CN209632104U - A kind of casting cleaning system - Google Patents

Abstract

The utility model relates to the technical field of cleaning equipment, and relates to a casting cleaning system, which includes a dandruff removal chamber and an ultrasonic generator, and the ultrasonic generator is arranged on the side wall of the dandruff removal chamber; it also includes an adjustment mechanism. The adjustment mechanism includes a bottom plate arranged on the bottom wall of the dust removal chamber, a first through hole is opened on the bottom plate, and a filter screen is arranged on the side wall of the first through hole; The bottom plate is connected to the adjustment assembly. The adjustment assembly provided by the utility model can facilitate the cleaning of residues, thereby improving efficiency.

Description

A casting cleaning system

technical field

The utility model relates to the technical field of cleaning equipment, in particular to a casting cleaning system.

Background technique

Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into the pre-prepared mold by pouring, injection, suction or other casting methods, and after cooling, it is polished and other subsequent processing methods , the resulting object has a certain shape, size and performance.

At present, the Chinese invention with the authorized publication number CN107649448A discloses a cleaning device for aluminum castings, including a transmission mechanism, a cleaning chamber, an ultrasonic generator, a cleaning liquid spray mechanism, a clean water flushing mechanism and a drying mechanism. The transmission mechanism includes a set The track on the top of the cleaning room, the slider set on the track and the telescopic clamping part installed at the bottom of the slider, the telescopic clamping part is used to clamp the aluminum castings to be cleaned, and the ultrasonic generator is set in the cleaning room On the top, partitions, etc. are set in the cleaning chamber. The ultrasonic generator generates ultrasonic waves to disperse the dirt layer in the liquid by cavitation, and then cleans and dries.

The above-mentioned existing technical solutions have the following defects: the residues cleaned by the castings under the action of ultrasonic waves will cause the cleaning chamber to remain on the bottom wall of the cleaning chamber, causing the drain outlet of the cleaning chamber to be blocked. When the water in the cleaning chamber needs to be replaced, it is necessary to Manually remove the residues in the cleaning chamber first. When removing the residues located on the bottom wall of the cleaning chamber, because of the height of the cleaning chamber, it is very inconvenient for the operator to often bend down when removing the residues, and it takes a long time. , thus reducing the efficiency.

Utility model content

In view of the deficiencies in the above-mentioned prior art, the purpose of the utility model is to provide a casting cleaning system, and the adjustment component provided can clean the residue conveniently, thereby improving the efficiency.

The above-mentioned purpose of the invention of the utility model is achieved through the following technical solutions:

A casting cleaning system, including a chip removal chamber and an ultrasonic generator, the ultrasonic generator is arranged on the side wall of the chip removal chamber; it also includes an adjustment mechanism, and the adjustment mechanism includes a The bottom plate of the wall, the bottom plate is provided with a first through hole, and the side wall of the first through hole is provided with a filter screen; the dust removal chamber is provided with an adjustment component connected with the bottom plate.

By adopting the above technical scheme, the castings to be cleaned are placed in the cylinder, and then the cylinder is transferred to the chip removal chamber by driving, and the ultrasonic generator is started to clean the residue covering the surface of the casting under the action of ultrasonic waves. The debris falls on the bottom plate, and then the adjustment assembly is activated, so that the adjustment assembly drives the bottom plate to move away from the bottom wall of the chip removal chamber, and rises to a position that is convenient for the operator to clean, and then cleans the residue on the bottom plate and the filter net. Saving time improves efficiency; the set adjustment components can facilitate the cleaning of residues, thereby improving efficiency.

The utility model is further configured as follows: the adjustment assembly includes a pneumatic cylinder arranged on the wall of the chip removal chamber; the chip removal chamber is provided with a chute along its vertical direction, and the sliding connection in the chute is A slide block, the slide block is arranged on the side wall of the bottom plate and connected with the piston rod of the air cylinder.

By adopting the above technical scheme, the pneumatic cylinder is started, and the piston rod of the pneumatic cylinder drives the slider to move in the chute, so that the position of the bottom plate in the chip removal chamber is changed; the driving method of the pneumatic cylinder is simple in structure and easy to operate, thereby improving the efficiency.

The utility model is further set as: the adjustment assembly further includes a first connecting rod arranged on the slider, the end of the first connecting rod far away from the slider is connected to one end of the bottom plate, and the first connecting rod The connecting rod is arranged obliquely; the end of the slider away from the first connecting rod is provided with a second connecting rod, and the end of the second connecting rod away from the slider is connected to the bottom plate away from the first connecting rod. One end of the connecting rod, and the second connecting rod is also inclined.

By adopting the above technical scheme, when the slider moves in the chute, the first connecting rod and the second connecting rod will also move, so that the two ends of the bottom plate will also rise, so that the two ends of the bottom plate and the two ends connected with the slider The rising speed of the parts will be the same, and the base plate will not tilt; the first connecting rod and the second connecting rod provided improve the stability of the base plate during movement.

The utility model is further set as: the base plate is provided with a fixing assembly, the filter screen is connected to the base plate through the fixing assembly, the fixing assembly includes a fixing block fixed on the filter screen, and the fixing assembly The block is provided with a second through hole; the side wall of the first through hole is provided with a groove that engages with the fixed block, and the bottom wall of the groove is provided with a threaded hole; A bolt threaded through the second through hole and connected to the threaded hole is provided.

By adopting the above technical scheme, when the filter screen is damaged, the bolt is rotated to separate the bolt from the threaded hole, and then the bolt is taken out in the second through hole, so that the fixing block is separated from the groove on the bottom plate, and the filter screen is placed on the bottom plate Take it out on the screen, and then replace it with a new filter; the set fixed component has a simple structure and is easy to disassemble.

The utility model is further set as follows: the casting cleaning system also includes a cleaning device, the cleaning device includes a cleaning room arranged on one side of the dandruff removal room, a stirring mechanism is arranged in the cleaning room, the above the stirring mechanism A blocking net is arranged on the cleaning chamber.

By adopting the above technical scheme, after the castings are cleaned by ultrasonic waves, there will still be some residues. Start the driving to transfer the cylinder containing the castings to the cleaning room with the cleaning liquid, and the stirring mechanism drives the cleaning liquid to flow, so that the cleaning liquid flows , to realize the cleaning of the castings; when the cylinder is placed in the cleaning room, it touches the blocking net to avoid contact with the stirring mechanism; the cleaning device is set to clean the castings again to completely wash off the residue.

The utility model is further configured as follows: the stirring mechanism includes a stirring shaft arranged in the cleaning chamber, the stirring shaft is provided with stirring blades; the cleaning chamber is provided with a driving assembly connected to the stirring shaft.

By adopting the above technical solution, the drive assembly is started, and the drive assembly drives the stirring shaft to rotate. When the stirring shaft rotates, the stirring blades will rotate, thereby realizing the circulation of the cleaning liquid in the cleaning chamber and improving the cleaning effect.

The utility model is further configured as follows: the drive assembly includes a motor arranged on the side wall of the cleaning room, the output shaft of the motor is provided with a connecting shaft, and the first bevel gear is keyed on the connecting shaft; A second bevel gear meshed with the first bevel gear is key-connected to the end of the stirring shaft away from the stirring blade.

By adopting the above technical solution, the motor is started, and the output shaft of the motor drives the connecting shaft to rotate, so that the first bevel gear rotates, and the second bevel gear meshed with the first bevel gear rotates, thereby driving the stirring shaft to rotate.

The utility model is further configured as follows: the cleaning device further includes a rinsing chamber arranged at the end of the cleaning chamber away from the dandruff removal chamber.

By adopting the above technical scheme, after the casting is cleaned by the cleaning solution, the cylinder is transferred to the rinsing chamber by driving to clean off the cleaning solution attached to the surface of the casting.

The utility model is further configured as follows: the rinsing chamber is provided with an air outlet pipe, and the air outlet pipe is arranged in a circular shape; the air outlet pipe is connected with an air inlet pipe.

By adopting the above-mentioned technical scheme, air is ventilated into the air inlet pipe, and then enters into the air outlet pipe, and the air outlet pipe located in the rinsing chamber will generate air bubbles to circulate water, thereby speeding up the cleaning of the casting.

In summary, the beneficial technical effects of the utility model of the present invention are:

1. The set adjustment components can facilitate the cleaning of residues, thereby improving efficiency;

2. The first connecting rod and the second connecting rod are set to improve the stability of the bottom plate during movement;

3. The cleaning device is set to clean the casting again to completely wash off the residue.

Description of drawings

Fig. 1 is the structural representation of casting cleaning system in the utility model;

Fig. 2 is a partially enlarged view of A in Fig. 1, showing a schematic structural view of the fixed assembly;

Fig. 3 is a sectional view of the cleaning chamber of the present invention.

Reference signs: 1, dandruff removal chamber; 11, ultrasonic generator; 12, chute; 2, adjustment mechanism; 21, bottom plate; 211, first through hole; 212, groove; 22, filter screen; 3, adjustment Components; 31. First connecting rod; 32. Second connecting rod; 33. Slider; 34. Pneumatic cylinder; 4. Fixed component; 41. Fixed block; 411. Second through hole; 42. Bolt; 5. Cleaning Chamber; 51, blocking net; 52, cavity; 6, stirring mechanism; 61, stirring shaft; 62, stirring blade; 7, drive assembly; 71, first bevel gear; 72, second bevel gear; 73, connecting shaft ; 74, motor; 8, rinsing chamber; 81, air intake pipe; 82, air outlet pipe; 91, barrel; 92, driving.

Detailed ways

Below in conjunction with accompanying drawing and embodiment, the utility model is described in detail.

Referring to Fig. 1, it is a casting cleaning system disclosed by the utility model, which includes a chip removal chamber 1, an ultrasonic generator 11 is fixedly connected to the outer wall of the chip removal chamber 1; an adjustment mechanism 2 is arranged in the chip removal chamber 1; One end of the chip chamber 1 is provided with a cleaning device; a crane 92 is provided on the roof above the chip chamber 1 .

Referring to Fig. 1 and Fig. 2, the inside wall of the chip removal chamber 1 is provided with a sliding groove 12 along its vertical direction.

The adjustment mechanism 2 includes a base plate 21 arranged on the bottom wall of the chip removal chamber 1, the base plate 21 is provided with a first through hole 211, a groove 212 is formed on the side wall of the first through hole 211, and a groove 212 is formed on the bottom wall of the groove 212. A threaded hole is provided; a filter screen 22 is clamped in the first through hole 211, and the filter screen 22 is provided with a fixing assembly 4 connected to the bottom plate 21, and the fixing assembly 4 includes a fixing block 41 arranged on the side wall of the filter screen 22, The fixing block 41 is clamped with the groove 212; the fixing block 41 is provided with a second through hole 411; the fixing block 41 is provided with a bolt 42, and the bolt 42 passes through the second through hole 411 and is threadedly connected with the threaded hole. An adjustment assembly 3 connected to the bottom plate 21 is provided on the inner side wall of the chip removal chamber 1. The adjustment assembly 3 includes a slider 33 slidingly connected in the chute 12. The slider 33 is fixedly connected with a first connecting rod 31. One end of a connecting rod 31 away from the slider 33 is fixedly connected to an end of the base plate 21, and the first connecting rod 31 is arranged obliquely; The end of the connecting rod 32 away from the slide block 33 is fixedly connected to the end of the bottom plate 21 away from the first connecting rod 31, and the second connecting rod 32 is inclined; The piston rod of 34 is connected with slide block 33.

With reference to Fig. 1 and Fig. 3, cleaning device comprises the cleaning chamber 5 that is connected at one end of dandruff removal chamber 1, has cavity 52 on the bottom wall of cleaning chamber 5; The cleaning chamber 5 is provided with a stirring mechanism 6, the stirring mechanism 6 includes a stirring shaft 61 that is rotatably connected to the bottom wall of the cleaning chamber 5, and the end of the stirring shaft 61 away from the bottom wall of the cleaning chamber 5 is fixedly connected with a stirring blade 62 along its peripheral side The cleaning chamber 5 is provided with a drive assembly 7 connected to the stirring shaft 61, the drive assembly 7 includes a motor 74 fixedly connected to the outer wall of the cleaning chamber 5, the output shaft of the motor 74 is connected with a connecting shaft 73, and the connecting shaft 73 is located at In the cavity 52, the first bevel gear 71 is keyed on the end of the connecting shaft 73 away from the motor 74; A second bevel gear 72 meshing with the first bevel gear 71 is keyed.

Referring to FIG. 1 , the end of the cleaning chamber 5 away from the dandruff removal chamber 1 is connected with a rinsing chamber 8 , and the bottom wall of the rinsing chamber 8 is provided with an annular air outlet pipe 82 , and the air outlet pipe 82 is connected with an air inlet pipe 81 .

The implementation principle of this embodiment is as follows: first place the castings to be cleaned in the cylinder 91, then use the crane 92 to transfer the cylinder 91 to the chip removal chamber 1, which is filled with water; then start the ultrasonic generator 11, Clean the castings.

After the residue on the casting surface falls off, then use the driving 92 to transfer the cylinder 91 to the cleaning chamber 5, and the cleaning liquid is housed in the cleaning chamber 5; then start the motor 74, so that the output shaft of the motor 74 drives the connecting shaft 73 to rotate. One bevel gear 71 will rotate, and the first bevel gear 71 drives the second bevel gear 72 to rotate, so that the stirring shaft 61 rotates, and the stirring blade 62 on the stirring shaft 61 will drive the cleaning liquid to circulate, so that the cleaning liquid can clean the casting.

After the cleaning is completed, use the crane 92 to transfer the cylinder 91 to the rinsing chamber 8. Clear water is housed in the rinsing chamber 8, and gas is passed into the air inlet pipe 81. The gas flows out through the air outlet pipe 82. When the gas flows out from the air outlet pipe 82, Bubbles are generated to circulate the water and rinse the castings.

When there are too many residues in the chip removal chamber 1, the pneumatic cylinder 34 is started, and the piston rod of the pneumatic cylinder 34 drives the slide block 33 to move upward in the chute 12, and the first connecting rod 31 and the second connecting rod 32 will move upwards. Moving up makes the base plate 21 move upwards, and when the base plate 21 moves to a position convenient for the operator to clean up the residue, close the pneumatic cylinder 34.

The embodiments of this specific implementation mode are all preferred embodiments of the present invention, and do not limit the scope of protection of the present invention accordingly. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered by the present invention. within the protection scope of the present invention.

Claims (9)

1. a kind of casting cleaning system, including anti-dandruff room (1) and supersonic generator (11), the supersonic generator (11) set It sets on the side wall of the anti-dandruff room (1)；It is characterized in that, further including regulating mechanism (2), the regulating mechanism (2) includes setting The bottom plate (21) in anti-dandruff room (1) bottom wall is set, is offered first through hole (211) on the bottom plate (21), described first is logical Filter screen (22) are provided on the side wall in hole (211)；The adjusting connecting with the bottom plate (21) is provided in the anti-dandruff room (1) Component (3).

2. a kind of casting cleaning system according to claim 1, which is characterized in that the adjusting component (3) includes setting Pneumatic cylinder (34) on anti-dandruff room (1) inner wall；The anti-dandruff room (1) offers sliding slot (12) along its vertical direction, Sliding is connected with sliding block (33) in the sliding slot (12), and the sliding block (33) is arranged on the side wall of the bottom plate (21), and with The piston rod of the pneumatic cylinder (34) connects.

3. a kind of casting cleaning system according to claim 2, which is characterized in that the adjusting component (3) further includes setting Set the first connecting rod (31) on the sliding block (33), the first connecting rod (31) one end and the bottom plate far from sliding block (33) (21) one end connection, and the first connecting rod (31) is obliquely installed；Far from the first connecting rod (31) on the sliding block (33) One end be provided with second connecting rod (32), the second connecting rod (32) far from the sliding block (33) one end on be connected to the bottom The one end of plate (21) far from the first connecting rod (31), and the second connecting rod (32) is also obliquely installed.

4. a kind of casting cleaning system according to claim 1, which is characterized in that be provided with fixation on the bottom plate (21) Component (4), the filter screen (22) are connected on the bottom plate (21) by the fixation kit (4), the fixation kit (4) Including the fixed block (41) being fixed on the filter screen (22), the second through-hole (411) are offered on the fixed block (41)；Institute The groove (212) offered on the side wall of first through hole (211) with the fixed block (41) clamping is stated, the groove (212) Threaded hole is offered on bottom wall；Second through-hole (411) and the threaded hole spiral shell are provided through on the fixed block (41) The bolt (42) of line connection.

5. a kind of casting cleaning system according to claim 1, which is characterized in that casting cleaning system further includes cleaning dress It sets, the cleaning device includes setting in the purge chamber (5) of anti-dandruff room (1) side, and interior be provided with of the purge chamber (5) is stirred It mixes mechanism (6), is provided in the purge chamber (5) above the rabbling mechanism (6) and stops net (51).

6. a kind of casting cleaning system according to claim 5, which is characterized in that the rabbling mechanism (6) includes setting Agitating shaft (61) in the purge chamber (5) is provided with paddle (62) on the agitating shaft (61)；The purge chamber (5) Inside it is provided with the driving assembly (7) connecting with the agitating shaft (61).

7. a kind of casting cleaning system according to claim 6, which is characterized in that the driving component (7) includes setting Motor (74) on the purge chamber (5) lateral wall is provided with connecting shaft (73) on the output shaft of the motor (74), described Key connection has first bevel gear (71) in connecting shaft (73)；The agitating shaft (61) is far from key on the one end of the paddle (62) It is connected with the second bevel gear (72) engaged with the first bevel gear (71).

8. a kind of casting cleaning system according to claim 5, which is characterized in that the cleaning device further includes that setting exists Rinsing room (8) of the purge chamber (5) far from described anti-dandruff room (1) one end.

9. a kind of casting cleaning system according to claim 8, which is characterized in that be provided with out in the rinsing room (8) Tracheae (82), the escape pipe (82) are arranged to annular shape；Air inlet pipe (81) are communicated on the escape pipe (82).