strip of the package is wound on the power roll 11, The discharging operation of the steel strip is realized by the power roller; the post process of the discharge rack 1 is a cutting table 2, and a leveling feeding mechanism 21 is fixed on the cutting table 2, and the post process of the leveling feeding mechanism 21 is a Laser cutting machine 22; the post process of the cutting table 2 includes a limit bracket 3, the effect of the limit bracket 3 is to prevent the material from overlapping or even Material extrusion occurs, causing material wear or trauma;
所述的限位支架3的后工序为一个冷轧成型台4,所述的冷轧成形台4的顶部左侧为多个冷轧成型机组41排列运作,此部分为现有技术,通过冷轧成型机组41上安装的多个冷轧模具实现冷轧成型,其具体结构在此不再赘述;所述的冷轧成型机组41的右端设置有一个整形台42;整形台42的后工序为一个剪切台5,剪切台的顶部设置有至少两个裁切机组51,裁切机组51的作用是通过油压控制的剪切刀实现成型产品的裁断;剪切台5的下工序为一个成品接料台6,成品接料台6的顶部设置有多个输送辊61。The post process of the limit bracket 3 is a cold-rolled forming stand 4, and on the left side of the top of the cold-rolled forming stand 4, a plurality of cold-rolled forming units 41 are arranged and operated. This part is the prior art. A plurality of cold-rolling molds installed on the roll-forming unit 41 realize cold-rolling, and its specific structure will not be repeated here; the right end of the cold-rolling unit 41 is provided with a shaping table 42; the rear operation of the shaping table 42 is A shearing table 5, the top of the shearing table is provided with at least two cutting units 51, the effect of the cutting units 51 is to realize the cutting of the formed product by the shearing knife controlled by oil pressure; the next process of the shearing table 5 is A finished product receiving table 6, and a plurality of conveying rollers 61 are arranged on the top of the finished product receiving table 6.
进一步的,当钢带自动力辊11进入至切割台2以及离开切割台2时,为防止钢带和切割台2的左右两端出现干涉,特在切割台2的进料口端以及出口端上分别安装有一个导料台7,所述的导料台7包括一个弧状支架71,弧状支架71内部固定有多个导料辊72,通过导料辊72托举钢带进入或者离开切割台2。Further, when the steel strip enters the cutting table 2 from the power roller 11 and leaves the cutting table 2, in order to prevent the steel strip from interfering with the left and right ends of the cutting table 2, the feed port and the outlet end of the cutting table 2 A material guide table 7 is respectively installed on it, and the material guide table 7 includes an arc-shaped bracket 71, and a plurality of material guide rollers 72 are fixed inside the arc-shaped bracket 71, and the steel strip is lifted by the material guide roller 72 to enter or leave the cutting table 2.
本实用新型产品的重点在于物料进入校平送料机构时的校正以及通过激光切割机22的切割;当钢带进入至校平送料机构时,其具体结构是通过以下实现的:The focus of the utility model product is the correction when the material enters the leveling feeding mechanism and the cutting by the laser cutting machine 22; when the steel strip enters the leveling feeding mechanism, its specific structure is realized by the following:
所述的校平送料机构21包括一个支撑架24,所述的支撑架24内部中空设计,支撑架24的下半部位其通过前后侧壁支撑设置有多个底部托辊34,支撑架24的顶部设置有一个顶部密封板27,支撑架24的前后侧壁上的左右两端分别设置有一个竖向槽35,前后的两组竖向槽35内分别固定有可以上下滑动的活动板25,前后两个活动板25上共同固定有多个顶部托辊36,所述的顶部密封板27上对应前后两个活动板25分别竖向设置有竖向调节杆26,支撑架24前后侧壁的左右两端分别通过定位螺栓将活动板25锁紧在竖向槽35内;通过以上结构,使用者可以通过在两组竖向槽35内通过竖向调节杆26上下调节活动板25,活动板上的顶部托辊36和底部托辊34之间的间隙确定后,再通过前后侧壁的左右两端分别通过定位螺栓将活动板25锁紧在竖向槽35内防止其下坠。Described leveling feeding mechanism 21 comprises a support frame 24, and described support frame 24 interior design is hollow, and its lower half position of support frame 24 is provided with a plurality of bottom idler rollers 34 by front and rear sidewall support, and support frame 24 The top is provided with a top sealing plate 27, and the left and right ends on the front and rear side walls of the support frame 24 are respectively provided with a vertical groove 35, and the movable plate 25 that can slide up and down is respectively fixed in the front and rear two groups of vertical grooves 35, A plurality of top rollers 36 are jointly fixed on the front and rear movable plates 25, and vertical adjustment rods 26 are vertically arranged on the corresponding front and rear movable plates 25 on the top sealing plate 27, and the front and rear side walls of the support frame 24 The left and right ends respectively lock the movable plate 25 in the vertical groove 35 through the positioning bolts; through the above structure, the user can adjust the movable plate 25 up and down through the vertical adjustment rod 26 in the two sets of vertical grooves 35, and the movable plate After the gap between the upper top idler roller 36 and the bottom idler roller 34 is determined, then the movable plate 25 is locked in the vertical groove 35 by positioning bolts at the left and right ends of the front and rear side walls to prevent it from falling.
但钢带进入至激光切割机区域时,本方案提供一种可实现XYZ三轴方向上的移动结构,以此实现激光切割机对钢带上不同形状的孔进行加工,其具体结构如下:所述的激光切割机22包括固定在底部的横向驱动电机20和一个横向驱动螺杆23,横向驱动螺杆23上架设有一个可左右移动的滑动架37,所述的滑动架37上通过前后侧壁架设有一根纵向驱动螺杆29,纵向驱动螺杆29的端部连接有一根纵向驱动电机28,所述的纵向驱动螺杆29上固定有一个竖向驱动电机30,所述的竖向驱动电机30的底部延伸设置有一根竖向驱动螺杆31,竖向驱动螺杆31的上固定有一个连接座32,所述的连接座上固定有一个切割头33,所述的切割头33为激光切割头或者为等离子切割头。However, when the steel strip enters the area of the laser cutting machine, this scheme provides a moving structure that can realize the three-axis direction of XYZ, so as to realize the laser cutting machine to process holes of different shapes on the steel strip. The specific structure is as follows: The laser cutting machine 22 described above includes a horizontal drive motor 20 fixed on the bottom and a horizontal drive screw 23. A sliding frame 37 that can move left and right is erected on the horizontal drive screw 23. The sliding frame 37 is erected on the front and rear side walls There is a longitudinal drive screw 29, the end of the longitudinal drive screw 29 is connected with a longitudinal drive motor 28, a vertical drive motor 30 is fixed on the longitudinal drive screw 29, and the bottom of the vertical drive motor 30 extends A vertical driving screw 31 is provided, and a connecting seat 32 is fixed on the vertical driving screw 31. A cutting head 33 is fixed on the connecting seat, and the cutting head 33 is a laser cutting head or a plasma cutting head. head.
本实用新型通过以上结构设计,通过放料架1将钢带释放后,通过校平送料机构21将钢带压平后输送至激光切割机22内,通过横向驱动螺杆23实现激光切割机22的横向移动,通过纵向驱动螺杆29实现激光切割机22的纵向移动,再通过竖向驱动螺杆31实现激光切割机的竖向移动,以此实现在XYZ轴上的移动,通过配合外部的伺服控制装置可实现对钢带表面的打孔作业,本激光打孔冷轧机不需冲孔模具即可完成对钢带表面的各种孔型的加工,可有效的降低配套模具的使用成本,并且其加工精度高且稳定,加工后的产品外观整洁,是一种理想的激光打孔冷轧机。Through the above structural design, the utility model releases the steel strip through the discharge rack 1, then flattens the steel strip through the leveling feeding mechanism 21 and transports it to the laser cutting machine 22, and realizes the cutting of the laser cutting machine 22 through the horizontal drive screw 23 Horizontal movement, the longitudinal movement of the laser cutting machine 22 is realized through the longitudinal driving screw 29, and then the vertical movement of the laser cutting machine is realized through the vertical driving screw 31, so as to realize the movement on the XYZ axis, by cooperating with the external servo control device It can realize the drilling operation on the surface of the steel strip. This laser drilling cold rolling machine can complete the processing of various pass types on the surface of the steel strip without punching dies, which can effectively reduce the use cost of the matching dies, and its The processing precision is high and stable, and the processed product has a neat appearance. It is an ideal laser drilling cold rolling machine.
Claims (5)
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| CN109551229A (en) * | 2019-01-25 | 2019-04-02 | 河北剀顺门业有限公司 | Laser boring cold-rolling mill |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109551229A (en) * | 2019-01-25 | 2019-04-02 | 河北剀顺门业有限公司 | Laser boring cold-rolling mill |
| CN109551229B (en) * | 2019-01-25 | 2024-04-12 | 河北剀顺门业有限公司 | Laser drilling cold rolling mill |
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