CN209597545U - A dip-coating centrifuge integrated machine for dacromet treatment - Google Patents

Abstract

The utility model discloses a kind of the dacroment process dip-coating centrifugation all-in-one machine, including pedestal, the first framework, second framework, liquid storage box, material-storing box, centrifugal mechanism, elevating mechanism and feed mechanism, material-storing box reticulates structure, liquid storage box is connected with elevating mechanism, material-storing box is connected with centrifugal mechanism, liquid storage box is arranged in the inside of the first framework, material-storing box is arranged in the inside of liquid storage box, centrifugal mechanism is arranged in the inside of second framework, first framework is welded on the top of second framework, and second framework and feed mechanism are all connected at the top of the base.The utility model passes through the design of elevating mechanism and centrifugal mechanism, can separate Dacroment masking liquid with workpiece after the completion of Work piece immersion, carries out centrifugal treating to workpiece by centrifugal mechanism.The utility model is easy to use, saves workpiece transfer step, improves work efficiency, while Rotational Cylindrical can carry out back rotation, improves the dip-coating effect of workpiece, reduces the labor intensity of employee.

Description

A dip-coating centrifuge integrated machine for dacromet treatment

technical field

The utility model relates to the technical field of dacromet coating processing, in particular to a dip-coating centrifuge integrated machine for dacromet processing.

Background technique

Dacromet is the transliteration and abbreviation of DACROMET, abbreviated as Dacromet, Dacromet, and Dickron. Domestically named zinc-chromium coating, it is a new type of anti-corrosion coating with zinc powder, aluminum powder, chromic acid and deionized water as the main components.

Dacromet coating process can be roughly divided into dip coating, spray coating, hanging coating and other types, among which dip coating is the main one. In the dip-coating process, the workpiece is first dipped in Dacromet solution, then dried by centrifuge, and then baked to form a film. The above-mentioned dipping and centrifuging processes are carried out separately, and the workpiece needs to be transferred from the dipping equipment to the centrifuging equipment after the dipping is completed, and then the centrifuging process is performed. The above-mentioned process is not only cumbersome, but also requires manpower and material resources during the transfer process, which affects work efficiency. At the same time, it is usually carried manually when putting the workpiece into the Dacromet solution, so the labor intensity of the employees is high, and the work efficiency is not high at the same time.

The Chinese patent application number is CN201620839956.5, which discloses a convenient Dacromet coating and centrifuge integrated machine. The lower end of the dipping box is provided with a middle box, a bottom plate is provided between the dipping box and the middle box, and the lower end of the middle box is provided with a There is a partition between the liquid tank, the middle tank and the liquid tank, a fixed seat is provided in the middle of the top of the partition, a centrifugal motor is provided at the upper end of the fixed seat, a fixed frame is provided on the side wall of the centrifugal motor, and the transmission shaft at the upper end of the centrifugal motor Go up through the bottom plate into the dipping box, the upper end of the transmission shaft is connected to the center of the bottom of the centrifugal basket, the top of the dipping box is provided with a cover plate, and there is a drain pipe between the bottom of the dipping box and the liquid tank, and the top of the drain pipe There is a valve, and a pump body is installed in the middle box. One end of the pump body is connected to a suction pipe, and the suction pipe extends into the bottom of the liquid storage tank. The other end of the pump body is connected to a liquid inlet pipe, and the upper end of the liquid inlet pipe is connected to the side wall of the dipping tank. , the liquid inlet pipe is provided with a valve, and the inner wall of the dip coating tank is provided with a first stirring device. The coating solution of this device needs to be repeatedly transferred between the dip coating tank and the liquid storage tank, which wastes more time and lower work efficiency.

Contents of the invention

The purpose of this utility model is to provide a dip-coating centrifuge integrated machine for dacromet treatment to solve all or one of the above-mentioned defects caused in the prior art.

A dip-coating centrifuge integrated machine for dacromet treatment, comprising a base, a first frame body, a second frame body, a liquid storage box, a material storage box, a centrifugal mechanism, a lifting mechanism and a feeding mechanism, and the material storage box is composed of Reticular structure, the liquid storage box is connected with the lifting mechanism, the material storage box is connected with the centrifugal mechanism, the liquid storage box is arranged inside the first frame, and the material storage box is arranged in the liquid storage box The centrifugal mechanism is arranged inside the second frame, the first frame is welded on the top of the second frame, and both the second frame and the feeding mechanism are connected to the top of the base.

Preferably, the centrifugal mechanism includes a motor, a first screw, a first handle, a first nut, a support rod, a support shaft, a first slider, a first slide rail, a second slider, a second slide rail, and a driving member , the first bevel gear, the gear, the second screw, the second handle, the second nut, the third slider, the third slide rail, the second bevel gear, the third bevel gear, the fourth bevel gear, the rotating column and the top sleeve , the fourth bevel gear and the gear are installed on the rotating column, the second bevel gear is installed on the rotating shaft of the motor, one end of the first screw is rotatably connected with the support rod, and the other end is welded together with the first handle , the first screw is screwed to the second frame, the first bevel gear is rotatably connected to the support shaft, the support shaft and the support rod are fixedly connected to the top of the first slider, and the first slider is connected to the The first sliding rail is slidably connected, the second sliding block is slidably connected to the second sliding rail, the second sliding rail is fixedly connected to the top of the support rod, the second sliding block is provided with a slide groove, and the driving The upper end of the piece is slidably connected with the chute, the lower end is fixedly connected with the first bevel gear, the right end surface of the second slider is provided with protruding teeth, the third slider is slidably connected with the third slide rail, and the third The bevel gear is rotatably connected to the third slider, one end of the second screw is rotatably connected to the third slider, and the other end is welded to the second handle, the second screw is screwed to the second frame, and the The top sleeve is welded on the top of the rotating column, and the top of the top sleeve is also fixedly connected with a rectangular protrusion, and the rotating column is rotatably connected with the bottom of the first frame.

Preferably, the lifting mechanism includes a first lifting mechanism and a second lifting mechanism, the first lifting mechanism and the second lifting mechanism are arranged symmetrically, and the first lifting mechanism includes a cylinder, a connecting plate, a third screw and fastening nuts, the cylinder is installed on the bottom of the first frame, one end of the connecting plate is welded on the outer surface of the liquid storage box, the third screw is welded on the telescopic shaft of the cylinder, the third screw Pass through the connecting plate and be detachably connected with the connecting plate through fastening nuts.

Preferably, the liquid storage box is cylindrical and the center of the liquid storage box is provided with a central post, and the central post can be sleeved on the rotating post while the diameter of the central post is smaller than the diameter of the top sleeve.

Preferably, the cross-section of the material storage box is in the shape of an inverted "concave", and the center of the material storage box is provided with a through groove corresponding to the rectangular protrusion, through the cooperation of the rectangular protrusion and the through groove, the storage box The feed box is sleeved on the top sleeve.

Preferably, the rectangular protrusion is further provided with a threaded hole, the threaded hole is threaded with a fourth screw, the top of the fourth screw is welded with a handle, and the middle of the fourth screw is welded with a stopper.

Preferably, the feeding mechanism includes a transfer box, a pull rope, a bracket, a roller, a second motor, a mounting plate and a material guide plate, one end of the transfer box is provided with a sliding door, and the inside of the transfer box is provided with an inclined plate, the top of the transfer box is provided with lifting lugs, the bracket is fixedly connected to the top of the base, the roller is rotatably connected to the bracket, one end of the pull rope is wound on the rotating shaft of the second motor, and the other end is Passing through the rollers and binding them together with the lifting lugs, one end of the mounting plate is welded on the inner wall of the first frame body, and the material guide plate is detachably connected with the mounting plate.

Preferably, a cover mechanism is also connected to the top of the first frame.

Preferably, the cover mechanism includes a cover, a guide rod and a brace, the bottom of the cover is provided with a chute, the guide rod is welded to the first frame, and the top of the guide rod is connected to the first frame. The top of the frame is flush, and the cover is slidingly connected to the top edge of the first frame and the guide rod through a chute, and one end of the brace is welded to the bottom of the guide rod, and the other end is welded to the first frame s surface.

The beneficial effects of the utility model are: the utility model can separate the dacromet coating solution from the workpiece after the dip coating of the workpiece is completed through the design of the lifting mechanism and the centrifugal mechanism, and perform centrifugal treatment on the workpiece through the centrifugal mechanism. The utility model is simple in structure, easy to use, saves the workpiece transfer step, improves the work efficiency, and at the same time, the rotating column can rotate back and forth, which improves the dipping effect of the workpiece.

The workpiece is transported to the storage frame through the feeding mechanism, which reduces the labor intensity of employees and further improves work efficiency.

Description of drawings

Fig. 1 is a schematic structural view of a specific embodiment of the present invention.

Among them, the first frame body 1, the second frame body 2, the liquid storage box 3, the material storage box 4, the centrifugal mechanism 5, the lifting mechanism 6, the cover body mechanism 7, the feeding mechanism 8, the motor 51, the first screw rod 52, First handle 53, first nut 54, support rod 55, support shaft 56, first slide block 57, first slide rail 58, second slide block 59, second slide rail 510, driver 511, first bevel gear 512, gear 513, second screw rod 514, second handle 515, second nut 516, third slider 517, third slide rail 518, second bevel gear 519, third bevel gear 520, fourth bevel gear 521, Rotation column 522, top sleeve 523, rectangular protrusion 524, fourth screw rod 526, handle 527, limit block 528, first lifting mechanism 61, second lifting mechanism 62, cylinder 63, connecting plate 64, third screw rod 65, Tightening nut 66, central column 31, through groove 41, cover body 71, guide rod 72, diagonal brace 73, transfer box 81, pull rope 82, bracket 83, roller 84, second motor 85, sliding door 86, tilt Plate 87, lifting lug 88, mounting plate 89, material guide plate 810.

Detailed ways

Through the description of the embodiments below, the specific implementation of the utility model is as follows: the shape, structure, mutual position and connection relationship between the various parts, the function and working principle of each part, the manufacturing process and the operation and use of the various components involved. Methods, etc., are described in further detail to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present utility model.

As shown in Figure 1, a dip-coating centrifuge integrated machine for dacromet treatment includes a base 9, a first frame body 1, a second frame body 2, a liquid storage box 3, a material storage box 4, a centrifugal mechanism 5, a lift Mechanism 6 and feeding mechanism 8, described material storage box 4 forms a mesh structure, described liquid storage box 3 is connected with lifting mechanism 6, described material storage box 4 is connected with centrifugal mechanism 5, and described liquid storage box 3 is arranged inside the first frame body 1, the material storage box 4 is arranged inside the liquid storage box 3, the centrifugal mechanism 5 is arranged inside the second frame body 2, and the first frame body 1 is welded on The top of the second frame body 2 , the second frame body 2 and the feeding mechanism 8 are connected to the top of the base 9 .

In this embodiment, the centrifugal mechanism 5 includes a motor 51, a first screw rod 52, a first handle 53, a first nut 54, a support rod 55, a support shaft 56, a first slider 57, a first slide rail 58, Second slide block 59, second slide rail 510, driver 511, first bevel gear 512, gear 513, second screw rod 514, second handle 515, second nut 516, third slide block 517, third slide rail 518, the second bevel gear 519, the third bevel gear 520, the fourth bevel gear 521, the rotating column 522 and the top sleeve 523, the fourth bevel gear 521 and the gear 513 are installed on the rotating column 522, the second bevel gear The gear 519 is installed on the rotating shaft of the motor 51. One end of the first screw 52 is connected to the support rod 55 in rotation, and the other end is welded to the first handle 53. The first screw 52 is screwed to the second frame body 2 , the first bevel gear 512 is rotatably connected to the support shaft 56, the support shaft 56 and the support rod 55 are fixedly connected to the top of the first slider 57, and the first slider 57 is slidably connected to the first slide rail 58 , the second slide block 59 is slidably connected with the second slide rail 510, and the second slide rail 510 is fixedly connected to the top of the support rod 55, and the second slide block 59 is provided with a chute, and the drive member The upper end of 511 is slidably connected with the chute, and the lower end is fixedly connected with the first bevel gear 512. The right end surface of the second slider 59 is provided with protruding teeth, and the third slider 517 is slidably connected with the third slide rail 518. The third bevel gear 520 is rotatably connected to the third slider 517, one end of the second screw 514 is rotatably connected to the third slider 517, and the other end is welded to the second handle 515. The second screw 514 Screwed with the second frame body 2, the top sleeve 523 is welded on the top of the rotating column 522, and the top of the top sleeve 523 is also fixedly connected with a rectangular protrusion 524, and the rotating column 522 is connected to the top of the first frame body 1. Bottom swivel connection.

In this embodiment, the lifting mechanism 6 includes a first lifting mechanism 61 and a second lifting mechanism 62, the first lifting mechanism 61 and the second lifting mechanism 62 have the same structure and are arranged symmetrically, and the first lifting mechanism 61 Including a cylinder 63, a connecting plate 64, a third screw rod 65 and a fastening nut 66, the cylinder 63 is installed on the bottom of the first frame body 1, and one end of the connecting plate 64 is welded on the outer surface of the liquid storage box 3, so The third screw rod 65 is welded on the telescopic shaft of the cylinder 63 , the third screw rod 65 passes through the connecting plate 64 , and is detachably connected to the connecting plate 64 through a fastening nut 66 .

In this embodiment, the liquid storage box 3 is cylindrical and the center of the liquid storage box 3 is provided with a central post 31, which can be sleeved on the rotating post 522 while the diameter of the central post 31 Smaller than the diameter of the top sleeve 523.

In this embodiment, the cross-section of the material storage box 4 is in an inverted "concave" shape, and the center of the material storage box 4 is provided with a through groove 41 corresponding to the rectangular protrusion 524, through which the rectangular protrusion 524 Cooperating with the through groove 41 , the material storage box 4 is sleeved on the top sleeve 523 .

In this embodiment, the rectangular protrusion 524 is also provided with a threaded hole, the threaded hole is threaded with a fourth screw 526, the top of the fourth screw 526 is welded with a handle 527, the fourth screw 526 The middle part of the welding limit block 528.

In this embodiment, the feeding mechanism 8 includes a transfer box 81, a pull cord 82, a bracket 83, a roller 84, a second motor 85, a mounting plate 89 and a material guide plate 810, and one end of the transfer box 81 is provided with Sliding door 86, the inside of the transfer box 81 is provided with an inclined plate 87, the top of the transfer box 81 is provided with lifting lugs 88, the bracket 83 is fixedly connected to the top of the base 9, and the roller 84 is rotatably connected to the bracket 83, one end of the stay rope 82 is wound on the rotating shaft of the second motor 85, and the other end passes through the roller 84 and is bound together with the lifting ear 88, and one end of the mounting plate 89 is welded on the first frame body 1 On the inner wall, the material guide plate 810 is detachably connected with the installation plate 89 .

In this embodiment, a cover mechanism 7 is also connected to the top of the first frame body 1 .

In this embodiment, the cover body mechanism 7 includes a cover body 71 , a guide rod 72 and a brace 73 , the bottom of the cover body 71 is provided with a slide groove, and the guide rod 72 is welded on the first frame body 1 , the top of the guide rod 72 is flush with the top of the first frame body 1, the cover body 71 is slidably connected with the top edge of the first frame body 1 and the guide rod 72 through a chute, and the diagonal brace 73 One end is welded to the bottom of the guide rod 72 , and the other end is welded to the surface of the first frame body 1 .

The working principle of the utility model: add dacromet coating solution into the liquid storage box 3, store the workpiece to be processed in the transfer box 81, then start the second motor 85 to wind up the pull rope 82, and the pull rope 82 drives the transfer Box 81 moves upwards, and when transfer box 81 moves to desired position, material dumping plate 810 is installed on the mounting plate 89, then pulls away sliding door 86, and workpiece is delivered in the material storage box 4 by material guide plate 810, this Start the cylinder 63 at the same time, so that the cylinder 63 drives the liquid storage box 3 to move upwards, so that the coating liquid in the liquid storage box 3 will submerge the workpiece. At this time, by turning the first handle 53, the first bevel gear 512 and the second bevel gear 519 Mesh with each other, turn the second handle 515 at the same time, make the third bevel gear 520 separate from the second bevel gear 519, turn on the motor 51, the motor 51 works to drive the second bevel gear 519 to rotate, and the second bevel gear 519 drives the first bevel gear 512 Rotate so that the driver 511 rotates with the first bevel gear 512, and the driver 511 moves in the chute to drive the second slider 59 to move back and forth, so that the gear 513 rotates back and forth to drive the rotation column 522 to rotate back and forth, and the rotation of the rotation column 522 drives The material storage box 4 rotates back and forth, thereby improving the effect of the dip coating of the workpiece. After the dip coating is completed, the control cylinder 63 returns to the original position, so that the coating liquid is separated from the workpiece, and the motor is turned off. At this time, by rotating the first handle 53 and the second handle 515, so that the first bevel gear 512 is separated from the second bevel gear 519, the third bevel gear 520 meshes with the second bevel gear 519 and the fourth bevel gear 521, and the motor 51 is started to drive the rotating column 522 to rotate in one direction through the connection relationship Do centrifugal exercises.

The utility model has been exemplarily described above in conjunction with the embodiments. Obviously, the specific implementation of the utility model is not limited by the above methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model. The protection scope of the present utility model should be determined by the protection scope defined in the claims.

Claims (8)

1. a kind of the dacroment process is centrifuged all-in-one machine with dip-coating, which is characterized in that including pedestal (9), the first framework (1), second Framework (2), liquid storage box (3), material-storing box (4), centrifugal mechanism (5), elevating mechanism (6) and feed mechanism (8), the material-storing box (4) structure is reticulated, the liquid storage box (3) is connected with elevating mechanism (6), and the material-storing box (4) is connected with centrifugal mechanism (5) It connects, the liquid storage box (3) is arranged in the inside of the first framework (1), and the material-storing box (4) is arranged in the inside of liquid storage box (3), institute The inside that centrifugal mechanism (5) is arranged in second framework (2) is stated, first framework (1) is welded on the top of second framework (2), The second framework (2) and feed mechanism (8) are both connected to the top of pedestal (9)；

The feed mechanism (8) includes transfer box (81), drawstring (82), bracket (83), idler wheel (84), the second motor (85), peace One end of loading board (89) and stock guide (810), the transfer box (81) is equipped with sliding door (86), and the inside of the transfer box (81) is set Have hang plate (87), the top of the transfer box (81) is equipped with lifting lug (88), and the bracket (83) is fixedly connected on pedestal (9) Top, the idler wheel (84) are rotatably connected on bracket (83), and the one ends wound of the drawstring (82) is in the second motor (85) In rotation axis, the other end passes through idler wheel (84) and is held together with lifting lug (88), and one end of the mounting plate (89) is welded on first On the inner wall of framework (1), the stock guide (810) is detachably connected with mounting plate (89).

2. a kind of the dacroment process according to claim 1 is centrifuged all-in-one machine with dip-coating, it is characterised in that: the centrifuge Structure (5) includes motor (51), the first screw rod (52), first handle (53), the first nut (54), support rod (55), support shaft (56), the first sliding block (57), the first sliding rail (58), the second sliding block (59), the second sliding rail (510), actuator (511), the first cone Gear (512), gear (513), the second screw rod (514), second handle (515), the second nut (516), third sliding block (517), Third sliding rail (518), second bevel gear (519), third hand tap gear (520), the 4th bevel gear (521), Rotational Cylindrical (522) and top It covers (523), the 4th bevel gear (521) and gear (513) are mounted on Rotational Cylindrical (522), the second bevel gear (519) It is mounted in the rotation axis of motor (51), described first screw rod (52) one end and support rod (55) are rotatablely connected, the other end and the One handle (53) welds together, and first screw rod (52) is threadedly coupled with second framework (2), the first bevel gear (512) it is rotatablely connected with support shaft (56), the support shaft (56) and support rod (55) are fixedly connected on the first sliding block (57) Top, first sliding block (57) are slidably connected with the first sliding rail (58), and second sliding block (59) and the second sliding rail (510) are sliding Dynamic connection, second sliding rail (510) are fixedly connected on the top of support rod (55), and second sliding block (59), which is equipped with, to be slided The upper end of slot, the actuator (511) is slidably connected with sliding slot, and lower end is fixedly connected with first bevel gear (512), and described second The right side of sliding block (59) is equipped with double wedge, and the third sliding block (517) is slidably connected with third sliding rail (518), the third cone Gear (520) is rotatably connected on third sliding block (517), and described second screw rod (514) one end and third sliding block (517) rotation connect It connects, the other end welds together with second handle (515), and second screw rod (514) is threadedly coupled with second framework (2), institute The top that top cover (523) is welded on Rotational Cylindrical (522) is stated, the top of the top cover (523) is also fixedly connected with rectangular preiection (524), the Rotational Cylindrical (522) connect with the lower rotation of the first framework (1).

3. a kind of the dacroment process according to claim 2 is centrifuged all-in-one machine with dip-coating, it is characterised in that: the elevator Structure (6) includes the first elevating mechanism (61) and the second elevating mechanism (62), first elevating mechanism (61) and the second elevator Structure (62) structure is identical and is arranged symmetrically, and first elevating mechanism (61) includes cylinder (63), connecting plate (64), third screw rod (65) and fastening nut (66), the cylinder (63) are mounted on the bottom of the first framework (1), one end weldering of the connecting plate (64) The outer surface in liquid storage box (3) is connect, the third screw rod (65) is welded on the telescopic shaft of cylinder (63), the third screw rod (65) connecting plate (64) are passed through, and is detachably connected by fastening nut (66) with connecting plate (64).

4. a kind of the dacroment process according to claim 3 is centrifuged all-in-one machine with dip-coating, it is characterised in that: the liquid storage box (3) at middle through post (31) are equipped at cylindrical and liquid storage box (3) center, the middle through post (31) can cover in Rotational Cylindrical (522) The diameter of upper while middle through post (31) is less than the diameter of top cover (523).

5. a kind of the dacroment process according to claim 2 is centrifuged all-in-one machine with dip-coating, it is characterised in that: the material-storing box (4) cross section is equipped with through slot corresponding with rectangular preiection (524) at concave at the center of the material-storing box (4) (41), material-storing box (4) is socketed on top cover (523) with matching for through slot (41) by rectangular preiection (524).

6. a kind of the dacroment process according to claim 2 is centrifuged all-in-one machine with dip-coating, it is characterised in that: the rectangle is convex It rises and is additionally provided with threaded hole on (524), the threaded hole is threaded with the 4th screw rod (526), the top of the 4th screw rod (526) Portion is welded with handle (527), is welded with limited block (528) in the middle part of the 4th screw rod (526).

7. a kind of the dacroment process according to claim 1 is centrifuged all-in-one machine with dip-coating, it is characterised in that: first frame Lid mechanism (7) are also connected at the top of body (1).

8. a kind of the dacroment process according to claim 7 is centrifuged all-in-one machine with dip-coating, it is characterised in that: the lid machine Structure (7) includes lid (71), guide rod (72) and diagonal brace (73), and the bottom of the lid (71) is equipped with sliding slot, the guide rod (72) it is welded on the first framework (1), is flush at the top of the top and the first framework (1) of the guide rod (72), the lid Body (71) is slidably connected at the top edge of the first framework (1) with guide rod (72) by sliding slot, described diagonal brace (73) one end It is welded on the bottom of guide rod (72), the other end is welded on the surface of the first framework (1).