CN209565511U - General assembly of a drilling rig - Google Patents
General assembly of a drilling rig Download PDFInfo
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- CN209565511U CN209565511U CN201920003069.8U CN201920003069U CN209565511U CN 209565511 U CN209565511 U CN 209565511U CN 201920003069 U CN201920003069 U CN 201920003069U CN 209565511 U CN209565511 U CN 209565511U
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- 238000005553 drilling Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000006835 compression Effects 0.000 claims description 40
- 238000007906 compression Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 36
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000009191 jumping Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机械装置技术领域,具体涉及一种对钻机总装配。The utility model relates to the technical field of mechanical devices, in particular to a general assembly of a drilling rig.
背景技术Background technique
对于需要两端钻孔的工件,现有的加工方法是通过钻孔设备将工件其中一端钻孔,然后再对另一端钻孔。但这种加工方法存在一个问题:难以保证两端孔的同轴度,钻孔稍有偏斜,就会导致整个工件不能使用而作废,产品合格率低,并且浪费工人劳动力,浪费时间,工作效率较低,同时,每次上料也需人工上料,上料速度慢,无法满足自动化生产的需求。For the workpiece that needs to be drilled at both ends, the existing processing method is to drill one end of the workpiece through a drilling device, and then drill the other end. However, there is a problem with this processing method: it is difficult to ensure the coaxiality of the holes at both ends, and if the drilling is slightly deviated, the entire workpiece will be unusable and scrapped, the product qualification rate is low, and it is a waste of labor and time for workers. The efficiency is low, and at the same time, manual feeding is required for each feeding, and the feeding speed is slow, which cannot meet the needs of automated production.
实用新型内容Utility model content
为全面解决上述问题,尤其是针对现有技术所存在的不足,本实用新型提供了一种对钻机总装配能够全面解决上述问题。In order to comprehensively solve the above-mentioned problems, especially for the deficiencies in the prior art, the utility model provides a drilling rig assembly that can comprehensively solve the above-mentioned problems.
为实现上述目的,本实用新型采用以下技术手段:In order to achieve the above object, the utility model adopts the following technical means:
一种对钻机总装配,包括电气控制柜,所述电气控制柜上端一侧设置有PLC控制台,所述PLC控制台与电气控制柜电连接,所述电气控制柜下端一侧设置有工作台,所述工作台与电气控制柜连接,所述工作台上端两侧设置有钻头导向滑台,所述钻头导向滑台与工作台连接,两侧所述钻头导向滑台中心对称,所述钻头导向滑台的顶端设置有钻头组件,所述钻头组件与钻头导向滑台连接,两侧所述钻头导向滑台之间设置有加工台组件,所述加工台组件与工作台连接,所述加工台组件的前侧设置有压紧机构,所述压紧机构与工作台连接,所述加工台组件的顶端设置有上料装置,所述上料装置与加工台组件连接。A general assembly of drilling rigs, including an electrical control cabinet, the upper side of the electrical control cabinet is provided with a PLC console, the PLC console is electrically connected to the electrical control cabinet, and the lower end of the electrical control cabinet is provided with a workbench , the workbench is connected to the electrical control cabinet, and the two sides of the upper end of the workbench are provided with drill guide slides, the drill guide slides are connected with the workbench, the center of the drill guide slides on both sides is symmetrical, and the drill The top of the guide slide is provided with a drill assembly, which is connected to the drill guide slide, and a processing table assembly is arranged between the drill guide slides on both sides, and the processing table assembly is connected to the workbench. A pressing mechanism is provided on the front side of the table assembly, and the pressing mechanism is connected to the workbench, and a feeding device is provided on the top of the processing table assembly, and the feeding device is connected to the processing table assembly.
进一步的,所述钻头导向滑台包括滑动平台支撑板、步进电机、滑动平台连接板、交叉滚子导轨一、滑动平台固定板、滑动平台支架、上下调节固定板、调节固定板、上下调节螺丝,所述滑动平台连接板设置于步进电机驱动端与步进电机连接,所述交叉滚子导轨一设置于滑动平台支撑板两侧与滑动平台支撑板连接,所述滑动平台固定板设置于滑动平台连接板顶端与滑动平台连接板连接,所述滑动平台固定板的滑动端设置于交叉滚子导轨一顶端与交叉滚子导轨一滑动连接,所述滑动平台支架设置于滑动平台固定板顶端与滑动平台固定板连接,所述调节固定板设置于滑动平台支架顶端一侧与滑动平台支架连接,所述上下调节固定板设置于调节固定板下端滑动平台支架内,所述调节固定板通过上下调节螺丝与上下调节固定板连接。Further, the drill guide slide includes a sliding platform support plate, a stepping motor, a sliding platform connecting plate, a cross roller guide rail one, a sliding platform fixing plate, a sliding platform bracket, an up and down adjusting fixing plate, an adjusting fixing plate, an up and down adjusting Screws, the sliding platform connecting plate is arranged on the stepper motor driving end to connect with the stepping motor, the cross roller guide rail one is arranged on both sides of the sliding platform supporting plate to connect with the sliding platform supporting plate, and the sliding platform fixing plate is set The top of the connecting plate of the sliding platform is connected with the connecting plate of the sliding platform, the sliding end of the fixing plate of the sliding platform is arranged on the top of the cross roller guide rail and is slidingly connected with the cross roller guide rail, and the bracket of the sliding platform is arranged on the fixing plate of the sliding platform The top end is connected with the sliding platform fixing plate, the adjusting fixing plate is arranged on the top side of the sliding platform bracket and connected with the sliding platform bracket, the up and down adjusting fixing plate is arranged in the sliding platform bracket at the lower end of the adjusting fixing plate, and the adjusting fixing plate passes through The up and down adjusting screw is connected with the up and down adjusting fixed plate.
上述的有益效果在于,由步进电机驱动丝杆带动滑动平台连接板,从而带动整个导向滑台往复运动,这种设置结构简单可靠,同时,使用交叉滚子导轨一作为滑动定位,可以更加精确,滑动时无摆动间隙,调节固定板由上下调节螺丝可手动调整到需要的高度,操作简单,使用方便。The beneficial effect of the above is that the connecting plate of the sliding platform is driven by the screw rod driven by the stepping motor, thereby driving the entire guide sliding table to reciprocate. This setting structure is simple and reliable. , There is no swing gap when sliding, and the adjustable fixed plate can be manually adjusted to the required height by the upper and lower adjustment screws, which is easy to operate and easy to use.
进一步的,所述钻头组件包括钻头电机、钻头电机安装板、滑台气缸、套管支架、套管、钻头,所述钻头电机设置于钻头电机安装板下端与钻头电机安装板连接,所述钻头电机安装板一侧设置于上下调节固定板一侧与上下调节固定板连接,所述滑台气缸设置于钻头电机安装板顶端与钻头电机安装板连接,所述套管支架设置于滑台气缸的滑动端与滑台气缸滑动连接,所述套管设置于套管支架一侧下端与套管支架连接,所述钻头贯穿套管与钻头电机的输出端连接。Further, the drill assembly includes a drill motor, a drill motor mounting plate, a sliding table cylinder, a casing bracket, a casing, and a drill bit. The drill bit motor is arranged at the lower end of the drill bit motor mounting plate and connected to the drill bit motor mounting plate. The drill bit One side of the motor mounting plate is set on one side of the up and down adjusting fixed plate and connected with the up and down adjusting fixed plate, the slide table cylinder is set on the top of the drill bit motor mounting plate and connected with the drill bit motor mounting plate, and the sleeve bracket is set on the side of the slide table cylinder The sliding end is slidably connected with the cylinder of the slide table, the casing is arranged on one side of the casing support and the lower end is connected with the casing support, and the drill bit is connected to the output end of the drill bit motor through the casing.
上述的有益效果在于,钻头电机是通过变频器来控制转速,降低高转速引起的钻头跳动,在钻头前端安装套管,套管是使用滑台气缸驱动,驱动时机是由PLC控制,这种设置,转速方便控制,小巧且结构稳固,定位精准,更换钻头方便。The above-mentioned beneficial effects are that the drill bit motor is controlled by a frequency converter to reduce the jumping of the drill bit caused by high speed, and the casing is installed at the front end of the drill bit. The casing is driven by a slide cylinder, and the driving timing is controlled by PLC. This setting , the speed is easy to control, compact and stable in structure, accurate in positioning, and easy to replace the drill bit.
进一步的,所述加工台组件包括固定板、交叉滚子导轨二、安装板、伺服电机、支架、连接板、加工台、前顶杆气缸、前顶杆,所述交叉滚子导轨二设置于固定板顶端两侧与固定板连接,所述安装板设置于交叉滚子导轨二顶端与交叉滚子导轨二滑动连接,所述支架设置于安装板顶端与安装板连接,所述伺服电机设置于支架一侧,所述伺服电机通过连接板与支架驱动连接,所述加工台设置于支架顶端与支架连接,所述前顶杆气缸的驱动端贯穿加工台一侧与加工台连接,所述前顶杆设置于前顶杆气缸驱动端与前顶杆气缸连接。Further, the processing table assembly includes a fixed plate, a second cross roller guide rail, a mounting plate, a servo motor, a bracket, a connecting plate, a processing table, a front ejector cylinder, and a front ejector rod, and the second cross roller guide rail is arranged on Both sides of the top of the fixing plate are connected with the fixing plate, the mounting plate is set on the top of the cross roller guide rail 2 and is slidingly connected with the cross roller guide rail 2, the bracket is set on the top of the mounting plate and connected with the mounting plate, and the servo motor is set on On one side of the bracket, the servo motor is driven and connected to the bracket through a connecting plate. The processing table is arranged on the top of the bracket and connected to the bracket. The ejector rod is arranged at the driving end of the front ejector rod cylinder and connected with the front ejector rod cylinder.
上述的有益效果在于,工作原理为由伺服电机驱动加工台前后运动,到达指定位置,压紧机构压紧待加工产品,然后进行钻孔加工,而这种设置定位精准,可加工多个孔位。The above-mentioned beneficial effect is that the working principle is that the servo motor drives the processing table to move back and forth to the designated position, the pressing mechanism compresses the product to be processed, and then performs drilling processing, and this setting is accurate in positioning and can process multiple hole positions .
进一步的,所述加工台的前后两侧还设置有导向限位气缸。Further, the front and rear sides of the processing table are also provided with guiding and limiting cylinders.
上述的有益效果在于,导向限位气缸能够确保前顶杆气缸推动的前顶杆能够一直推向待加工台,保持前顶杆气缸推动的准确性。The above-mentioned beneficial effect is that the guide limit cylinder can ensure that the front ejector rod pushed by the front ejector rod cylinder can always be pushed to the table to be processed, so as to maintain the accuracy of pushing by the front ejector rod cylinder.
进一步的,所述压紧机构包括压紧气缸固定板、压紧气缸、压紧支撑固定板、待加工台、压紧杠杆、压紧辅助杆,所述压紧气缸设置于压紧气缸固定板顶端与压紧气缸固定板连接,所述压紧支撑固定板设置于压紧气缸固定板顶端一侧与压紧气缸固定板连接,所述待加工台设置于压紧支撑固定板一侧与压紧支撑固定板连接,所述待加工台与加工台相对应,所述压紧杠杆设置于压紧气缸驱动端与压紧气缸连接,所述压紧辅助杆设置于压紧杠杆一侧与压紧杠杆连接,所述压紧辅助杆的压紧端与待加工台的加工面相对应。Further, the pressing mechanism includes a pressing cylinder fixing plate, a pressing cylinder, a pressing support fixing plate, a table to be processed, a pressing lever, and a pressing auxiliary rod, and the pressing cylinder is arranged on the pressing cylinder fixing plate The top end is connected with the compression cylinder fixing plate, the compression support fixing plate is arranged on the top side of the compression cylinder fixing plate and connected with the compression cylinder fixing plate, and the processing table is arranged on the side of the compression support fixing plate to be connected with the compression cylinder fixing plate. Tightly support the fixed plate connection, the table to be processed corresponds to the processing table, the pressing lever is arranged on the driving end of the pressing cylinder to connect with the pressing cylinder, and the pressing auxiliary rod is arranged on one side of the pressing lever to connect with the pressing cylinder. The tightening lever is connected, and the pressing end of the pressing auxiliary rod corresponds to the processing surface of the table to be processed.
上述的有益效果在于,由前顶杆把待加工的产品前后顶死,然后由压紧气缸推动压紧杠杆从上方压紧,从而进行加工,这种设置的压紧结构简单可靠,使用方便,待加工产品能够得到有效的固定。The above-mentioned beneficial effect is that the product to be processed is pushed back and forth by the front ejector rod, and then the compression cylinder pushes the compression lever to compress it from above, so as to carry out processing. The compression structure of this setting is simple and reliable, and it is easy to use. The product to be processed can be effectively fixed.
进一步的,所述待加工台加工面的两侧设置有导向限位块。Further, guide and limit blocks are provided on both sides of the processing surface of the table to be processed.
上述的有益效果在于,跟换不同大小的导向限位块可调节间隔宽度,从而可加工多种不同宽度的产品。The beneficial effect of the above is that the gap width can be adjusted by changing the guide and limit blocks of different sizes, so that a variety of products with different widths can be processed.
进一步的,所述上料装置包括上料固定板、上料夹具,所述上料固定板设置于加工台顶端与加工台连接,所述上料固定板与前顶杆相对应,所述上料夹具设置于上料固定板顶端与上料固定板连接。Further, the feeding device includes a feeding fixing plate and a feeding fixture, the feeding fixing plate is arranged on the top of the processing table and connected with the processing table, the feeding fixing plate corresponds to the front ejector rod, and the upper The material fixture is arranged on the top of the material loading fixed plate and connected with the material loading fixed plate.
上述的有益效果在于,这种设置结构简单,使用方便,上料夹具能够有效的供给待加工产品,进一步的提高了生产效率。The beneficial effects above are that the arrangement is simple in structure and easy to use, and the feeding jig can effectively supply the products to be processed, further improving the production efficiency.
进一步的,所述上料夹具包括上料夹具本体、宽度限位板、活动限位杆,所述宽度限位板设置于上料夹具本体一侧两端与上料夹具本体连接,所述活动限位杆设置于宽度限位板外侧与宽度限位板活动连接。Further, the loading fixture includes a loading fixture body, a width limiting plate, and a movable limiting rod. The width limiting plate is arranged on one side of the loading fixture body and connected with the loading fixture body. The limiting rod is arranged on the outer side of the width limiting plate and is flexibly connected with the width limiting plate.
上述的有益效果在于,工作原理为待加工产品叠放在上料夹具中间,由两个活动限位杆及宽度限位板限位,待加工产品由前顶杆逐个顶出,完成上料动作,这种设置拆卸方便,上料简单,可适用多个尺寸的产品加工;同时,可以很方便的外接其他上料机构,如:振动盘等设备。The above beneficial effect is that the working principle is that the products to be processed are stacked in the middle of the loading fixture, and are limited by two movable limit rods and width limit plates, and the products to be processed are ejected one by one by the front ejector rod to complete the feeding action , This kind of setting is easy to disassemble, easy to load, and can be applied to the processing of products of multiple sizes; at the same time, it can be easily connected to other feeding mechanisms, such as vibrating plates and other equipment.
本实用新型的有益效果:本实用新型通过设置在工作台两侧的钻头组件同时工作,对工件两端同时进行钻孔,由于两钻孔装置位于同一水平线上,因此保证了工件两端孔的同轴度,保证了产品质量,并且两端同时钻孔提高了工件的加工效率;本实用新型通过压紧机构固定待加工产品,定位精准高,工作稳定性强,加工出来的产品质量好;本实用新型通过上料装置自动上料,无需人工加工一次上料一次,提高了上料速度,满足了自动化生产的需求。Beneficial effects of the utility model: the utility model works simultaneously through the drill assemblies arranged on both sides of the workbench to simultaneously drill both ends of the workpiece. Since the two drilling devices are located on the same horizontal line, the holes at both ends of the workpiece are guaranteed. The coaxiality ensures the quality of the product, and the simultaneous drilling of both ends improves the processing efficiency of the workpiece; the utility model fixes the product to be processed through the pressing mechanism, with high positioning accuracy, strong working stability, and good quality of the processed product; The utility model automatically feeds materials through the feeding device, without manual processing and feeding once, improves the feeding speed, and meets the needs of automatic production.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型钻头导向滑台的结构示意图;Fig. 2 is the structural representation of the utility model drill guiding slide;
图3是本实用新型钻头导向滑台的结构分解示意图;Fig. 3 is a structural exploded schematic view of the drill guide slide of the present invention;
图4是本实用新型钻头组件的结构示意图;Fig. 4 is a schematic structural view of the utility model drill assembly;
图5是本实用新型钻头组件的结构分解示意图;Fig. 5 is an exploded schematic diagram of the structure of the drill bit assembly of the present utility model;
图6是本实用新型加工台组件和压紧机构的结构示意图;Fig. 6 is a structural schematic diagram of the processing table assembly and the pressing mechanism of the utility model;
图7是本实用新型加工台组件和压紧机构的结构分解示意图;Fig. 7 is a structural exploded view of the processing table assembly and the pressing mechanism of the utility model;
图8是本实用新型加工台组件、压紧机构和上料装置的结构示意图;Fig. 8 is a structural schematic diagram of the processing table assembly, the pressing mechanism and the feeding device of the utility model;
图9是本实用新型上料夹具的结构示意图。Fig. 9 is a schematic structural view of the feeding fixture of the present invention.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
如图1所示,本实用新型提供一种对钻机总装配,包括电气控制柜1,所述电气控制柜1上端一侧设置有PLC控制台2,所述PLC控制台2与电气控制柜1电连接,所述电气控制柜1下端一侧设置有工作台3,所述工作台3与电气控制柜1连接,所述工作台3上端两侧设置有钻头导向滑台4,所述钻头导向滑台4与工作台3连接,两侧所述钻头导向滑台4中心对称,所述钻头导向滑台4的顶端设置有钻头组件5,所述钻头组件5与钻头导向滑台4连接,两侧所述钻头导向滑台4之间设置有加工台组件6,所述加工台组件6与工作台3连接,所述加工台组件6的前侧设置有压紧机构7,所述压紧机构7与工作台3连接,所述加工台组件6的顶端设置有上料装置8,所述上料装置8与加工台组件6连接。As shown in Figure 1, the utility model provides a drilling rig assembly, including an electrical control cabinet 1, the upper side of the electrical control cabinet 1 is provided with a PLC console 2, the PLC console 2 and the electrical control cabinet 1 Electric connection, the lower end side of the electrical control cabinet 1 is provided with a workbench 3, the workbench 3 is connected with the electrical control cabinet 1, and the two sides of the upper end of the workbench 3 are provided with drill guide slides 4, and the drill guide The slide table 4 is connected with the workbench 3, and the center of the drill guide slide table 4 on both sides is symmetrical, and the top of the drill guide slide table 4 is provided with a drill bit assembly 5, and the drill bit assembly 5 is connected with the drill bit guide slide table 4. A processing table assembly 6 is arranged between the drill guide slides 4 on the side, and the processing table assembly 6 is connected to the worktable 3. A pressing mechanism 7 is arranged on the front side of the processing table assembly 6, and the pressing mechanism 7 is connected to the worktable 3, and the top of the processing table assembly 6 is provided with a feeding device 8, and the feeding device 8 is connected to the processing table assembly 6.
如图2至图3所示,钻头导向滑台4包括滑动平台支撑板41、步进电机42、滑动平台连接板43、交叉滚子导轨一44、滑动平台固定板45、滑动平台支架46、上下调节固定板47、调节固定板48、上下调节螺丝49,所述滑动平台连接板43设置于步进电机42驱动端与步进电机42连接,所述交叉滚子导轨一44设置于滑动平台支撑板41两侧与滑动平台支撑板41连接,所述滑动平台固定板45设置于滑动平台连接板43顶端与滑动平台连接板43连接,所述滑动平台固定板45的滑动端设置于交叉滚子导轨一44顶端与交叉滚子导轨一44滑动连接,所述滑动平台支架46设置于滑动平台固定板45顶端与滑动平台固定板45连接,所述调节固定板48设置于滑动平台支架46顶端一侧与滑动平台支架46连接,所述上下调节固定板47设置于调节固定板48下端滑动平台支架46内,所述调节固定板48通过上下调节螺丝49与上下调节固定板47连接。As shown in Figures 2 to 3, the drill guide slide 4 includes a sliding platform support plate 41, a stepping motor 42, a sliding platform connecting plate 43, a cross roller guide rail one 44, a sliding platform fixing plate 45, a sliding platform support 46, Adjust the fixed plate 47 up and down, adjust the fixed plate 48, and adjust the screw 49 up and down. The sliding platform connecting plate 43 is arranged on the driving end of the stepping motor 42 and is connected with the stepping motor 42. The cross roller guide rail one 44 is arranged on the sliding platform. Both sides of the support plate 41 are connected with the sliding platform support plate 41, and the sliding platform fixing plate 45 is arranged on the top of the sliding platform connecting plate 43 and connected with the sliding platform connecting plate 43, and the sliding end of the sliding platform fixing plate 45 is arranged on the cross roller. The top of the sub guide rail one 44 is slidingly connected with the cross roller guide rail one 44, the sliding platform bracket 46 is arranged on the top of the sliding platform fixing plate 45 and connected with the sliding platform fixing plate 45, and the adjustment fixing plate 48 is arranged on the top of the sliding platform bracket 46 One side is connected with the sliding platform support 46, and the up and down adjustment fixed plate 47 is arranged in the sliding platform support 46 at the lower end of the adjustment fixed plate 48, and the described adjustment fixed plate 48 is connected with the up and down adjustment fixed plate 47 by the up and down adjustment screw 49.
由步进电机42驱动丝杆带动滑动平台连接板43,从而带动整个导向滑台往复运动,这种设置结构简单可靠,同时,使用交叉滚子导轨一44作为滑动定位,可以更加精确,滑动时无摆动间隙,调节固定板48由上下调节螺丝49可手动调整到需要的高度,操作简单,使用方便。The screw rod driven by the stepping motor 42 drives the connecting plate 43 of the sliding platform, thereby driving the entire guide sliding table to reciprocate. This setting structure is simple and reliable. There is no swing gap, and the adjustment fixing plate 48 can be manually adjusted to the required height by the up and down adjustment screws 49, which is easy to operate and easy to use.
如图4至图5所示,钻头组件5包括钻头电机51、钻头电机安装板52、滑台气缸53、套管支架54、套管55、钻头56,所述钻头电机51设置于钻头电机安装板52下端与钻头电机安装板52连接,所述钻头电机安装板52一侧设置于上下调节固定板47一侧与上下调节固定板47连接,所述滑台气缸53设置于钻头电机安装板52顶端与钻头电机安装板52连接,所述套管支架54设置于滑台气缸53的滑动端与滑台气缸53滑动连接,所述套管55设置于套管支架54一侧下端与套管支架54连接,所述钻头56贯穿套管55与钻头电机51的输出端连接。As shown in Figures 4 to 5, the drill assembly 5 includes a drill motor 51, a drill motor mounting plate 52, a slide table cylinder 53, a sleeve support 54, a sleeve 55, and a drill 56, and the drill motor 51 is arranged on the drill motor. The lower end of the plate 52 is connected with the drill motor mounting plate 52, one side of the drill motor mounting plate 52 is arranged on the up and down adjustment fixed plate 47 and one side is connected with the up and down adjustment fixed plate 47, and the slide table cylinder 53 is arranged on the drill motor mounting plate 52 The top is connected with the drill bit motor mounting plate 52, and the casing bracket 54 is arranged on the sliding end of the sliding table cylinder 53 to be slidably connected with the sliding table cylinder 53, and the casing pipe 55 is arranged at the lower end of one side of the casing bracket 54 and connects with the casing bracket. 54, and the drill bit 56 passes through the bushing 55 and is connected to the output end of the drill bit motor 51.
钻头电机51是通过变频器来控制转速,降低高转速引起的钻头56跳动,在钻头56前端安装套管55,套管55是使用滑台气缸53驱动,驱动时机是由PLC控制,这种设置,转速方便控制,小巧且结构稳固,定位精准,更换钻头56方便。The drill bit motor 51 is controlled by a frequency converter to reduce the jumping of the drill bit 56 caused by high speed. A casing 55 is installed at the front end of the drill bit 56. The casing 55 is driven by a slide cylinder 53, and the driving timing is controlled by PLC. This setting , the speed is easy to control, compact and stable in structure, accurate in positioning, and easy to replace the drill bit 56.
如图6至图7所示,加工台组件6包括固定板61、交叉滚子导轨二62、安装板63、伺服电机64、支架65、连接板66、加工台67、前顶杆气缸68、前顶杆69,所述交叉滚子导轨二62设置于固定板61顶端两侧与固定板61连接,所述安装板63设置于交叉滚子导轨二62顶端与交叉滚子导轨二62滑动连接,所述支架65设置于安装板63顶端与安装板63连接,所述伺服电机64设置于支架65一侧,所述伺服电机64通过连接板66与支架65驱动连接,所述加工台67设置于支架65顶端与支架65连接,所述前顶杆气缸68的驱动端贯穿加工台67一侧与加工台67连接,所述前顶杆69设置于前顶杆气缸68驱动端与前顶杆气缸68连接。As shown in Figures 6 to 7, the processing table assembly 6 includes a fixed plate 61, a cross roller guide rail 2 62, a mounting plate 63, a servo motor 64, a bracket 65, a connecting plate 66, a processing table 67, a front ejector rod cylinder 68, The front push rod 69, the cross roller guide rail 2 62 is arranged on both sides of the top of the fixed plate 61 and connected with the fixed plate 61, and the installation plate 63 is arranged on the top of the cross roller guide rail 2 62 and is slidingly connected with the cross roller guide rail 2 62 , the bracket 65 is set on the top of the mounting plate 63 and connected to the mounting plate 63, the servo motor 64 is set on one side of the bracket 65, the servo motor 64 is driven and connected to the bracket 65 through the connecting plate 66, and the processing table 67 is set The top of the bracket 65 is connected to the bracket 65, the driving end of the front ejector cylinder 68 runs through the processing table 67 and is connected to the processing table 67, and the front ejector rod 69 is arranged on the driving end of the front ejector rod cylinder 68 and the front ejector rod Cylinder 68 is connected.
工作原理为由伺服电机64驱动加工台67前后运动,到达指定位置,压紧机构7压紧待加工产品,然后进行钻孔加工,而这种设置定位精准,可加工多个孔位。The working principle is that the servo motor 64 drives the processing table 67 to move back and forth until it reaches the designated position, and the pressing mechanism 7 presses the product to be processed, and then performs drilling. This setting has precise positioning and can process multiple hole positions.
加工台67的前后两侧还设置有导向限位气缸610,导向限位气缸610能够确保前顶杆气缸68推动的前顶杆69能够一直推向待加工台74,保持前顶杆气缸68推动的准确性。The front and rear sides of the processing table 67 are also provided with a guide limit cylinder 610, the guide limit cylinder 610 can ensure that the front push rod 69 pushed by the front push rod cylinder 68 can always be pushed towards the table 74 to be processed, so that the front push rod cylinder 68 can be pushed. accuracy.
压紧机构7包括压紧气缸固定板71、压紧气缸72、压紧支撑固定板73、待加工台74、压紧杠杆75、压紧辅助杆76,所述压紧气缸72设置于压紧气缸固定板71顶端与压紧气缸固定板71连接,所述压紧支撑固定板73设置于压紧气缸固定板71顶端一侧与压紧气缸固定板71连接,所述待加工台74设置于压紧支撑固定板73一侧与压紧支撑固定板73连接,所述待加工台74与加工台67相对应,所述压紧杠杆75设置于压紧气缸72驱动端与压紧气缸72连接,所述压紧辅助杆76设置于压紧杠杆75一侧与压紧杠杆75连接,所述压紧辅助杆76的压紧端与待加工台74的加工面相对应。Compression mechanism 7 comprises compression cylinder fixed plate 71, compression cylinder 72, compression support fixed plate 73, table to be processed 74, compression lever 75, compression auxiliary rod 76, and described compression cylinder 72 is arranged on compression The top of the cylinder fixing plate 71 is connected with the compression cylinder fixing plate 71, and the compression support fixing plate 73 is arranged on the top side of the compression cylinder fixing plate 71 and connected with the compression cylinder fixing plate 71, and the said waiting table 74 is arranged on One side of the pressing support fixing plate 73 is connected with the pressing supporting fixing plate 73, the said waiting table 74 corresponds to the processing table 67, and the said pressing lever 75 is arranged on the driving end of the pressing cylinder 72 and is connected with the pressing cylinder 72 , the pressing auxiliary rod 76 is arranged on one side of the pressing lever 75 and connected with the pressing lever 75, and the pressing end of the pressing auxiliary rod 76 corresponds to the processing surface of the table 74 to be processed.
由前顶杆69把待加工的产品前后顶死,然后由压紧气缸72推动压紧杠杆75从上方压紧,从而进行加工,这种设置的压紧结构简单可靠,使用方便,待加工产品能够得到有效的固定。The product to be processed is pushed back and forth by the front ejector rod 69, and then the compression lever 75 is pushed by the compression cylinder 72 to compress it from above to perform processing. The compression structure of this setting is simple and reliable, and it is easy to use. can be effectively fixed.
待加工台74加工面的两侧设置有导向限位块77,跟换不同大小的导向限位块77可调节间隔宽度,从而可加工多种不同宽度的产品。The two sides of the processing surface of the table 74 to be processed are provided with guiding and limiting blocks 77, and the interval width can be adjusted by changing the guiding and limiting blocks 77 of different sizes, so that a variety of products with different widths can be processed.
如图8所示,上料装置8包括上料固定板81、上料夹具82,所述上料固定板81设置于加工台67顶端与加工台67连接,所述上料固定板81与前顶杆69相对应,所述上料夹具82设置于上料固定板81顶端与上料固定板81连接。这种设置结构简单,使用方便,上料夹具82能够有效的供给待加工产品,进一步的提高了生产效率。As shown in Figure 8, the feeding device 8 includes a feeding fixing plate 81 and a feeding fixture 82, the feeding fixing plate 81 is arranged on the top of the processing table 67 and connected with the processing table 67, the feeding fixing plate 81 is connected to the front Corresponding to the ejector rod 69 , the loading fixture 82 is arranged on the top of the loading fixing plate 81 and connected with the loading fixing plate 81 . This arrangement is simple in structure and easy to use, and the feeding fixture 82 can effectively supply the products to be processed, further improving the production efficiency.
如图9所示,上料夹具82包括上料夹具本体821、宽度限位板822、活动限位杆823,所述宽度限位板822设置于上料夹具本体821一侧两端与上料夹具本体821连接,所述活动限位杆823设置于宽度限位板822外侧与宽度限位板822活动连接。As shown in Figure 9, the feeding fixture 82 includes a feeding fixture body 821, a width limiting plate 822, and a movable limiting rod 823. The clamp body 821 is connected, and the movable limiting rod 823 is arranged on the outside of the width limiting plate 822 and is movably connected with the width limiting plate 822 .
工作原理为待加工产品叠放在上料夹具82中间,由两个活动限位杆823及宽度限位板822限位,待加工产品由前顶杆69逐个顶出,完成上料动作,这种设置拆卸方便,上料简单,可适用多个尺寸的产品加工;同时,可以很方便的外接其他上料机构,如:振动盘等设备。The working principle is that the products to be processed are stacked in the middle of the loading fixture 82, and the positions are limited by two movable limit rods 823 and the width limit plate 822, and the products to be processed are ejected one by one by the front ejector rod 69 to complete the feeding action. This setting is easy to disassemble, easy to load, and is applicable to the processing of products of multiple sizes; at the same time, it can be easily connected to other feeding mechanisms, such as vibrating plates and other equipment.
本实用新型的工作原理为:The working principle of the utility model is:
首先把待加工产品叠放在上料夹具本体821中间,由两个活动限位杆823及宽度限位板822限位,由伺服电机64驱动加工台67前后运动,到达指定位置,前顶杆气缸68驱动前顶杆69向待加工台74方向移动,待加工产品由前顶杆69逐个顶出,完成上料动作,被顶出的待加工产品由前顶杆69前后顶死,然后再由压紧气缸72推动压紧杠杆75,使得压紧辅助杆76从上方压紧待加工产品,从而完成待加工产品的固定,待加工产品固定完成后,两端的钻头组件5在钻头导向滑台4的带动下同时向中间运行完成对待加工产品的加工。First, the product to be processed is stacked in the middle of the loading fixture body 821, and the position is limited by two movable limit rods 823 and width limit plate 822, and the servo motor 64 drives the processing table 67 to move back and forth until it reaches the designated position. The cylinder 68 drives the front ejector rod 69 to move towards the direction of the table to be processed 74, and the products to be processed are ejected one by one by the front ejector rod 69 to complete the feeding action. The compression lever 75 is pushed by the compression cylinder 72, so that the compression auxiliary rod 76 compresses the product to be processed from above, thereby completing the fixing of the product to be processed. Driven by 4, it runs to the middle at the same time to complete the processing of the product to be processed.
本实用新型所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无需也无法对所有的实施方式予以穷举,而由此所引申出的显而易见的变化或变动仍处于本实用新型的保护范围中。The utility model is given as an example rather than a limitation to the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made, and it is not necessary and impossible to exhaustively enumerate all the implementation modes here, and the obvious Changes or changes are still within the protection scope of the present utility model.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920003069.8U CN209565511U (en) | 2019-01-02 | 2019-01-02 | General assembly of a drilling rig |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920003069.8U CN209565511U (en) | 2019-01-02 | 2019-01-02 | General assembly of a drilling rig |
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| CN209565511U true CN209565511U (en) | 2019-11-01 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111168103A (en) * | 2020-03-24 | 2020-05-19 | 江苏瑞普机床有限公司 | a drilling machine |
| CN112792919A (en) * | 2021-02-04 | 2021-05-14 | 四川工程职业技术学院 | Double-drilling equipment |
| CN114310439A (en) * | 2022-01-12 | 2022-04-12 | 中山金汇金属制造有限公司 | Opposite drilling machine |
| CN114346718A (en) * | 2021-12-23 | 2022-04-15 | 浙江坤博精工科技股份有限公司 | Machining fixture with top column |
| CN115007906A (en) * | 2022-06-28 | 2022-09-06 | 奇瑞汽车股份有限公司 | Positioning machining device and method for central hole of round steel blank shaft |
-
2019
- 2019-01-02 CN CN201920003069.8U patent/CN209565511U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111168103A (en) * | 2020-03-24 | 2020-05-19 | 江苏瑞普机床有限公司 | a drilling machine |
| CN112792919A (en) * | 2021-02-04 | 2021-05-14 | 四川工程职业技术学院 | Double-drilling equipment |
| CN114346718A (en) * | 2021-12-23 | 2022-04-15 | 浙江坤博精工科技股份有限公司 | Machining fixture with top column |
| CN114346718B (en) * | 2021-12-23 | 2024-06-04 | 浙江坤博精工科技股份有限公司 | Anchor clamps for machining that contain jack-prop |
| CN114310439A (en) * | 2022-01-12 | 2022-04-12 | 中山金汇金属制造有限公司 | Opposite drilling machine |
| CN115007906A (en) * | 2022-06-28 | 2022-09-06 | 奇瑞汽车股份有限公司 | Positioning machining device and method for central hole of round steel blank shaft |
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