CN209550783U - A double-station double-head chamfering machine with automatic feeding - Google Patents
A double-station double-head chamfering machine with automatic feeding Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及倒角机技术领域,具体涉及一种自动进料的双工位双头倒角机。The utility model relates to the technical field of chamfering machines, in particular to an automatic feeding double-station double-head chamfering machine.
背景技术Background technique
目前,一些物料在切割或这制成形成半成品后,其切面是垂直的呈90度角。对此,需要进一步利用倒角机将这些物料的切面处进行倒角加工。其中,倒角机是一种专业用于模具制造、五金机械、机床制造、液压零件、阀类制造、纺织机械的倒角及去铣、刨等加工方式产品的毛刺的小型精密机床。At present, after some materials are cut or made into semi-finished products, the cut surface is vertical at an angle of 90 degrees. In this regard, it is necessary to further use a chamfering machine to chamfer the cut surfaces of these materials. Among them, the chamfering machine is a small precision machine tool specially used for chamfering of mold manufacturing, hardware machinery, machine tool manufacturing, hydraulic parts, valve manufacturing, textile machinery, and deburring of milling and planing products.
而传统的倒角机存在以下问题,一、并不能同时对两个物料的两端进行倒角处理;二、只能逐个处理物料,加工时间较长,效率较低;三、现有的倒角机需要人工将棒状的物料放至进上料装置上,人工成本高,自动化程度低。However, the traditional chamfering machine has the following problems. First, the two ends of the two materials cannot be chamfered at the same time; The corner machine needs to manually put the rod-shaped material on the feeding device, which has high labor costs and low automation.
发明内容Contents of the invention
本实用新型的目的在于克服以上所述的缺点,提供了一种自动进料的双工位双头倒角机,能自动上料,并能同时对物料的两个端部进行倒角处理,能一次处理多个物料,人工成本低,自动程度化高。The purpose of the utility model is to overcome the above-mentioned shortcomings, and provide a double-station double-head chamfering machine with automatic feeding, which can automatically feed materials, and can chamfer the two ends of the material at the same time. It can process multiple materials at one time, with low labor cost and high degree of automation.
为实现上述目的,本实用新型的具体方案如下:一种自动进料的双工位双头倒角机,包括机台、固定板以及至少两个倒角装置组;每个倒角装置组均包括相对设于所述机台上的左倒角装置和右倒角装置;所述固定板装设于所述机台上,且所述固定板设于左倒角装置和右倒角装置之间;所述固定板的顶部设有若干个用于放置物料的物料槽;所述双工位双头倒角机还包括用于将物料放至物料槽上的上料装置、用于将物料运送至所述上料装置上的自动进料装置以及用于使物料在若干个物料槽之间移动的送料装置;所述送料装置设于左倒角装置和右倒角装置之间;所述上料装置固定设于所述固定板的进料端;所述自动进料装置的出料端与所述上料装置连接。In order to achieve the above object, the specific scheme of the utility model is as follows: a double-station double-head chamfering machine with automatic feeding, including a machine table, a fixed plate and at least two chamfering device groups; each chamfering device group It includes a left chamfering device and a right chamfering device relatively arranged on the machine table; the fixed plate is installed on the machine table, and the fixed plate is arranged between the left chamfering device and the right chamfering device room; the top of the fixed plate is provided with a number of material slots for placing materials; the double-station double-head chamfering machine also includes a feeding device for putting materials on the material slots, for placing materials An automatic feeding device transported to the feeding device and a feeding device for moving materials between several material tanks; the feeding device is arranged between the left chamfering device and the right chamfering device; the The feeding device is fixedly arranged at the feeding end of the fixed plate; the discharging end of the automatic feeding device is connected with the feeding device.
本实用新型进一步设置为,包括箱体、设于所述箱体一侧的出料口、设于箱体内的隔板以及用于承托物料的传料斜板;所述隔板将所述箱体分隔为放料腔和抬料腔;所述放料腔的底部与所述抬料腔的底部连通;所述传料斜板贯通设于所述放料腔的底部和抬料腔的底部;且所述传料斜板朝所述抬料腔的方向向下倾斜;所述抬料腔设有用于将从传料斜板运送来的物料抬升至所述出料口的抬料机构;所述自动进料装置还包括斜轨、与所述斜轨滑动连接的推料滑块以及安装于所述推料滑块上的推杆;述斜轨与所述传料斜板平行设置,且所述斜轨的高度等于或低于所述传料斜板的高度。The utility model is further configured to include a box body, a discharge port arranged on one side of the box body, a partition arranged in the box body, and a sloping plate for supporting materials; The box body is divided into a material discharging chamber and a material lifting chamber; the bottom of the material discharging chamber communicates with the bottom of the material lifting chamber; bottom; and the inclined material transfer plate is inclined downward toward the direction of the material lifting chamber; the material lifting chamber is provided with a material lifting mechanism for lifting the materials transported from the material transfer inclined plate to the discharge port ; The automatic feeding device also includes a ramp, a pusher slider that is slidably connected to the ramp, and a push rod installed on the pusher slider; the ramp is arranged in parallel with the ramp , and the height of the ramp is equal to or lower than the height of the ramp.
本实用新型进一步设置为,所述抬料机构包括一级抬料件;所述一级抬料件包括一级固定托板、与所述一级固定托板滑动连接的一级活动托板以及使一级活动托板滑动的一级驱动件;所述传料斜板的末端与所述一级活动托板抵靠,用于使物料滚动至一级活动托板上;所述一级固定托板固定设于所述抬料腔内;所述一级活动托板设于所述一级固定托板的一侧;所述一级固定托板的另一侧与所述出料口抵靠。The utility model is further provided that the lifting mechanism includes a first-level lifting member; the first-level lifting member includes a first-level fixed pallet, a first-level movable pallet that is slidably connected with the first-level fixed pallet, and The first-level driving member that slides the first-level movable pallet; the end of the material transfer swash plate is in contact with the first-level movable pallet, and is used to roll the material onto the first-level movable pallet; the first-level fixed The supporting plate is fixedly arranged in the material lifting cavity; the first-level movable supporting plate is arranged on one side of the first-level fixed supporting plate; the other side of the first-level fixed supporting plate is against the discharge port. Depend on.
本实用新型进一步设置为,所述一级驱动件包括抬料块、抬料滑块、抬料导轨以及用于升降所述抬料块位置的抬料油缸;所述抬料块与所述一级活动托板固定连接;所述抬料导轨固定设于所述箱体内壁;所述抬料块通过所述抬料滑块与所述抬料导轨滑动连接;所述抬料油缸的输出端与所述抬料块连接;所述抬料块包括第一竖部、第二竖部和第一横部;所述第一竖部的底部与第二竖部的底部通过第一横部连接;所述第一竖部、第二竖部和第一横部之间形成用于容置一级固定托板的空槽;所述一级活动托板与所述第一竖部连接;所述第二竖部与所述抬料油缸的输出端连接。The utility model is further provided that the first-level driving part includes a material lifting block, a material lifting slider, a material lifting guide rail, and a material lifting oil cylinder for lifting the position of the material lifting block; The movable supporting plate of the first stage is fixedly connected; the material lifting guide rail is fixed on the inner wall of the box; the material lifting block is slidingly connected with the material lifting guide rail through the material lifting slider; the output end of the material lifting cylinder Connected with the lifting block; the lifting block includes a first vertical part, a second vertical part and a first horizontal part; the bottom of the first vertical part is connected to the bottom of the second vertical part through the first horizontal part ; The first vertical part, the second vertical part and the first horizontal part form an empty slot for accommodating the first-level fixed pallet; the first-level movable pallet is connected to the first vertical part; The second vertical part is connected to the output end of the lifting cylinder.
本实用新型进一步设置为,所述抬料机构还包括二级抬料件;所述二级抬料件设于一级固定托板与一级活动托板之间;所述二级抬料件包括二级固定托板、与所述二级固定托板滑动连接的二级活动托板以及使二级活动托板滑动的二级驱动件;所述一级活动托板、二级固定托板、二级活动托板以及一级固定托板从左往右依次设置;所述二级固定托板固定设于所述抬料腔内;且二级固定托板的高度低于所述一级固定托板的高度;所述一级活动托板与所述二级固定托板滑动连接;所述二级固定托板与所述二级活动托板滑动连接;所述二级活动托板与所述一级固定托板滑动连接。The utility model is further provided that the lifting mechanism also includes a secondary material lifting part; the secondary material lifting part is arranged between the primary fixed pallet and the primary movable pallet; the secondary material lifting part It includes a secondary fixed pallet, a secondary movable pallet slidably connected to the secondary fixed pallet, and a secondary driving member for sliding the secondary movable pallet; the primary movable pallet, the secondary fixed pallet , the secondary movable pallet and the primary fixed pallet are sequentially arranged from left to right; the secondary fixed pallet is fixedly arranged in the material lifting cavity; and the height of the secondary fixed pallet is lower than that of the primary The height of the fixed supporting plate; the first-level movable supporting plate is slidably connected to the second-level fixed supporting plate; the second-level fixed supporting plate is slidably connected to the second-level movable supporting plate; the second-level movable supporting plate is connected to the The first-level fixed pallet is slidably connected.
本实用新型进一步设置为,所述箱体内还设有用于调节所述的放料腔宽度的宽度调节组件;所述宽度调节组件包括调节滑杆、调节丝杆、手摇轮以及与所述隔板相垂直的宽度调节板;所述调节滑杆的两端装设于所述箱体的内壁;所述调节丝杆的一端与所述箱体的内壁转动连接,所述调节丝杆的另一端穿过所述箱体后与所述手摇轮固定连接;所述调节滑杆和调节丝杆均穿设于所述宽度调节板中,且所述调节滑杆和调节丝杆均与所述宽度调节板垂直连接;所述宽度调节板与所述调节滑杆滑动连接;所述宽度调节板与所述调节丝杆螺纹连接。The utility model is further provided that, the box body is also provided with a width adjustment assembly for adjusting the width of the discharge chamber; the width adjustment assembly includes an adjustment slide bar, an adjustment screw, a hand wheel and a The width adjustment plate perpendicular to the plate; the two ends of the adjustment slide rod are installed on the inner wall of the box; one end of the adjustment screw rod is connected to the inner wall of the box body in rotation, and the other end of the adjustment screw rod One end passes through the box body and is fixedly connected with the hand wheel; the adjusting slide rod and the adjusting screw rod are both passed through the width adjusting plate, and the adjusting slide rod and the adjusting screw rod are connected to the The width adjustment plate is vertically connected; the width adjustment plate is slidingly connected with the adjustment slide bar; the width adjustment plate is threaded with the adjustment screw rod.
本实用新型进一步设置为,所述送料装置包括用于移动位于物料槽中的物料的送料板、用于带动所述送料板升降的举料板、用于驱动送料板平移的平移部件以及用于使所述举料板上下移动的升降部件;所述送料板上对应所述物料槽的位置设有若干个用于放置物料的凹槽;所述固定板的数量为两个;两个所述固定板均位于左倒角装置和右倒角装置之间;所述送料板的数量为两个;两个所述送料板分别设于两个所述固定板的侧面;所述举料板的数量为两个;两个所述举料板分别设于两个所述送料板的侧面;所述送料装置还包括升降传动轴和平移传动轴;两个所述送料板均通过平移传动轴联动;两个所述举料板均通过所述升降传动轴联动。The utility model is further provided that the feeding device includes a feeding plate for moving the material in the material tank, a lifting plate for driving the feeding plate up and down, a translation component for driving the feeding plate to translate, and a A lifting part that moves the lifting plate up and down; a number of grooves for placing materials are provided on the feeding plate corresponding to the material groove; the number of the fixing plates is two; the two The fixed plates are all located between the left chamfering device and the right chamfering device; the number of the feeding plates is two; the two feeding plates are respectively arranged on the sides of the two fixing plates; The number is two; the two lifting plates are respectively arranged on the sides of the two feeding plates; the feeding device also includes a lifting transmission shaft and a translation transmission shaft; the two feeding plates are linked by a translation transmission shaft ; The two lifting plates are linked through the lifting transmission shaft.
本实用新型进一步设置为,所述平移部件包括平移导向件、第一平移轮、第二平移轮、第一水平齿条、第二水平齿条以及马达;所述平移导向件包括固定设于所述举料板上的水平滑轨以及固定设于所述送料板上的水平滑块;所述水平滑块以及所述水平滑轨滑动连接;所述第一平移轮和所述第二平移轮分别安装于所述平移传动轴的两端;所述第一水平齿条和第二水平齿条分别设于所述送料板上;且所述第一水平齿条与所述第一平移轮啮合,所述第二水平齿条与所述第二平移轮啮合;所述马达固定设于所述举料板上;所述马达的输出端驱动所述平移传动轴转动;所述升降部件包括升降导向件、第一升降轮、第二升降轮、第一垂直齿条、第二垂直齿条以及升降油缸;所述升降导向件包括固定设于所述举料板上的竖直滑轨以及设于所述固定板上的竖直滑块;所述竖直滑轨与所述竖直滑块滑动连接;所述举料板上设有第一条形槽;所述升降传动轴的两端均穿过所述第一条形槽后与所述固定板铰接;所述第一升降轮和第二升降轮分别安装于所述升降传动轴的两端;且所述第一升降轮和第二升降轮均设于所述举料板与所述固定板之间的位置;所述第一垂直齿条设于所述举料板的侧面;所述第二垂直齿条设于所述举料板的侧面;所述第一垂直齿条与所述第一升降轮,所述第二垂直齿与所述第二升降轮啮合;所述升降油缸的一端固定设于所述机台上;所述升降油缸的另一端与举料板固定连接。The utility model further provides that the translation component includes a translation guide, a first translation wheel, a second translation wheel, a first horizontal rack, a second horizontal rack and a motor; the translation guide includes a The horizontal slide rail on the lifting plate and the horizontal slide block fixed on the feed plate; the horizontal slide block and the horizontal slide rail are slidingly connected; the first translation wheel and the second translation wheel respectively installed on both ends of the translation transmission shaft; the first horizontal rack and the second horizontal rack are respectively arranged on the feeding plate; and the first horizontal rack is meshed with the first translation wheel , the second horizontal rack meshes with the second translation wheel; the motor is fixed on the lifting plate; the output end of the motor drives the translation transmission shaft to rotate; the lifting component includes a lifting guide, the first lifting wheel, the second lifting wheel, the first vertical rack, the second vertical rack and the lifting cylinder; the lifting guide includes a vertical slide rail fixed on the lifting plate and a set a vertical slider on the fixed plate; the vertical slide rail is slidably connected with the vertical slider; the lifting plate is provided with a first strip groove; the two ends of the lifting transmission shaft After passing through the first strip groove, they are hinged with the fixed plate; the first lifting wheel and the second lifting wheel are respectively installed on the two ends of the lifting transmission shaft; and the first lifting wheel and the second lifting wheel The two lifting wheels are all set at the position between the lifting plate and the fixed plate; the first vertical rack is set at the side of the lifting plate; the second vertical rack is set at the lifting plate The side of the material plate; the first vertical rack meshes with the first lifting wheel, and the second vertical tooth meshes with the second lifting wheel; one end of the lifting cylinder is fixed on the machine platform; The other end of the lifting cylinder is fixedly connected with the lifting plate.
本实用新型进一步设置为,所述上料装置设有上料槽、用于将物料放至多个物料槽中的分料组件以及用于将物料从上料槽移动至所述分料组件上的顶料组件;所述上料槽的末端与所述固定板固定连接;所述分料组件设于所述固定板的进料端;所述顶料组件设于所述上料槽的出料端;所述顶料组件包括顶料板以及使所述顶料板上下移动的第一气缸;所述第一气缸设于所述上料槽上;所述顶料板的顶端设有第一斜块;所述第一斜块朝所述上料槽的方向向下倾斜;所述分料组件包括设于固定板一侧的分料板以及使所述分料板上下移动的第二气缸;所述第二气缸设于所述固定板上;所述分料板的顶端设有第二斜块;所述第二斜块朝所述固定板的出料端方向向下倾斜。The utility model is further provided that the feeding device is provided with a feeding trough, a material distribution assembly for placing materials into a plurality of material troughs, and a material distribution assembly for moving materials from the feeding chute to the material distribution assembly. Jacking assembly; the end of the feeding chute is fixedly connected to the fixed plate; the distribution assembly is arranged at the feeding end of the fixing plate; the ejecting assembly is arranged at the discharge of the feeding chute end; the jacking assembly includes a jacking plate and a first cylinder that moves the jacking plate up and down; the first cylinder is set on the trough; the top of the jacking plate is provided with a first Inclined block; the first inclined block is inclined downward toward the direction of the feeding trough; the material distribution assembly includes a material distribution plate arranged on one side of the fixed plate and a second air cylinder that moves the material distribution plate up and down The second air cylinder is set on the fixed plate; the top of the material distribution plate is provided with a second inclined block; the second inclined block is inclined downward toward the discharge end of the fixed plate.
本实用新型进一步设置为,所述双工位送料装置还包括用于使物料对齐的基准对位装置;所述基准对位装置的数量为两个;两个所述基准对位装置分别设置于所述左倒角装置的进料端以及所述右倒角装置的进料端;每个所述基准对位装置均包括对位油缸以及对位夹板;所述对位油缸安装于所述机台上;所述对位油缸的输出端朝向所述送料装置;所述对位夹板安装于所述对位油缸的输出端上;所述左倒角装置和右倒角装置均包括刀头组件、用于夹紧物料的夹持件以及用于移动刀头组件的移刀组件;所述夹持件设于所述固定板的上方;所述移刀组件包括设于所述机台上的移刀滑轨、在所述移刀滑轨上滑动的移刀滑块以及用于带动所述移刀滑块移动的移刀电机;所述刀头组件设于所述移刀滑块上;所述夹持件包括支撑架、导向孔、导向柱、夹持板和用于带动夹持板往所述固定板移动的夹持气缸;所述夹持板的底部设有与所述物料槽相对应的卡槽;所述物料槽与所述卡槽形成用于卡紧物料的卡孔;所述夹持气缸通过所述支撑架安装于所述机台上;所述夹持气缸的输出端与所述夹持板的顶端连接;所述导向孔设于所述支撑架上;所述导向柱设于所述夹持板的顶端;所述导向柱通过所述导向孔与所述支撑架滑动连接。The utility model is further provided that the double-station feeding device also includes a reference alignment device for aligning materials; the number of the reference alignment devices is two; the two reference alignment devices are respectively arranged on The feeding end of the left chamfering device and the feeding end of the right chamfering device; each of the reference alignment devices includes an alignment cylinder and an alignment splint; the alignment cylinder is installed on the machine on the platform; the output end of the alignment cylinder faces the feeding device; the alignment splint is installed on the output end of the alignment cylinder; both the left chamfering device and the right chamfering device include a cutter head assembly , a clamping piece for clamping materials and a moving knife assembly for moving the cutter head assembly; the clamping piece is arranged above the fixed plate; the moving knife assembly includes a A knife moving slide rail, a knife moving slider sliding on the knife moving slide rail, and a knife moving motor for driving the knife moving slider to move; the knife head assembly is arranged on the knife moving slider; The clamping part includes a support frame, a guide hole, a guide column, a clamping plate and a clamping cylinder for driving the clamping plate to move to the fixed plate; the bottom of the clamping plate is provided with a Corresponding card slot; the material slot and the card slot form a card hole for clamping materials; the clamping cylinder is installed on the machine table through the support frame; the output of the clamping cylinder The end is connected with the top of the clamping plate; the guide hole is arranged on the support frame; the guide column is arranged at the top of the clamping plate; the guide column passes through the guide hole and the support rack sliding connection.
本实用新型的有益效果是:通过上料装置,能预装多个物料,通过设置送料装置,能使预装好的物料在不同物料槽中移动;通过设置两个倒角装置,能同时对多个物料的两个端部进行倒角处理;实现自动化加工,降低人工成本,减少加工时间,提高生产效率;:通过设置隔板、物料槽、抬料腔、传料斜板以及抬料机构,能实现将批量的物料自动进料至上料装置上,自动化程度高,节省人工成本。The beneficial effects of the utility model are: through the feeding device, multiple materials can be preloaded; by setting the feeding device, the preloaded materials can be moved in different material tanks; The two ends of each material are chamfered; realize automatic processing, reduce labor costs, reduce processing time, and improve production efficiency; It can automatically feed batches of materials to the feeding device, with a high degree of automation and labor cost savings.
附图说明Description of drawings
利用附图对实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。Utilize accompanying drawing to further illustrate the utility model, but the embodiment in the accompanying drawing does not constitute any restriction to the present utility model, for those of ordinary skill in the art, under the premise of not paying creative work, also can obtain according to following accompanying drawing Additional drawings.
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为自动进料装置的整体结构示意图;Fig. 2 is the whole structure schematic diagram of automatic feeding device;
图3为自动进料装置的内部结构示意图;Fig. 3 is the internal structure schematic diagram of automatic feeding device;
图4为自动进料装置的另一个视角的内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of another perspective of the automatic feeding device;
图5为自动进料装置的内部结构的正视图;Fig. 5 is the front view of the internal structure of automatic feeding device;
图6为图5中B部分的放大示意图;Figure 6 is an enlarged schematic view of part B in Figure 5;
图7为自动进料装置隐藏一级固定托板和二级固定托板后的抬料机构的结构示意图;Fig. 7 is a structural schematic diagram of the lifting mechanism after the automatic feeding device hides the first-level fixed pallet and the second-level fixed pallet;
图8为自动进料装置的抬料机构中抬料油缸抬起抬料块时的结构示意图;Fig. 8 is a structural schematic diagram when the material lifting cylinder lifts the material lifting block in the material lifting mechanism of the automatic feeding device;
图9为自动进料装置的抬料机构中抬料油缸降下抬料块时的结构示意图;Fig. 9 is a structural schematic diagram when the material lifting cylinder lowers the material lifting block in the material lifting mechanism of the automatic feeding device;
图10为倒角装置组、上料装置和送料装置的整体结构示意图;Fig. 10 is a schematic diagram of the overall structure of the chamfering device group, the feeding device and the feeding device;
图11为送料装置的结构示意图;Fig. 11 is the structural representation of feeding device;
图12为右倒角装置与送料装置之间配合的示意图;Figure 12 is a schematic diagram of cooperation between the right chamfering device and the feeding device;
图13为隐藏固定板后的送料装置的内部结构示意图;Figure 13 is a schematic diagram of the internal structure of the feeding device after the fixed plate is hidden;
图14为图3中A部分放大示意图。FIG. 14 is an enlarged schematic diagram of part A in FIG. 3 .
其中:1-机台;10-物料;2-固定板;21-物料槽;41-举料板;42-送料板;43-凹槽;44-升降传动轴;45-平移传动轴;81-水平滑轨;82-第一平移轮;83-第一水平齿条;84-马达;91-竖直滑轨;92-竖直滑块;93-第一条形槽;94-第一升降轮;95-第一垂直齿条;96-升降油缸;5-上料装置;51-上料槽;52-分料组件;53-顶料组件;521-第一气缸;522-第一斜块;531-第二气缸;532-第二斜块;6-基准对位装置;61-对位油缸;62-对位夹板;3-刀头组件;31-移刀组件;32-移刀滑轨;33-移刀滑块;34-移刀电机;351-支撑架;353-导向柱;354-夹持板;352-夹持气缸;356-卡槽;36-左倒角装置;37-右倒角装置;7-自动进料装置;70-箱体;171-出料口;172-隔板;173-传料斜板;174-放料腔;1741-斜轨;1742-推料滑块;1743-推杆;175-抬料腔;131-调节滑杆;132-调节丝杆;133-手摇轮;134-宽度调节板;16-抬料机构;161-抬料块;1611-第一竖部;1612-第二竖部;1613-第一横部;1614-空槽;162-抬料滑块;163-抬料导轨;164-抬料油缸;165-一级固定托板;166-一级活动托板;167-二级固定托板;168-二级活动托板。Among them: 1-machine; 10-material; 2-fixed plate; 21-material tank; 41-lifting plate; 42-feeding plate; 43-groove; 44-lifting drive shaft; 45-translational drive shaft; 81 -horizontal slide rail; 82-the first translation wheel; 83-the first horizontal rack; 84-motor; 91-vertical slide rail; 92-vertical slider; 93-the first bar groove; 94-the first Lifting wheel; 95-the first vertical rack; 96-lifting cylinder; 5-feeding device; 51-feeding trough; 52-distributing component; Inclined block; 531-the second cylinder; 532-the second inclined block; 6-base alignment device; 61-alignment cylinder; 62-alignment splint; 3-knife head assembly; Knife slide rail; 33-moving knife slider; 34-moving knife motor; 351-support frame; 353-guide column; 354-clamping plate; 352-clamping cylinder; ;37-right chamfering device; 7-automatic feeding device; 70-cabinet; 171-outlet; 172-partition; -Pushing slider; 1743-Push rod; 175-Lifting cavity; 131-Adjusting slide rod; 132-Adjusting screw; 133-Hand wheel; 134-Width adjustment plate; Material block; 1611-first vertical part; 1612-second vertical part; 1613-first horizontal part; 1614-empty slot; 162-lifting slider; 163-lifting guide rail; The first-level fixed supporting plate; 166-the first-level movable supporting plate; 167-the second-level fixed supporting plate; 168-the second-level movable supporting plate.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步详细的说明,并不是把本实用新型的实施范围局限于此。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, and the scope of implementation of the utility model is not limited thereto.
如图1-14所示,本实施例所述的一种自动进料的双工位双头倒角机,包括机台1、固定板2以及至少两个倒角装置组;每个倒角装置组均包括相对设于所述机台1上的左倒角装置36和右倒角装置37;所述固定板2装设于所述机台1上,且所述固定板2设于左倒角装置36和右倒角装置37之间;所述固定板2的顶部设有若干个用于放置物料10的物料槽21;所述双工位双头倒角机还包括用于将物料10放至物料槽21上的上料装置5、用于将物料10运送至所述上料装置5上的自动进料装置7以及用于使物料10在若干个物料槽21之间移动的送料装置;所述送料装置设于左倒角装置36和右倒角装置37之间;所述上料装置5固定设于所述固定板2的进料端;所述自动进料装置7的出料端与所述上料装置5连接。As shown in Figures 1-14, a double-station double-head chamfering machine with automatic feeding described in this embodiment includes a machine table 1, a fixed plate 2 and at least two chamfering device groups; each chamfering The device groups all include a left chamfering device 36 and a right chamfering device 37 relatively arranged on the machine platform 1; the fixed plate 2 is installed on the machine platform 1, and the fixed plate 2 is arranged on the left Between the chamfering device 36 and the right chamfering device 37; the top of the fixed plate 2 is provided with several material grooves 21 for placing the material 10; the double-station double-head chamfering machine also includes a 10 is placed on the feeding device 5 on the material tank 21, the automatic feeding device 7 for transporting the material 10 to the feeding device 5, and the feeding device for moving the material 10 between several material tanks 21 device; the feeding device is located between the left chamfering device 36 and the right chamfering device 37; the feeding device 5 is fixedly arranged at the feeding end of the fixed plate 2; the outlet of the automatic feeding device 7 The feed end is connected with the feeding device 5 .
具体地,可以将每个固定板2上的每相邻两个物料槽21为一组,称为物料槽21组;位于不同位置的物料槽21组,可以被设为用于对应不同的工序,例如设于左倒角装置36和右倒角装置37面前的物料槽21组,可以用于固定物料10的位置,便于进行倒角工序;再如位于上料装置5附近的物料槽21组可以用于预装多个物料10,再由送料装置移动至下一工序;通过设置自动进料装置7,能自动将批量的物料10运动到上料装置5,通过上料装置5,能在固定板2上预装多个物料10,通过设置送料装置,能使预装好的物料10在物料槽21中移动;通过设置左倒角装置36和右倒角装置37,能同时对多个物料10的两个端部进行倒角处理;另外通过设置至少两个倒角装置组以及多个物料槽21双工位加工,降低人工成本,减少加工时间,提高生产效率。Specifically, every two adjacent material tanks 21 on each fixed plate 2 can be grouped into a group, called a group of material tanks 21; groups of material tanks 21 located at different positions can be set to correspond to different processes For example, 21 groups of material tanks located in front of the left chamfering device 36 and the right chamfering device 37 can be used to fix the position of the material 10 and facilitate the chamfering process; another example is the 21 groups of material tanks located near the feeding device 5 It can be used to preload multiple materials 10, and then move to the next process by the feeding device; by setting the automatic feeding device 7, the batch of materials 10 can be automatically moved to the feeding device 5, through the feeding device 5, can be A plurality of materials 10 are preloaded on the fixed plate 2, and the preloaded materials 10 can be moved in the material tank 21 by setting the feeding device; by setting the left chamfering device 36 and the right chamfering device 37, multiple materials can be simultaneously The two ends of 10 are chamfered; in addition, by setting at least two chamfering device groups and multiple material tanks 21 for double-station processing, labor costs are reduced, processing time is reduced, and production efficiency is improved.
如图2-9所示,本实施例所述的一种自动进料的双工位双头倒角机,包括箱体70、设于所述箱体70一侧的出料口171、设于箱体70内的隔板172以及用于承托物料10的传料斜板173;所述隔板172将所述箱体70分隔为放料腔174和抬料腔175;所述放料腔174的底部与所述抬料腔175的底部连通;所述传料斜板173贯通设于所述放料腔174的底部和抬料腔175的底部;且所述传料斜板173朝所述抬料腔175的方向向下倾斜;所述抬料腔175设有用于将从传料斜板173运送来的物料10抬升至所述出料口171的抬料机构16;所述自动进料装置7还包括斜轨1741、与所述斜轨1741滑动连接的推料滑块1742以及安装于所述推料滑块1742上的推杆1743;述斜轨1741与所述传料斜板173平行设置,且所述斜轨1741的高度等于或低于所述传料斜板173的高度。As shown in Figures 2-9, a double-station double-head chamfering machine with automatic feeding described in this embodiment includes a box body 70, a discharge port 171 arranged on one side of the box body 70, a set The partition 172 in the box body 70 and the material transfer inclined plate 173 for supporting the material 10; the partition plate 172 divides the box body 70 into a discharge cavity 174 and a material lifting cavity 175; the discharge cavity The bottom of cavity 174 is communicated with the bottom of described material lifting cavity 175; Described material transfer swash plate 173 runs through and is arranged at the bottom of described material discharge cavity 174 and the bottom of lifting material cavity 175; And described material transfer swash plate 173 faces The direction of the lifting cavity 175 is inclined downward; the lifting cavity 175 is provided with a lifting mechanism 16 for lifting the material 10 transported from the sloping plate 173 to the discharge port 171; the automatic The feeding device 7 also includes a ramp 1741, a pusher slider 1742 slidably connected with the ramp 1741 and a push rod 1743 installed on the pusher slider 1742; The plates 173 are arranged in parallel, and the height of the inclined rail 1741 is equal to or lower than that of the inclined material transfer plate 173 .
具体地,若干个棒状物料10被放置到位于放料腔174中的传料斜板173上,由于传料斜板173为倾斜的,所以位于放料腔174底部的棒状物料10,将会沿传料斜板173倾斜的角度,滚落至抬料腔175中,并且最终到达抬料机构16上,由抬料机构16逐一将物料10抬升至出料口171,然后到达倒角机的上料装置5上;完成自动进料的过程;Concretely, several rod-shaped materials 10 are placed on the sloping plate 173 positioned in the discharge chamber 174, and since the swash plate 173 is inclined, the rod-shaped materials 10 positioned at the bottom of the discharge chamber 174 will move along the The inclined angle of the material transfer swash plate 173 rolls down into the material lifting chamber 175, and finally reaches the material lifting mechanism 16, and the material 10 is lifted to the discharge port 171 one by one by the material lifting mechanism 16, and then reaches the top of the chamfering machine. on the feeding device 5; complete the process of automatic feeding;
在实际的生产加工中,棒状物料10的两头的直径大小可能不一致,这种情况下,在物料10沿传料斜板173滚动的过程中,会由于两头的转动距离不一致,使得物料10不能沿直线滚动至抬料机构16上;为了解决此问题,只需要使推杆1743的位置位于传料斜板173的顶端,然后再将物料10放进放料腔174,在物料10沿传料斜板173滚动的时候,设在推料滑块1742上的推杆1743会由于自身重力的作用下,将自动跟随物料10的移动滑落,并持续推进物料10滚动,使物料10的两头能沿直线滚动至抬料机构16上。In actual production and processing, the diameters of the two ends of the rod-shaped material 10 may be inconsistent. Roll straight to the material lifting mechanism 16; in order to solve this problem, it is only necessary to make the position of the push rod 1743 be located at the top of the feeding ramp 173, and then put the material 10 into the feeding cavity 174, and the material 10 will move along the feeding ramp. When the plate 173 is rolling, the push rod 1743 on the pusher slider 1742 will automatically follow the movement of the material 10 and slide down due to its own gravity, and continue to push the material 10 to roll, so that the two ends of the material 10 can move along a straight line. Roll onto the lifting mechanism 16.
如图2-9所示,本实施例所述的一种自动进料的双工位双头倒角机,所述抬料机构16包括一级抬料件;所述一级抬料件包括一级固定托板162、与所述一级固定托板162滑动连接的一级活动托板166以及使一级活动托板166滑动的一级驱动件;所述传料斜板173的末端与所述一级活动托板166抵靠,用于使物料10滚动至一级活动托板166上;所述一级固定托板162固定设于所述抬料腔175内;所述一级活动托板166设于所述一级固定托板162的一侧;所述一级固定托板162的另一侧与所述出料口171抵靠。As shown in Figure 2-9, a kind of automatic feeding double-station double-head chamfering machine described in this embodiment, the material lifting mechanism 16 includes a first-level material lifting member; the first-level material lifting member includes The first-level fixed supporting plate 162, the first-level movable supporting plate 166 that is slidably connected with the first-level fixed supporting plate 162, and the first-level driving member that makes the first-level movable supporting plate 166 slide; The primary movable pallet 166 abuts against and is used to roll the material 10 onto the primary movable pallet 166; the primary fixed pallet 162 is fixedly arranged in the material lifting chamber 175; the primary movable The supporting plate 166 is arranged on one side of the first-level fixed supporting plate 162 ; the other side of the first-level fixed supporting plate 162 abuts against the discharge opening 171 .
具体地,一级固定托板162与一级活动托板166均竖放于抬料腔175内;在初始位置时,一级活动托板166的位置位于一级固定托板162的底端;此时,物料10从传料斜板173的输出端滚动至一级活动托板166的顶部,然后一级驱动件使一级活动托板166在所述一级固定托板162上滑动,直至一级活动托板166的顶部到达一级固定托板162的顶部,此时,物料10到达一级固定托板162的顶部,再从一级固定托板162的顶部到达出料口171;完成进料至上料装置5的过程;另外,一级固定托板162与一级活动托板166的顶部可以设置有朝出料口171的方向向下倾斜的倾斜面,或者一级固定托板162与一级活动托板166的整体均朝出料口171的方向向下倾斜,上述设置用以使得在一级活动托板166上的物料10能利用重力滚动至一级固定托板162的顶部。Specifically, both the primary fixed pallet 162 and the primary movable pallet 166 are vertically placed in the material lifting cavity 175; when in the initial position, the position of the primary movable pallet 166 is located at the bottom of the primary fixed pallet 162; At this moment, the material 10 rolls to the top of the first-level movable pallet 166 from the output end of the material transfer swash plate 173, and then the primary driver makes the primary-level movable pallet 166 slide on the first-level fixed pallet 162 until The top of the first-level movable supporting plate 166 reaches the top of the first-level fixed supporting plate 162. At this time, the material 10 arrives at the top of the first-level fixed supporting plate 162, and then reaches the discharge port 171 from the top of the first-level fixed supporting plate 162; The process of feeding the material to the feeding device 5; in addition, the tops of the primary fixed pallet 162 and the primary movable pallet 166 can be provided with an inclined surface that slopes downward toward the discharge port 171, or the primary fixed pallet 162 The whole of the first-level movable pallet 166 is inclined downward towards the direction of the discharge port 171. The above-mentioned setting is used to make the material 10 on the first-level movable pallet 166 roll to the top of the first-level fixed pallet 162 by gravity. .
如图2-9所示,本实施例所述的一种自动进料的双工位双头倒角机,所述一级驱动件包括抬料块161、抬料滑块162、抬料导轨163以及用于升降所述抬料块161位置的抬料油缸164;所述抬料块161与所述一级活动托板166固定连接;所述抬料导轨163固定设于所述箱体70内壁;所述抬料块161通过所述抬料滑块162与所述抬料导轨163滑动连接;所述抬料油缸164的输出端与所述抬料块161连接;所述抬料块161包括第一竖部1611、第二竖部1612和第一横部1613;所述第一竖部1611的底部与第二竖部1612的底部通过第一横部1613连接;所述第一竖部1611、第二竖部1612和第一横部1613之间形成用于容置一级固定托板162的空槽1614;所述一级活动托板166与所述第一竖部1611连接;所述第二竖部1612与所述抬料油缸164的输出端连接。As shown in Figure 2-9, in the double-station double-head chamfering machine with automatic feeding described in this embodiment, the first-stage driving part includes a material lifting block 161, a material lifting slider 162, a material lifting guide rail 163 and a material lifting cylinder 164 for lifting the position of the material lifting block 161; the material lifting block 161 is fixedly connected with the first-level movable pallet 166; the material lifting guide rail 163 is fixedly arranged on the box body 70 Inner wall; the lifting block 161 is slidingly connected with the lifting guide rail 163 through the lifting slider 162; the output end of the lifting cylinder 164 is connected with the lifting block 161; the lifting block 161 Including a first vertical part 1611, a second vertical part 1612 and a first horizontal part 1613; the bottom of the first vertical part 1611 is connected with the bottom of the second vertical part 1612 through the first horizontal part 1613; the first vertical part 1611, an empty slot 1614 for accommodating the primary fixed pallet 162 is formed between the second vertical part 1612 and the first horizontal part 1613; the primary movable pallet 166 is connected to the first vertical part 1611; The second vertical part 1612 is connected to the output end of the lifting cylinder 164 .
具体地,抬料导轨163起导向的作用,当需要抬升一级活动托板166时,只需要驱动所述抬料油缸164将抬料块161沿抬料导轨163向上滑动,就可以使一级活动托板166带动物料10沿一级固定托板162向上滑动;在使用时,可以根据实际需要,设置多个空槽1614、第一竖部1611和第二竖部1612,且每一个空槽1614的大小足以容纳一级固定托板162的大小,使得一个抬料油缸164即能控制多个活动托板的升降;结构紧凑,节省制造成本。Specifically, the lifting guide rail 163 acts as a guide. When it is necessary to lift the first-level movable pallet 166, it is only necessary to drive the lifting cylinder 164 to slide the lifting block 161 upward along the lifting guide rail 163 to make the first-level The movable supporting plate 166 drives the material 10 to slide upward along the first-level fixed supporting plate 162; when in use, a plurality of empty slots 1614, first vertical parts 1611 and second vertical parts 1612 can be set according to actual needs, and each empty slot The size of 1614 is enough to accommodate the size of the first-level fixed pallet 162, so that one lifting cylinder 164 can control the lifting of multiple movable pallets; the structure is compact and the manufacturing cost is saved.
如图2-9所示,本实施例所述的一种自动进料的双工位双头倒角机,所述抬料机构16还包括二级抬料件;所述二级抬料件设于一级固定托板162与一级活动托板166之间;所述二级抬料件包括二级固定托板167、与所述二级固定托板167滑动连接的二级活动托板168以及使二级活动托板168滑动的二级驱动件;所述一级活动托板166、二级固定托板167、二级活动托板168以及一级固定托板162从左往右依次设置;所述二级固定托板167固定设于所述抬料腔175内;且二级固定托板167的高度低于所述一级固定托板162的高度;所述一级活动托板166与所述二级固定托板167滑动连接;所述二级固定托板167与所述二级活动托板168滑动连接;所述二级活动托板168与所述一级固定托板162滑动连接。As shown in Figures 2-9, in a double-station double-head chamfering machine with automatic feeding described in this embodiment, the material lifting mechanism 16 also includes a secondary material lifting part; the secondary material lifting part Set between the primary fixed pallet 162 and the primary movable pallet 166; the secondary lifting member includes a secondary fixed pallet 167, a secondary movable pallet slidably connected to the secondary fixed pallet 167 168 and the secondary driver that makes the secondary movable pallet 168 slide; the primary movable pallet 166, the secondary fixed pallet 167, the secondary movable pallet 168 and the primary fixed pallet 162 are sequentially from left to right Setting; the secondary fixed pallet 167 is fixedly arranged in the material lifting cavity 175; and the height of the secondary fixed pallet 167 is lower than the height of the primary fixed pallet 162; the primary movable pallet 166 is slidably connected with the secondary fixed pallet 167; the secondary fixed pallet 167 is slidably connected with the secondary movable pallet 168; the secondary movable pallet 168 is connected with the primary fixed pallet 162 Swipe to connect.
具体地,二级抬料件与一级抬料件之间传递物料10的方法一致,也可以设置为一级活动托板166与二级活动托板168均为同时上升或下降的状态,例如:从斜轨1741来的物料10,先进入一级活动托板166的顶部;经由一级活动托板166抬升后到达二级固定托板167顶部的位置;此时由于二级活动托板168与一级活动托板166均被抬高位置,物料10将在二级固定托板167的顶部等待二级活动托板168的滑落,当二级活动托板168的顶部的位置到达二级固定托板167的顶部时,物料10滚动至二级活动托板168的顶部,再由二级活动托板168抬升至一级固定托板162的位置,然后再滚出至出料口171中;通过二级抬料件与一级抬料件的配合,能自由调节需要抬高的高度,适应不同高度的出料口171的位置,并且二级抬料件与一级抬料件可以同时抬起两个棒状物料10,提高工作效率。Specifically, the method of transferring the material 10 between the secondary lifting parts and the primary lifting parts is consistent, and it can also be set to a state where the primary movable pallet 166 and the secondary movable pallet 168 both rise or fall simultaneously, for example : The material 10 coming from the inclined rail 1741 first enters the top of the primary movable pallet 166; after being lifted by the primary movable pallet 166, it reaches the position on the top of the secondary fixed pallet 167; Both the first-level movable pallet 166 and the position are raised, and the material 10 will wait for the second-level movable pallet 168 to slide down on the top of the second-level fixed pallet 167. When the position of the top of the secondary movable pallet 168 reaches the second-level fixed When the top of the supporting plate 167, the material 10 rolls to the top of the secondary movable supporting plate 168, is lifted to the position of the primary fixed supporting plate 162 by the secondary movable supporting plate 168, and then rolled out to the discharge port 171; Through the cooperation of the secondary lifter and the first-level lifter, the height to be raised can be freely adjusted to adapt to the position of the discharge port 171 at different heights, and the second-level lifter and the first-level lifter can be lifted at the same time. Two rod-shaped materials 10 are picked up to improve work efficiency.
如图2-9所示,本实施例所述的一种自动进料的双工位双头倒角机,所述箱体70内还设有用于调节所述的放料腔174宽度的宽度调节组件;所述宽度调节组件包括调节滑杆131、调节丝杆132、手摇轮133以及与所述隔板172相垂直的宽度调节板134;所述调节滑杆131的两端装设于所述箱体70的内壁;所述调节丝杆132的一端与所述箱体70的内壁转动连接,所述调节丝杆132的另一端穿过所述箱体70后与所述手摇轮133固定连接;所述调节滑杆131和调节丝杆132均穿设于所述宽度调节板134中,且所述调节滑杆131和调节丝杆132均与所述宽度调节板134垂直连接;所述宽度调节板134与所述调节滑杆131滑动连接;所述宽度调节板134与所述调节丝杆132螺纹连接。As shown in Figures 2-9, a double-station double-head chamfering machine with automatic feeding described in this embodiment, the box body 70 is also provided with a width for adjusting the width of the discharge cavity 174 Adjustment assembly; the width adjustment assembly includes an adjustment slide bar 131, an adjustment screw 132, a hand wheel 133, and a width adjustment plate 134 perpendicular to the partition 172; the two ends of the adjustment slide bar 131 are installed on The inner wall of the box body 70; one end of the adjusting screw rod 132 is rotatably connected with the inner wall of the box body 70, and the other end of the adjusting screw rod 132 passes through the box body 70 and connects with the hand wheel 133 is fixedly connected; the adjustment slide bar 131 and the adjustment screw rod 132 are all pierced in the width adjustment plate 134, and the adjustment slide bar 131 and the adjustment screw rod 132 are vertically connected with the width adjustment plate 134; The width adjusting plate 134 is slidably connected to the adjusting slide rod 131 ; the width adjusting plate 134 is screwed to the adjusting screw rod 132 .
具体地,通过上述设置,当转动手摇轮133的时候,丝杆带动宽度调节板134往前或往后移动,进而调节放料腔174的宽度,能放置不同宽度的物料10。Specifically, through the above arrangement, when the hand wheel 133 is turned, the screw rod drives the width adjusting plate 134 to move forward or backward, thereby adjusting the width of the discharge cavity 174, and materials 10 of different widths can be placed.
如图1-14所示,本实施例所述的一种自动进料的双工位双头倒角机,所述送料装置包括用于移动位于物料槽21中的物料10的送料板42、用于带动所述送料板42升降的举料板41、用于驱动送料板42平移的平移部件以及用于使所述举料板41上下移动的升降部件;所述送料板42上对应所述物料槽21的位置设有若干个用于放置物料10的凹槽43;所述固定板2的数量为两个;两个所述固定板2均位于左倒角装置36和右倒角装置37之间;所述送料板42的数量为两个;两个所述送料板42分别设于两个所述固定板2的侧面;所述举料板41的数量为两个;两个所述举料板41分别设于两个所述送料板42的侧面;所述送料装置还包括升降传动轴44和平移传动轴45;两个所述送料板42均通过平移传动轴45联动;两个所述举料板41均通过所述升降传动轴44联动。As shown in Figure 1-14, a kind of automatic feeding double-station double-head chamfering machine described in this embodiment, the described feeding device comprises the feeding plate 42 that is used to move the material 10 that is located in the material tank 21, The material lifting plate 41 for driving the lifting of the feeding plate 42, the translation component for driving the translation of the feeding plate 42 and the lifting component for moving the lifting plate 41 up and down; The position of the material tank 21 is provided with several grooves 43 for placing the material 10; the number of the fixed plates 2 is two; the two fixed plates 2 are located at the left chamfering device 36 and the right chamfering device 37 Between; the quantity of described feeding plate 42 is two; Two described feeding plates 42 are respectively arranged on the side of two described fixing plates 2; The quantity of described lifting plate 41 is two; Two described Lifting plate 41 is respectively arranged on the side of two described feeding plates 42; Described feeding device also comprises lift drive shaft 44 and translation drive shaft 45; Two described feed plates 42 are all linked by translation drive shaft 45; The lifting plates 41 are all linked by the lifting transmission shaft 44 .
具体地,通过设置升降部件,能带动举料板41以及送料板42整体向上或向下移动;通过设置平移部件能够驱动送料板42相对举料板41前后移动;通过平移部件和升降部件的配合,能托举并移动放置在凹槽43上的物料10;工作时,凹槽43的位置与物料槽21的位置相对应,所以上料装置5可以同时将物料10预装至凹槽43与物料槽21中;设置此时的送料板42位置为初始位置;当升降部件驱动送料板42升起并高于固定板2的高度时,物料10被送料板42举起离开固定板2,此时再启动平移部件,使得物料10往下一物料槽21组移动;当物料10被送料板42平移至下一工序位置的物料槽21组的正上方,升降部件带动送料板42下落至低于固定板2的高度,使得物料10准确落入该物料槽21组中,且物料10脱离送料板42的凹槽43,开启下一工序的工作;在这个时候,平移部件和升降部件再次启动,带动物料10板复位至初始位置;设计巧妙,能一次带动多个物料10移动;Specifically, by arranging the lifting parts, the material lifting plate 41 and the feeding plate 42 can be driven to move up or down as a whole; , can lift and move the material 10 placed on the groove 43; when working, the position of the groove 43 corresponds to the position of the material tank 21, so the feeding device 5 can preload the material 10 into the groove 43 and the material tank 21 at the same time In the material tank 21; the position of the feeding plate 42 at this time is set as the initial position; when the lifting part drives the feeding plate 42 to rise and is higher than the height of the fixed plate 2, the material 10 is lifted by the feeding plate 42 to leave the fixed plate 2. When the material 10 is moved to the next group of material tanks 21 by the feeding plate 42, the lifting part drives the feeding plate 42 to drop below the The height of the fixed plate 2 makes the material 10 accurately fall into the material trough 21 group, and the material 10 breaks away from the groove 43 of the feeding plate 42 to start the work of the next process; at this time, the translation part and the lifting part start again, Drive the material 10 plate to reset to the initial position; the design is ingenious, and can drive multiple materials 10 to move at one time;
具体地,两个固定板2上的物料槽21的位置一一对应;通过设置升降传动轴44和平移传动轴45,当位于升降传动轴44和平移传动轴45的一侧的平移部件或者升降部件工作时,便能同时带动位于升降传动轴44和平移传动轴45另一侧的平移部件或者升降部件相应地工作,进而带动两端的举料板41和送料板42相应的同步移动;使得送料装置简单化的同时,同步准确,传动平稳,使用寿命长。Specifically, the positions of the material troughs 21 on the two fixed plates 2 correspond one to one; When the parts are working, they can simultaneously drive the translation parts or the lifting parts on the other side of the lifting transmission shaft 44 and the translation transmission shaft 45 to work accordingly, and then drive the corresponding synchronous movement of the lifting plate 41 and the feeding plate 42 at both ends; While the device is simplified, the synchronization is accurate, the transmission is stable, and the service life is long.
如图1-14所示,本实施例所述的一种自动进料的双工位双头倒角机,所述平移部件包括平移导向件、第一平移轮82、第二平移轮、第一水平齿条83、第二水平齿条以及马达84;所述平移导向件包括固定设于所述举料板41上的水平滑轨81以及固定设于所述送料板42上的水平滑块;所述水平滑块以及所述水平滑轨81滑动连接;所述第一平移轮82和所述第二平移轮分别安装于所述平移传动轴45的两端;所述第一水平齿条83和第二水平齿条分别设于所述送料板42上;且所述第一水平齿条83与所述第一平移轮82啮合,所述第二水平齿条与所述第二平移轮啮合;所述马达84固定设于所述举料板41上;所述马达84的输出端驱动所述平移传动轴45转动;所述升降部件包括升降导向件、第一升降轮94、第二升降轮、第一垂直齿条95、第二垂直齿条以及升降油缸96;所述升降导向件包括固定设于所述举料板41上的竖直滑轨91以及设于所述固定板2上的竖直滑块92;所述竖直滑轨91与所述竖直滑块92滑动连接;所述举料板41上设有第一条形槽93;所述升降传动轴44的两端均穿过所述第一条形槽93后与所述固定板2铰接;所述第一升降轮94和第二升降轮分别安装于所述升降传动轴44的两端;且所述第一升降轮94和第二升降轮均设于所述举料板41与所述固定板2之间的位置;所述第一垂直齿条95设于所述举料板41的侧面;所述第二垂直齿条设于所述举料板41的侧面;所述第一垂直齿条95与所述第一升降轮94,所述第二垂直齿与所述第二升降轮啮合;所述升降油缸96的一端固定设于所述机台1上;所述升降油缸96的另一端与举料板41固定连接As shown in Figure 1-14, in the double-station double-head chamfering machine with automatic feeding described in this embodiment, the translation components include a translation guide, a first translation wheel 82, a second translation wheel, and a second translation wheel. A horizontal rack 83, a second horizontal rack and a motor 84; the translation guide includes a horizontal slide rail 81 fixed on the lifting plate 41 and a horizontal slider fixed on the feeding plate 42 The horizontal slide block and the horizontal slide rail 81 are slidingly connected; the first translation wheel 82 and the second translation wheel are respectively installed at the two ends of the translation transmission shaft 45; the first horizontal rack 83 and the second horizontal rack are respectively arranged on the feed plate 42; and the first horizontal rack 83 is engaged with the first translation wheel 82, and the second horizontal rack is engaged with the second translation wheel meshing; the motor 84 is fixed on the lifting plate 41; the output end of the motor 84 drives the translation transmission shaft 45 to rotate; the lifting parts include a lifting guide, a first lifting wheel 94, a second Lifting wheel, the first vertical rack 95, the second vertical rack and the lifting cylinder 96; the lifting guide includes a vertical slide rail 91 fixed on the lifting plate 41 and a vertical rail 91 on the fixed plate 2 The vertical slider 92 on the top; the vertical slide rail 91 is slidably connected with the vertical slider 92; the lifting plate 41 is provided with a first strip groove 93; the two lifting transmission shafts 44 Both ends pass through the first bar-shaped groove 93 and are hinged with the fixed plate 2; the first lifting wheel 94 and the second lifting wheel are installed on the two ends of the lifting transmission shaft 44 respectively; A lifting wheel 94 and a second lifting wheel are all located at the position between the lifting plate 41 and the fixed plate 2; the first vertical rack 95 is located on the side of the lifting plate 41; The second vertical rack is located on the side of the lifting plate 41; the first vertical rack 95 is engaged with the first lifting wheel 94, and the second vertical tooth is engaged with the second lifting wheel; One end of the lifting cylinder 96 is fixed on the machine platform 1; the other end of the lifting cylinder 96 is fixedly connected with the lifting plate 41
具体地,第一平移轮82和第二平移轮图未示的结构相同,第一水平齿条83和第二水平齿条图未示的结构一致;工作时,平移导向件由于导向作用,使得送料板42能在举料板41上左右移动;当需要平移物料10的时候,马达84的输出端驱动平移传动轴45转动,进而带动两端的第一平移轮82和第二平移轮转动;又由于第一水平齿条83与第一平移轮82啮合;且第二水平齿条与第二平移轮啮合;使得送料板42在举料板41上同步平移;通过平移部件与平移传动轴45的配合,设计巧妙,能同步带动两端的举料板41前移或后移,同步准确,传动平稳,使用寿命长,加工效率高;Specifically, the structure of the first translation wheel 82 is the same as that of the second translation wheel, and the structure of the first horizontal rack 83 and the second horizontal rack are consistent; The feeding plate 42 can move left and right on the lifting plate 41; when the material 10 needs to be translated, the output end of the motor 84 drives the translation transmission shaft 45 to rotate, and then drives the first translation wheel 82 and the second translation wheel at both ends to rotate; Because the first horizontal rack 83 is engaged with the first translation wheel 82; and the second horizontal rack is engaged with the second translation wheel; the feeding plate 42 is synchronously translated on the lifting plate 41; Coordinated and ingeniously designed, it can synchronously drive the lifting plates 41 at both ends to move forward or backward, with accurate synchronization, stable transmission, long service life and high processing efficiency;
具体地,第一升降轮94与第二升降轮图未示结构相同;第一垂直齿条95与第二垂直齿条图未示结构亦相同;工作时,升降导向件用于导向作用,使得举料板41能在固定板2上上下移动;以第一垂直齿条95和第二垂直齿条均设于所述举料板41的侧面为例,当需要抬升物料10的时候,升降油缸96的输出端伸出,抬起举料板41往上移动,又由于第一垂直齿条95与第一升降轮94啮合,使得第一垂直齿条95跟随第一垂直齿条95的运动而转动,并且通过升降传动轴44使第二升降轮同步转动;又由于第二升降轮与第二垂直齿啮合,因而驱使位于升降传动轴44另一端的举料板41相对固定板2往上升起;当需要放下物料10的时候,亦是同理;通过升降部件与升降传动轴44的配合,设计巧妙,能同步带动两端的举料板41上升或下降,同步准确,传动平稳,使用寿命长,加工效率高。Specifically, the first lifting wheel 94 has the same structure as the second lifting wheel; the first vertical rack 95 has the same structure as the second vertical rack; during work, the lifting guide is used for guiding, so that The material lifting plate 41 can move up and down on the fixed plate 2; the first vertical rack 95 and the second vertical rack are both arranged on the side of the material lifting plate 41 as an example, when the material 10 needs to be lifted, the lifting cylinder The output end of 96 stretches out, lifts material lifting plate 41 and moves upwards, and because the first vertical rack 95 meshes with the first lifting wheel 94, makes the first vertical rack 95 follow the motion of the first vertical rack 95 Rotate, and make the second lifting wheel rotate synchronously through the lifting transmission shaft 44; and because the second lifting wheel is meshed with the second vertical tooth, the lifting plate 41 at the other end of the lifting transmission shaft 44 is driven to rise relative to the fixed plate 2 ; When the material 10 needs to be put down, the same is true; through the cooperation of the lifting parts and the lifting transmission shaft 44, the design is ingenious, which can synchronously drive the lifting plates 41 at both ends to rise or fall, the synchronization is accurate, the transmission is stable, and the service life is long , High processing efficiency.
如图1-14所示,本实施例所述的一种自动进料的双工位双头倒角机,所述上料装置5设有上料槽51、用于将物料10放至多个物料槽21中的分料组件52以及用于将物料10从上料槽51移动至所述分料组件52上的顶料组件53;所述上料槽51的末端与所述固定板2固定连接;所述分料组件52设于所述固定板2的进料端;所述顶料组件53设于所述上料槽51的出料端;所述顶料组件53包括顶料板以及使所述顶料板上下移动的第一气缸521;所述第一气缸521设于所述上料槽51上;所述顶料板的顶端设有第一斜块522;所述第一斜块522朝所述上料槽51的方向向下倾斜;所述分料组件52包括设于固定板2一侧的分料板以及使所述分料板上下移动的第二气缸531;所述第二气缸531设于所述固定板2上;所述分料板的顶端设有第二斜块532;所述第二斜块532朝所述固定板2的出料端方向向下倾斜。As shown in Figure 1-14, a kind of double-station double-head chamfering machine with automatic feeding described in this embodiment, the feeding device 5 is provided with a feeding chute 51 for putting the material 10 into multiple The distribution assembly 52 in the material chute 21 and the top material assembly 53 for moving the material 10 from the upper chute 51 to the distribution assembly 52; the end of the upper chute 51 is fixed to the fixed plate 2 connected; the distribution assembly 52 is located at the feed end of the fixed plate 2; the ejector assembly 53 is located at the discharge end of the upper chute 51; the ejector assembly 53 includes a ejector plate and The first cylinder 521 that moves the top material plate up and down; the first cylinder 521 is located on the feeding chute 51; the top of the top material plate is provided with a first inclined block 522; The block 522 is inclined downward towards the direction of the feeding chute 51; the material distribution assembly 52 includes a material distribution plate on one side of the fixed plate 2 and a second cylinder 531 that moves the material distribution plate up and down; The second cylinder 531 is arranged on the fixed plate 2 ; the top of the material distribution plate is provided with a second inclined block 532 ; the second inclined block 532 is inclined downward toward the discharge end of the fixed plate 2 .
具体地,上料槽51可以为一个朝所述固定板2的方向向下倾斜的斜槽;切割好的物料10被送到上料槽51后,沿着上料槽51的方向滚落至顶料组件53的上方,此时顶料组件53启动将物料10抬起,并将其送至分料组件52中,由分料组件52将物料10放至不同的物料槽21中,通过设置顶料组件53和上料装置5,可以实现自动上多个物料10,便于后续的工序同时处理多个物料10,效率更高;Specifically, the feeding chute 51 can be a chute inclined downward toward the direction of the fixing plate 2; after the cut material 10 is sent to the feeding chute 51, it rolls down along the direction of the feeding chute 51 to Above the top material assembly 53, at this time the top material assembly 53 starts to lift the material 10 and sends it to the material distribution assembly 52, and the material distribution assembly 52 puts the material 10 into different material tanks 21, by setting The jacking assembly 53 and the feeding device 5 can automatically load multiple materials 10, which is convenient for subsequent processes to process multiple materials 10 at the same time, with higher efficiency;
具体地,物料10到达位于上料槽51出料端的顶料组件53后,第一气缸521驱动顶料板上升,托举起物料10,由于顶料板为向下倾斜状态,所以托起后的物料10滚动至分料板上;由于分料板的顶端设有第二斜块532,在分料工序开始前,将第二斜块532的位置抬升至最高,此时的分料板会挡住固定板2上一部分的物料槽21的位置,使得物料10不能落入该部分的物料槽21中;然后随着第二斜块532的下落,分料板会逐步露出固定板2上的物料槽21,则此时的顶料板可以依次将物料10送至分料板上,让物料10滚至对应的物料槽21中,完成分料工序。Specifically, after the material 10 arrives at the jacking assembly 53 located at the discharge end of the upper chute 51, the first cylinder 521 drives the jacking plate up to lift the material 10. Since the jacking plate is in a downwardly inclined state, after being lifted up, The material 10 rolls onto the material distribution plate; since the top of the material distribution plate is provided with a second slanting block 532, before the material distribution process starts, the position of the second slanting block 532 is lifted to the highest position, and the material distribution plate at this time will be Block the position of a part of the material groove 21 on the fixed plate 2, so that the material 10 cannot fall into the material groove 21 of this part; then as the second inclined block 532 falls, the material distribution plate will gradually expose the material on the fixed plate 2 trough 21, then the top material plate at this time can deliver the material 10 to the material distribution plate in turn, allowing the material 10 to roll into the corresponding material trough 21 to complete the material distribution process.
如图1-14所示,本实施例所述的一种自动进料的双工位双头倒角机,所述双工位送料装置还包括用于使物料10对齐的基准对位装置6;所述基准对位装置6的数量为两个;两个所述基准对位装置6分别设置于所述左倒角装置36的进料端以及所述右倒角装置37的进料端;每个所述基准对位装置6均包括对位油缸61以及对位夹板62;所述对位油缸61安装于所述机台1上;所述对位油缸61的输出端朝向所述送料装置;所述对位夹板62安装于所述对位油缸61的输出端上;所述左倒角装置36和右倒角装置37均包括刀头组件3、用于夹紧物料10的夹持件以及用于移动刀头组件3的移刀组件31;所述夹持件设于所述固定板2的上方;所述移刀组件31包括设于所述机台1上的移刀滑轨32、在所述移刀滑轨32上滑动的移刀滑块33以及用于带动所述移刀滑块33移动的移刀电机34;所述刀头组件3设于所述移刀滑块33上;所述夹持件包括支撑架351、导向孔、导向柱353、夹持板354和用于带动夹持板354往所述固定板2移动的夹持气缸352;所述夹持板354的底部设有与所述物料槽21相对应的卡槽356;所述物料槽21与所述卡槽356形成用于卡紧物料10的卡孔;所述夹持气缸352通过所述支撑架351安装于所述机台1上;所述夹持气缸352的输出端与所述夹持板354的顶端连接;所述导向孔设于所述支撑架351上;所述导向柱353设于所述夹持板354的顶端;所述导向柱353通过所述导向孔与所述支撑架351滑动连接。As shown in Figures 1-14, the double-station double-head chamfering machine with automatic feeding described in this embodiment, the double-station feeding device also includes a reference alignment device 6 for aligning materials 10 The number of the reference alignment device 6 is two; the two reference alignment devices 6 are respectively arranged on the feeding end of the left chamfering device 36 and the feeding end of the right chamfering device 37; Each of the reference alignment devices 6 includes an alignment cylinder 61 and an alignment splint 62; the alignment cylinder 61 is installed on the machine platform 1; the output end of the alignment cylinder 61 faces the feeding device The alignment splint 62 is installed on the output end of the alignment cylinder 61; the left chamfering device 36 and the right chamfering device 37 both include a cutter head assembly 3 and a clamping piece for clamping the material 10 And a moving knife assembly 31 for moving the cutter head assembly 3; the clamping member is arranged above the fixed plate 2; the moving knife assembly 31 includes a moving knife slide rail 32 arranged on the machine platform 1 , the knife moving slider 33 sliding on the knife moving slide rail 32 and the knife moving motor 34 for driving the knife moving slider 33 to move; the knife head assembly 3 is arranged on the knife moving slider 33 Above; the clamping member includes a support frame 351, a guide hole, a guide column 353, a clamping plate 354 and a clamping cylinder 352 for driving the clamping plate 354 to move toward the fixed plate 2; the clamping plate 354 The bottom of the bottom is provided with a card slot 356 corresponding to the material tank 21; the material tank 21 and the card slot 356 form a card hole for clamping the material 10; the clamping cylinder 352 passes through the support frame 351 is installed on the machine platform 1; the output end of the clamping cylinder 352 is connected to the top of the clamping plate 354; the guide hole is located on the support frame 351; the guide column 353 is located on the The top end of the clamping plate 354 ; the guide column 353 is slidably connected with the support frame 351 through the guide hole.
基准对位装置6用于调整物料10的位置,对物料10的两端进行准确可靠地定位,提高对物料10端部加工的合格率;The reference alignment device 6 is used to adjust the position of the material 10, accurately and reliably locate the two ends of the material 10, and improve the qualified rate of processing the end of the material 10;
通过设置移刀组件31,能移动刀头的位置,便于对不同长度的物料10进行倒角处理;通过设置夹持件,能固定物料10的位置,便于进行倒角工序;By setting the moving knife assembly 31, the position of the knife head can be moved, which is convenient for chamfering the materials 10 of different lengths; by setting the clamping parts, the position of the material 10 can be fixed, which is convenient for the chamfering process;
通过设置导向柱353用于防止在多次加工中,夹持板354出现移位,影响夹持效果。The guide column 353 is provided to prevent the clamping plate 354 from shifting during multiple processings, thereby affecting the clamping effect.
以上所述仅是本实用新型的一个较佳实施例,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,包含在本实用新型专利申请的保护范围内。The above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the utility model patent application are included in the protection of the utility model patent application. within range.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396564A (en) * | 2018-12-24 | 2019-03-01 | 东莞市晋诚机械有限公司 | A kind of automatically feed double-station Double end chamfering machine |
| CN111185631A (en) * | 2020-01-14 | 2020-05-22 | 丽水市正明机械科技有限公司 | Automatic double-end chamfering device for copper pipe of automobile |
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2018
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396564A (en) * | 2018-12-24 | 2019-03-01 | 东莞市晋诚机械有限公司 | A kind of automatically feed double-station Double end chamfering machine |
| CN109396564B (en) * | 2018-12-24 | 2024-08-27 | 东莞市晋诚机械有限公司 | Automatic duplex position double-end beveler of feeding |
| CN111185631A (en) * | 2020-01-14 | 2020-05-22 | 丽水市正明机械科技有限公司 | Automatic double-end chamfering device for copper pipe of automobile |
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