CN209614006U - A kind of servo electric cylinders riveting machine - Google Patents

A kind of servo electric cylinders riveting machine Download PDF

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Publication number
CN209614006U
CN209614006U CN201822233408.XU CN201822233408U CN209614006U CN 209614006 U CN209614006 U CN 209614006U CN 201822233408 U CN201822233408 U CN 201822233408U CN 209614006 U CN209614006 U CN 209614006U
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China
Prior art keywords
module
riveting
panel
plate
electric cylinders
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CN201822233408.XU
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Chinese (zh)
Inventor
肖俊
董建国
张正辉
肖刚
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Shenzhen In Cube Automation Co Ltd
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SHENZHEN IN-CUBE AUTOMATION Co Ltd
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Abstract

The utility model relates to a kind of servo electric cylinders riveting machines, including pedestal, drive module, rivet module, supporting module and material returned module, the drive module, riveting module is respectively arranged on the pedestal top, the drive module connects the riveting module by transmission device, the supporting module is set to the pedestal top, the supporting module is connect with the riveting module, the material returned module is set to the bottom of the pedestal, the material returned module is placed in the lower section of the riveting module, it is characterized in that, the riveting module includes electric cylinders axis, pressure sensor, riveting head, first connecting column and the second connecting column, the electric cylinders axis connects one end of the pressure sensor by first connecting column, the other end of the pressure sensor connects the riveting head by second connecting column.When riveting machine at work, the force-output shaft speed and strength size of riveting machine can be monitored in real time, while can be with adjust automatically speed and strength size.

Description

A kind of servo electric cylinders riveting machine
Technical field
The utility model relates to machine processing field more particularly to a kind of servo electric cylinders riveting machines.
Background technique
Riveting is a kind of very common workpiece connection type, in life, needs to use riveting technology, riveting there are many aspect The appearance to pick not only facilitates people's combination product, but also greatly improves the working efficiency of the industry.Riveting machine on the market Type it is very much, be to drive riveting head to move back and forth by hydraulic or air pressure mostly, carry out riveting action, but the prior art exists Following problems.
1. axle speed of contributing and stroke can not change at runtime in riveting production, production efficiency is caused to reduce.
2. the not size of dynamic monitoring power output axle power, can not adjust the size of riveting power, the riveting to different product There is significant limitation.
Summary of the invention
The utility model provides a kind of servo electric cylinders riveting machine, it is intended to which solving riveting machine, dynamic does not monitor out at work The size of power axle power, the problem of force-output shaft speed and strength size cannot be changed at runtime.
The utility model provides a kind of servo electric cylinders riveting machine, including pedestal, drive module, riveting module, supporting module And material returned module, the drive module, riveting module are respectively arranged on the pedestal top, the drive module passes through transmission device The riveting module is connected, the supporting module is set to the pedestal top, and the supporting module is connect with the riveting module, The material returned module is set to the bottom of the pedestal, and the material returned module is placed in the lower section of the riveting module, which is characterized in that The riveting module includes electric cylinders axis, pressure sensor, riveting head, the first connecting column and the second connecting column, and the electric cylinders axis is logical One end that first connecting column connects the pressure sensor is crossed, the other end of the pressure sensor connects by described second It connects column and connects the riveting head.
The supporting module includes guide rod, guide sleeve, bracket and latch segment, institute as a further improvement of the utility model, Guide rod is stated on the bracket, the guide sleeve is set on the guide rod, and the bracket is connect with the latch segment.
The material returned module includes elevating mechanism, pusher and material returned machine as a further improvement of the utility model, Structure, the elevating mechanism are set on the pusher, and one end of the pusher is connect with one end of the unloading mechanism, The attachment base of the elevating mechanism is connect with the pusher.
The elevating mechanism includes fixed plate, attachment base, the first cylinder and leads as a further improvement of the utility model, To structure, the guide frame includes two guide rods and two guide sleeves, and first cylinder and guide frame are set to described In fixed plate, the attachment base connects the movable end of first cylinder, and the fixed plate is connect with the 7th panel.
As a further improvement of the utility model, the pusher include two step support plates, two fixed blocks, The two sides of support plate, backing plate, the second cylinder, mounting rack, push plate, the first hanger and the second hanger, the support plate are arranged two On one end of a step support plate, two fixed blocks are arranged in one end of the step support plate and are located at the branch The lower section of fagging, the two sides of the backing plate are arranged on the other end of two step support plates, the second cylinder setting In in the support plate, the push plate is connect with the movable end of second cylinder, and the mounting rack is set to the support plate On, the mounting rack is connect with the attachment base, and first hanger and the second hanger are separately positioned on the step support plate The outside of the two sides of the other end, two guide rods connect with two fixed blocks respectively and pass through two guide sleeves And the support plate.
The unloading mechanism includes loading plate, bearing holes, the first hanging block, as a further improvement of the utility model, Two hanging blocks, inclined plate, grating and two inductors, described loading plate one end are connect with described inclined plate one end, and the bearing holes are set to On the loading plate, first hanging block and the second hanging block are respectively arranged on loading plate other end two sides and are located at the carrying Below plate, first hanging block is connect with first hanger, and second hanging block is connect with second hanger, described in two Inductor is respectively arranged on inclined plate other end two sides and is located above the inclined plate, and the grating is set on the inclined plate.
The drive module includes servo motor and speed reducer as a further improvement of the utility model, described to watch Motor is taken to connect with the speed reducer.
The pedestal includes first panel, second panel, third panel, as a further improvement of the utility model, Four panels, the 5th panel, the 6th panel, the 7th panel and octahedral plate, described in the first panel top nose vertically connects Second panel, the first panel bottom front vertically connect the fourth face plate, the third panel and the second panel And fourth face plate is respectively perpendicular connection, the 5th panel is vertical with the second panel to be connect, the 6th panel with it is described Fourth face plate vertically connects, the 7th panel and the 6th panel and the 5th panel is vertical connect, the octahedral plate with The first panel and third panel vertically connect.
The 7th panel is equipped with opening as a further improvement of the utility model,.
The transmission device includes synchronous belt and synchronizing wheel as a further improvement of the utility model,.
The beneficial effects of the utility model are: riveting machine is at work, the power output axle speed of riveting machine can be monitored in real time And strength, while can be with adjust automatically speed and strength size.
Detailed description of the invention
Fig. 1 is the overall diagram of the utility model.
Fig. 2 is part explosive view of the utility model in addition to material returned module.
Fig. 3 is the overall diagram of the utility model material returned module.
Fig. 4 is the explosive view of the utility model material returned module.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.
As shown in Figure 1, the utility model provides a kind of servo electric cylinders riveting machine, including pedestal 1, drive module 2, riveting die Block 3, supporting module 4 and material returned module 5, the drive module 2, riveting module 3 are respectively arranged on 1 top of pedestal, the drive Dynamic model block 2 connects the riveting module 3 by transmission device 6, and the supporting module 4 is set to 1 top of pedestal, the support Module 4 is connect with the riveting module 3, and the material returned module 5 is set to the bottom of the pedestal 1, and the material returned module 5 is placed in institute State the lower section of riveting module 3, which is characterized in that the riveting module 3 includes electric cylinders axis 301, pressure sensor 302, riveting head 303, the first connecting column 304 and the second connecting column 305, the electric cylinders axis 301 connect the pressure by first connecting column 304 The other end of one end of force snesor 302, the pressure sensor 302 connects the riveting by second connecting column 305 First 303.
The utility model is divided into 5 modules, and the pedestal 1 is used to provide installation and fixed position;The drive module 2 provide power when riveting machine work;The work station of the utility model, receives the drive module when riveting module 3 2 power provided, realize pumping for the riveting module 3, realize the function of riveting;The supporting module 4 is used for Support and the fixed riveting module, so that the riveting module 4 at work can be more stable;The material returned module 5 is used for The workpiece that riveting is completed is pushed away into riveting machine, is prepared for the riveting of next workpiece.
As shown in Fig. 2, wherein the riveting die block 3 be the utility model major part, on the basis of the prior art, Provided with a pressure sensor 302, between the riveting head 303 and the electric cylinders axis 301, for monitoring in real time The strength that driving device provides.Think that riveting machine has unstable factor in operation, may result in rivet force and become larger Or become smaller, it will cause very big influence to the workpiece being riveted, directly reduce the riveting quality of workpiece, and the pressure sensor 302 are connect by control system with servo motor, when the pressure sensor 302 detects riveting variation, the pressure 302 feedback signal of sensor changes turning for servo motor rotor by changing input pulse to control system, control system Dynamic angle, to change the rivet force size of output.Solving riveting machine, dynamic does not monitor the big of power output axle power at work It is small, the problem of force-output shaft speed and strength size cannot be changed at runtime.
Further, the supporting module 4 includes guide rod 401, guide sleeve 402, bracket 403 and latch segment 404, the guide rod 401 are set on the bracket 403, and the guide sleeve 402 is set on the guide rod 401, the bracket 43 and the latch segment 404 Connection.
As shown in Fig. 2, the bracket 403 is the device of a triangle, the guide rod 401 is arranged in the bracket 403 The both ends on bottom edge, vertical to connect, the upper end of the guide rod 401 is not fixed and passes through the 5th panel 105 of the pedestal 1, in institute It states and is cased with the guide sleeve 402 on guide rod, play the guiding role.The latch segment 404 is the device of two selenodonts, the bracket 403 can separate with the latch segment 404, and when needing to connect, the riveting module 3 is connected to institute by the latch segment 404 It states on bracket 403, so that the connection of the riveting module 3 and the supporting module 4 is realized, it is described in riveting machine work Supporting module 4 can be moved with the movement of the riveting module 3.
Further, the material returned module 5 includes elevating mechanism 501, pusher 502 and unloading mechanism 503, the lifting Mechanism 501 is set on the pusher 502, and one end of one end of the pusher 502 and the unloading mechanism 503 connects It connects, the attachment base 5012 of the elevating mechanism 501 is connect with the pusher 502.
As shown in figure 3, oscilaltion of the elevating mechanism 501 for realizing the material returned module 5, riveting machine riveting When, the elevating mechanism 501 declines, and workpiece is made to be in riveting location, and after the completion of riveting, elevating mechanism 501 rises;The pusher Workpiece is pushed out on the unloading mechanism 503 by mechanism 502 after the completion of riveting;The induction on the unloading mechanism 503 After device senses workpiece, material returned action is completed.
Further, the elevating mechanism 501 includes fixed plate 5011, attachment base 5012, the first cylinder 5013 and guiding knot Structure, the guide frame include two guide rods 5014 and two guide sleeves 5015, first cylinder 5013 and guide frame In the fixed plate 5011, the attachment base 5012 connects the movable end of first cylinder 5013, the fixed plate 5012 connect with the 7th panel 107.
As shown in figure 4, the elevating mechanism 501 is fixed on the 7th panel of the pedestal 1 by the fixed plate 5011 On 107, when the movable end of first cylinder 5013 moves up and down, then the attachment base 5012 being attached thereto will drive Movement, namely the pusher 502 and unloading mechanism 503 is driven to move, the guide rod 5014 is in the guide sleeve 5015 Interior sliding, realizes elevating function.
Further, the pusher 502 includes two step support plates 5021, two fixed blocks 5022, support plate 5023, backing plate 5024, the second cylinder 5025, mounting rack 5026, push plate 5027, the first hanger 5028 and the second hanger 5029, institute The two sides for stating support plate 5023 are arranged on one end of two step support plates 5021, and two fixed blocks 5022 are set It sets one end in the step support plate 5021 and is located at the lower section of the support plate 5023, the two sides setting of the backing plate 5024 On the other end of two step support plates 5021, second cylinder 5025 is set in the support plate 5023, institute It states push plate 5027 to connect with the movable end of second cylinder 5025, the mounting rack 5026 is set to the support plate 5023 On, the mounting rack 5026 is connect with the attachment base 5012, and first hanger 5028 and the second hanger 5029 are respectively set In the outside of the two sides of 5021 other end of step support plate, two guide rods 5014 respectively with two fixed blocks 5022 connect and pass through two guide sleeves 5015 and the support plate 5023.
As shown in figure 4, the pusher 502 is located at upper limit after the completion of riveting, motor issues riveting and completes at this time Signal, drive second cylinder 5025 to move by controller, drive the push plate 5027 to move toward workpiece direction, by work Part is released, and then second cylinder 5025 is shunk, and the push plate 5027 returns to original position, subsequent 501 band of elevating mechanism It moves the pusher 502 to decline, carries out riveting work next time.The support plate 5023 is for fixing second cylinder 5025 and mounting rack, the backing plate 5024 contacted with the loading plate 5031 of the unloading mechanism 503, plate face is concordant, described Step support plate 5021 is used to support the support plate 5023 and backing plate 5024.In first hanger 5028 and the second hanger 5029 connect with the first hanging block 5033 of the unloading mechanism and the second hanging block 5034, move back so that pusher 502 is connected to Expect in mechanism 503.
Further, the unloading mechanism 503 includes loading plate 5031, bearing holes 5032, the first hanging block 5033, the second hanging block 5034, inclined plate 5035, grating 5036 and two inductors 5037, described 5031 one end of loading plate and described 5035 one end of inclined plate Connection, the bearing holes 5032 are set on the loading plate 5031, and first hanging block 5033 and the second hanging block 5034 are set respectively In 5031 other end two sides of loading plate and it is located at 5031 lower section of loading plate, first hanging block 5033 and described first Hanger 5028 connects, and second hanging block 5034 is connect with second hanger 5029, and two inductors 5037 are set respectively In 5035 other end two sides of inclined plate and it is located above the inclined plate 5035, the grating 5036 is set to the inclined plate 5035 On.
It is placed on jig as shown in figure 4, being riveted workpiece, jig is placed on the bearing holes 5032, the inclined plate 5035 connect at an angle with the loading plate 5031, after guaranteeing that workpiece is pushed out, can go on smoothly material returned action.Work as institute When stating inductor 5037 and detecting workpiece, then the workpiece material returned is proved.The grating 5036 can be incuded, when riveting machine into Detect that other objects are close when row riveting, then can feedback signal to controller, stop the progress of riveting.The unloading mechanism 503 are connect by first hanging block 5033 with the second hanging block 5034 with the pusher 502, easy to disassemble and replacement, when When for riveting different workpiece, then different unloading mechanisms 503 can be replaced.
Further, the drive module 2 includes servo motor 201 and speed reducer 202, the servo motor 201 and institute State the connection of speed reducer 202.
As shown in Fig. 2, the servo motor 201 provides power resources to entire riveting machine, while being controlled by control system, The signal that can be fed back with response pressure sensor 302, achievees the effect that adjust output dynamics in real time.The speed reducer 202 reduces Speed improves output torque simultaneously, while reducing the inertia of load.The servo motor 201 is connected to institute with speed reducer 202 It states on octahedral plate 108.
Further, the pedestal 1 include first panel 101, second panel 102, third panel 103, fourth face plate 104, 5th panel 105, the 6th panel 106, the 7th panel 107 and octahedral plate 108,101 top nose of first panel are vertical The second panel 102 is connected, 101 bottom front of first panel vertically connects the fourth face plate 104, the third face Plate 103 is respectively perpendicular and connect with the second panel 102 and fourth face plate 104, the 5th panel 105 and the second panel 102 vertical connections, the 6th panel 106 is vertical with the fourth face plate 104 to be connect, the 7th panel 107 and described the Six panels 106 and the 5th vertically connection of panel 105, the octahedral plate 108 and the first panel 101 and third panel 103 Vertical connection.
As shown in Fig. 2, the pedestal is similar, " [" type plays the role of supporting mutually between each panel, while described the Five panels 105, the 7th panel 107 and octahedral plate 108 also provide fixed function.
Further, the 7th panel 107 is equipped with opening 7.
As shown in Fig. 2, the setting of the opening 7 is to provide for the installation station of the material returned module 5, the material returned mould Block 5 passes through opening, wherein the elevating mechanism 501 and pusher 502 are mounted on inside the opening 7, the unloading mechanism 503 are located at outside the opening 7.
Further, the transmission device 6 includes synchronous belt and synchronizing wheel.
It when utility model works, is riveted workpiece and is placed on corresponding jig, jig is placed in the material returned machine On the bearing holes 5032 of structure 503, start riveting machine, 201 output voltage of servo motor, by the synchronous belt and synchronizing wheel The conversion of (not shown) acts on electric cylinders axis 301, and electric cylinders axis 301 drives the decline of riveting head 303 to be riveted, at this time Material returned module 5 is located at bottom.The output dynamics of 302 real-time measurement electric cylinders axis 301 of pressure sensor simultaneously feeds back to control system System is adjusted in real time.After the completion of riveting, control system issues signal, first cylinder 5013 in the elevating mechanism 501 Signal is received, drives pusher 502 and unloading mechanism 503 to rise, subsequent control system signals to the pusher 502 In the second cylinder 5025, push plate is moved to workpiece direction, and the workpiece that riveting is completed is released, and workpiece is into the excessively described unloading mechanism Inductor 5037 on 503, feedback signal are completed to control system, riveting process, and the jacking system 501 declines, under waiting The progress of riveting work.
It, cannot the above content is specific preferred embodiment further detailed description of the utility model is combined Assert that the specific implementation of the utility model is only limited to these instructions.For the ordinary skill of the utility model technical field For personnel, without departing from the concept of the premise utility, a number of simple deductions or replacements can also be made, should all regard To belong to the protection scope of the utility model.

Claims (10)

1. a kind of servo electric cylinders riveting machine, including pedestal, drive module, riveting module, supporting module and material returned module, the drive Dynamic model block, riveting module are respectively arranged on the pedestal top, and the drive module connects the riveting module by transmission device, The supporting module is set to the pedestal top, and the supporting module is connect with the riveting module, and the material returned module is set to The bottom of the pedestal, the material returned module are placed in the lower section of the riveting module, which is characterized in that the riveting module includes Electric cylinders axis, pressure sensor, riveting head, the first connecting column and the second connecting column, the electric cylinders axis pass through first connecting column One end of the pressure sensor is connected, the other end of the pressure sensor connects the riveting by second connecting column Head.
2. servo electric cylinders riveting machine according to claim 1, which is characterized in that the supporting module include guide rod, guide sleeve, Bracket and latch segment, the guide rod are set on the bracket, and the guide sleeve is set on the guide rod, the bracket and the lock Tight block connection.
3. servo electric cylinders riveting machine according to claim 1, which is characterized in that the material returned module includes elevating mechanism, Pusher and unloading mechanism, the elevating mechanism are set on the pusher, and one end of the pusher is moved back with described Expect one end connection of mechanism, the attachment base of the elevating mechanism is connect with the pusher.
4. servo electric cylinders riveting machine according to claim 3, which is characterized in that the elevating mechanism includes fixed plate, connects Joint chair, the first cylinder and guide frame, the guide frame include two guide rods and two guide sleeves, first cylinder and Guide frame is set in the fixed plate, and the attachment base connects the movable end of first cylinder, the fixed plate and the 7th Panel connection.
5. servo electric cylinders riveting machine according to claim 4, which is characterized in that the pusher includes two step branch Fagging, two fixed blocks, support plate, backing plate, the second cylinder, mounting rack, push plate, the first hanger and the second hanger, the support The two sides of plate are arranged on one end of two step support plates, and the step support plate is arranged in two fixed blocks One end and the lower section for being located at the support plate, the two sides of the backing plate are arranged on the other end of two step support plates, Second cylinder is set in the support plate, and the push plate is connect with the movable end of second cylinder, the mounting rack It is set in the support plate, the mounting rack is connect with the attachment base, and first hanger and the second hanger are respectively set In the outside of the two sides of the step support plate other end, two guide rods connect and wear with two fixed blocks respectively Cross two guide sleeves and the support plate.
6. servo electric cylinders riveting machine according to claim 5, which is characterized in that the unloading mechanism includes loading plate, holds Hole, the first hanging block, the second hanging block, inclined plate, grating and two inductors are carried, described loading plate one end and described inclined plate one end connect It connects, the bearing holes are set on the loading plate, and first hanging block and the second hanging block are respectively arranged on the loading plate other end Two sides and it is located at below the loading plate, first hanging block is connect with first hanger, second hanging block and described the The connection of two hangers, two inductors are respectively arranged on inclined plate other end two sides and are located above the inclined plate, the light Grid are set on the inclined plate.
7. servo electric cylinders riveting machine according to claim 1, which is characterized in that the drive module include servo motor with And speed reducer, the servo motor are connected with the speed reducer.
8. servo electric cylinders riveting machine according to claim 1, which is characterized in that the pedestal includes first panel, second Panel, third panel, fourth face plate, the 5th panel, the 6th panel, the 7th panel and octahedral plate, the first panel top Front end vertically connects the second panel, and the first panel bottom front vertically connects the fourth face plate, the third face Plate is respectively perpendicular and connect with the second panel and fourth face plate, and the 5th panel is vertical with the second panel to be connect, institute State that the 6th panel is vertical with the fourth face plate to be connect, the 7th panel and the 6th panel and the 5th panel is vertical connects It connects, the octahedral plate and the first panel and third panel is vertical connect.
9. servo electric cylinders riveting machine according to claim 8, which is characterized in that the 7th panel is equipped with opening.
10. servo electric cylinders riveting machine according to claim 1, which is characterized in that the transmission device include synchronous belt with Synchronizing wheel.
CN201822233408.XU 2018-12-28 2018-12-28 A kind of servo electric cylinders riveting machine Active CN209614006U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822233408.XU CN209614006U (en) 2018-12-28 2018-12-28 A kind of servo electric cylinders riveting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822233408.XU CN209614006U (en) 2018-12-28 2018-12-28 A kind of servo electric cylinders riveting machine

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Publication Number Publication Date
CN209614006U true CN209614006U (en) 2019-11-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112658196A (en) * 2020-11-11 2021-04-16 浙江毅力汽车空调有限公司 Automatic riveting machine for pressure sensor
CN113000706A (en) * 2021-04-30 2021-06-22 江西晶科光伏材料有限公司 Riveting equipment and riveting method for photovoltaic aluminum frame sleeve corner connector

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112658196A (en) * 2020-11-11 2021-04-16 浙江毅力汽车空调有限公司 Automatic riveting machine for pressure sensor
CN113000706A (en) * 2021-04-30 2021-06-22 江西晶科光伏材料有限公司 Riveting equipment and riveting method for photovoltaic aluminum frame sleeve corner connector

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Effective date of registration: 20200713

Address after: 518000 1st-3rd floor, building a, Tangtou community, Shiyan street, Bao'an District, Shenzhen City, Guangdong Province

Patentee after: SHENZHEN IN-CUBE AUTOMATION Co.,Ltd.

Address before: 518000 2-3 floor, A building, Hongfa science and Technology Industrial Park, Baoan District, Shiyan community, Shiyan street, Baoan District, Shenzhen.

Co-patentee before: Qiu Peng

Patentee before: SHENZHEN IN-CUBE AUTOMATION Co.,Ltd.

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Address after: 518000 1st-3rd floor, building a, Tangtou community, Shiyan street, Bao'an District, Shenzhen City, Guangdong Province

Patentee after: Shenzhen zhicube automation equipment Co., Ltd

Address before: 518000 1st-3rd floor, building a, Tangtou community, Shiyan street, Bao'an District, Shenzhen City, Guangdong Province

Patentee before: SHENZHEN IN-CUBE AUTOMATION Co.,Ltd.