CN209565259U - Dipstick length and O-ring detecting tool - Google Patents
Dipstick length and O-ring detecting tool Download PDFInfo
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- CN209565259U CN209565259U CN201822264842.4U CN201822264842U CN209565259U CN 209565259 U CN209565259 U CN 209565259U CN 201822264842 U CN201822264842 U CN 201822264842U CN 209565259 U CN209565259 U CN 209565259U
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Abstract
Description
技术领域technical field
本实用新型涉及油尺检测技术领域,具体涉及油尺长度及O型圈检测工装。The utility model relates to the technical field of oil dipstick detection, in particular to the length of the oil dipstick and O-ring detection tooling.
背景技术Background technique
目前,油尺产品采用人工检测,采用这种检测的方式,在检测过程慢且可能出现漏检和人员疲劳现象,不但降低了生产效率,并且还增加了操作人员的劳动强度,同时还极易导致不良产品流出,对后续检查带来了较大的不便。At present, oil dipstick products use manual detection. Using this detection method, the detection process is slow and may cause missed detection and personnel fatigue, which not only reduces production efficiency, but also increases the labor intensity of operators. At the same time, it is very easy to This leads to the outflow of bad products, which brings great inconvenience to the follow-up inspection.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的上述不足和缺陷,提供一种油尺长度及O型圈检测工装,以解决上述问题。The purpose of this utility model is to provide a kind of oil dipstick length and O-ring detection tool to solve the above-mentioned problems.
本实用新型所解决的技术问题可以采用以下技术方案来实现:The technical problem solved by the utility model can be realized by adopting the following technical solutions:
油尺长度及O型圈检测工装,其特征在于,包括机架,所述机架上设置有NG箱、油尺长度检测单元、O型圈检测单元和压紧机构,所述油尺长度检测单元包括校零机构和长度检测元件,所述O型圈检测单元包括O型圈固定槽和设置在所述O型圈固定槽侧部的弹簧顶针以及与所述弹簧顶针对应的金属接近开关,所述油尺长度检测单元、O型圈检测单元和压紧机构与PLC控制装置连接,所述长度检测元件设置在与油尺尾端相对的位置上,所述压紧机构用以压紧油尺中部,所述O型圈固定槽用以放置油尺头部。The oil dipstick length and O-ring detection tool is characterized in that it includes a frame, and the frame is provided with an NG box, an oil dipstick length detection unit, an O-ring detection unit and a pressing mechanism, and the oil dipstick length detection unit The unit includes a zero calibration mechanism and a length detection element, and the O-ring detection unit includes an O-ring fixing groove, a spring thimble arranged on the side of the O-ring fixing groove, and a metal proximity switch corresponding to the spring thimble , the oil dipstick length detection unit, the O-ring detection unit and the compression mechanism are connected to the PLC control device, the length detection element is arranged at a position opposite to the tail end of the oil dipstick, and the compression mechanism is used to compress In the middle of the dipstick, the O-ring fixing groove is used to place the head of the dipstick.
在本实用新型的一个优选实施例中,所述长度检测元件包括长度检测头以及驱动所述长度检测头滑动的长度检测气缸,所述长度检测气缸与所述PLC控制装置连接。In a preferred embodiment of the present utility model, the length detection element includes a length detection head and a length detection cylinder that drives the length detection head to slide, and the length detection cylinder is connected to the PLC control device.
在本实用新型的一个优选实施例中,所述弹簧顶针浮动设置在固定座上。In a preferred embodiment of the present utility model, the pogo pin is floatingly arranged on the fixing seat.
在本实用新型的一个优选实施例中,所述压紧机构包括压紧臂以及驱动所述压紧臂压紧动作的压紧气缸,所述压紧气缸与所述PLC控制装置连接。In a preferred embodiment of the present utility model, the pressing mechanism includes a pressing arm and a pressing air cylinder driving the pressing action of the pressing arm, and the pressing air cylinder is connected with the PLC control device.
在本实用新型的一个优选实施例中,还包括一与所述PLC控制装置连接的报警装置。In a preferred embodiment of the present invention, it also includes an alarm device connected with the PLC control device.
在本实用新型的一个优选实施例中,所述PLC控制装置与人机操作界面连接。In a preferred embodiment of the present utility model, the PLC control device is connected with a man-machine operation interface.
本实用新型工作时,将油尺放置在机架上且由压紧机构的压紧气缸驱动压紧臂压紧在油尺上,接着通过PLC控制装置控制油尺长度检测单元、O型圈检测单元,使得油尺长度检测单元、O型圈检测单元同时工作,实现自动长度检测和O型圈检测。When the utility model works, the oil dipstick is placed on the frame and the compression arm is driven by the compression cylinder of the compression mechanism to press on the oil dipstick, and then the length detection unit of the oil dipstick and the O-ring detection unit are controlled by the PLC control device. The unit makes the oil dipstick length detection unit and the O-ring detection unit work simultaneously to realize automatic length detection and O-ring detection.
由于采用了如上的技术方案,本实用新型能够一次性完成长度检测和O型圈检测,有效提高产品检测精度和节约检测成本。同时增设有报警装置和NG箱,起到防错和NG件外流现象,能很好保证产品质量。Due to the adoption of the above technical solution, the utility model can complete the length detection and the O-ring detection at one time, effectively improving the product detection accuracy and saving the detection cost. At the same time, an alarm device and NG box are added to prevent mistakes and outflow of NG parts, which can well ensure product quality.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型的油尺长度检测工装的主视图。Fig. 1 is the front view of the oil dipstick length detection tool of the present invention.
图2是本实用新型的油尺长度检测工装的俯视图。Fig. 2 is a top view of the oil dipstick length detection tool of the present invention.
图3是本实用新型的油尺长度检测工装的结构示意图。Fig. 3 is a structural schematic diagram of the oil dipstick length detection tool of the present invention.
图4是本实用新型一种实施例的油尺长度检测单元的结构示意图。Fig. 4 is a structural schematic diagram of an oil dipstick length detection unit according to an embodiment of the present invention.
图5是本实用新型一种实施例的O型圈检测单元的结构示意图。Fig. 5 is a schematic structural diagram of an O-ring detection unit according to an embodiment of the present invention.
图6是本实用新型一种实施例的压紧机构的结构示意图。Fig. 6 is a structural schematic diagram of a pressing mechanism according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面进一步阐述本实用新型。In order to make the technical means realized by the utility model, creation features, purpose and effect easy to be understood, the utility model is further elaborated below.
参见图1至图6所示的油尺长度及O型圈检测工装,包括机架100,机架100上设置有NG箱200、油尺长度检测单元300、O型圈检测单元400和压紧机构500。油尺长度检测单元300、O型圈检测单元400和压紧机构500与PLC控制装置600连接。PLC控制装置600与人机操作界面700连接,PLC控制装置600还与报警装置连接。Refer to the oil dipstick length and O-ring detection tooling shown in Figures 1 to 6, including a frame 100 on which an NG box 200, an oil dipstick length detection unit 300, an O-ring detection unit 400 and a pressing Agency 500. The oil dipstick length detection unit 300 , the O-ring detection unit 400 and the pressing mechanism 500 are connected to the PLC control device 600 . The PLC control device 600 is connected with the man-machine interface 700, and the PLC control device 600 is also connected with the alarm device.
油尺长度检测单元300包括校零机构310和长度检测元件320,校零机构310和长度检测元件320连接在机架100上。长度检测元件320包括长度检测头321以及驱动长度检测头321滑动的长度检测气缸322,长度检测气缸322与PLC控制装置600连接。具体的,油尺长度检测单元300检测油尺长度时,此时的长度检测头321与长度检测气缸322处于待工作状态,油尺放入机架100上且固定后,通过PLC控制装置600控制长度检测气缸322驱动长度检测头321向油尺一端滑动进行检测,长度检测头321在待工作状态时有个初始值,当长度检测头321在长度检测气缸322的作用下移动一段距离后碰触到油尺端部,通过计算该移动距离和标准参考值即可得出油尺长度,当检测精度与检测效果为一致性则为合格产品,当检测精度与检测效果为不一致性则为不合格产品,将不合格产品放入NG箱200内。The oil dipstick length detection unit 300 includes a zero calibration mechanism 310 and a length detection component 320 , and the zero calibration mechanism 310 and the length detection component 320 are connected to the frame 100 . The length detection element 320 includes a length detection head 321 and a length detection cylinder 322 that drives the length detection head 321 to slide. The length detection cylinder 322 is connected with the PLC control device 600 . Specifically, when the oil dipstick length detection unit 300 detects the length of the oil dipstick, the length detection head 321 and the length detection cylinder 322 are in the waiting state at this time. After the oil dipstick is placed on the frame 100 and fixed, it is controlled by the PLC control device 600 The length detection cylinder 322 drives the length detection head 321 to slide towards the end of the dipstick for detection. The length detection head 321 has an initial value when it is in the working state. When the length detection head 321 moves a certain distance under the action of the length detection cylinder 322, it touches To the end of the oil dipstick, the length of the oil dipstick can be obtained by calculating the moving distance and the standard reference value. When the detection accuracy and detection effect are consistent, it is a qualified product. When the detection accuracy and detection effect are inconsistent, it is unqualified Products, put unqualified products into the NG box 200.
O型圈检测单元400包括O型圈固定槽440和设置在O型圈固定槽440侧部的弹簧顶针410以及与弹簧顶针410对应的金属接近开关420,弹簧顶针410浮动设置在固定座430上。具体的,O型圈检测单元400用以检测油尺的O型圈,当油尺头部1放入机架100上的O型圈固定槽440进行检测时,当油尺上具有O型圈1a时,O型圈1a会触碰到弹簧顶针410,使得弹簧顶针410后退进而触碰到金属接近开关420,说明该油尺装有O型圈。当油尺头部1放入机架10O上的O型圈固定槽440进行检测时,当油尺上无O型圈时,油尺头部1不会触碰到弹簧顶针410,所以弹簧顶针410不会后退触碰到金属接近开关420,说明该油尺未装有O型圈,从而达到检测有无装O型圈的效果。The O-ring detection unit 400 includes an O-ring fixing groove 440, a pogo pin 410 disposed on the side of the O-ring fixing groove 440, and a metal proximity switch 420 corresponding to the pogo pin 410, and the pogo pin 410 is floatingly arranged on the fixing seat 430 . Specifically, the O-ring detection unit 400 is used to detect the O-ring of the oil dipstick. When the oil dipstick head 1 is put into the O-ring fixing groove 440 on the frame 100 for detection, when the oil dipstick has an O-ring At 1a, the O-ring 1a will touch the spring thimble 410, so that the spring thimble 410 will retreat and touch the metal proximity switch 420, indicating that the oil dipstick is equipped with an O-ring. When the oil dipstick head 1 is put into the O-ring fixing groove 440 on the frame 10O for detection, when there is no O-ring on the oil dipstick, the oil dipstick head 1 will not touch the spring thimble 410, so the spring thimble 410 will not retreat and touch the metal proximity switch 420, indicating that the oil dipstick is not equipped with an O-ring, so as to achieve the effect of detecting whether there is an O-ring.
压紧机构500包括压紧臂510以及驱动压紧臂510压紧动作的压紧气缸520,压紧气缸与PLC控制装置600连接。压紧机构500通过压紧气缸520驱动压紧臂510用以压紧油尺。The pressing mechanism 500 includes a pressing arm 510 and a pressing cylinder 520 that drives the pressing arm 510 to perform a pressing action. The pressing cylinder is connected to a PLC control device 600 . The pressing mechanism 500 drives the pressing arm 510 through the pressing cylinder 520 to press the oil dipstick.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
工作时,将油尺放置在机架100上且由压紧机构500的压紧气缸520驱动压紧臂510压紧在油尺上,接着通过PLC控制装置600控制油尺长度检测单元300、O型圈检测单元400,使得油尺长度检测单元300、O型圈检测单元400同时工作,实现自动长度检测和O型圈检测。During work, the oil dipstick is placed on the frame 100 and the compression arm 510 is driven by the compression cylinder 520 of the compression mechanism 500 to compress on the oil dipstick, and then the oil dipstick length detection unit 300, O is controlled by the PLC control device 600. The O-ring detection unit 400 enables the oil dipstick length detection unit 300 and the O-ring detection unit 400 to work simultaneously to realize automatic length detection and O-ring detection.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| CN201822264842.4U CN209565259U (en) | 2018-12-31 | 2018-12-31 | Dipstick length and O-ring detecting tool |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115555268A (en) * | 2022-09-21 | 2023-01-03 | 中国机械总院集团宁波智能机床研究院有限公司 | Detection device and detection method for oil dipstick |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115555268A (en) * | 2022-09-21 | 2023-01-03 | 中国机械总院集团宁波智能机床研究院有限公司 | Detection device and detection method for oil dipstick |
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