CN209618216U - A kind of suspension catenary system - Google Patents

A kind of suspension catenary system Download PDF

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Publication number
CN209618216U
CN209618216U CN201821112284.3U CN201821112284U CN209618216U CN 209618216 U CN209618216 U CN 209618216U CN 201821112284 U CN201821112284 U CN 201821112284U CN 209618216 U CN209618216 U CN 209618216U
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container
network side
control server
slideway
main ring
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唐红兵
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Hema China Co Ltd
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Alibaba Group Holding Ltd
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Abstract

The embodiment of the present application discloses a kind of suspension catenary system, and the suspended chain includes a main ring line and a plurality of branch line;It include multiple relevant devices in the suspension catenary system, wherein, the relevant device includes: container identification device, for realizing communication connection with the control server of network side, the relevant information of target container conveyed in the main ring line is detected, and is submitted to the control server of the network side;Multiple slideway controllers, for corresponding with a plurality of slideway respectively, and realize that communication connection take in the associated container on the main ring line processing of corresponding slideway by the received control information of control server from the network side with the control server of the network side respectively.Pass through the embodiment of the present application, it is possible to reduce single-point relies on the presence of node, improves the robustness of system.

Description

A kind of suspension catenary system
Technical field
This application involves suspended chain technical field of system control, more particularly to a kind of suspension catenary system.
Background technique
" new retail " is with information technology (big data, Internet of Things, AI etc.) for driving, (meets consumption with consumer experience The shopping scene of the various demand of person) it is core, the people on line, under line, goods, field three elements are reconstructed, formed " commodity are logical, Member is logical, PayPal " completely new business appearance.Under this form, on-line off-line seamless connection may be implemented, order master on line The dynamic nearest shops's delivery of distribution, provides efficient delivery services such as " being sent to for 30 minutes " for user.
In the shops of this " new retail " mode, the commodity specifically sold may include fresh class, fruits, food product class etc. Deng therefore, for the order of user, operating personnel in shops multiple links such as is packaged firstly the need of weighing picking is carried out, so After could be dispensed by dispatching person.Therefore, the order that user is received from shops, to each link such as picking, packing, dispatching Timeliness requirement is all very high, has delay to may result in and cannot honour an agreement on time in each link.
On the other hand, shops is different from being only used for the warehouse of delivery in traditional sense, in the door of this " new retail " mode In shop, in addition to that can also be directly entered in shop with order on acceptance line, user and be done shopping, eaten etc., therefore, shops is logical Front court and the different region of back court two can also be often divided into, wherein customer can enter the front court region of shops, without It can enter backfield region.Front court region can be also used for disposing some grades of mouths, wherein the operation of picking work can be executed specifically Personnel, back court are then mainly used for executing the operation such as packing, wherein may include for executing the operating personnel for being packaged work.It receives On to line after order, picking operation is completed in front court region, then send the packing area to back court to be packaged picking result, in turn It is dispensed by dispatching person.In the process, if all by being accomplished manually, also need to configure for by picking result send to The operating personnel of backfield region, and the workload of this personnel can be very big, needs different past between front court and back court It returns, in addition, the degree of automation is not also high, many information need artificial memory, are easy error.
To solve the above-mentioned problems, some automation tools or system can be introduced in shops, it may for example comprise machine People, or pipeline etc. is arranged between front court and back court, still, since the personnel amount in shops, region, front court is relatively more and multiple It is miscellaneous, and be unable to control or expect therefore track route etc. of the consumer specifically in shop is transported by robot Mode may result in robot and frequently bump against during transport with people.And the mode of pipeline is then due to needing on ground The devices such as upper laying conveyer belt, therefore, and can occupy the space in shops, also bigger for the influence of arrangement of shops.
For above situation, catenary system is hung as in shops and carries out the conveying of picking result with back court for being connected to scene Optinal plan.In general, suspension catenary system can walk wheel as chain using ball bearing, it can arbitrarily turn, climb, adapt to each Therefore kind geographical environmental condition can realize the aerial conveying of picking result by the ceiling etc. of erection shops, thus While replacing manual sorting interflow, can preferably it utilize space resources, it will not layout to ground installation and pedestrian It impacts.
But the picking shelves mouth due to including in the shops of new retail mode and packing road junction usually have multiple, door Order in shop is usually also required to close single processing etc., therefore, is carrying out adding the conveying of picking result using suspension catenary system In the process, it usually needs relevant control system, for being acquired, handling to the relevant various information of suspension catenary system, pass Pass etc., the subsequent packing of road junction progress, dispatching processing are correctly packaged to ensure that picking result can be normally transported to.
In the prior art, this control system is designed particular by PC (PC) centralization, entirely hangs linkwork By the playscript with stage directions in shops PC machine controls system.Therefore, it goes wrong if it is PC, then may result in whole system delay machine, and And since PC machine is in shops local, therefore the possibly recovery system that can not be on the scene in time of technical team breaks down often Heavy losses can be caused to business.In addition, in addition to PC machine it is possible that being carried out other than failure in PC machine and each node of suspended chain It is also likely to be present multiple single-points on each node of communication and relies on node, it, can also once this single-point relies on nodes break down The even paralysis completely of suspension catenary system large area can be will cause.
Summary of the invention
This application provides a kind of suspension catenary systems, it is possible to reduce single-point relies on the presence of node, improves the stalwartness of system Property.
This application provides following schemes:
A kind of suspension catenary system,
The suspended chain includes a main ring line and a plurality of branch line;The branch line is used to correspond to the picking of picking shelves mouth As a result container imports main ring line;The main ring line is also plugged into a plurality of slideway, and the slideway on the main ring line for will convey Picking result container slide into corresponding packing road junction;
It include multiple relevant devices in the suspension catenary system, wherein the relevant device includes:
Container identification device, for realizing communication connection with the control server of network side, to what is conveyed in the main ring line The relevant information of target container is detected, and is submitted to the control server of the network side;
Multiple slideway controllers take for corresponding with a plurality of slideway respectively, and respectively with the control of the network side Business device realizes communication connection, by the received control information of control server from the network side, on the main ring line Associated container take in the processing of corresponding slideway.
According to specific embodiment provided by the present application, this application discloses following technical effects:
It is realized by being redesigned to various relevant devices in suspension catenary system by net by the embodiment of the present application Control of the control server of network side to catenary system is hung in shops.In this way, each controlled plant can independence and network side Control server carry out communication connection, therefore, it is possible to reduce single-point rely on node presence, improve the robustness of system.
Certainly, any product for implementing the application does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to institute in embodiment Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the application Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings Obtain other attached drawings.
Fig. 1 is suspended chain system structure diagram;
Fig. 2 is system structure diagram in the prior art;
Fig. 3 is suspended chain control system schematic diagram provided by the embodiments of the present application;
Fig. 4 is the suspended chain control system schematic diagram under a kind of specific implementation provided by the embodiments of the present application;
Fig. 5 is monitoring large-size screen monitors interface schematic diagram in shops provided by the embodiments of the present application;
Fig. 6 is the place of each section in suspended chain control system under a kind of specific implementation provided by the embodiments of the present application Manage flow diagram.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of embodiments of the present application, instead of all the embodiments.It is based on Embodiment in the application, those of ordinary skill in the art's every other embodiment obtained belong to the application protection Range.
Technical solution provided by the embodiment of the present application in order to facilitate understanding, first below to suspension catenary system " new zero Sell " in the shops of field to the specific requirements in picking result transmission process, and tool of the suspension catenary system in the application scenarios Body deployment scenario etc. is simply introduced.
Based on the business characteristic in shops, front court region and backfield region would generally be divided into shops, wherein in front court Multiple picking shelves mouths are disposed, may be respectively used for storing different types of kinds of goods (for example, fruit shelves mouth, seafood shelves mouth, etc.), And there is also multiple and different packing road junctions for back court, to realize parallel packaging operation, so as to improve operating efficiency.Therefore, In In " new retail " shops, special design can be carried out to specific suspended chain.Specifically, as shown in Figure 1, the suspended chain can To include a main ring line, a plurality of pipeline (or branch line) and a plurality of slideway composition, wherein the main ring line is equipped with Many places are plugged into a little, are respectively used to plug into the pipeline and slideway;Each strip transmission line corresponds to each picking shelves mouth, each slideway Respectively correspond different packing road junctions.Since suspended chain can be usually erected in the air, and hence it is also possible to picking shelves mouth with Elevator is set between pipeline, it, can will be corresponding in this way, the operating personnel of picking shelves mouth is after completing a picking task Container is promoted to pipeline by elevator, then container is imported on suspended chain main ring line by pipeline.In back court side, main ring Line can plug into a plurality of slideway respectively, for container to be slid into corresponding packing road junction by slideway.In this way, making each pick It is provided with access between goods shelves mouth and each packing road junction, may be not present and intersect.
But due to needing to be transported to same packing road junction with the corresponding picking result of a batch of picking task, but It is that under above-mentioned suspension chain structure, the container on every branch line can be transported to arbitrary packing road junction, therefore, in order to Realize the control to the specific transport path of container, it usually needs some control equipment are set in suspended chain during transportation. For example, first may include container identification device, specific container identification out for identification, in addition it can include that slideway controls Device determines if to need to be delivered to corresponding slideway for judging the container identification for specifically marching to corresponding slideway, Etc..And information transmitting between these equipment, and required other information is known when being judged about slideway controller, It requires to realize by control server.That is, this control server is specifically used for during transportation, to specific The path etc. of container is controlled, in addition, the control server can be also used for the control that switching on and shutting down are carried out to suspension catenary system, Collection of running state information, etc..
In the prior art, the control server (in the embodiment of the present application, can abbreviation WCS) is exactly to be deployed in shops PC machine in.It, first can be for filling in order to realize the identification to container, and the distribution at related road junction when specific implementation Carrying can be set the graphic codes such as bar code, two dimensional code outside the container of picking result, and the unique identification for carrying container believes Breath;Picking operation personnel select a container when executing a picking task first, and carry out barcode scanning to container, then will Barcode scanning result and corresponding picking task identification are submitted to service server (in the embodiment of the present application, the Ke Yijian in cloud Claim WMS), in this way, service server can build batch identification and container identification according to the corresponding batch identification of picking task Erect association.Control server in shops can be drawn from the service server in cloud according to certain period (for example, 1S) The incidence relation between batch identification and container identification is taken, and is container allocation road according to the corresponding batch identification of container identification Mouthful.For example, then road junction can be distributed for the batch according to the busy-idle condition etc. at each road junction for the batch identification first appeared, Correspondingly, the corresponding whole container identifications of the batch can all distribute to the road junction.That is, specific container identification and batch mark Corresponding relationship between knowledge can be by service server foundation, and the operation at specially container allocation road junction can be by controlling Control server is completed, specific to need with batch identification to be foundation when distributing road junction, by the corresponding container point of same batch identification The same road junction of dispensing.
In addition, the connection in main ring line and each slideway is provided with slideway controller, control server is for certain container Mark is assigned with after road junction, and the mark of the container can be sent to the slideway controller at the road junction.As long as in this way, the container When being transported near the slideway, specific container identification can be identified by slideway controller, i.e., controllable slideway valve makes Corresponding packing road junction can be slid into from the slideway by obtaining the container.
That is, will include container identification device and multiple slideway controllers, wherein described in suspension catenary system Slideway controller is in addition to opening or closing according to container identification result control valve, so that container slides into correctly from main ring line Slideway except, can also carry out Signalized control (after all reaching with a batch of whole containers, signal lamp can be lighted, Etc.), full road inspection, the sending of road junction release signal, etc..
In the case that the PC machine disposed in through shop is to realize control server, said vesse identifier, slideway control Device etc. requires to realize communication connection with control server.For example, as shown in Figure 2, wherein control server and each slideway Communication connection can be realized by COM1 interface between controller, COM3 can be passed through between control server and container identification device Interface realizes communication connection, etc..In addition, the control server can also carry out shape to chip, air pressure for hanging catenary system etc. State monitoring can also carry out emergent stopping control to suspension catenary system, or control to motor, etc..And hence it is also possible to By some relevant signal boxes or motor box etc., corresponding control is realized.
As it can be seen that the work undertaken needed for control server is very more, therefore, once the PC machine where control server goes out Situations such as showing failure or being invaded, then the operation of whole system can undoubtedly be had an impact.In addition, as shown in Fig. 2, this Under mode, in addition to the PC machine itself where control server, there is also multiple single-points to rely on node.For example, being serviced as control The COM3 controller of communication interface between device and container identification device, information detected by container identification device report needs according to Rely the node;In addition, the COM1 controller as communication interface between control server and slideway controller, each slideway control Device, which requires to rely on the node, obtains information from control server, therefore, so that above-mentioned COM3 controller and COM1 controller Become single-point and relies on node, once this nodes break down, it will leading to the information of container identification device can not report, slideway Controller can not obtain information, etc. from control server;In addition, container identification device itself once breaks down, after also causing Continuous slideway controller can not obtain corresponding recognition result, and a large amount of container is caused to enter abnormal slideway, etc., therefore, It may also can become a single-point herein and rely on node, the stability of system operation is played a crucial role.In addition, outstanding Start and stop, condition monitoring of chaining system etc. can also be completed by the control server disposed in local PC.
In short, being to serve as control server by the PC machine in shops in the prior art, in order to in suspension catenary system Various information collecting devices, the realizations communication of control equipment etc., need to be attached by com interface, so that depositing in system Node is relied in multiple single-points including PC machine itself, any one single-point relies on node and breaks down, all may cause The wide-area failures of entire suspension catenary system are even paralysed.Therefore, the stability of entire suspension catenary system operation how is promoted, just As the specific problem to be solved of the embodiment of the present application.
In view of the above-mentioned problems, in the embodiment of the present application, the control server by on-premise network side beyond the clouds is provided, And to suspension catenary system in each specific controlled plant redesign, can directly with the control server of network side it Between realize and be in communication with each other.In this way, hanging becomes mutually independent equipment between each controlled plant in catenary system, eliminate the reliance on Other hardware devices in shops local, it can thus be avoided single-point relies on the presence of node;In addition, in optional embodiment party It, can also be by way of disposing redundance unit, so that one of occur event for key equipments such as container identification devices in formula Will not have an impact to whole when barrier.It can be with that is, the embodiment of the present application realizes the design of decentralization, in each shops It need not dispose again local " control server ", but unified plan beyond the clouds, it realizes from cloud and linkwork is hung to each shops The control of system improves the stability of suspension catenary system this way it is possible to avoid single-point relies on.
It describes in detail below to concrete implementation scheme.
Embodiment one
Firstly, the embodiment of the present application one provides a kind of suspended chain control system, referring to Fig. 3, which specifically be can wrap It includes:
The control server 301 of network side, for being controlled to the suspension catenary system relevant device in an at least shops System;The suspended chain 300 includes a main ring line and a plurality of branch line;The branch line is used to correspond to the picking knot of picking shelves mouth Fruit imports main ring line;The main ring line is also plugged into a plurality of slideway, and the slideway is used for the picking that will be conveyed on the main ring line As a result corresponding packing road junction is slid into;
Suspension catenary system relevant device in the shops includes:
Container identification device 302, for realizing communication connection with the control server of the network side, in the main ring line The relevant information of the target container of conveying is detected, and is submitted to the control server of the network side;
Multiple slideway controllers 303, for corresponding with a plurality of slideway respectively, and the control with the network side respectively Server realizes communication connection, by the received control information of control server from the network side, on the main ring line Associated container take in the processing of corresponding slideway.
That is, in the embodiment of the present application, the control server no longer localized in deployment shops, but directly exist The control server of cloud on-premise network side is realized and is uniformly controlled to suspension catenary system in multiple shops.Wherein, so-called cloud Network-side can be referred to, that is, non-localized is disposed, it, can also be by cloud in order to mutually be distinguished with the control server of local disposition The control server of end administration is known as the control server, etc. of cloud control server or network side.
Wherein, in order to reach the purpose, can in suspension catenary system container identification device, the equipment such as slideway controller into Row transformation, can directly realize communication connection between the control server of network side.For example, a kind of specific implementation Under, the relevant devices such as container identification device, slideway controller can be redesigned based on Internet of Things fidonetFido, so that they are straight It connected the modes such as Wi-Fi, Ethernet (Ethernet) network and connects shops AP (wireless access point) or interchanger, and is directly logical Cross the control of MQTT (Message Queuing Telemetry Transport, message queue telemetering transport protocol) and network side Control server is communicated.In this way, each control equipment is made to be internet of things equipment, can work independently, do not need according to Rely the controllers such as COM1, COM3;In addition, MQTT is designed for Internet of Things, have the characteristics that simplify, efficiently, be delayed it is short, It is also beneficial to realize by the control server of cloud network side to the accurate real-time control for hanging catenary system in shops.In addition, by In network side control server beyond the clouds, therefore, facilitate deployment, dilatation, upgrading, rollback etc. operate, if there is software and hardware Failure is also convenient for technical staff and carries out emergency processing in time.
When specific implementation, the control server 301 of the network side be primarily can be used for, and is received picking task identification and is held Correspondence relationship information between device mark, according to the corresponding batch identification of picking task identification, for container identification distribution pair The packing road junction answered, and the container identification is supplied to the corresponding slideway controller in the packing road junction.The slideway controller It is specifically used for, the container identification that the control server of the network side provides is saved as into container identification set;It is being connect The identification information of the target container of nearly corresponding slideway, belongs to the container identification set by judging whether, it is determined whether need The target container is taken in into corresponding slideway.
As it can be seen that in the embodiment of the present application, container identification is directly distributed to specific road by the control server of network side Mouthful, and in the prior art, it needs frequently to request to have to cloud from the control server of the network side in shops's local PC machine Correspondence relationship information between the batch and container of body, then be locally specific container allocation road junction.The embodiment of the present application In scheme, above-mentioned steps can be saved, directly provide relevant letter by the control server of cloud network side for slideway controller Breath can also save the Internet resources in cloud while saving PC cost in shops.
For slideway controller, although having graphic code on container, since container is in fortune in suspended chain Dynamic state, and when by common code reader to the graphic code progress barcode scanning being kept in motion, the success rate and standard of identification Exactness, therefore, carrying out identification to container identification by being equipped with code reader for slip controller is not an easily thing. It is slip controller how to be enabled accurately to identify especially by suspended chain as it can be seen that there is also an issue here The mark of container that conveying comes, being kept in motion.
To solve the above-mentioned problems, under a kind of implementation, RFID (radio frequency identification) can be equipped with for each container Chip, for carrying the mark (consistent with the mark carried in graphic code) of container;And RFID is equipped in each slideway and is read Card device, in this way, the RFID card reader can be to container when container is transported at a slideway valve with main ring line RFID chip is identified, and judges whether the container needs to slide into the road junction by corresponding slideway controller, if it is desired, It then can control slideway valve, so that the container slides into the road junction.Certainly, it is suspended on since container is typically required by suspender It on the chain of suspended chain, also, collides in order to prevent with chain, the distance between container and suspended chain chain would generally phases To farther out, therefore, it is necessary to the outfit high frequency RFID card readers at slideway valve, so that the RFID chip to container is read out.
Alternatively, under another implementation, since the main ring line of suspended chain is usually to be formed by connecting by multiple connecting rod head and the tail, The length about 25CM or so of each connecting rod, each connecting rod have a suspender, for hanging a container.That is, tool It after the container of body is transported on main ring line, can be suspended on one of connecting rod, in this way, container and connecting rod are to correspond 's.Therefore, as long as binding relationship will can be established between connecting rod mark and container identification in advance, for slideway controller Speech, it is only necessary to identify the mark of connecting rod, can determine corresponding container identification, and then determine the need for opening slideway The another container of valve slides into corresponding road junction.
It therefore, is that each connecting rod on suspended chain main ring line adds the first RFID chip in the improved plan, Middle record has connecting rod mark;In addition, the first RFID card reader can be respectively set at each slideway valve, in this way, when connecting When bar will pass through each slideway valve, it can be read into the connecting rod mark carried in specific first RFID chip, and It is supplied to associated slideway controller.Wherein, due to being not in shaking in the connecting rod operational process on main ring line, and can Relatively with the RFID card reader with slideway valve, therefore, it only needs to be equipped with low frequency RFID card reader at each slideway valve , cost can be reduced in this way.
Certainly, under aforesaid way, what the low frequency RFID card reader at specific slideway valve was specifically read is the mark of connecting rod Know, rather than the mark of container, therefore it may only be necessary to set up binding relationship between connecting rod mark and container identification in advance, i.e., Specific container identification can be determined by the identification identified to connecting rod.Certainly, specific container be imported into main ring line it Afterwards, it can be just associated with one of connecting rod, corresponding binding relationship is also that could obtain after this.Therefore, in the case, Container identification implement body may be used for, to the corresponding relationship between the target container conveyed in main ring line and target connecting rod mark Relevant information is acquired, and is submitted to the control server of the network side.Then, existed by the control server of network side Binding relationship is established between target container mark and target connecting rod mark, and is supplied to the slideway controller.In this way, slideway control Device processed can be according to the control service for the target connecting rod mark and the network side that first RFID card reader is read The binding relationship information that device provides determines current close target container mark.In turn, due to before from network side Control server have received the set of container identification for needing to take in, accordingly, it is possible to determine current close Whether target container needs to be incorporated into current slideway.
When specific implementation, in order to the corresponding relationship phase between the target container conveyed in main ring line and target connecting rod mark The information of pass is acquired, and container identification device can be there are many concrete implementation form.For example, under a kind of implementation, it is described The second RFID chip can be respectively associated in container, and record has container identification in second RFID chip.It is then possible to most After the online conversion mouth of the latter (namely at interflow of the last item branch line and main ring line), before first slideway connection (determining the context according to the direction of motion of main ring line) is equipped with second RFID card reader and a third RFID card reader, in this way, second RFID card reader can be with the network side when the connecting rod for being specifically hung with container is close Control server realizes communication connection, to the information recorded in the second RFID chip of the target container conveyed in the main ring line It is read out, obtains target container mark, and target container mark is submitted to the control server of the network side;Institute Stating third RFID card reader equally can realize communication connection with the control server of the network side, in entrance readable range Connecting rod in the first RFID chip in the information that records be read out, obtain target connecting rod mark, and by the target connecting rod Mark is submitted to the control server of the network side.In this way, the control server of network side, is specifically used for holding in the target Binding relationship is established between device mark and target connecting rod mark, and is supplied to each slideway controller, so that each slideway control Device processed can know the binding relationship between connecting rod mark and container identification, in turn, so that it may be read by using low frequency RF ID Card device is read out slide bar mark, that is, can determine that corresponding container identification, and then determine the need for sliding into the container Corresponding slideway.Wherein, the second RFID card reader can be high frequency RFID card reader, third RFID card reader then only need using Low frequency RFID card reader.
In addition there are also a kind of mode for establishing binding relationship between container and connecting rod, in this approach, do not need be again Container is equipped with RFID chip, also no longer needs to be equipped with high-frequency RFID card reader in suspended chain, and only needs each in main ring line Retain RFID chip in connecting rod, and be equipped with code reader for every branch line, container is provided at the interflow of every branch line and main ring line Source identifier and the 4th RFID card reader can realize the binding of container identification and connecting rod mark.Specifically, barcode scanning Device can also realize communication connection with the control server of the network side, the code reader to will be fed into the container of certain branch line into Row barcode scanning, and it is submitted to the control server of network side, by the control server of network side according to the picking for entering same branch line As a result the sequencing of container records the container identification queue for waiting on the branch line and importing main ring line;There is container from certain branch line When at main ring line interflow, container source identifier can be detected the event, and will test result and be supplied to the 4th RFID card reader.4th RFID card reader can determine according to testing result the container whether from the branch line, if so, Then the 4th RFID card reader can be read out the information of the first RFID chip of the connecting rod passed through herein, and mention It is sent to the control server of network side.Later, the control server of network side can be by the corresponding container identification team of the branch line It is identified in column positioned at the target container of head of the queue, establishes binding relationship between the connecting rod mark submitted with the 4th RFID card reader. As it can be seen that in this scenario, it is no longer necessary in suspended chain be equipped with high frequency RFID card reader, and multiple low frequency RFID card readers with And container source identifier, code reader etc., the cost being combined can generally also be lower than a high frequency RFID card reader, because This, can reduce cost, more suitable for applying in the shops of new retail mode.
Wherein, specific container source identifier may include the first optical fiber triggering before being distributed at the interflow The second optical fiber trigger after at device and the interflow, when the second optical fiber trigger detects container close to event, really Whether fixed first optical fiber trigger has also detected that container close to event, if it is not, can in preset time before this To determine that the container comes from the branch line, otherwise, other branch lines, etc. before coming.
Again alternatively, being associated in the graphic code graphic code in the case that record has container identification in container, container identification Implement body may include at the interflow for being deployed in the last item branch line and the main ring line after, first slideway and the main ring Camera apparatus and the 5th RFID card reader before the connection of line, wherein since container is kept in motion, institute The sampling time for stating camera apparatus needs to be less than preset threshold value.That is, in the case where the sampling time meets certain condition, it can also Directly to be taken pictures by camera apparatus to the container under motion state, also, the camera apparatus can also be with the network side Control server realize communication connection, result of taking pictures directly is submitted to the control server of network side.In this way, network side Control server is parsed as the graphic code in the photo to obtained by, it is also possible to obtain container identification;In addition, the 5th RFID Card reader can also realize communication connection with the control server of the network side, for the connecting rod entered in readable range In RFID chip be read out, obtain connecting rod mark, and be submitted to the control server of network side.In this way, the control of network side Control server can be according to the reading of parsing result and the 5th RFID card reader to graphic code in photo as a result, building Binding relationship, etc. between vertical container identification and connecting rod mark.
A variety of different implementations for being used to carry out container identification are presented above, in short, being all to need when specific implementation Will for suspended chain be equipped with container identification device (concrete form can be multiple high frequency RFID card readers, single high frequency RFID card reader+ Multiple low frequency RFID card readers, code reader+container source identifier+multiple low frequencies RFID card reader, industrial camera+multiple low frequencies RFID card reader, etc.) and slideway controller, it is realized with this and path clustering is carried out to the container conveyed in suspended chain.This Shen Please be in embodiment, these above-mentioned equipment can be redesigned using related protocols such as Internet of Things, so that respectively mutually It is independent, and can be communicated respectively with the control server of network side.In this way, due to no longer needing some COM1, COM3 to control Device processed etc. is connect with local PC machine, therefore, it is possible to reduce single-point relies on the presence of node, is conducive to the stalwartness of raising system Property.
It, can the control server with network side independently in addition, due to the corresponding slip controller of each slideway It is communicated, therefore, naturally occurring Redundancy Design between each slideway controller, even if wherein a slideway breaks down, It only needs to be set as the slideway to be temporarily disabled state, does not interfere with the normal operation of other slideways or other equipment.
And about the container identification device, in the side for needing to pre-establish binding relationship between container identification and connecting rod mark In case, since container identification device once breaks down, then the normal judgement of subsequent slideway controller may be influenced whether, Therefore, container identifier can be set to at least two sets, at least two sleeve containes identifiers control with the network side respectively Control server realizes communication connection, and executes corresponding Detection task, in this way, can be in the testing result of each sleeve containes identifier Between formed backup.By this Redundancy Design, the robustness of system can be further improved.
What needs to be explained here is that in the above-mentioned side for needing to pre-establish binding relationship between container identification and connecting rod mark In case, since the information that container identification device needs will test is submitted to the control server of network side, then the control by network side Control server is supplied to slideway controller, and in the process, suspension catenary system is to continue with what is moved forwards, can't stop It waits;And from container identifier to cloud controller, then from cloud controller to slideway controller, when may undergo one section Between, therefore, it is necessary to guarantee that container before running to the connection of first slideway and main ring line, completes identification, and will be related Binding relationship information be supplied to slideway controller.For this purpose, when being designed, can by container identification device and the first slideway with The distance between the connection of main ring line is relatively longer, reserves time enough interval for above-mentioned treatment process.For example, Assuming that aforementioned information interactive process can be completed in 5S, then it can make connecing for container identification device and the first slideway and main ring line Distance between refuting, greater than the product, etc. of the suspended chain speed of service and above-mentioned average length of time.
In addition, when specific implementation, the slideway controller can also after the target container is taken in corresponding slideway, on Offer the control server of the network side;In this way, the control server of the network side can be also used for, to same batch pair When each target container answered all is incorporated into the slideway, notify to the slideway controller;Correspondingly, the slideway controller It is also used to, controls associated prompt equipment and issue prompt information.It lights for example, can control slideway indicator light, is packaged with reminding Operating personnel, which removes the container on the slideway, be packaged, etc..
It, can also be certainly dynamic by manual operation or slideway after operating personnel removes specific container from slideway Property etc. modes, the equipment such as indicator light are closed, at this point, the slideway controller can also close the prompt equipment receive Instruction after, be reported to the control server of the network side;In this way, the control server of the network side can also be by correspondence Slideway discharged, to distribute to next batch.
Certainly, in practical applications, slideway is it is possible that situations such as failure, and therefore, the slideway controller can be with When corresponding slideway breaks down, it is reported to the control server of the network side;The control server of the network side is also For the corresponding slideway to be set as pause use state.
In addition, in specific implementation, it is possible that following situations: there may be the container for failing identification in suspended chain, Or given certain container allocation to certain slideway, still, rear slide controller or slideway break down situations such as, cause to correspond to Container fail to be incorporated into the slideway, etc..Therefore, in response to this, an abnormal road junction, the road junction can also be provided It can be located at after all slideways, that is, the last one road junction is abnormal road junction.In this way, it is all to have passed through front in container Conventional slideway after, if be not incorporated into, the exception road junction can be taken in.The exception road junction can also be equipped with corresponding Slideway controller, and after taking in certain container, the information such as the mark of the container are submitted to the control server of network side, this The control server of sample, cloud network side can also record this information of container, subsequent to be also provided in shops The display screen of deployment is shown, etc..
For the control server of network side, in addition to can be used for controlling to the various controlled plants in suspended chain System, can also provide other services, for example, can carry out cloud liter to the program inside the suspension catenary system relevant device Grade.In addition, as shown in figure 4, the suspension catenary system relevant device can also include suspended chain status monitor, the condition monitoring Device can also realize communication connection with the control server of the network side, specifically can be used for the control according to the network side Server send instruction the suspension catenary system is started or is closed, and by it is described hang catenary system in chip, Air pressure, motor, emergency stop conditions information reporting are to control server of the network side, etc..In this way, the control of network side Server can also control the start and stop of suspension catenary system, and be monitored in real time to the state of some critical components.
It should be noted that being relied on figure 4, it is seen that a single-point may be will form about above-mentioned status monitor Node since it is not in critical path, even if breaking down, will not still cause the normal operation of system too tight The influence of weight, therefore, the single-point that can ignore the node rely on.Alternatively, in optional implementation, the status monitor Redundancy Design can be carried out, for example, two status monitors of design, between the two mutually backup, etc..
When specific implementation, due to the control to container identification device, slideway controller in suspended chain, with to motor, air pressure, Relevance between the control of chip etc. is simultaneously little, therefore, as shown in figure 4, at the control server end of network side, it can be with area It is divided into equipment management system and suspended chain control system two parts, wherein equipment management system can be responsible for reception and horse specially It reaches, air pressure, the relevant information of states such as chip, and equipment monitoring system can also be given, to the state of equipment each in system It is monitored.And issued about the reporting of container identification device information, to the message that slideway controller carries out, then it can be by hanging Chain control system is completed.
In addition, the control server of the network side can also include equipment monitoring system, can be used for the suspension Status information in catenary system is counted, and according to preset knowledge base, obtains possible reason and corresponding treatment advice Information, and the status information, reason and the advisory information are supplied to the display equipment disposed in corresponding shops.Example Such as, as shown in Figure 5, wherein specific status information not only may include the state of aforementioned chip, air pressure, motor, can also wrap Include the previously mentioned information, etc. for entering abnormal road junction about container.The control server of network side can also be pre-designed Information shows interface, these information is shown in the displaying interface, and the presentation device for being supplied to shops is shown.Example Such as, the big screen equipment of monitoring can be disposed in shops A, the status information that the control server of cloud network side provides can pass through This big screen equipment of monitoring is shown.It is specific to show in interface, the intelligent decision area in left side can be provided, wherein can be right Specific failure or state carry out classification displaying, for example, " No.1 can not read container;No.2 container chip has damaged;No.3 Container enters abnormal slideway ", etc..Furthermore it is also possible to specific fault details, and corresponding reason, suggestion etc. carry out It shows.For example, " container X000115 enters abnormal slideway;Reason: Ka Bao causes motor to overheat, overload, overload operation, PLC cabinet motertrip;It is recommended that: 1. suggest IT check networks whether failure;2. suggesting that picking classmate checks whether container is submitted Success ", etc..In this manner it is achieved that specific failure, reason, suggestion visual presentation, solve to correspond in time convenient for shops The problem of.
Under a kind of specific embodiment, the place of execution needed for each relevant device is specific in cloud and suspension catenary system Managing process can be as shown in Figure 6:
Wherein, container identification implement body can be used for carrying out container identification by modes such as fiber laser arrays, and report container Information, for example, may include container identification and corresponding connecting rod mark etc..
Slideway controller is then used for the instruction of entering the station provided according to the control server of cloud network side, including needs The container identification information to enter the station, and container identification is saved;In the batch that the control server for receiving network side provides When here notice, bright light instruction can also be carried out.Furthermore it is also possible to carry out chain detection, including the identification to chain, enter the station dress The opening set enters the station control to the container conveyed in suspended chain, and the container identification to have entered the station is reported to network side Control server.Furthermore full road detection can also be carried out, namely whether the specific slideway of detection has expired, if expired, may be used also To be reported to cloud, after indicator light close button is pressed, it can be equally reported to cloud, distributed to the slideway by cloud Other batches.
Status monitor can monitor the change of motor condition, the change of transition status, the change of chip status, air pressure shape The change of state tightly stops the change, etc. of state, and when detecting change, reports cloud.
The control server of network side specifically can be used for receiving the event information that the related various equipment of suspended chain report, In Under in such a way that Internet of Things and cloud are communicated, it can be realized by IoT Hub as shown in Figure 4 and messaging service Reception to various event informations.Specifically, the identification of container, the inquiry of batch, the distribution of slideway and slideway can be carried out It enters the station the issuing of instruction;Receive container enter the station event when, the update of batch state can also be carried out, the here bright light of batch disappears What the generation of breath and message bright light instructed issues.Furthermore it is also possible to which the full road submitted according to slideway controller, slideway discharge Etc. message, update slideway state, etc..Furthermore it also on the binding, etc. of container and connecting rod mark, is being not shown in the figure.
It, can be by the control server of on-premise network side beyond the clouds, and to suspended chain in short, by the embodiment of the present application Various relevant devices are redesigned in system, realize the control to catenary system is hung in shops.In this way, each controlled plant Communication connection independently can be carried out with the control server of cloud network side, therefore, it is possible to reduce single-point relies on depositing for node Improving the robustness of system.In addition, due to network side control server deployment beyond the clouds, with service server it Between can be interacted by way of interface, real-time can be improved, and make security of system and Information Security all It is improved.Furthermore if there is hardware and software failure problem, available timely place in the control server of network side itself Reason, it is thus possible to improve system stability.
Embodiment two
The embodiment provides a kind of suspension catenary system second is that corresponding with embodiment one,
The suspended chain includes a main ring line and a plurality of branch line;The branch line is used to correspond to the picking of picking shelves mouth As a result container imports main ring line;The main ring line is also plugged into a plurality of slideway, and the slideway on the main ring line for will convey Picking result container slide into corresponding packing road junction;
As shown in figure 3, including multiple relevant devices in the suspension catenary system, wherein the relevant device includes:
Container identification device 302, for realizing communication connection with the control server of network side, to being conveyed in the main ring line The relevant information of target container detected, and be submitted to the control server of the network side;
Multiple slideway controllers 303, for corresponding with a plurality of slideway respectively, and the control with the network side respectively Server realizes communication connection, by the received control information of control server from the network side, on the main ring line Associated container take in the processing of corresponding slideway.
When specific implementation, the slideway controller is specifically used for, by the control server of the network side provide into The mark of container of standing saves as container identification set;The identification information for approaching the target container of corresponding slideway is obtained, is passed through Judge whether to belong to the container identification set, it is determined whether need to take in the target container into corresponding slideway.
Under a kind of implementation, includes multiple connecting rods in the main ring line, be respectively equipped with the first radio frequency mark in each connecting rod Know RFID chip, record has connecting rod mark in first RFID chip;
At this point, in the system further include:
Multiple first RFID card readers, it is readable to entering for being respectively arranged on the connection of each slideway Yu the main ring line The information recorded in the first RFID chip in connecting rod in range is read out, and is supplied to associated slideway controller;
The container identification implement body is used for, to pair between the target container conveyed in main ring line and target connecting rod mark It should be related to that relevant information is acquired, and be submitted to the control server of the network side;
The slideway controller is specifically used for, and is identified according to the target connecting rod that first RFID card reader is read, with And the binding relationship information between the control server of the network side target container provided and target connecting rod mark, determination are worked as Preceding close target container mark.
Specifically obtain the binding relationship mode can there are many, for example, the container can be associated under a kind of mode There is the second RFID chip, record has container identification in second RFID chip;
At this point, the container identification implement body may include: the interflow for being deployed in the last item branch line Yu the main ring line The second RFID card reader and third RFID card reader after place, before the connection of first slideway and the main ring line;
Second RFID card reader, for realizing communication connection with the control server of the network side, to the master The information recorded in second RFID chip of the target container conveyed in loop wire is read out, and obtains target container mark, and will The target container mark is submitted to the control server of the network side;
The third RFID card reader can to entering for realizing communication connection with the control server of the network side The information recorded in the first RFID chip in connecting rod in reading scope is read out, and obtains target connecting rod mark, and will be described Target connecting rod, which identifies, is submitted to the control server of the network side, so as to the network side control server described second It establishes and ties up between the target connecting rod mark that the target container mark that RFID card reader is read and the third RFID card reader are read Determine relationship.
Alternatively, the container is associated with graphic code, records in the graphic code under another mode for obtaining binding relationship There is container identification;
At this point, the container identification implement body may include: the code reader for being deployed in each branch line inlet, be deployed in each Container source identifier and the 4th RFID card reader after at line and main ring line interflow, in which:
The code reader, for realizing communication connection with the control server of the network side, to wherein one will be entered The container of branch line carries out barcode scanning, and barcode scanning result is submitted to the control server of the network side, in the barcode scanning result Including container identification, so as to the network side control server according to the successive suitable of the picking result container for entering same branch line Sequence generates container identification sequence;
The container source identifier is detected for the event close to target container on main ring line, and will Testing result is supplied to the 4th RFID card reader;
4th RFID card reader, for realizing communication connection with the control server of the network side, according to institute It states testing result and determines target container in the case where the associated branch line, to the first of the target connecting rod for entering its readable range The information of RFID chip is read out, and to obtain target connecting rod mark, and is submitted to the control server of the network side;So as to The control server of the network side will be in the corresponding container identification queue of the 4th RFID card reader associated objects branch line The first container identification and target connecting rod mark establish binding relationship.
Wherein, the container source identifier includes the first optical fiber trigger before being distributed at the interflow, and The second optical fiber trigger after at the interflow;
4th RFID card reader is specifically used for, and has target appearance receive that the second optical fiber trigger detects Device close to event when, if the event is not detected in the first optical fiber trigger before preset time threshold value, it is determined that institute Target container is stated from associated target branch line.
Under yet another approach, the container is associated with graphic code, and record has container identification in the graphic code;
At this point, the container identification device also may include: to be deployed at the interflow of the last item branch line and the main ring line Later, the camera apparatus and the 5th RFID card reader before the connection of first slideway and the main ring line, the camera The sampling time of equipment is less than preset threshold value, in which:
The camera apparatus, for realizing communication connection with the control server of the network side, on main ring line Graphic code on close target container is taken pictures, and result of taking pictures is submitted to the control server of the network side;
5th RFID card reader can to entering for realizing communication connection with the control server of the network side The RFID chip in connecting rod in reading scope is read out, and obtains connecting rod mark, and be submitted to the control server of network side, with The control server that toilet states network side parses the result information of taking pictures that the camera apparatus is submitted, and therefrom extracts appearance Device mark, and binding relationship is established between connecting rod mark.
Specifically, the container identification device can be at least two sets, at least two sleeve containes identifiers respectively with it is described The control server of network side realizes communication connection, and executes corresponding Detection task, so as to the detection of each sleeve containes identifier As a result backup is formed between.
In addition, the relevant device can also include suspended chain status monitor;
The suspended chain status monitor, for realizing communication connection with the control server of the network side, according to institute It states the instruction that the control server of network side is sent the suspension catenary system is started or closed, and by the suspended chain Chip, air pressure, motor, emergency stop conditions in system change information reporting to the control server of the network side.
When specific implementation, the suspension catenary system relevant device can be to pass through message team based on Internet of Things Protocol Design Column telemetering transmission MQTT agreement and the control server of the network side are communicated.
It is realized by being redesigned to various relevant devices in suspension catenary system by net by the embodiment of the present application Control of the control server of network side to catenary system is hung in shops.In this way, each controlled plant can independently with cloud net The control server of network side carries out communication connection, therefore, it is possible to reduce single-point relies on the presence of node, improves the stalwartness of system Property.
All the embodiments in this specification are described in a progressive manner, same and similar portion between each embodiment Dividing may refer to each other, and each embodiment focuses on the differences from other embodiments.Especially for system or For system embodiment, since it is substantially similar to the method embodiment, so describing fairly simple, related place is referring to method The part of embodiment illustrates.System and system embodiment described above is only schematical, wherein the conduct The unit of separate part description may or may not be physically separated, component shown as a unit can be or Person may not be physical unit, it can and it is in one place, or may be distributed over multiple network units.It can root According to actual need that some or all of the modules therein is selected to achieve the purpose of the solution of this embodiment.Ordinary skill Personnel can understand and implement without creative efforts.
Above to a kind of suspension catenary system provided herein, it is described in detail, it is used herein specifically a The principle and implementation of this application are described for example, the application's that the above embodiments are only used to help understand Method and its core concept;At the same time, for those skilled in the art, according to the thought of the application, in specific embodiment party There will be changes in formula and application range.In conclusion the contents of this specification should not be construed as limiting the present application.

Claims (10)

1. a kind of suspension catenary system, which is characterized in that
The suspended chain includes a main ring line and a plurality of branch line;The branch line is used to correspond to the picking result of picking shelves mouth Container imports main ring line;The main ring line is also plugged into a plurality of slideway, and the slideway by what is conveyed on the main ring line for picking Goods result container slides into corresponding packing road junction;
It include multiple relevant devices in the suspension catenary system, wherein the relevant device includes:
Container identification device, for realizing communication connection with the control server of network side, to the target conveyed in the main ring line The relevant information of container is detected, and is submitted to the control server of the network side;
Multiple slideway controllers, for corresponding with a plurality of slideway respectively, and the control server with the network side respectively Communication connection is realized, by the received control information of control server from the network side, to the association on the main ring line Container take in the processing of corresponding slideway.
2. system according to claim 1, which is characterized in that
The slideway controller is specifically used for, and the mark for the container to be entered the station that the control server of the network side is provided saves For container identification set;The identification information for approaching the target container of corresponding slideway is obtained, it is described by judging whether to belong to Container identification set, it is determined whether need to take in the target container into corresponding slideway.
3. system according to claim 2, which is characterized in that
Include multiple connecting rods in the main ring line, is respectively equipped with the first radio frequency identification RFID chip, the first RFID in each connecting rod Record has connecting rod mark in chip;
In the system further include:
Multiple first RFID card readers, for being respectively arranged on the connection of each slideway Yu the main ring line, to enter readable range The information recorded in the first RFID chip in interior connecting rod is read out, and is supplied to associated slideway controller;
The container identification implement body is used for, to the corresponding pass between the target container conveyed in main ring line and target connecting rod mark It is that relevant information is acquired, and is submitted to the control server of the network side;
The slideway controller is specifically used for, and is identified according to the target connecting rod that first RFID card reader is read, Yi Jisuo Binding relationship information between the control server target container provided of network side and target connecting rod mark is provided, is determined currently just It is identified in close target container.
4. system according to claim 3, which is characterized in that
The container is associated with the second RFID chip, and record has container identification in second RFID chip;
The container identification device, including after being deployed at the interflow of the last item branch line and the main ring line, first slideway With the second RFID card reader and third RFID card reader before the connection of the main ring line;
Second RFID card reader, for realizing communication connection with the control server of the network side, to the main ring line The information recorded in second RFID chip of the target container of middle conveying is read out, and obtains target container mark, and will be described Target container identifies the control server for being submitted to the network side;
The third RFID card reader, for realizing communication connection with the control server of the network side, to the readable model of entrance The information recorded in the first RFID chip in connecting rod in enclosing is read out, and obtains target connecting rod mark, and by the target Connecting rod, which identifies, is submitted to the control server of the network side, so as to the network side control server in the 2nd RFID Binding is established between the target connecting rod mark that the target container mark that card reader is read and the third RFID card reader are read to close System.
5. system according to claim 3, which is characterized in that
The container is associated with graphic code, and record has container identification in the graphic code;
The container identification device, including being deployed in the code reader of each branch line inlet, being deployed in each branch line and main ring line conjunction Container source identifier and the 4th RFID card reader after at stream;
The code reader, for realizing communication connection with the control server of the network side, to a wherein branch will be entered The container of line carries out barcode scanning, and barcode scanning result is submitted to the control server of the network side, includes in the barcode scanning result Container identification, so as to the network side control server according to enter same branch line picking result container sequencing, Generate container identification sequence;
The container source identifier is detected for the event close to target container on main ring line, and be will test As a result it is supplied to the 4th RFID card reader;
4th RFID card reader, for realizing communication connection with the control server of the network side, according to the inspection The first RFID in the case that survey result determines that target container comes from associated branch line, to the target connecting rod for entering its readable range The information of chip is read out, and to obtain target connecting rod mark, and is submitted to the control server of the network side;So as to described The control server of network side is by the first place in the corresponding container identification queue of the 4th RFID card reader associated objects branch line Container identification and target connecting rod mark establish binding relationship.
6. system according to claim 5, which is characterized in that
The container source identifier includes at the first optical fiber trigger and the interflow before being distributed at the interflow The second optical fiber trigger later;
4th RFID card reader is specifically used for, and is having target container just receive that the second optical fiber trigger detects When close to event, if the event is not detected in the first optical fiber trigger before preset time threshold value, it is determined that the mesh It marks container and comes from associated target branch line.
7. system according to claim 3, which is characterized in that
The container is associated with graphic code, and record has container identification in the graphic code;
The container identification device, including after being deployed at the interflow of the last item branch line and the main ring line, first slideway With before the connection of the main ring line camera apparatus and the 5th RFID card reader, the sampling time of the camera apparatus it is small In preset threshold value;
The camera apparatus, for realizing communication connection with the control server of the network side, to being approached on main ring line Target container on graphic code take pictures, and result of taking pictures is submitted to the control server of the network side;
5th RFID card reader, for realizing communication connection with the control server of the network side, to the readable model of entrance The RFID chip in connecting rod in enclosing is read out, and connecting rod mark is obtained, and be submitted to the control server of network side, with toilet The control server for stating network side parses the result information of taking pictures that the camera apparatus is submitted, and therefrom extracts container mark Know, and establishes binding relationship between connecting rod mark.
8. according to the described in any item systems of claim 3 to 7, which is characterized in that
The container identification device is at least two sets, at least two sleeve containes identifiers respectively with the control service of the network side Device realizes communication connection, and executes corresponding Detection task, to form backup between the testing result of each sleeve containes identifier.
9. system according to claim 1, which is characterized in that
The relevant device further includes suspended chain status monitor;
The suspended chain status monitor, for realizing communication connection with the control server of the network side, according to the net The instruction that the control server of network side is sent is started or is closed to the suspension catenary system, and by the suspension catenary system In chip, air pressure, motor, emergency stop conditions change information reporting give the network side control server.
10. system according to claim 1, which is characterized in that
The suspension catenary system relevant device be based on Internet of Things Protocol Design, by message queue telemetering transmit MQTT agreement with The control server of the network side is communicated.
CN201821112284.3U 2018-07-13 2018-07-13 A kind of suspension catenary system Active CN209618216U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111738641A (en) * 2020-01-02 2020-10-02 北京京东尚科信息技术有限公司 Order goods converging method, system, device, electronic equipment and medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111738641A (en) * 2020-01-02 2020-10-02 北京京东尚科信息技术有限公司 Order goods converging method, system, device, electronic equipment and medium
CN111738641B (en) * 2020-01-02 2024-02-06 北京京东尚科信息技术有限公司 Method, system, device, electronic equipment and medium for converging order goods

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