CN209551227U - A wedge-type force-increasing clamping mechanism - Google Patents
A wedge-type force-increasing clamping mechanism Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及夹具领域,尤其涉及一种斜楔式增力夹紧机构。The utility model relates to the field of clamps, in particular to an inclined wedge type force-increasing clamping mechanism.
背景技术Background technique
棒料类、异形类等零件铣面时,如齿条铣齿平面、活塞铣侧面等,由于夹具结构或使用不当工件容易震动,导致会出现工件加工废品率高、刀具损耗严重、夹具精度不够且使用寿命降低等情况。When milling parts such as bars and special-shaped parts, such as rack milling planes, piston milling sides, etc., due to fixture structure or improper use, the workpiece is easy to vibrate, resulting in high workpiece processing rejection rate, serious tool loss, and insufficient fixture accuracy. and reduced service life.
如中国专利授权公告号CN 201720837115.5 U,授权日为2018.01.05,名称为“一种数控机床用支撑夹具”,公开了一种数控机床用支撑夹具,它包括多组支撑柱、两组支撑板、支架和底板;多组支撑柱均可伸缩,还包括多组套簧;还包括多组左螺纹管、多组左螺纹杆、多组右螺纹管和多组右螺纹杆,两组支撑板顶端均设置有多组上放置槽,多组上放置槽内均设置有上滚珠轴承;底板顶端设置有下放置槽,下放置槽内设置有下滚珠轴承,支架底端插入至下滚珠轴承内部。For example, the Chinese Patent Authorization Announcement No. CN 201720837115.5 U, the date of authorization is 2018.01.05, and the name is "a support fixture for CNC machine tools", which discloses a support fixture for CNC machine tools, which includes multiple sets of support columns and two sets of support plates , bracket and bottom plate; multiple sets of support columns can be retracted, including multiple sets of springs; also includes multiple sets of left threaded pipes, multiple sets of left threaded rods, multiple sets of right threaded pipes and multiple sets of right threaded rods, two sets of support plates The top is provided with multiple sets of upper placement grooves, and upper ball bearings are arranged in multiple sets of upper placement grooves; the top of the bottom plate is provided with lower placement grooves, and lower ball bearings are arranged in the lower placement grooves, and the bottom end of the bracket is inserted into the lower ball bearings .
这种数控机床自动门依然存在上述问题,即由于夹具结构或使用不当工件容易震动,导致会出现工件加工废品率高、刀具损耗严重、夹具精度不够且使用寿命降低等情况。This automatic door of CNC machine tools still has the above problems, that is, due to the structure of the fixture or improper use of the workpiece, it is easy to vibrate, resulting in a high rate of workpiece processing rejects, serious tool loss, insufficient fixture accuracy and reduced service life.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术中由于夹具结构或使用不当工件容易震动,导致会出现工件加工废品率高、刀具损耗严重、夹具精度不够且使用寿命降低等情况的不足,提供一种斜楔式增力夹紧机构,能够稳定地固定住工件,降低工件废品率和刀具损耗率,提高夹具夹持精度和使用寿命。The purpose of the utility model is to overcome the disadvantages of the prior art that the fixture structure or improper use of the workpiece is easy to vibrate, resulting in high workpiece processing reject rate, serious tool loss, insufficient fixture precision and reduced service life, etc., and provides a The inclined wedge type force-increased clamping mechanism can stably fix the workpiece, reduce the scrap rate of the workpiece and the loss rate of the tool, and improve the clamping accuracy and service life of the fixture.
为了实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种斜楔式增力夹紧机构,包括主推杆、副推杆及基座,基座上设有主滑槽及副滑槽,主推杆滑动设置在主滑槽中,副推杆滑动设置在副滑槽中,主推杆上设有导向斜面,副推杆的一端滑动设置在导向斜面上,副推杆的另一端固定有动夹持部,基座上设有定夹持部,动夹持部与定夹持部之间具有用于夹持工件的夹持间隙,当主推杆在主滑槽中滑动时,导向斜面推动副推杆在副滑槽中滑动,动夹持部向靠近定夹持部的方向滑动。A wedge-type power-increasing clamping mechanism, including a main push rod, an auxiliary push rod and a base, the base is provided with a main chute and an auxiliary chute, the main push rod is slidably arranged in the main chute, and the auxiliary push rod The slide is set in the auxiliary chute, the main push rod is provided with a guide slope, one end of the auxiliary push rod is slidingly arranged on the guide slope, the other end of the auxiliary push rod is fixed with a movable clamping part, and the base is provided with a fixed clamp There is a clamping gap between the movable clamping part and the fixed clamping part for clamping the workpiece. When the main push rod slides in the main chute, the guide slope pushes the auxiliary push rod to slide in the auxiliary chute, and the movable clamp The holding part slides in the direction close to the fixed clamping part.
主推杆在主滑槽中滑动时,导向斜面推动副推杆在副滑槽中滑动,从而带动动夹持部向向靠近定夹持部的方向滑动,继而夹紧工件,工件加工时受力容易回退,本实用新型中导向斜面为工件的夹持固定提供增力,且导向斜面与副导杆能够自锁,防止动夹持部回退引起工件震动,能够稳定地固定住工件,降低工件废品率和刀具损耗率,提高夹具夹持精度和使用寿命,主推杆和副推杆采用杠杆式原理设计,通过设计不同的力臂可以实现力的转换。When the main push rod slides in the main chute, the guide slope pushes the auxiliary push rod to slide in the auxiliary chute, thereby driving the moving clamping part to slide towards the direction close to the fixed clamping part, and then clamps the workpiece. The force is easy to retreat. In the utility model, the guide slope provides increased force for the clamping and fixing of the workpiece, and the guide slope and the auxiliary guide rod can be self-locked to prevent the vibration of the workpiece caused by the retreat of the movable clamping part, and can stably fix the workpiece. Reduce the workpiece rejection rate and tool loss rate, improve the clamping accuracy and service life of the fixture, the main push rod and the auxiliary push rod are designed with the principle of leverage, and the force conversion can be realized by designing different force arms.
作为优选,所述主推杆上设有倾斜布置的燕尾槽,燕尾槽的底面构成所述的导向斜面,副推杆的端部设有和燕尾槽相匹配的滑块,副推杆通过滑块滑动设置在燕尾槽中。燕尾槽和滑块配合,使得主推杆和副推杆能够实现稳定的滑动连接。As a preference, the main push rod is provided with a dovetail groove arranged obliquely, the bottom surface of the dovetail groove constitutes the guide slope, the end of the auxiliary push rod is provided with a slider matching the dovetail groove, and the auxiliary push rod passes through the sliding Block slides are set in dovetail slots. The dovetail slot cooperates with the slider, so that the main push rod and the auxiliary push rod can realize a stable sliding connection.
作为优选,所述基座上固定有油缸,油缸用于推动主推杆在主滑槽中滑动。油缸推动主推杆实现自动化。Preferably, an oil cylinder is fixed on the base, and the oil cylinder is used to push the main push rod to slide in the main chute. The oil cylinder pushes the main push rod to realize automation.
作为优选,所述油缸将主滑槽的一端封闭,主滑槽的另一端设有端盖,端盖将主滑槽的另一端封闭。主滑槽的两端封闭,防止主推杆从主滑槽中滑出。Preferably, the oil cylinder closes one end of the main chute, and the other end of the main chute is provided with an end cover, and the end cover closes the other end of the main chute. Both ends of the main chute are closed to prevent the main push rod from slipping out of the main chute.
作为优选,所述导向斜面相对于主推杆轴线的倾斜角度为5°~30°。导向斜面的倾斜角度需满足和副导杆的自锁条件。Preferably, the inclination angle of the guide slope relative to the axis of the main push rod is 5°-30°. The inclination angle of the guide slope needs to meet the self-locking condition of the auxiliary guide rod.
作为优选,所述主滑槽与副滑槽连通,主滑槽的长度方向垂直于副滑槽的长度方向。便于主推杆的推力转化为副推杆的推力。Preferably, the main chute communicates with the auxiliary chute, and the length direction of the main chute is perpendicular to the length direction of the auxiliary chute. It is convenient to convert the thrust of the main push rod into the thrust of the auxiliary push rod.
本实用新型的有益效果是:1)导向斜面为工件的夹持固定提供增力,且导向斜面与副导杆能够自锁,防止动夹持部回退引起工件震动,能够稳定地固定住工件,降低工件废品率和刀具损耗率,提高夹具夹持精度和使用寿命;2)燕尾槽和滑块配合,使得主推杆和副推杆能够实现稳定的滑动连接,且主推杆和副推杆采用杠杆式原理设计,通过设计不同的力臂可以实现力的转换。The beneficial effects of the utility model are as follows: 1) The guide slope provides increased force for the clamping and fixing of the workpiece, and the guide slope and the auxiliary guide rod can be self-locked to prevent the vibration of the workpiece caused by the retraction of the movable clamping part, and can stably fix the workpiece , reduce the workpiece rejection rate and tool loss rate, and improve the clamping accuracy and service life of the fixture; 2) The dovetail groove and the slider cooperate to enable the main push rod and the auxiliary push rod to achieve a stable sliding connection, and the main push rod and the auxiliary push rod The rod adopts the principle of lever design, and the conversion of force can be realized by designing different moment arms.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型另一个视角的结构示意图;Fig. 2 is a structural schematic diagram of another perspective of the utility model;
图3是本实用新型的内部结构示意图。Fig. 3 is a schematic view of the internal structure of the utility model.
图中:主推杆1、导向斜面11、燕尾槽12、副推杆2、滑块21、基座3、主滑槽4、油缸5、动夹持部6、定夹持部7、夹持间隙8、端盖9。In the figure: main push rod 1, guide slope 11, dovetail groove 12, auxiliary push rod 2, slider 21, base 3, main chute 4, oil cylinder 5, dynamic clamping part 6, fixed clamping part 7, clamp Hold gap 8, end cover 9.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型做进一步的描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.
如图1至图3中所示,一种斜楔式增力夹紧机构,包括主推杆1、副推杆2及基座3,基座上设有主滑槽4及副滑槽,主推杆滑动设置在主滑槽中,基座上固定有油缸5,油缸用于推动主推杆在主滑槽中滑动,油缸推动主推杆实现自动化。副推杆滑动设置在副滑槽中,主推杆上设有导向斜面11,导向斜面相对于主推杆轴线的倾斜角度为10°,导向斜面的倾斜角度需满足和副导杆的自锁条件。副推杆的一端滑动设置在导向斜面上,副推杆的另一端固定有动夹持部6,基座上设有定夹持部7,动夹持部与定夹持部之间具有用于夹持工件的夹持间隙8。主滑槽与副滑槽连通,主滑槽的长度方向垂直于副滑槽的长度方向。便于主推杆的推力转化为副推杆的推力。当主推杆在主滑槽中滑动时,导向斜面推动副推杆在副滑槽中滑动,动夹持部向靠近定夹持部的方向滑动。As shown in Figures 1 to 3, a wedge-type power-increasing clamping mechanism includes a main push rod 1, an auxiliary push rod 2 and a base 3, and the base is provided with a main chute 4 and an auxiliary chute. The main push rod is slidably arranged in the main chute, and an oil cylinder 5 is fixed on the base, and the oil cylinder is used to promote the main push rod to slide in the main chute, and the oil cylinder promotes the main push rod to realize automation. The auxiliary push rod is slidably arranged in the auxiliary chute, and the main push rod is provided with a guide slope 11. The inclination angle of the guide slope relative to the axis of the main push rod is 10°. condition. One end of the auxiliary push rod is slidingly arranged on the guide slope, the other end of the auxiliary push rod is fixed with a movable clamping part 6, and the base is provided with a fixed clamping part 7. The clamping gap 8 for clamping the workpiece. The main chute communicates with the auxiliary chute, and the length direction of the main chute is perpendicular to the length direction of the auxiliary chute. It is convenient to convert the thrust of the main push rod into the thrust of the auxiliary push rod. When the main push rod slides in the main chute, the guide slope pushes the auxiliary push rod to slide in the auxiliary chute, and the moving clamping part slides towards the direction close to the fixed clamping part.
本实用新型使用时,油缸推动主推杆在主滑槽中滑动,导向斜面推动副推杆在副滑槽中滑动,从而带动动夹持部向向靠近定夹持部的方向滑动,继而夹紧工件,工件加工时受力容易回退,本实用新型中导向斜面为工件的夹持固定提供增力,且导向斜面与副导杆能够自锁,防止动夹持部回退引起工件震动,能够稳定地固定住工件,降低工件废品率和刀具损耗率,提高夹具夹持精度和使用寿命,主推杆和副推杆采用杠杆式原理设计,通过设计不同的力臂可以实现力的转换。When the utility model is in use, the oil cylinder pushes the main push rod to slide in the main chute, and the guide slope pushes the auxiliary push rod to slide in the auxiliary chute, thereby driving the moving clamping part to slide towards the direction close to the fixed clamping part, and then clamping Tighten the workpiece, and the workpiece is easily retreated when it is processed. The guide slope in the utility model provides increased force for the clamping and fixing of the workpiece, and the guide slope and the auxiliary guide rod can be self-locked to prevent the workpiece from vibrating due to the retraction of the movable clamping part. It can stably fix the workpiece, reduce the scrap rate of the workpiece and the loss rate of the tool, and improve the clamping accuracy and service life of the fixture. The main push rod and the auxiliary push rod are designed on the principle of leverage, and the force conversion can be realized by designing different force arms.
具体地,主推杆上设有倾斜布置的燕尾槽12,燕尾槽的底面构成的导向斜面,副推杆的端部设有和燕尾槽相匹配的滑块21,副推杆通过滑块滑动设置在燕尾槽中。燕尾槽和滑块配合,使得主推杆和副推杆能够实现稳定的滑动连接。Specifically, the main push rod is provided with an obliquely arranged dovetail groove 12, and the bottom surface of the dovetail groove forms a guiding inclined surface. The end of the auxiliary push rod is provided with a slider 21 matching the dovetail groove, and the auxiliary push rod slides through the slider. Set in dovetail groove. The dovetail slot cooperates with the slider, so that the main push rod and the auxiliary push rod can realize a stable sliding connection.
具体地,油缸将主滑槽的一端封闭,主滑槽的另一端设有端盖9,端盖将主滑槽的另一端封闭。主滑槽的两端封闭,防止主推杆从主滑槽中滑出。Specifically, the oil cylinder closes one end of the main chute, and the other end of the main chute is provided with an end cover 9, and the end cover closes the other end of the main chute. Both ends of the main chute are closed to prevent the main push rod from slipping out of the main chute.
本实用新型的有益效果是:导向斜面为工件的夹持固定提供增力,且导向斜面与副导杆能够自锁,防止动夹持部回退引起工件震动,能够稳定地固定住工件,降低工件废品率和刀具损耗率,提高夹具夹持精度和使用寿命;燕尾槽和滑块配合,使得主推杆和副推杆能够实现稳定的滑动连接,且主推杆和副推杆采用杠杆式原理设计,通过设计不同的力臂可以实现力的转换。The beneficial effect of the utility model is that: the guide inclined surface provides force for the clamping and fixing of the workpiece, and the guide inclined surface and the auxiliary guide rod can be self-locked to prevent the vibration of the workpiece caused by the retraction of the movable clamping part, and can stably fix the workpiece, reducing the The workpiece rejection rate and tool loss rate improve the clamping accuracy and service life of the fixture; the dovetail groove and the slider cooperate to enable the main push rod and the auxiliary push rod to achieve a stable sliding connection, and the main push rod and the auxiliary push rod are lever-type Principle design, force conversion can be realized by designing different force arms.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618197A (en) * | 2020-05-29 | 2020-09-04 | 奥美森智能装备股份有限公司 | U-shaped support locking mechanism of pipe expander |
| CN112268701A (en) * | 2020-10-16 | 2021-01-26 | 青岛恒星科技学院 | Clamping and self-locking device for force amplification shaft end |
| CN113601184A (en) * | 2021-08-19 | 2021-11-05 | 西安昆仑工业(集团)有限责任公司 | Numerical control milling machine for processing rifling of gun barrel |
| CN116638347A (en) * | 2023-03-06 | 2023-08-25 | 浙江一诺浩永精密机械有限公司 | Mechanical self-locking supporting cylinder |
-
2019
- 2019-01-07 CN CN201920023850.1U patent/CN209551227U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618197A (en) * | 2020-05-29 | 2020-09-04 | 奥美森智能装备股份有限公司 | U-shaped support locking mechanism of pipe expander |
| CN112268701A (en) * | 2020-10-16 | 2021-01-26 | 青岛恒星科技学院 | Clamping and self-locking device for force amplification shaft end |
| CN113601184A (en) * | 2021-08-19 | 2021-11-05 | 西安昆仑工业(集团)有限责任公司 | Numerical control milling machine for processing rifling of gun barrel |
| CN113601184B (en) * | 2021-08-19 | 2023-09-15 | 西安昆仑工业(集团)有限责任公司 | Numerical control milling machine for gun barrel rifling processing |
| CN116638347A (en) * | 2023-03-06 | 2023-08-25 | 浙江一诺浩永精密机械有限公司 | Mechanical self-locking supporting cylinder |
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Address after: No. 120, Shixin North Road, Xiaoshan Economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province Patentee after: Youjia International CNC Machine Tool Co.,Ltd. Address before: No. 120, Shixin North Road, Xiaoshan Economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province Patentee before: HANGZHOU GOOD FRIEND PRECISION MACHINERY Co.,Ltd. |
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