CN209599127U - Flange opening device - Google Patents
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- CN209599127U CN209599127U CN201822149305.5U CN201822149305U CN209599127U CN 209599127 U CN209599127 U CN 209599127U CN 201822149305 U CN201822149305 U CN 201822149305U CN 209599127 U CN209599127 U CN 209599127U
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Abstract
Description
技术领域technical field
本实用新型涉及管道连接设备配件领域,特别涉及一种法兰张开装置。The utility model relates to the field of pipeline connection equipment accessories, in particular to a flange opening device.
背景技术Background technique
在石油化工及各类管路安装生产现场,有许多管路采用的是法兰连接方式,法兰连接方式是一种管路常用连接方式,它是在管路对接的两端铸有法兰,在法兰端面上有密封槽,槽内装有密封圈(垫),对接好后用螺栓或双头螺柱将管路紧紧连在一起。为使管路正常运行、停止及维修,在各类的管路上都安装有各种不同型号规格的法兰式管件,以达到对管路中液体的控制,使管路安全平稳运行。随着管路运行周期长,管路内压力变化、介质腐蚀、密封圈(垫)老化等原因,造成法兰密封失效而出现泄漏。必须更换密封垫以消除泄漏,才能确保管路的运行。In the petrochemical industry and various pipeline installation and production sites, there are many pipelines that use the flange connection method. The flange connection method is a common connection method for pipelines. It is cast with flanges at both ends of the pipeline , There is a sealing groove on the end face of the flange, and a sealing ring (pad) is installed in the groove. After the butt joint is completed, the pipes are tightly connected together with bolts or studs. In order to ensure the normal operation, stop and maintenance of pipelines, flange fittings of various models and specifications are installed on various pipelines to achieve the control of the liquid in the pipelines and make the pipelines run safely and smoothly. With the long operation period of the pipeline, pressure changes in the pipeline, medium corrosion, aging of the sealing ring (pad) and other reasons, the flange seal fails and leakage occurs. The gasket must be replaced to eliminate the leak in order for the line to operate.
目前更换法兰密封圈(垫)的技术中,由于在更换法兰密封圈(垫)时,需将法兰之间的间隙扩大,才能清除法兰之间的已损坏的密封圈(垫),由于管道产生应力较大,目前相关技术中是用撬杠将两法兰撬开。In the current technology of replacing flange sealing rings (pads), it is necessary to expand the gap between flanges when replacing flange sealing rings (pads) in order to remove the damaged sealing rings (pads) between flanges. , because the stress generated by the pipeline is relatively large, the two flanges are pried apart with a crowbar in the related art at present.
然而,在使用撬杠过程中,经常出现撬杠打滑、滑脱、不稳等现象,法兰之间的间隙也不断变化,极易对操作人员造成伤害,同时还增加了更换密封圈(垫)的难度,延长了更换时间,给管路修复带来不便。However, in the process of using the crowbar, there are often phenomena such as the crowbar slipping, slipping, and instability, and the gap between the flanges is also constantly changing, which is very easy to cause injury to the operator. At the same time, it is necessary to replace the sealing ring (pad) The difficulty prolongs the replacement time and brings inconvenience to pipeline repair.
实用新型内容Utility model content
本实用新型提供一种法兰张开装置,以解决相关技术的不足,从而能够确保法兰之间的间隙稳定不变化,避免了对操作人员造成伤害,提高了更换法兰密封垫操作的安全性,降低了工作强度,提高了工作效率。所述技术方案如下:The utility model provides a flange opening device to solve the deficiencies of related technologies, thereby ensuring that the gap between flanges is stable and does not change, avoiding injuries to operators, and improving the safety of replacing flange gaskets. It reduces the work intensity and improves the work efficiency. Described technical scheme is as follows:
一种法兰张开装置,包括主板、副板、滑杆、螺杆。主板和副板结构对称,主板包括主板座和主板脚,主板脚位于主板座下方,主板脚的一端与主板座的一端平齐,主板脚的宽度比主板座的宽度窄,使得主板脚的另一端与主板座的另一端形成台阶,便于主板脚插入法兰之间,副板包括副板座和副板脚,副板脚位于副板座下方,副板脚的一端与副板座的一端平齐,副板脚的宽度比副板座的宽度窄,使得副板脚的另一端与副板座的另一端形成台阶,便于副板脚插入法兰之间,主板座上设置有主板滑道,副板座上设有副板滑道,滑杆穿过主板滑道和副板滑道,主板座上开有主板螺孔,螺杆穿过主板螺孔,使得螺杆顶端与副板接触,随着螺杆的不断旋入,副板沿滑道向外移动,撑开法兰。A flange expansion device includes a main board, an auxiliary board, a sliding rod, and a screw rod. The structure of the main board and the auxiliary board is symmetrical. The main board includes a main board base and a main board foot. The main board foot is located below the main board base. One end forms a step with the other end of the main board seat, which is convenient for the main board foot to be inserted between the flanges. The sub board includes a sub board seat and a sub board foot. Flat, the width of the sub-plate foot is narrower than the width of the sub-plate seat, so that the other end of the sub-plate foot and the other end of the sub-plate seat form a step, which is convenient for the sub-plate foot to be inserted between the flanges. The sub-board slideway is provided on the sub-board seat, the slide rod passes through the main board slideway and the sub-board slideway, the main board screw hole is opened on the main board base, the screw rod passes through the main board screw hole, so that the top of the screw rod contacts the sub-board, With the continuous screwing in of the screw rod, the sub-plate moves outward along the slideway to open the flange.
可选地,所述主板座和副板座的下端都设有弧形座,用于与法兰的外缘接触。Optionally, the lower ends of the main board base and the sub-board base are provided with arc-shaped seats for contacting with the outer edge of the flange.
可选地,所述主板脚和副板脚的下端都设有弧形脚,用于增大板脚与法兰侧面的接触面积。Optionally, the lower ends of the main board feet and the auxiliary board feet are provided with arc-shaped feet for increasing the contact area between the board feet and the side of the flange.
可选地,所述主板脚与主板座一体成型,所述副板脚与副板座一体成型。Optionally, the main board feet are integrally formed with the main board seat, and the auxiliary board legs are integrally formed with the auxiliary board seat.
可选地,所述主板螺孔位于主板的中部。Optionally, the mainboard screw holes are located in the middle of the mainboard.
可选地,所述主板滑道位于主板的上部,所述副板滑道位于副板的上部。Optionally, the slideway of the main board is located on the upper part of the main board, and the slideway of the sub-board is located on the upper part of the sub-board.
可选地,所述主板脚和副板脚的宽度设置为初始使用时可插入法兰之间的宽度。Optionally, the width of the main board foot and the auxiliary board foot is set to a width that can be inserted between the flanges during initial use.
可选地,所述主板滑道和副板滑道加工成同径圆形通孔,所述滑杆加工成同径圆杆,使得主板和副板沿着滑道移动。Optionally, the slideway of the main board and the slideway of the auxiliary board are processed into circular through holes with the same diameter, and the slide rod is processed into a round rod with the same diameter, so that the main board and the auxiliary board move along the slideway.
本实用新型提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solution provided by the utility model at least include:
本实施例提供的法兰张开装置,在旋转螺杆时,螺杆向外顶副板,从而使副板沿着滑杆向外移动,从而撑开法兰间距,避免了在将法兰间隙扩大时使用撬杠,消除了在使用撬杠过程中,经常出现撬杠打滑、滑脱、不稳等现象,确保了法兰在更换密封垫时法兰能够稳定、安全的张开,法兰之间的间隙稳定不变化,避免了对操作人员造成伤害,提高了更换法兰密封垫操作的安全性,降低了工作强度,提高了工作效率。The flange expansion device provided in this embodiment, when the screw is rotated, the screw pushes the sub-plate outward, so that the sub-plate moves outward along the slide bar, thereby expanding the distance between the flanges and avoiding the expansion of the flange gap. The crowbar is used when using the crowbar, which eliminates the phenomenon that the crowbar often slips, slips, and is unstable during the use of the crowbar, and ensures that the flange can be opened stably and safely when the gasket is replaced. The gap is stable and does not change, which avoids harm to the operator, improves the safety of the operation of replacing the flange gasket, reduces the work intensity, and improves the work efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是本实用新型实施例提供的法兰张开装置的示意图;Fig. 1 is the schematic diagram of the flange opening device that the utility model embodiment provides;
图2是本实用新型实施例提供的法兰张开装置的侧视图;Fig. 2 is a side view of the flange opening device provided by the embodiment of the present invention;
图3是本实用新型实施例提供的法兰张开装置的使用示意图。Fig. 3 is a schematic view of the use of the flange expansion device provided by the embodiment of the present invention.
图中的附图标记分别表示:The reference signs in the figure represent respectively:
1、主板,11、主板座,111、主板滑道,112、主板螺孔,12、主板脚;1, main board, 11, main board seat, 111, main board slideway, 112, main board screw hole, 12, main board foot;
2、副板,21、副板座,211、副板滑道,22、副板脚;2, auxiliary plate, 21, auxiliary plate seat, 211, auxiliary plate slideway, 22, auxiliary plate foot;
3、滑杆,4、螺杆,5、法兰,51、法兰螺栓孔,52、密封垫;3, slide rod, 4, screw rod, 5, flange, 51, flange bolt hole, 52, gasket;
6、弧形座,7、弧形脚,8、管路。6, arc seat, 7, arc foot, 8, pipeline.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型实施方式作进一步地详细描述。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings.
如图1-3所示,本实施例的法兰张开装置包括主板1、副板2、滑杆3、螺杆4。主板1和副板2结构对称,便于在旋转螺杆4时,螺杆4向外顶副板2,从而使副板2沿着滑杆3向外移动,从而撑开法兰间距。As shown in FIGS. 1-3 , the flange expansion device of this embodiment includes a main board 1 , an auxiliary board 2 , a sliding rod 3 and a screw rod 4 . The structure of the main board 1 and the sub-board 2 is symmetrical, so that when the screw 4 is rotated, the screw 4 pushes the sub-board 2 outwards, so that the sub-board 2 moves outward along the slide bar 3, thereby expanding the distance between the flanges.
其中,主板1包括主板座11和主板脚12,主板脚12位于主板座11下方,主板脚12的一端与主板座11的一端平齐,主板脚12的宽度比主板座11的宽度窄,使得主板脚12的另一端与主板座11的另一端形成台阶,以使主板脚12插入法兰5之间。Wherein, mainboard 1 comprises mainboard base 11 and mainboard pin 12, mainboard pin 12 is positioned at mainboard base 11 below, and one end of mainboard pin 12 is flush with one end of mainboard base 11, and the width of mainboard pin 12 is narrower than the width of mainboard base 11, makes The other end of the main board foot 12 forms a step with the other end of the main board base 11 , so that the main board foot 12 is inserted between the flanges 5 .
副板2包括副板座21和副板脚22,副板脚22位于副板座21下方,副板脚22的一端与副板座21的一端平齐,副板脚22的宽度比副板座21的宽度窄,使得副板脚22的另一端与副板座21的另一端形成台阶,以使副板脚22插入法兰5之间。The sub-board 2 includes a sub-board seat 21 and a sub-board foot 22, the sub-board foot 22 is located below the sub-board seat 21, one end of the sub-board foot 22 is flush with one end of the sub-board seat 21, and the width of the sub-board foot 22 is smaller than that of the sub-board. The width of the seat 21 is narrow, so that the other end of the auxiliary plate foot 22 and the other end of the auxiliary plate seat 21 form a step, so that the auxiliary plate foot 22 is inserted between the flanges 5 .
可选地,主板座11和副板座21的下端都设有弧形座6,便于与法兰5的外缘充分接触。主板脚12和副板脚22的下端都设有弧形脚7,便于增大板脚与法兰5侧面的接触面积。由此,可使法兰张开装置与法兰更换时的接触以保持稳定。Optionally, arc-shaped seats 6 are provided at the lower ends of the main board base 11 and the sub-board base 21 to facilitate full contact with the outer edge of the flange 5 . The lower ends of the main board feet 12 and the auxiliary board feet 22 are provided with arc-shaped feet 7, which is convenient for increasing the contact area between the board feet and the side of the flange 5. Thereby, it is possible to stabilize the contact between the flange spreading device and the flange during replacement.
可选地,主板脚12与主板座11一体成型,副板脚22与副板座21一体成型,可以用优质碳素钢或T8号钢来制作主板1和副板2,由此保障法兰张开装置的结构强度。Optionally, the main board feet 12 and the main board seat 11 are integrally formed, and the sub-board feet 22 and the sub-board seat 21 are integrally formed. The main board 1 and the sub-board 2 can be made of high-quality carbon steel or T8 steel, thereby ensuring the flange Structural strength of the splay device.
可选地,主板脚12和副板脚22的宽度设置成初始使用时能够插入法兰的宽度。主板座11上设置有主板滑道111,副板座21上设有副板滑道211,滑杆3穿过主板滑道111和副板滑道211,保障主板1和副板2沿着滑杆3移动。主板座11上开有主板螺孔112,螺杆4穿过主板螺孔112,使得螺杆4顶端与副板2接触,随着螺杆4的不断旋入,副板2沿滑道向外移动,撑开法兰5。Optionally, the width of the main board foot 12 and the auxiliary board foot 22 is set to a width that can be inserted into the flange during initial use. The main board base 11 is provided with a main board slideway 111, and the sub-board base 21 is provided with a sub-board slideway 211, and the slide bar 3 passes through the main board slideway 111 and the sub-board slideway 211 to ensure that the main board 1 and the sub-board 2 slide along the Rod 3 moves. The main board base 11 is provided with a main board screw hole 112, and the screw rod 4 passes through the main board screw hole 112, so that the top of the screw rod 4 is in contact with the sub-board 2, and as the screw rod 4 is continuously screwed in, the sub-board 2 moves outward along the slideway, supporting Open flange 5.
可选地,主板螺孔112位于主板1的中部,由此能够更好地移动副板2。Optionally, the screw hole 112 of the main board is located in the middle of the main board 1 , so that the sub-board 2 can be moved better.
可选地,主板滑道111位于主板1的上部,副板滑道211位于副板2的上部,由此使滑道不影响螺杆4的移动。Optionally, the slideway 111 of the main board is located on the upper part of the main board 1 , and the slideway 211 of the auxiliary board is located on the upper part of the auxiliary board 2 , so that the slideways do not affect the movement of the screw 4 .
可选地,主板滑道111和副板滑道211加工成同径圆形通孔,滑杆3加工成同径圆杆,便于滑杆3在滑道内的滑动,使得主板1和副板2沿着滑道移动。Optionally, the slideway 111 of the main board and the slideway 211 of the auxiliary board are processed into circular through holes with the same diameter, and the slide bar 3 is processed into a round bar with the same diameter, so as to facilitate the sliding of the slide bar 3 in the slideway, so that the main board 1 and the auxiliary board 2 Move along the slide.
本实施例中所述的法兰张开装置使用方法如下:The method of using the flange opening device described in this embodiment is as follows:
参见图3,针对管路8采用的法兰5,将法兰螺栓孔51上的连接螺栓卸下,把主板1和副板2的主板脚12和副板脚22插在法兰5之间。主板座11与副板座21安装在法兰5的外圆上,主板座11和副板座21下端的弧形座6与法兰5的外缘充分接触。在主板滑道111和副板滑道211之间插入滑杆3,用扳手按顺时针方向转动主板上的螺杆4,螺杆4顶端与副板2接触,随着主板螺杆4的不断旋入,副板2沿滑道向外移动,使得法兰5之间张开。当法兰5之间的间隙达到可以更换密封垫52时,即可停止旋转主板螺杆4。将法兰密封垫52换上合格密封垫后,按逆时针方向转动主板上的螺杆4,副板2沿滑道向内移动,法兰5之间压紧,将法兰张开装置的主板1和副板2从法兰5上取下,在法兰螺栓孔51内穿上螺栓,均匀上紧即完成更换法兰垫片工作。Referring to Fig. 3, for the flange 5 used in the pipeline 8, remove the connecting bolts on the flange bolt holes 51, and insert the main board feet 12 and the auxiliary board feet 22 of the main board 1 and the sub board 2 between the flanges 5 . The main board base 11 and the sub-board base 21 are installed on the outer circle of the flange 5, and the arc seat 6 at the lower end of the main board base 11 and the sub-board base 21 is fully in contact with the outer edge of the flange 5. Insert the slide rod 3 between the slideway 111 of the mainboard and the slideway 211 of the auxiliary board, and turn the screw 4 on the mainboard clockwise with a wrench, the top of the screw 4 contacts with the auxiliary board 2, and as the screw 4 of the mainboard is continuously screwed in, The sub-plate 2 moves outward along the slideway, so that the flanges 5 are opened. When the gap between the flanges 5 reaches that the gasket 52 can be replaced, the rotation of the main board screw 4 can be stopped. After replacing the flange gasket 52 with a qualified gasket, turn the screw 4 on the main board counterclockwise, the sub-board 2 moves inward along the slideway, press the flanges 5 tightly, and open the flange to the main board of the device 1 and the sub-plate 2 are removed from the flange 5, put on the bolts in the flange bolt holes 51, and tighten evenly to complete the replacement of the flange gasket.
本实用新型实施例提供的法兰张开装置适用于所有采用法兰连接的管路、阀门、设备。The flange opening device provided by the embodiment of the utility model is suitable for all pipelines, valves and equipment connected by flanges.
本实用新型实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solutions provided by the embodiments of the utility model at least include:
本实施例提供的法兰张开装置,在旋转螺杆时,螺杆向外顶副板,从而使副板沿着滑杆向外移动,从而撑开法兰间距,法兰张开装置具有结构简单、成本低廉、制作、安装使用方便,消除了在使用撬杠过程中,经常出现撬杠打滑、滑脱、不稳等现象,确保了法兰在更换密封垫时法兰能够稳定、安全的张开,避免了对操作人员造成伤害,提高了更换法兰密封垫操作的安全性,降低了工作强度,提高了工作效率。The flange expansion device provided in this embodiment, when the screw is rotated, the screw pushes the sub-plate outwards, so that the sub-plate moves outward along the slide bar, thereby expanding the distance between the flanges. The flange expansion device has a simple structure , low cost, easy to manufacture, install and use, eliminates the phenomenon of crowbar slipping, slipping, and instability during the use of the crowbar, and ensures that the flange can be opened stably and safely when the gasket is replaced , to avoid injury to the operator, improve the safety of the operation of replacing the flange gasket, reduce the work intensity and improve work efficiency.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (8)
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| CN201822149305.5U CN209599127U (en) | 2018-12-20 | 2018-12-20 | Flange opening device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112503276A (en) * | 2021-02-07 | 2021-03-16 | 烟台工程职业技术学院(烟台市技师学院) | Directional detaching device for butting flange |
| CN113967894A (en) * | 2020-07-23 | 2022-01-25 | 中国石油化工股份有限公司 | Rapid flange loosening and pressing device and operation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113967894A (en) * | 2020-07-23 | 2022-01-25 | 中国石油化工股份有限公司 | Rapid flange loosening and pressing device and operation method thereof |
| CN112503276A (en) * | 2021-02-07 | 2021-03-16 | 烟台工程职业技术学院(烟台市技师学院) | Directional detaching device for butting flange |
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