CN209563522U - The basic mechanism of the row of cars and the gear row of the car - Google Patents

The basic mechanism of the row of cars and the gear row of the car Download PDF

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CN209563522U
CN209563522U CN201920240084.4U CN201920240084U CN209563522U CN 209563522 U CN209563522 U CN 209563522U CN 201920240084 U CN201920240084 U CN 201920240084U CN 209563522 U CN209563522 U CN 209563522U
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sheave
gear
driving
driven
force feed
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黄柱挺
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Abstract

本实用新型提供一种排发车基础机构及挡位排发车,涉及假发制作技术领域。排发车基础机构,包括:机架、压送轮组和换挡传动组件。压送轮组包括第一压送轮组件和第二压送轮组件,第一压送轮组件布设于机架的上游,第二压送轮组件布设于机架的下游。换挡传动组件包括槽轮组、弹性传动带和传动轴组,槽轮组包括主动槽轮和从动槽轮,传动轴组包括主动轴和从动轴,主动轴设置于机架,主动槽轮套设于主动轴,从动槽轮套设于从动轴,主动槽轮和从动槽轮通过弹性传动带传动连接,部分从动轴与第一压送轮组件连接,另外部分从动轴与第二压送轮组件连接。排发车基础机构及应用其的挡位排发车能够大大减少产品脱发、变形的情况,实现降低次品率的目的。

The utility model provides a basic mechanism for dispatching cars and a shifting dispatching car, and relates to the technical field of wig production. The basic mechanism for dispatching cars includes: frame, pressure-feeding wheel set and shifting transmission assembly. The pinch wheel set includes a first pinch wheel assembly and a second pinch wheel assembly, the first pinch wheel assembly is arranged upstream of the frame, and the second pinch wheel assembly is arranged downstream of the frame. The shift transmission assembly includes a sheave set, an elastic transmission belt and a drive shaft set, the sheave set includes a driving sheave and a driven sheave, the drive shaft set includes a driving shaft and a driven shaft, the driving shaft is arranged on the frame, and the driving sheave The driven sheave is sheathed on the driving shaft, and the driven sheave is sheathed on the driven shaft. The driving sheave and the driven sheave are connected through an elastic transmission belt. Part of the driven shaft is connected to the first pinch wheel assembly, and the other part of the driven shaft is connected to the first pinch wheel assembly. The second pinch wheel assembly is attached. The basic mechanism of the dispatching car and the gear shifting car using it can greatly reduce the hair loss and deformation of the product, and achieve the purpose of reducing the defective rate.

Description

排发车基础机构及挡位排发车The basic mechanism of the row of cars and the gear row of the car

技术领域technical field

本实用新型涉及假发制作技术领域,具体而言,涉及一种排发车基础机构及挡位排发车。The utility model relates to the technical field of making wigs, in particular to a basic mechanism of a dispatcher and a shifter dispatcher.

背景技术Background technique

假发编织机是制作假发所用的设备,可以方便对头发进行编织,使之成为假发产品,便于需要的人们使用,比如进行装扮、修饰等。The wig weaving machine is the equipment used to make wigs. It can conveniently weave the hair and make it a wig product, which is convenient for people who need it, such as dressing up and modifying.

现有的假发编织机在实际生产制作假发时,存在着一些问题:Existing wig knitting machines have some problems when actually producing and making wigs:

容易出现脱发、变形,致使次品率高。It is prone to hair loss and deformation, resulting in a high rate of defective products.

实用新型内容Utility model content

本申请的目的在于提供一种排发车基础机构,其能够用于降低次品率。The purpose of this application is to provide a basic mechanism for dispatching cars, which can be used to reduce the rate of defective products.

本申请的另外一个目的在于提供一种挡位排发车,其应用了上述排发车基础机构,其能够降低假发产品的次品率。Another object of the present application is to provide a gear shifter, which uses the above-mentioned shifter basic mechanism, which can reduce the defective rate of wig products.

本申请的实施例是这样实现的:The embodiment of the application is realized like this:

本申请的实施例提供了一种排发车基础机构,包括:机架、压送轮组和换挡传动组件;所述机架包括缝纫机安装部,所述机架以缝纫机的加工顺序分作上游和下游;所述压送轮组包括用于压送假发的第一压送轮组件和第二压送轮组件,所述第一压送轮组件布设于所述机架的上游,所述第二压送轮组件布设于机架的下游,所述第一压送轮组件用于将假发从所述机架的上游压送至所述机架的下游,所述第二压送轮组件用于将假发从所述机架的下游压送至离开所述机架;所述换挡传动组件包括槽轮组、弹性传动带和传动轴组,所述槽轮组包括槽轮,所述槽轮具有用于绕设所述弹性传动带的同心的多个传动带槽,所述槽轮自身的部分或者全部的所述传动带槽的半径相异,所述槽轮分为主动槽轮和从动槽轮,所述传动轴组包括主动轴和从动轴,所述主动轴可转动地设置于所述机架且能够与外部动力装置传动连接,所述主动槽轮套设于所述主动轴,所述从动槽轮套设于所述从动轴,所述主动槽轮和所述从动槽轮通过所述弹性传动带传动连接,部分所述从动轴与所述第一压送轮组件传动连接,另外部分所述从动轴与所述第二压送轮组件传动连接。The embodiment of the present application provides a basic mechanism for dispatching cars, including: a frame, a pressure-feeding wheel set, and a shifting transmission assembly; the frame includes a sewing machine installation part, and the frame is divided into upstream and downstream; the pinch wheel set includes a first pinch wheel assembly and a second pinch wheel assembly for pinching wigs, the first pinch wheel assembly is arranged upstream of the frame, and the first pinch wheel assembly is arranged upstream of the frame. Two pinch wheel assemblies are arranged downstream of the frame, the first pinch wheel assembly is used to press the wig from the upstream of the frame to the downstream of the frame, and the second pinch wheel assembly uses It is used to press the wig from the downstream of the frame to leave the frame; the shift transmission assembly includes a sheave set, an elastic transmission belt and a transmission shaft set, and the sheave set includes a sheave, and the sheave There are a plurality of concentric belt grooves for winding the elastic transmission belt, and the radii of the belt grooves of the sheave itself are partly or entirely different, and the sheave is divided into a driving sheave and a driven sheave , the transmission shaft group includes a driving shaft and a driven shaft, the driving shaft is rotatably arranged on the frame and can be connected to an external power device in transmission, the driving sheave is sleeved on the driving shaft, so The driven sheave is sleeved on the driven shaft, the driving sheave and the driven sheave are connected through the elastic transmission belt, and part of the driven shaft is driven by the first pinch wheel assembly. In addition, part of the driven shaft is in drive connection with the second pinch wheel assembly.

通过采用换挡传动组件来传递外部动力装置的动力给压送轮组,使得第一压送轮组件和第二压送轮组件在压送时,可以有不同的相对速率,避免压送的过程造成产品有头发脱落或者变形,从而降低次品率。By adopting the shifting transmission assembly to transmit the power of the external power device to the pressing wheel set, the first pressing wheel assembly and the second pressing wheel assembly can have different relative speeds during pressing, avoiding the pressing process Cause the product to have hair loss or deformation, thereby reducing the defective rate.

另外,根据本申请的实施例提供的排发车基础机构,还可以具有如下附加的技术特征:In addition, the basic mechanism for dispatching vehicles provided according to the embodiments of the present application may also have the following additional technical features:

在本申请的可选实施例中,通过所述弹性传动带传动连接的所述主动槽轮和所述从动槽轮为一个传动单元,同一个所述传动单元的所述主动槽轮的多个传动带槽与同一个所述传动单元的所述从动槽轮的多个传动带槽一一对应。In an optional embodiment of the present application, the driving sheave and the driven sheave connected through the elastic transmission belt are a transmission unit, and the multiple driving sheaves of the same transmission unit The drive belt grooves correspond one-to-one to the multiple drive belt grooves of the driven sheave of the same transmission unit.

通过将传动带槽设计成位置对应的布局,可以使得弹性传动带在工作时能够保障传动的流畅性,避免卡带,从而也避免了产品由于卡带而受损。By designing the drive belt slots into a layout corresponding to the position, the elastic drive belt can ensure the smoothness of transmission during operation and avoid belt jams, thereby avoiding damage to products due to belt jams.

在本申请的可选实施例中,所述排发车基础机构包括两个所述传动单元,两个所述传动单元的两个所述主动槽轮设置于同一个所述主动轴,两个所述传动单元的两个所述弹性传动带平行设置。In an optional embodiment of the present application, the basic mechanism for dispatching cars includes two transmission units, and the two driving sheaves of the two transmission units are arranged on the same driving shaft. The two elastic transmission belts of the transmission unit are arranged in parallel.

通过平行设置两个弹性传动带,可以使得单个主动轴的受力更均衡,有益于平稳传动并且对于主动轴的寿命也可以有所保障。此外,两个主动槽轮设置于同一个主动轴可以有益于节省安装空间,有益于降低对机架的大小的要求。By arranging two elastic transmission belts in parallel, the stress on a single drive shaft can be more balanced, which is beneficial to smooth transmission and can also guarantee the life of the drive shaft. In addition, the arrangement of the two driving sheaves on the same driving shaft can save installation space and reduce the requirement on the size of the frame.

在本申请的可选实施例中,所述槽轮的所述传动带槽的半径依次增大。In an optional embodiment of the present application, the radii of the belt grooves of the sheave increase sequentially.

有规律的传动带槽设计,一方面是便于加工,另一方面也是简化了挡位的辨识难度,方便操作人员进行挡位调整。The regular groove design of the transmission belt is convenient for processing on the one hand, and on the other hand, it simplifies the difficulty of gear identification and facilitates the operator to adjust the gear.

在本申请的可选实施例中,同一个所述槽轮的所述传动带槽按半径从小到大分为第一挡、第二挡、第三挡和第四挡;同一个所述传动单元的所述主动槽轮的第一挡对应同一个所述传动单元的所述从动槽轮的第四档;同一个所述传动单元的所述主动槽轮的第二挡对应同一个所述传动单元的所述从动槽轮的第三档;同一个所述传动单元的所述主动槽轮的第三挡对应同一个所述传动单元的所述从动槽轮的第二档;同一个所述传动单元的所述主动槽轮的第四挡对应同一个所述传动单元的所述从动槽轮的第一档。In an optional embodiment of the present application, the transmission belt grooves of the same sheave are divided into the first gear, the second gear, the third gear and the fourth gear according to the radius from small to large; The first gear of the driving sheave corresponds to the fourth gear of the driven sheave of the same transmission unit; the second gear of the driving sheave of the same transmission unit corresponds to the same transmission The third gear of the driven sheave of the unit; the third gear of the driving sheave of the same transmission unit corresponds to the second gear of the driven sheave of the same transmission unit; the same The fourth gear of the driving sheave of the transmission unit corresponds to the first gear of the driven sheave of the same transmission unit.

通过主动槽轮与从动槽轮的不同的挡位搭配,弹性传动带绕设在不同的传动带槽后,弹性传动带的线速度会不同,从而实现了挡位的调整。By matching different gears of the driving sheave and the driven sheave, the elastic transmission belt is wound around different transmission belt grooves, and the linear speed of the elastic transmission belt will be different, thereby realizing the adjustment of the gear.

在本申请的可选实施例中,所述第一压送轮组件包括第一压送轴和第一压轮,所述第一压送轴与所述从动轴传动连接,所述第一压轮套设于所述第一压送轴。In an optional embodiment of the present application, the first pinch wheel assembly includes a first pinch shaft and a first pinch wheel, the first pinch shaft is in transmission connection with the driven shaft, and the first pinch shaft The pressing roller is sheathed on the first pressing shaft.

通过将第一压送轴与从动轴传动连接,第一压轮能够通过第一压送轴进行传动而工作。By connecting the first pinch shaft with the driven shaft, the first pinch wheel can be driven by the first pinch shaft to work.

在本申请的可选实施例中,所述第一压送轮组件还包括第一转向组件,所述第一转向组件包括第一蜗杆和第一蜗轮,所述第一蜗杆与所述从动轴传动连接,所述第一蜗轮套设于所述第一压送轴,所述蜗杆与所述蜗轮传动配合。In an optional embodiment of the present application, the first pinch wheel assembly further includes a first steering assembly, the first steering assembly includes a first worm and a first worm wheel, and the first worm and the driven shaft transmission connection, the first worm gear is sheathed on the first press-feeding shaft, and the worm is in cooperation with the worm gear.

蜗轮蜗杆的配合传动方便改变传动方向,避免占据过多的空间。The coordinated transmission of the worm gear and worm facilitates changing the transmission direction and avoids occupying too much space.

在本申请的可选实施例中,所述第二压送轮组件包括第二压送轴和第二压轮,所述第二压送轴与所述从动轴传动连接,所述第二压轮套设于所述第二压送轴。In an optional embodiment of the present application, the second pinch wheel assembly includes a second pinch shaft and a second pinch wheel, the second pinch shaft is in transmission connection with the driven shaft, and the second pinch shaft The pressing roller is sheathed on the second pressing shaft.

通过将第二压送轴与从动轴传动连接,第二压轮能够通过第二压送轴进行传动而工作。By connecting the second pinch shaft with the driven shaft, the second pinch wheel can be driven by the second pinch shaft to work.

在本申请的可选实施例中,所述第二压送轮组件还包括第二转向组件,所述第二转向组件包括第二蜗杆和第二蜗轮,所述第二蜗杆与所述从动轴传动连接,所述第二蜗轮套设于所述第二压送轴,所述蜗杆与所述蜗轮传动配合。In an optional embodiment of the present application, the second pinch wheel assembly further includes a second steering assembly, the second steering assembly includes a second worm and a second worm wheel, and the second worm and the driven shaft transmission connection, the second worm gear is sheathed on the second press-feeding shaft, and the worm is in cooperation with the worm gear.

蜗轮蜗杆的配合传动方便改变传动方向,避免占据过多的空间。The coordinated transmission of the worm gear and worm facilitates changing the transmission direction and avoids occupying too much space.

本申请的实施例提供了一种挡位排发车,包括缝纫机组、动力装置和上述任一项所述的排发车基础机构,所述缝纫机组设置于所述机架的缝纫机安装部,所述动力装置设置于所述机架,所述动力装置与所述主动轴传动连接。The embodiment of the present application provides a gear shifter, including a sewing unit, a power device, and the basic mechanism of any one of the above-mentioned shifting cars, the sewing unit is arranged on the sewing machine installation part of the frame, and the The power device is arranged on the frame, and the power device is connected with the drive shaft through transmission.

通过采用排发车基础机构,在进行假发加工的时候可以根据需求调节第一压送轮组件和第二压送轮组件的相对速率,尽可能改善假发的脱发、变形问题,降低产品的次品率。By adopting the basic mechanism of the dispatching car, the relative speed of the first pinch wheel assembly and the second pinch wheel assembly can be adjusted according to the demand when processing the wig, so as to improve the hair loss and deformation of the wig as much as possible, and reduce the defective rate of the product .

附图说明Description of drawings

为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1为本申请的实施例1提供的排发车基础机构的示意图;Fig. 1 is the schematic diagram of the basic mechanism of dispatching cars provided by Embodiment 1 of the present application;

图2为图1的A部分的局部放大图;Fig. 2 is a partially enlarged view of part A of Fig. 1;

图3为图1的另一个视角的示意图;Fig. 3 is a schematic diagram of another perspective of Fig. 1;

图4为图3的B部分的局部放大图;Fig. 4 is a partially enlarged view of part B of Fig. 3;

图5为槽轮的示意图;Fig. 5 is the schematic diagram of sheave;

图6为本申请的实施例2提供的挡位排发车的示意图。Fig. 6 is a schematic diagram of a gear row departure provided by Embodiment 2 of the present application.

图标:100-排发车基础机构;10-机架;11-缝纫机安装部;13-上游;15-下游;312-第一压送轴;314-第一压轮;316-第一蜗杆;318-第一蜗轮;332-第二压送轴;334-第二压轮;336-第二蜗杆;338-第二蜗轮;352-第三压送轴;354-第三压轮;510-传动带槽;512-主动槽轮;514-从动槽轮;53-弹性传动带;550-主动轴;552-从动轴;60-传动轮;61-电机;63-电动机传动带;65-缝纫机组;200-挡位排发车。Icons: 100-basic mechanism for dispatching trains; 10-frame; 11-sewing machine installation part; 13-upstream; 15-downstream; 312-first pressing shaft; 314-first pressing wheel; 316-first worm; 318 -the first worm wheel; 332-the second pressure delivery shaft; 334-the second pressure roller; 336-the second worm; 338-the second worm wheel; 352-the third pressure delivery shaft; 354-the third pressure roller; 510-transmission belt Groove; 512-driving sheave; 514-driven sheave; 53-elastic transmission belt; 550-driving shaft; 552-driven shaft; 60-transmission wheel; 61-motor; 63-motor transmission belt; 200-gear starts.

具体实施方式Detailed ways

为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本申请的描述中,需要说明的是,术语“上游”、“下游”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "upstream", "downstream" and so on are based on the orientation or positional relationship shown in the drawings, or the conventional placement of the utility model product during use The orientation or positional relationship is only for the convenience of describing the application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the application . In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.

实施例1Example 1

请参照图1至图5,本实施例提供了一种排发车基础机构100,包括:机架10、压送轮组和换挡传动组件;机架10包括缝纫机安装部11,机架10以缝纫机的加工顺序分作上游13和下游15;压送轮组包括用于压送假发的第一压送轮组件和第二压送轮组件,第一压送轮组件布设于机架10的上游13,第二压送轮组件布设于机架10的下游15,第一压送轮组件用于将假发从机架10的上游13压送至机架10的下游15,第二压送轮组件用于将假发从机架10的下游15压送至离开机架10;换挡传动组件包括槽轮组、弹性传动带53和传动轴组,槽轮组包括槽轮,槽轮具有用于绕设弹性传动带53的同心的多个传动带槽510,槽轮自身的部分或者全部的传动带槽510的半径相异,槽轮分为主动槽轮512和从动槽轮514,传动轴组包括主动轴550和从动轴552,主动轴550可转动地设置于机架10且能够与外部动力装置传动连接,主动槽轮512套设于主动轴550,从动槽轮514套设于从动轴552,主动槽轮512和从动槽轮514通过弹性传动带53传动连接,部分从动轴552与第一压送轮组件传动连接,另外部分从动轴552与第二压送轮组件传动连接。在本实施例中,采用的是两个从动轴552,所以一个从动轴552与第一压送轮组件传动连接,另一个从动轴552与第二压送轮组件传动连接。Please refer to Fig. 1 to Fig. 5, the present embodiment provides a kind of basic mechanism 100 of dispatching car, comprises: frame 10, pressure-feeding wheel set and shift transmission assembly; The processing sequence of the sewing machine is divided into upstream 13 and downstream 15; the pinch wheel set includes a first pinch wheel assembly and a second pinch wheel assembly for pinching wigs, and the first pinch wheel assembly is arranged upstream of the frame 10 13. The second pinch wheel assembly is arranged at the downstream 15 of the frame 10. The first pinch wheel assembly is used to press the wig from the upstream 13 of the frame 10 to the downstream 15 of the frame 10. The second pinch wheel assembly It is used to press the wig from the downstream 15 of the frame 10 to leave the frame 10; the shift transmission assembly includes a sheave set, an elastic transmission belt 53 and a drive shaft set, the sheave set includes a sheave, and the sheave has a function for winding The concentric multiple transmission belt grooves 510 of the elastic transmission belt 53, the radii of some or all of the transmission belt grooves 510 of the sheave itself are different, the sheave is divided into a driving sheave 512 and a driven sheave 514, and the transmission shaft group includes a driving shaft 550 And the driven shaft 552, the driving shaft 550 is rotatably arranged on the frame 10 and can be connected to the external power device, the driving sheave 512 is sleeved on the driving shaft 550, and the driven sheave 514 is sleeved on the driven shaft 552, The driving sheave 512 and the driven sheave 514 are connected in transmission through the elastic transmission belt 53 , part of the driven shaft 552 is in transmission connection with the first pinch wheel assembly, and another part of the driven shaft 552 is in transmission connection with the second pinch wheel assembly. In this embodiment, two driven shafts 552 are used, so one driven shaft 552 is in drive connection with the first pinch wheel assembly, and the other driven shaft 552 is in drive connection with the second pinch wheel assembly.

通过采用换挡传动组件来传递外部动力装置的动力给压送轮组,使得第一压送轮组件和第二压送轮组件在压送时,可以有不同的相对速率,避免压送的过程造成产品有头发脱落或者变形,从而降低次品率。By adopting the shifting transmission assembly to transmit the power of the external power device to the pressing wheel set, the first pressing wheel assembly and the second pressing wheel assembly can have different relative speeds during pressing, avoiding the pressing process Cause the product to have hair loss or deformation, thereby reducing the defective rate.

在本实施例中,通过弹性传动带53传动连接的主动槽轮512和从动槽轮514为一个传动单元,同一个传动单元的主动槽轮512的多个传动带槽510与同一个传动单元的从动槽轮514的多个传动带槽510一一对应。其中,一一对应是指主动槽轮512的多个传动带槽510与从动槽轮514的多个传动带槽510在安装弹性传动带53的功能上是对应的。更为优选的是,主动槽轮512的多个传动带槽510与从动槽轮514的多个传动带槽510是一一正对,通过将传动带槽510设计成位置对应的布局,可以使得弹性传动带53在工作时能够保障传动的流畅性,避免卡带,从而也避免了产品由于卡带而受损。In this embodiment, the driving sheave 512 and the driven sheave 514 connected by the elastic transmission belt 53 are a transmission unit, and the multiple transmission belt grooves 510 of the driving sheave 512 of the same transmission unit are connected with the slave sheave 514 of the same transmission unit. A plurality of driving belt grooves 510 of the moving sheave 514 correspond one to one. Wherein, one-to-one correspondence means that the multiple transmission belt grooves 510 of the driving sheave 512 correspond to the multiple transmission belt grooves 510 of the driven sheave 514 in terms of the function of installing the elastic transmission belt 53 . More preferably, a plurality of transmission belt grooves 510 of the driving sheave 512 and a plurality of transmission belt grooves 510 of the driven sheave 514 are one by one, and by designing the transmission belt grooves 510 to a corresponding layout, the elastic transmission belt can 53 can guarantee the smoothness of transmission and avoid tape jamming during work, thus avoiding damage to products due to tape jamming.

在本实施例中,排发车基础机构100包括两个传动单元,两个传动单元的两个主动槽轮512设置于同一个主动轴550,两个传动单元的两个弹性传动带53平行设置。通过平行设置两个弹性传动带53,可以使得单个主动轴550的受力更均衡,有益于平稳传动并且对于主动轴550的寿命也可以有所保障。此外,两个主动槽轮512设置于同一个主动轴550可以有益于节省安装空间,有益于降低对机架10的大小的要求。这样在一定的厂房面积内,可以减少单个排发车基础机构100所占的生产工位面积,有益于摆放更多的排发车基础机构100来进行生产,对于提高产能也有一定的增益。当然,应当理解的是,如果机架10本身的设计要求需要做大时,也可以增设更多的传动单元来使用。In this embodiment, the basic mechanism for dispatching cars 100 includes two transmission units, the two driving sheaves 512 of the two transmission units are arranged on the same driving shaft 550, and the two elastic transmission belts 53 of the two transmission units are arranged in parallel. By arranging two elastic transmission belts 53 in parallel, the force on a single drive shaft 550 can be more balanced, which is beneficial to smooth transmission and can also guarantee the life of the drive shaft 550 . In addition, the two driving sheaves 512 disposed on the same driving shaft 550 can save installation space and reduce the requirement on the size of the frame 10 . In this way, within a certain workshop area, the production station area occupied by a single dispatching and dispatching basic mechanism 100 can be reduced, which is beneficial to placing more dispatching and dispatching basic mechanisms 100 for production, and also has a certain gain for increasing production capacity. Certainly, it should be understood that if the design requirement of the rack 10 itself needs to be enlarged, more transmission units can also be added for use.

需要说明的是,两个弹性传动带53平行设置是指将弹性传动带53视作一条封闭的线圈时,两个弹性传动带53所在的两个平面之间是平行关系。It should be noted that the parallel arrangement of the two elastic transmission belts 53 means that when the elastic transmission belts 53 are regarded as a closed coil, the two planes on which the two elastic transmission belts 53 are located are in a parallel relationship.

在本实施例中,槽轮的传动带槽510的半径依次增大。有规律的传动带槽510设计,一方面是便于加工,另一方面也是简化了挡位的辨识难度,方便操作人员进行挡位调整。需要说明的是,传动带槽510的半径是指传动带槽510本身属于一种圆环状的槽,传动带槽510的槽底到槽轮轴线的距离即为传动带槽510的半径。In this embodiment, the radius of the belt groove 510 of the sheave increases sequentially. The regular design of the drive belt groove 510, on the one hand, is convenient for processing, and on the other hand, it also simplifies the difficulty of gear identification, and is convenient for the operator to adjust the gear. It should be noted that the radius of the belt groove 510 means that the belt groove 510 itself is a circular groove, and the distance from the groove bottom of the belt groove 510 to the axis of the sheave is the radius of the belt groove 510 .

比如,同一个槽轮的传动带槽510按半径从小到大分为第一挡、第二挡、第三挡和第四挡;同一个传动单元的主动槽轮512的第一挡对应同一个传动单元的从动槽轮514的第四档;同一个传动单元的主动槽轮512的第二挡对应同一个传动单元的从动槽轮514的第三档;同一个传动单元的主动槽轮512的第三挡对应同一个传动单元的从动槽轮514的第二档;同一个传动单元的主动槽轮512的第四挡对应同一个传动单元的从动槽轮514的第一档。通过主动槽轮512与从动槽轮514的不同的挡位搭配,弹性传动带53绕设在不同的传动带槽510后,弹性传动带53的线速度会不同,从而实现了挡位的调整。由于本实施例有两个传动单元,可以通过调挡来实现两个传动单元各自的从动槽轮514有不同的相对速率,从而使得下文所述的第一压轮314、第二压轮334有不同的相对速率,进而可以方便根据生产情况来调挡,控制第一压轮314、第二压轮334之间的相对速率处于合适的范围,避免产品脱发、变形,降低次品率。For example, the transmission belt groove 510 of the same sheave is divided into the first gear, the second gear, the third gear and the fourth gear according to the radius from small to large; the first gear of the driving sheave 512 of the same transmission unit corresponds to the same transmission unit The fourth gear of the driven sheave 514 of the same transmission unit; the second gear of the driving sheave 512 of the same transmission unit corresponds to the third gear of the driven sheave 514 of the same transmission unit; the driving sheave 512 of the same transmission unit The third gear corresponds to the second gear of the driven sheave 514 of the same transmission unit; the fourth gear of the driving sheave 512 of the same transmission unit corresponds to the first gear of the driven sheave 514 of the same transmission unit. By matching different gears of the driving sheave 512 and the driven sheave 514, the elastic transmission belt 53 is wound around different transmission belt grooves 510, and the linear speed of the elastic transmission belt 53 will be different, thereby realizing the adjustment of gears. Since there are two transmission units in this embodiment, the respective driven sheaves 514 of the two transmission units can have different relative speeds through gear shifting, so that the first pressure roller 314 and the second pressure roller 334 described below There are different relative speeds, which can be conveniently adjusted according to the production situation, and the relative speed between the first pressure roller 314 and the second pressure roller 334 can be controlled in an appropriate range, so as to avoid hair loss and deformation of the product and reduce the rate of defective products.

当然,主动槽轮512与从动槽轮514各自的同名的挡位的传动带槽510的半径可以相同或者不同,比如同一个传动单元的主动槽轮512的第一挡的半径是10cm,同一个传动单元的从动槽轮514的第一挡的半径可以是10cm,也可以是12cm,或者是9cm等等。Certainly, the radius of the drive belt groove 510 of the gear of the same name of the driving sheave 512 and the driven sheave 514 can be the same or different, such as the radius of the first gear of the driving sheave 512 of the same transmission unit is 10cm, the same The radius of the first gear of the driven sheave 514 of the transmission unit can be 10cm, also can be 12cm, or 9cm or the like.

更为详细的,第一压送轮组件包括第一压送轴312和第一压轮314,第一压送轴312与从动轴552传动连接,第一压轮314套设于第一压送轴312。通过将第一压送轴312与从动轴552传动连接,第一压轮314能够通过第一压送轴312进行传动而工作。可以选择的是,在本实施例中,第一压送轮组件还包括第一转向组件,第一转向组件包括第一蜗杆316和第一蜗轮318,第一蜗杆316与从动轴552传动连接,第一蜗轮318套设于第一压送轴312,蜗杆与蜗轮传动配合。蜗轮蜗杆的配合传动方便改变传动方向,避免占据过多的空间。In more detail, the first pinch wheel assembly includes a first pinch shaft 312 and a first pinch wheel 314, the first pinch shaft 312 is in transmission connection with the driven shaft 552, and the first pinch wheel 314 is sheathed on the first pinch wheel. Feed shaft 312. By connecting the first pinch shaft 312 with the driven shaft 552 in transmission, the first pinch wheel 314 can be driven by the first pinch shaft 312 to work. Optionally, in this embodiment, the first pinch wheel assembly further includes a first steering assembly, the first steering assembly includes a first worm 316 and a first worm wheel 318, and the first worm 316 is in transmission connection with the driven shaft 552 , the first worm gear 318 is sheathed on the first pressure-feeding shaft 312, and the worm gear is in cooperation with the worm gear. The coordinated transmission of the worm gear and worm facilitates changing the transmission direction and avoids occupying too much space.

同样的,第二压送轮组件包括第二压送轴332和第二压轮334,第二压送轴332与图中另一个从动轴552传动连接,第二压轮334套设于第二压送轴332。通过将第二压送轴332与从动轴552传动连接,第二压轮334能够通过第二压送轴332进行传动而工作。可以选择的是,在本实施例中,第二压送轮组件还包括第二转向组件,第二转向组件包括第二蜗杆336和第二蜗轮338,第二蜗杆336与从动轴552传动连接,第二蜗轮338套设于第二压送轴332,蜗杆与蜗轮传动配合。同理,蜗轮蜗杆的配合传动方便改变传动方向,避免占据过多的空间。Similarly, the second pinch wheel assembly includes a second pinch shaft 332 and a second pinch wheel 334, the second pinch shaft 332 is in transmission connection with another driven shaft 552 in the figure, and the second pinch wheel 334 is sheathed on the second pinch wheel 334. Two pressure delivery shafts 332. By connecting the second pinch shaft 332 to the driven shaft 552 , the second pinch wheel 334 can be driven by the second pinch shaft 332 to work. Optionally, in this embodiment, the second pinch wheel assembly further includes a second steering assembly, the second steering assembly includes a second worm 336 and a second worm wheel 338, and the second worm 336 is in transmission connection with the driven shaft 552 , the second worm gear 338 is sheathed on the second pressure-feeding shaft 332, and the worm gear cooperates with the worm gear transmission. In the same way, the coordinated transmission of the worm gear and worm facilitates changing the transmission direction and avoids occupying too much space.

可以想见的是,第一压送轮组件的第一蜗杆316与从动轴552传动连接可以通过齿轮组实现,连接方式可以参照一般的蜗杆与轴的通过齿轮进行连接配合的方式,并且连接的过程中还可以根据需求设置减速齿轮作为中间过渡来对蜗杆的转速进行调整,这些都是常规技术,此处不再赘述。第二压送轮组件的第二蜗杆336与从动轴552传动连接的实现可以类比第一蜗杆316与从动轴552传动连接的实现方式。It is conceivable that the drive connection between the first worm 316 of the first pinch wheel assembly and the driven shaft 552 can be realized through a gear set. During the process, a reduction gear can also be set as an intermediate transition to adjust the speed of the worm according to requirements. These are conventional techniques and will not be repeated here. The implementation of the transmission connection between the second worm 336 and the driven shaft 552 of the second pinch wheel assembly can be compared to the implementation of the transmission connection between the first worm 316 and the driven shaft 552 .

此外,压送轮组还可以增设第三压送轮组件,第三压送轮组件设置在机架10且位置相较于第二压送轮组件处于更下游15的位置,第三压送轮组件包括第三压送轴352和第三压轮354,第三压送轴352和第二压送轴332传动连接,第三压轮354套设于第三压送轴352,第三压轮354能够和第二压轮334同步转动,将假发产品进一步向着收集装置或者进一步加工的工位进行压送,收集装置或者进一步加工的工位可以参照一般技术中的设备设施,此处未对该类设备设施进行改善,因此不再赘述。In addition, the pinch wheel set can also be provided with a third pinch wheel assembly, the third pinch wheel assembly is arranged on the frame 10 and its position is 15 more downstream than the second pinch wheel assembly, the third pinch wheel assembly The assembly includes a third pinch shaft 352 and a third pinch wheel 354, the third pinch shaft 352 is in transmission connection with the second pinch shaft 332, the third pinch wheel 354 is sleeved on the third pinch shaft 352, the third pinch wheel 354 can rotate synchronously with the second pressure wheel 334, and press-feed the wig products further towards the collecting device or the further processing station. The collecting device or the further processing station can refer to the equipment and facilities in the general technology, which is not mentioned here Improvement of such equipment and facilities, so no more details.

本实施例的原理是:The principle of this embodiment is:

经过实践发现,一般的假发编织机所存在的脱发、变形,致使次品率高的问题,主要是源于一般的假发编织机的主动、从动轮和传送皮带的设置,速率比值是一定的,调节只能调节总速率,但它们的相对速率不好调节。Through practice, it has been found that the problems of hair loss and deformation in general wig knitting machines, resulting in high defective rate, are mainly due to the setting of the driving, driven wheels and transmission belts of general wig knitting machines, and the speed ratio is certain. Tuning can only adjust the overall rate, but their relative rates are not easy to adjust.

针对这样的问题,本实施例的排发车基础机构100能够依靠换挡传动组件来实现第一压送轮组件和第二压送轮组件之间的相对速率的调节。To solve such a problem, the basic mechanism 100 for dispatching cars in this embodiment can realize the adjustment of the relative speed between the first pinch wheel assembly and the second pinch wheel assembly by means of the shifting transmission assembly.

比如和第一压送轮组件配合的传动单元,可以把弹性传动带53绕设在主动槽轮512的第一挡和从动槽轮514的第四挡,和第二压送轮组件配合的传动单元,同样可以把弹性传动带53绕设在主动槽轮512的第一挡和从动槽轮514的第四挡。在需要调整相对速率时,可以改变和第一压送轮组件配合的传动单元,将弹性传动带53绕设在主动槽轮512的第二挡和从动槽轮514的第三挡,和第二压送轮组件配合的传动单元保持弹性传动带53的位置不变,反之也可以调整和第二压送轮组件配合的传动单元,保持和第二压送轮组件配合的传动单元的弹性传动带53的位置不变。For example, the transmission unit that cooperates with the first pinch wheel assembly can wind the elastic transmission belt 53 around the first gear of the driving sheave 512 and the fourth gear of the driven sheave 514, and the transmission unit that cooperates with the second pinch wheel assembly. unit, the elastic transmission belt 53 can also be wound around the first gear of the driving sheave 512 and the fourth gear of the driven sheave 514. When the relative speed needs to be adjusted, the transmission unit matched with the first pinch wheel assembly can be changed, and the elastic transmission belt 53 is wound around the second gear of the driving sheave 512 and the third gear of the driven sheave 514, and the second gear of the driven sheave 514. The transmission unit that the pinch wheel assembly cooperates keeps the position of the elastic transmission belt 53 unchanged, otherwise the transmission unit that is matched with the second pinch wheel assembly can be adjusted to keep the elastic transmission belt 53 of the transmission unit that is matched with the second pinch wheel assembly. The position is unchanged.

其他的挡位的调节也是可以参照上述方式,这样就不会单纯地只调节总速率,从而使得第一压轮314和第二压轮334之间的相对速率被调节到合适的挡位,避免导致产品脱发或者变形,最终降低了产品的次品率。The adjustment of other gears can also refer to the above-mentioned method, so that the total speed is not simply adjusted, so that the relative speed between the first pressure wheel 314 and the second pressure wheel 334 is adjusted to a suitable gear, avoiding It leads to hair loss or deformation of the product, which ultimately reduces the defective rate of the product.

实施例2Example 2

请结合图6,本申请的实施例提供了一种挡位排发车200,包括缝纫机组65、动力装置和上述任一项的排发车基础机构100,缝纫机组65设置于机架10的缝纫机安装部11,动力装置设置于机架10,动力装置与主动轴550传动连接。Please refer to FIG. 6 , the embodiment of the present application provides a gear shifting engine 200, including a sewing unit 65, a power unit, and any one of the above-mentioned exhausting gear basic mechanisms 100, and the sewing unit 65 is arranged on the sewing machine of the frame 10 for installation. Part 11, the power device is arranged on the frame 10, and the power device is connected with the drive shaft 550 in transmission.

其中,排发车基础机构100的结构的图示可以结合实施例1中的图1至图4,挡位排发车200的其余结构还可参照一般的假发编织机,此处不再赘述。Wherein, the illustration of the structure of the basic mechanism 100 of the gear row can be combined with Figures 1 to 4 in Embodiment 1, and the rest of the structure of the gear row 200 can also refer to a general wig knitting machine, which will not be repeated here.

其中,缝纫机组65可以是采用依次从机架10的上游13到下游15设置的布发缝纫机、压边缝纫机以及加强缝纫机,每个缝纫机分别对应一个缝纫机安装部11。这些都是既有的装置,可以参照一般技术,此处不再赘述。Wherein, the sewing unit 65 may be a fabric sewing machine, a hemming sewing machine and a reinforcement sewing machine arranged sequentially from the upstream 13 to the downstream 15 of the frame 10, and each sewing machine corresponds to a sewing machine installation part 11 respectively. These are all existing devices, which can refer to the general technology, and will not be repeated here.

动力装置可以是采用电机61这样的常用设备,在本实施例中,电机61是设置在机架10的下方,并且通过在主动轴550上套设传动轮60,结合电动机传动带63来将动力传递给主动轴550,这些也是常规的动力供应以及连接方式,此处不再赘述。The power unit can be a common device such as a motor 61. In this embodiment, the motor 61 is arranged under the frame 10, and the drive shaft 550 is sleeved with a transmission wheel 60, combined with a motor drive belt 63 to transmit power. For the driving shaft 550, these are also conventional power supply and connection methods, which will not be repeated here.

通过采用排发车基础机构100,在进行假发加工的时候可以根据需求调节第一压送轮组件和第二压送轮组件的相对速率,尽可能改善假发的脱发、变形问题,降低产品的次品率。By adopting the basic mechanism 100 of the dispatching car, the relative speed of the first pinch wheel assembly and the second pinch wheel assembly can be adjusted according to the demand during wig processing, so as to improve the hair loss and deformation of the wig as much as possible, and reduce the defective products of the product Rate.

综上所述,本申请的排发车基础机构100能够通过换挡传动组件,实现第一压送轮组件和第二压送轮组件的相对速率的调节,较之一般技术的假发编织机的速率比值是一定的主动、从动轮和传送皮带的设置方案而言,能够大大减少产品脱发、变形的情况,实现降低次品率的目的,使得应用该排发车基础机构100的挡位排发车200所制造的假发产品良品率更高。To sum up, the basic mechanism 100 of the dispatching car of the present application can realize the adjustment of the relative speed of the first pinch wheel assembly and the second pinch wheel assembly by shifting the transmission assembly, compared with the speed of the wig knitting machine of the general technology Ratio is a certain driving, driven wheel and transmission belt setting scheme, can greatly reduce the situation of product hair loss, deformation, to achieve the purpose of reducing the rate of defective products, so that the application of the basic mechanism of the platoon 100 gear platoon 200 The manufactured wig products have a higher yield rate.

以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (10)

1. a kind of discharge vehicle fundamental mechanism characterized by comprising
Rack, the rack include sewing machine mounting portion, and the rack is allocated as upstream and downstream with the processing sequence of sewing machine;
Compressing wheel group, the compressing wheel group include the first force feed wheel assembly and the second force feed wheel assembly for force feed wig, institute The upstream that the first force feed wheel assembly is laid in the rack is stated, the second force feed wheel assembly is laid in the downstream of rack, described First force feed wheel assembly is used for wig from the upstream force feed of the rack to the downstream of the rack, the second compressing wheel group Part is used for wig from the downstream force feed of the rack to leaving the rack;
Shift transmission component, the shift transmission component includes sheave group, elastic driving band and transmission shaft group, the sheave group packet Sheave is included, the sheave has concentric multiple transmission troughs of belt for elastic driving band described in winding, the sheave itself Partly or completely the radius of the transmission trough of belt is different, and the sheave is divided into driving sheave and driven sheave, the transmission Axis group includes driving shaft and driven shaft, and the driving shaft is rotatablely arranged at the rack and can pass with external motive device Dynamic connection, the driving sheave are sheathed on the driving shaft, and the driven sheave is sheathed on the driven shaft, the driving sheave It is sequentially connected with the driven sheave by the elastic driving band, the part driven shaft and the first force feed wheel assembly pass Dynamic to connect, driven shaft described in other part and the second force feed wheel assembly are sequentially connected.
2. discharge vehicle fundamental mechanism according to claim 1, which is characterized in that be sequentially connected by the elastic driving band The driving sheave and the driven sheave be a gear unit, the driving sheave of the same gear unit Multiple transmission troughs of belt of the driven sheave of multiple transmission troughs of belt and the same gear unit correspond.
3. discharge vehicle fundamental mechanism according to claim 2, which is characterized in that the discharge vehicle fundamental mechanism includes two The gear unit, two driving sheaves of two gear units are set to the same driving shaft, two institutes Two elastic driving bands for stating gear unit are arranged in parallel.
4. discharge vehicle fundamental mechanism according to claim 2, which is characterized in that the half of the transmission trough of belt of the sheave Diameter is sequentially increased.
5. discharge vehicle fundamental mechanism according to claim 2, which is characterized in that the transmission belt of the same sheave Slot is divided into first gear, second gear, third gear and fourth gear by radius from small to large;The active of the same gear unit The first gear of sheave corresponds to the fourth speed of the driven sheave of the same gear unit;The same gear unit The second gear of the driving sheave corresponds to the third gear of the driven sheave of the same gear unit;The same biography The third gear of the driving sheave of moving cell corresponds to the second gear of the driven sheave of the same gear unit;It is same The fourth gear of the driving sheave of a gear unit corresponds to the of the driven sheave of the same gear unit One grade.
6. discharge vehicle fundamental mechanism according to claim 1, which is characterized in that the first force feed wheel assembly includes first Force feed axis and the first pinch roller, the first force feed axis and the driven shaft are sequentially connected, and first pinch roller is sheathed on described the One force feed axis.
7. discharge vehicle fundamental mechanism according to claim 6, which is characterized in that the first force feed wheel assembly further includes One steering assembly, first steering assembly include the first worm screw and the first worm gear, and first worm screw and the driven shaft pass Dynamic connection, first worm gear set are set to the first force feed axis, and the worm screw and the worm-drive cooperate.
8. discharge vehicle fundamental mechanism according to claim 1, which is characterized in that the second force feed wheel assembly includes second Force feed axis and the second pinch roller, the second force feed axis and the driven shaft are sequentially connected, and second pinch roller is sheathed on described the Two force feed axis.
9. discharge vehicle fundamental mechanism according to claim 8, which is characterized in that the second force feed wheel assembly further includes Two steering assemblies, second steering assembly include the second worm screw and the second worm gear, and second worm screw and the driven shaft pass Dynamic connection, second worm gear set are set to the second force feed axis, and the worm screw and the worm-drive cooperate.
10. a kind of gear discharge vehicle, which is characterized in that including described in sewing unit, power device and claim any one of 1-9 Discharge vehicle fundamental mechanism, the sewing unit is set to the sewing machine mounting portion of the rack, and the power device is set to The rack, the power device and the driving shaft are sequentially connected.
CN201920240084.4U 2019-02-26 2019-02-26 The basic mechanism of the row of cars and the gear row of the car Expired - Fee Related CN209563522U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109717533A (en) * 2019-02-26 2019-05-07 黄柱挺 Discharge vehicle fundamental mechanism and gear discharge vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109717533A (en) * 2019-02-26 2019-05-07 黄柱挺 Discharge vehicle fundamental mechanism and gear discharge vehicle
CN109717533B (en) * 2019-02-26 2024-01-26 黄柱挺 Train-discharging and-dispatching basic mechanism and gear train-discharging and dispatching

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Granted publication date: 20191101