CN209551072U - A kind of automatic screw driving equipment based on manipulator - Google Patents

A kind of automatic screw driving equipment based on manipulator Download PDF

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CN209551072U
CN209551072U CN201920092169.2U CN201920092169U CN209551072U CN 209551072 U CN209551072 U CN 209551072U CN 201920092169 U CN201920092169 U CN 201920092169U CN 209551072 U CN209551072 U CN 209551072U
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automatic screw
workbench
robot
conveying device
screw
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毛修文
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Guangdong Niu Pt Technology Co Ltd
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Guangdong Niu Pt Technology Co Ltd
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Abstract

The utility model relates to technical field of automation equipment, manipulator automatic screw nailing equipment is based on more particularly to one kind, including rack, it is installed on the workbench of frame surface, transverse strands are set to the conveying device of workbench, it is installed on the robot that workbench is located at one side of conveying device, the robotically-driven end is equipped with the device that screws, the device that screws includes the rotary shaft being connected with robot, it is installed on the L-type plate of rotary shaft, it is installed on the fixed platform of L-type plate, it is installed on the automatic screw batch of fixed platform, the automatic screw batch follows robot transmission in conveying device;The utility model is conveyed Assembly part using conveying device, is during transportation squeezed into screw, is squeezed into screw automatically using robot, to high degree of automation, it can arbitrarily position and screw, working range is big, work efficiency is high, squeezes into screw, high degree of automation using automatic screw batch.

Description

一种基于机械手自动打螺丝设备A kind of automatic screw driving equipment based on manipulator

技术领域technical field

本实用新型涉及自动化设备技术领域,特别是涉及一种基于机械手自动打螺丝设备。The utility model relates to the technical field of automation equipment, in particular to an automatic screw driving equipment based on a manipulator.

背景技术Background technique

随着人类的不断进步,人们对物质提出了越来越高的要求,为了满足人类越来越高的物质要求,社会生产模式正逐渐转变为大规模自动化生产的模式,伴随着这一历史趋势,工业机械手正越来越多地应用在目前的工业自动化生产中,将机械手运用在工业生产中具有生产效率高、生产质量稳定、节省人力成本等传统生产模式所不具备的优点。With the continuous progress of mankind, people have put forward higher and higher requirements for materials. In order to meet the higher and higher material requirements of human beings, the social production model is gradually changing into a large-scale automated production model. With this historical trend , industrial manipulators are being increasingly used in the current industrial automation production. The use of manipulators in industrial production has advantages that traditional production models do not have, such as high production efficiency, stable production quality, and labor cost savings.

现有技术中,中国专利申请号为CN201621249009.7,公开了一种机械手自动打螺丝机构,包括机台、六轴机械手、气动螺丝刀和螺丝送料器,机台的台面上设有治具底板,治具底板上设有治具,机台内设有真空吸附层;六轴机械手驱动气动螺丝刀、螺丝送料器移动至目标螺丝孔位正上方,螺丝送料器包括储料管、螺丝导向杯和送料嘴。能够高品质、高效率的对电子元件需要打螺丝的部位进行自动送螺丝、打螺丝,具有结构设计新颖、安装使用方便的特点,可以用于批量电子元件的打螺丝加工使用,使用后能够提高电子元件的打螺丝效率,利于应用该电子元件的产品的整个制程的高品质管控,提高使用该电子元件的产品的生产效率,同时也降低了生产人员的劳动强度。但其存在的不足在于,不能实现对产品流水线方式打螺丝加工,需要人工更换,从而导致自动的化效果差,工作效率低等问题存在。In the prior art, the Chinese patent application number is CN201621249009.7, which discloses an automatic screwing mechanism with a manipulator, including a machine table, a six-axis manipulator, a pneumatic screwdriver and a screw feeder. There are jigs on the jig base, and a vacuum adsorption layer inside the machine; the six-axis manipulator drives the pneumatic screwdriver and the screw feeder to move to the top of the target screw hole. The screw feeder includes a storage tube, a screw guide cup and a feeding mouth. It can automatically feed and screw the parts that need to be screwed with high quality and high efficiency. It has the characteristics of novel structure design and convenient installation and use. It can be used for screwing processing of electronic components in batches. After use, it can improve The screwing efficiency of electronic components is beneficial to the high-quality control of the entire manufacturing process of products using the electronic components, improves the production efficiency of products using the electronic components, and also reduces the labor intensity of production personnel. However, its disadvantage is that it cannot realize the screw processing of the product assembly line, and manual replacement is required, resulting in poor automatic conversion effect and low work efficiency.

实用新型内容Utility model content

为解决上述问题,本实用新型提供一种采用输送装置将装配零件输送,在输送过程中将螺丝打入,采用机器人自动打入螺丝,从而自动化程度高,可任意定位打螺丝,工作范围大,工作效率高,采用自动螺丝批打入螺丝,自动化程度高的基于机械手自动打螺丝设备。In order to solve the above problems, the utility model provides a conveying device to convey the assembly parts, drive the screws in during the conveying process, and use a robot to automatically drive the screws, so that the degree of automation is high, the screws can be positioned arbitrarily, and the working range is large. High work efficiency, using automatic screwdriver to drive screws, high degree of automation based on manipulator automatic screw driving equipment.

本实用新型所采用的技术方案是:一种基于机械手自动打螺丝设备,包括机架,安装于机架表面的工作台,横向架设于工作台的输送装置,安装于工作台位于输送装置一侧的机器人,所述机器人驱动端安装有打螺丝装置,所述打螺丝装置包括与机器人相连的旋转轴,安装于旋转轴的L型板,安装于L型板的固定平台,安装于固定平台的自动螺丝批,所述自动螺丝批跟随机器人传动于输送装置。The technical scheme adopted by the utility model is: an automatic screwing equipment based on a manipulator, including a frame, a workbench installed on the surface of the frame, and a conveying device horizontally erected on the workbench, which is installed on the workbench at the side of the conveying device The robot, the driving end of the robot is equipped with a screwing device, the screwing device includes a rotating shaft connected to the robot, an L-shaped plate installed on the rotating shaft, a fixed platform installed on the L-shaped plate, and a fixed platform installed on the fixed platform. An automatic screwdriver, the automatic screwdriver follows the robot and drives to the conveying device.

对上述方案的进一步改进为,所述工作台位于输送装置一侧安装有视觉检测装置,所述视觉检测装置由工作台朝上检测设置。A further improvement to the above solution is that the workbench is equipped with a visual detection device on one side of the conveying device, and the visual detection device is installed with the workbench facing upwards.

对上述方案的进一步改进为,所述输送装置包括宽度可调节设置的输送支架,设置于输送支架的传送带,设置于输送支架用于产品定位的定位轴,设置于输送支架用于产品固定的固定组件。A further improvement to the above solution is that the conveying device includes a conveying frame with adjustable width, a conveyor belt disposed on the conveying frame, a positioning shaft disposed on the conveying frame for product positioning, and a fixing shaft provided on the conveying frame for product fixing. components.

对上述方案的进一步改进为,所述输送支架包括安装于工作台的底板,安装于垂设于底板两侧的支撑板,设置于底板用于调节两侧支撑板间距的调节螺杆,,所述定位轴安装于底板。A further improvement to the above solution is that the conveying bracket includes a bottom plate installed on the workbench, installed on support plates vertically arranged on both sides of the bottom plate, and an adjusting screw provided on the bottom plate for adjusting the distance between the support plates on both sides, the The positioning shaft is installed on the bottom plate.

对上述方案的进一步改进为,所述固定组件安装于支撑板,其包括驱动气缸,与驱动气缸相连的固定爪,所述固定爪用于固定传送带输送。A further improvement to the above solution is that the fixing assembly is installed on the support plate, which includes a driving cylinder and a fixing claw connected with the driving cylinder, and the fixing claw is used for fixing the conveying belt.

对上述方案的进一步改进为,所述机器人包括安装于工作台一侧的控制器,位于控制器一侧的放置平台,所述机器人为四轴或五轴机器人设置。A further improvement to the above solution is that the robot includes a controller installed on one side of the workbench, and a placement platform on one side of the controller, and the robot is set as a four-axis or five-axis robot.

对上述方案的进一步改进为,所述自动螺丝批为电动或气动螺丝批设置。A further improvement to the above solution is that the automatic screwdriver is an electric or pneumatic screwdriver.

本实用新型的有益效果为:The beneficial effects of the utility model are:

通过输送装置将零件或固定零件的治具进行输送,在输送到指定位置后通过机器人驱动打螺丝装置对零件进行打入螺丝,采用全自动流水线方式打螺丝,自动化程度高,节省人力物力,工作效率高;打螺丝装置包括有旋转轴、L型板、固定平台和自动螺丝批,具体是旋转轴可经过机器人的驱动实现三百六十度旋转,从而实现任意角度打螺丝固定,大大提高打螺丝范围;采用自动螺丝批设置,能够在对位后自动将螺丝打入零件进行锁紧,节省人力物力,大大提高工作效率;机器人可驱动自动螺丝批跟随输送装置上的零件或治具进行传动锁紧,即能够在输送过程中将螺丝打入固定,进一步保证工作效率和设备的智能性。The parts or the jigs that fix the parts are conveyed through the conveying device, and after being conveyed to the designated position, the parts are driven into the screws by the robot-driven screwing device, and the screws are driven in a fully automatic assembly line, which has a high degree of automation and saves manpower and material resources. High efficiency; the screwing device includes a rotating shaft, an L-shaped plate, a fixed platform and an automatic screwdriver. Specifically, the rotating shaft can be driven by a robot to achieve a 360-degree rotation, so that screwing at any angle can be achieved, greatly improving the driving efficiency. Screw range; the automatic screwdriver setting is adopted, which can automatically drive the screw into the parts for locking after alignment, saving manpower and material resources, and greatly improving work efficiency; the robot can drive the automatic screwdriver to follow the parts or fixtures on the conveying device for transmission Locking, that is, the screw can be driven in and fixed during the transportation process, which further ensures the work efficiency and the intelligence of the equipment.

本实用新型中,采用输送装置将装配零件输送,在输送过程中将螺丝打入,采用机器人自动打入螺丝,从而自动化程度高,可任意定位打螺丝,工作范围大,工作效率高,采用自动螺丝批打入螺丝,自动化程度高。In the utility model, the conveying device is used to convey the assembly parts, and the screws are driven in during the conveying process, and the screws are automatically driven in by a robot, so that the degree of automation is high, the screws can be positioned at will, the working range is large, and the working efficiency is high. The screwdriver is used to drive the screws, with a high degree of automation.

附图说明Description of drawings

图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为本实用新型另一视角的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of another angle of view of the utility model;

图3为图1的A处放大图;Figure 3 is an enlarged view of A in Figure 1;

图4为本实用新型输送装置的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the conveying device of the present invention;

图5为本实用新型输送装置另一视角的立体结构示意图。Fig. 5 is a schematic perspective view of the three-dimensional structure of the conveying device of the present invention from another perspective.

附图标记说明:打螺丝设备100、机架110、工作台120、输送装置130、输送支架131、底板131a、支撑板131b、调节螺杆131c、传送带132、定位轴133、固定组件134、驱动气缸134a、固定爪134b、机器人140、打螺丝装置150、旋转轴151、L型板152、固定平台153、自动螺丝批154、视觉检测装置160。Explanation of reference numerals: screwing equipment 100, frame 110, workbench 120, conveying device 130, conveying bracket 131, bottom plate 131a, support plate 131b, adjusting screw 131c, conveyor belt 132, positioning shaft 133, fixing assembly 134, driving cylinder 134a, fixed claw 134b, robot 140, screw driving device 150, rotating shaft 151, L-shaped plate 152, fixed platform 153, automatic screwdriver 154, visual inspection device 160.

具体实施方式Detailed ways

下面将结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.

如图1~图3所示,一种基于机械手自动打螺丝设备100,包括机架110,安装于机架110表面的工作台120,横向架设于工作台120的输送装置130,安装于工作台120位于输送装置130一侧的机器人140,所述机器人140驱动端安装有打螺丝装置150,所述打螺丝装置150包括与机器人140相连的旋转轴151,安装于旋转轴151的L型板152,安装于L型板152的固定平台153,安装于固定平台153的自动螺丝批154,所述自动螺丝批154跟随机器人140传动于输送装置130。As shown in Figures 1 to 3, an automatic screwing device 100 based on a manipulator includes a frame 110, a workbench 120 installed on the surface of the frame 110, a conveying device 130 horizontally erected on the workbench 120, and installed on the workbench 120 is located at the robot 140 on one side of the conveying device 130, the driving end of the robot 140 is equipped with a screwing device 150, and the screwing device 150 includes a rotating shaft 151 connected to the robot 140, an L-shaped plate 152 mounted on the rotating shaft 151 , the fixed platform 153 installed on the L-shaped plate 152, the automatic screwdriver 154 installed on the fixed platform 153, and the automatic screwdriver 154 is driven by the robot 140 to the conveying device 130.

工作台120位于输送装置130一侧安装有视觉检测装置160,所述视觉检测装置160由工作台120朝上检测设置,视觉检测装置160可对打螺丝装置150上的螺丝进行检测,以保证打螺丝的准确程度,进一步提高设备整体的智能性,自动化效果好,采用朝上检测,方便直接对螺丝直径检测,检测效果好,可靠性强。The workbench 120 is located at the side of the conveying device 130 and is equipped with a visual detection device 160. The visual detection device 160 is set up by the workbench 120 for detection. The visual detection device 160 can detect the screws on the screwing device 150 to ensure that the screws are screwed. The accuracy of the screw further improves the overall intelligence of the equipment, and the automation effect is good. The upward detection is adopted to facilitate the direct detection of the screw diameter. The detection effect is good and the reliability is strong.

如图4~图5所示,输送装置130包括宽度可调节设置的输送支架131,设置于输送支架131的传送带132,设置于输送支架131用于产品定位的定位轴133,设置于输送支架131用于产品固定的固定组件134,具体是采用宽度可调节的输送支架131,能够任意调节适应不同大小的产品或治具输送使用,能够大大提高工作效率和适用范围,具体设置定位轴133对产品定位,设置固定组件134将产品固定后打螺丝,保证打螺丝的精度和准确程度,自动化程度高,实用可靠性强。As shown in Figures 4 to 5, the conveying device 130 includes a conveying bracket 131 with an adjustable width, a conveyor belt 132 disposed on the conveying carriage 131, a positioning shaft 133 disposed on the conveying carriage 131 for product positioning, and a positioning shaft 133 disposed on the conveying carriage 131. The fixing component 134 used for product fixing, specifically, adopts the conveying bracket 131 with adjustable width, which can be adjusted arbitrarily to be used for conveying products or jigs of different sizes, and can greatly improve work efficiency and scope of application. Positioning, setting the fixing component 134 to fix the product and screwing to ensure the precision and accuracy of screwing, high degree of automation, and strong practical reliability.

输送支架131包括安装于工作台120的底板131a,安装于垂设于底板131a两侧的支撑板131b,设置于底板131a用于调节两侧支撑板131b间距的调节螺杆131c,,所述定位轴133安装于底板131a,设置底板131a用于整体固定安装使用,安装方便,可将整体装配好后在固定在工作台120,提高装配效率,另外,设置支撑板131b作用传送带132的安装,另外设置调节螺杆131c用于调节间距使用,以适应不同大小的产品或治具输送使用,适用范围广。The conveying support 131 includes a base plate 131a installed on the workbench 120, installed on support plates 131b vertically arranged on both sides of the base plate 131a, and an adjusting screw 131c that is arranged on the base plate 131a for adjusting the distance between the support plates 131b on both sides, the positioning shaft 133 is installed on the bottom plate 131a, the bottom plate 131a is set for the overall fixed installation and use, and the installation is convenient. After the whole assembly is completed, it can be fixed on the workbench 120 to improve the assembly efficiency. In addition, the support plate 131b is set for the installation of the conveyor belt 132. The adjusting screw 131c is used for adjusting the spacing, so as to adapt to the transportation of products or jigs of different sizes, and has a wide range of applications.

固定组件134安装于支撑板131b,其包括驱动气缸134a,与驱动气缸134a相连的固定爪134b,所述固定爪134b用于固定传送带132输送,具体是通过驱动气缸134a驱动固定爪134b用于固定产品或输送带停止输送,后机器人140驱动打螺丝装置150对产品打入螺丝,打螺丝精度高,自动化程度高。The fixing assembly 134 is installed on the support plate 131b, which includes a driving cylinder 134a, and a fixing claw 134b connected to the driving cylinder 134a. The product or the conveyor belt stops conveying, and the rear robot 140 drives the screwing device 150 to drive the product into screws. The screwing precision is high and the degree of automation is high.

机器人140包括安装于工作台120一侧的控制器141,位于控制器141一侧的放置平台142,所述机器人140为四轴或五轴机器人140设置,采用控制器141控制四轴或五轴机器人140实现自动打螺丝,自动化程度高,设置放置平台142可对产品放置,设备自动化程度高。The robot 140 includes a controller 141 installed on one side of the workbench 120, and a placement platform 142 positioned on the side of the controller 141. The robot 140 is set for a four-axis or five-axis robot 140, and the controller 141 is used to control the four-axis or five-axis The robot 140 realizes automatic screwing, which has a high degree of automation, and the setting and placement platform 142 can place products, and the equipment has a high degree of automation.

自动螺丝批154为电动或气动螺丝批设置,采用电动或气动螺丝批进行自动打螺丝,自动化程度高,打螺丝效果好。The automatic screwdriver 154 is provided with an electric or pneumatic screwdriver, and the electric or pneumatic screwdriver is used for automatic screwing, which has a high degree of automation and a good screwing effect.

通过输送装置130将零件或固定零件的治具进行输送,在输送到指定位置后通过机器人140驱动打螺丝装置150对零件进行打入螺丝,采用全自动流水线方式打螺丝,自动化程度高,节省人力物力,工作效率高;打螺丝装置150包括有旋转轴151、L型板152、固定平台153和自动螺丝批154,具体是旋转轴151可经过机器人140的驱动实现三百六十度旋转,从而实现任意角度打螺丝固定,大大提高打螺丝范围;采用自动螺丝批154设置,能够在对位后自动将螺丝打入零件进行锁紧,节省人力物力,大大提高工作效率;机器人140可驱动自动螺丝批154跟随输送装置130上的零件或治具进行传动锁紧,即能够在输送过程中将螺丝打入固定,进一步保证工作效率和设备的智能性。The parts or the jigs for fixing the parts are transported through the conveying device 130, and after being transported to the designated position, the screw driving device 150 is driven by the robot 140 to drive the screws into the parts, and the screws are screwed in a fully automatic assembly line, which has a high degree of automation and saves manpower Material strength, high work efficiency; the screwing device 150 includes a rotating shaft 151, an L-shaped plate 152, a fixed platform 153, and an automatic screwdriver 154. Specifically, the rotating shaft 151 can be driven by the robot 140 to realize a 360-degree rotation, thereby Realize screw fixation at any angle, greatly improving the range of screwing; adopt automatic screwdriver 154 setting, can automatically drive screws into parts for locking after alignment, save manpower and material resources, and greatly improve work efficiency; robot 140 can drive automatic screws The batch 154 is driven and locked following the parts or jigs on the conveying device 130, that is, the screws can be driven in and fixed during the conveying process, which further ensures the work efficiency and the intelligence of the equipment.

本实用新型中,采用输送装置130将装配零件输送,在输送过程中将螺丝打入,采用机器人140自动打入螺丝,从而自动化程度高,可任意定位打螺丝,工作范围大,工作效率高,采用自动螺丝批154打入螺丝,自动化程度高。In the utility model, the conveying device 130 is used to transport the assembly parts, and the screws are driven in during the conveying process, and the robot 140 is used to automatically drive the screws, so that the degree of automation is high, the screws can be positioned arbitrarily, the working range is large, and the working efficiency is high. The automatic screwdriver 154 is used to screw in the screws, which has a high degree of automation.

以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.

Claims (7)

1. one kind is based on manipulator automatic screw nailing equipment, it is characterised in that: including rack, be installed on the work of frame surface Platform, transverse strands are set to the conveying device of workbench, are installed on the robot that workbench is located at one side of conveying device, the robot Driving end is equipped with the device that screws, and the device that screws includes the rotary shaft being connected with robot, is installed on the L of rotary shaft Template is installed on the fixed platform of L-type plate, is installed on the automatic screw batch of fixed platform, the automatic screw batch is with random device People is transmitted in conveying device.
2. according to claim 1 a kind of based on manipulator automatic screw nailing equipment, it is characterised in that: the workbench position Vision inspection apparatus is installed in one side of conveying device, the vision inspection apparatus is detected setting by workbench upward.
3. according to claim 2 a kind of based on manipulator automatic screw nailing equipment, it is characterised in that: the conveying device Transfer gantry including the adjustable setting of width, is set to the conveyer belt of transfer gantry, and it is fixed for product to be set to transfer gantry The locating shaft of position is set to the transfer gantry fixation kit fixed for product.
4. according to claim 3 a kind of based on manipulator automatic screw nailing equipment, it is characterised in that: the transfer gantry Bottom plate including being installed on workbench, is installed on the support plate for being located in bottom plate two sides, be set to bottom plate for adjust it is two collateral The adjusting screw rod of fagging spacing, the locating shaft are installed on bottom plate.
5. according to claim 4 a kind of based on manipulator automatic screw nailing equipment, it is characterised in that: the fixation kit It is installed on support plate comprising driving cylinder, the fixed jaw being connected with driving cylinder, the fixed jaw are defeated for fixing conveyer belt It send.
6. according to claim 5 a kind of based on manipulator automatic screw nailing equipment, it is characterised in that: the robot packet The controller for being installed on workbench side is included, the placement platform positioned at controller side, artificial four axis of the machine or five axis machines Device people setting.
7. according to claim 6 a kind of based on manipulator automatic screw nailing equipment, it is characterised in that: the automatic screw It criticizes and is arranged for electric and pneumatic screwdriver.
CN201920092169.2U 2019-01-21 2019-01-21 A kind of automatic screw driving equipment based on manipulator Expired - Fee Related CN209551072U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111376036A (en) * 2019-12-31 2020-07-07 佛山市顺德区凯硕精密模具自动化科技有限公司 Robot assembly workshop section of box and front frame of disinfection cabinet production line
EP4217698A1 (en) * 2020-09-22 2023-08-02 Scs Concept S.R.L. Device for testing screwdrivers in automatic stations, test method and plant

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111376036A (en) * 2019-12-31 2020-07-07 佛山市顺德区凯硕精密模具自动化科技有限公司 Robot assembly workshop section of box and front frame of disinfection cabinet production line
EP4217698A1 (en) * 2020-09-22 2023-08-02 Scs Concept S.R.L. Device for testing screwdrivers in automatic stations, test method and plant

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Address after: No.30, Fumin South 3rd road, Baopi, Dalang Town, Dongguan City, Guangdong Province

Patentee after: Guangdong Niubel Technology Co.,Ltd.

Address before: 523000 No. 30 Fumin South Third Road, Baoling, Dalang Town, Dongguan City, Guangdong Province

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Granted publication date: 20191029