CN209541450U - A kind of comprehensive treatment of sintering flue gas and the system of utilizing - Google Patents

A kind of comprehensive treatment of sintering flue gas and the system of utilizing Download PDF

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Publication number
CN209541450U
CN209541450U CN201821986444.7U CN201821986444U CN209541450U CN 209541450 U CN209541450 U CN 209541450U CN 201821986444 U CN201821986444 U CN 201821986444U CN 209541450 U CN209541450 U CN 209541450U
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flue gas
flue
section
sintering
dust
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CN201821986444.7U
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黄小波
朱文玲
吴保华
孙泽辉
李东亮
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Handan Iron and Steel Group Co Ltd
HBIS Co Ltd Handan Branch
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Handan Iron and Steel Group Co Ltd
HBIS Co Ltd Handan Branch
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Abstract

The utility model discloses a kind of comprehensive treatment of sintering flue gas and the system of utilizing, the bellows segmentation on pallet is communicated with the first flue and the second flue;First flue has been sequentially communicated third dust-extraction unit, the second air-introduced machine, combustion system, the second heat-exchanger rig, desulfurization and denitrification reaction device, the 4th dust-extraction unit and chimney;Second flue has been sequentially communicated the first dust-extraction unit, the first air-introduced machine, dry coke quenching reacting furnace, the first heat-exchanger rig, the second dust-extraction unit and flue gas separation unit.This system can be by flue gas according to O2、H2O、NOx、COx、SO2And the concentration difference of dioxin is collected in the first flue and the second flue respectively, is then respectively processed according to the property of flue gas, realizes to SO in sintering flue gas2、NOx, CO, the multiple pollutants such as dioxin comprehensive treatment;And it can thermal energy and CO to flue gasxIt is recycled.

Description

A kind of comprehensive treatment of sintering flue gas and the system of utilizing
Technical field
The utility model relates to a kind of waste gas pollution control and treatment and the system that utilizes, especially a kind of comprehensive treatment of sintering flue gas with Utilize system.
Background technique
Iron ore powder sintering process is the major source of field of steel metallurgy flue gas emission.Sintering flue gas is atmosphere environment protection treating Key object, be mainly characterized by: 1. smoke discharge amount is big, the ton sinter flue gas emission of large and medium-sized sintering machine domestic at present Amount is about 1500~4500Nm3/t;2. the humidity of flue gas high (6~13%), dust concentration height (50~200mg/Nm before administering3), Temperature height (150~180 DEG C);3. gaseous pollutant complicated component, contains SO2、NOx, HF, HCl, dioxin PCDD/Fs and COxEqual multiple pollutants.Particulate matter, SO in sintering flue gas2Emission reduction administer there are many technology of mature application, but NOx、 The removing of dioxin and COxEmission reduction be still sintering flue gas administer weak link.Mainstream sintering flue gas Treatment process at present The shortcomings that also: (1) large-scale desulfuring and denitrifying apparatus need to be built, one-time investment is big, and operating cost is high;(2) fume afterheat Resource does not obtain abundant, reasonable recycling.
Publication number CN104988264A discloses a kind of method sintering flue gas processing and utilized, concrete thought are as follows: utilizes Hot-blast stove replaces air to spray into blast-furnace tuyere after the sintering flue gas after dedusting is heated to 1000~1400 DEG C, using in blast furnace SO in high temperature, reducing atmosphere removing flue gas2、NOxWith dioxin etc., and realize obvious heat of smoke, CO, CO2In blast furnace ironmaking Recycling.But the disadvantages of this method are: 1. SO in flue gas2It fully enters in blast-furnace slag and molten iron, increases blast furnace sulphur analysis With the burden of subsequent desulfurizing iron;It, can be to slag properties 2. HF, HCl and heavy metal element largely enter blast furnace process system It is adversely affected with the life of the blast furnace;3. need to strictly be controlled to ensure blast furnace crucibe thermal energy and Tuyere Raceway theoretical maximum temperature H in sintering flue gas processed2O and CO2Upper limit content, constrain the treating capacity of sintering flue gas.
Publication number CN101532782A discloses a kind of sintering gas purifying and waste heat reclaiming process, technical solution are: Sintering flue gas mixes after blower pressurizes, through regulating valve with the hot-air from air preheater, then passes through First air Pipe and secondary air channel are sent into boiler hearth of circulating fluidized bed, participate in the fluidisation and burning of circulating fluidized bed boiler, lime stone and coal By strength feeding device be sent into burner hearth, wherein lime stone in boiler hearth of circulating fluidized bed can in sintering flue gas SO2It reacts and realizes desulfurization, purified flue gas passes through circulating fluidized bed boiler heat exchanger, flue gas purification system, air preheat Device, exhaust blower and chimney discharge.Its feature includes: the active CaO removing SO 1. gone out using decomposition of limestone in boiler furnace2; 2. utilizing the reducing atmosphere of boiler combustion zone and the spray ammonia effect removing NO of burner hearth raising sectionx;3. the hot environment in burner hearth It is lower to realize the removing of dioxin, hydrocarbon, tar by decomposing, burning;4. burning after lime-ash it is adsorbable, absorb fluorine, The harmful components such as chlorine and heavy metal element.
Publication number CN102895873A, which is disclosed, " while removing sulfureous in flue gas oxide, nitrogen oxides and carbon monoxide Method ", for petrochemical industry catalytic cracking unit gas pollutant administer, technical solution is: catalytic cracking again After raw device, oxidation-reduction reactor is set before or after flue gas turbine expander, reducibility gas and catalytic cracking regenerator are produced Raw high temperature regeneration flue gas is sent into oxidation-reduction reactor, will under conditions of oxidation reduction catalyst, normal pressure, 500~650 DEG C SO in flue gasx、NOxIt is reduced to elemental sulfur and nitrogen;Mixed flue gas after reaction is arranged after energy recycling system heat exchange cooling Elemental sulfur collector, is stripped of SO laterx、NOxFall with the flue gas of CO through smoke stack emission.This method can remove in dry gas simultaneously SO in hydrogen sulfide and catalytic pyrolysis regenerated flue gasx、NOxAnd the sulphur of two strands of gas is recycled in CO, the treatment of wastes with processes of wastes against one another, simplifies catalytic cracking The process of device pollutant control.The distinguishing feature of this method is: the 1. SO of the principle removing flue gas based on catalysis reductionx、NOx、 The components such as CO;2. needing the oxidation reduction catalyst using supported rare earth on inorganic oxide carrier and transition metal and wanting Consume additional reducibility gas (such as CO, H2、H2S, CxHy(x≤4) one or more);3. smoke components and sintering flue gas There are very big difference, the O of the flue gas2, CO content is low and CO2Content is high.
Using it is disclosed above or industrialized smoke gas treatment system processing sintering flue gas when, it is innoxious, inexpensive, There are still significant insufficient for resource and reusing of energy source etc..
Utility model content
The technical problem to be solved by the present invention is to provide a kind of comprehensive treatments of sintering flue gas and the system of utilizing, and realize The comprehensive treatment of multiple pollutant and the flue gas energy and CO under lower costxEfficient recycling.
In order to solve the above technical problems, technical solution adopted in the utility model is: the bellows segmentation on pallet It is communicated with the first flue and the second flue;First flue has been sequentially communicated third dust-extraction unit, the second air-introduced machine, burning system System, the second heat-exchanger rig, desulfurization and denitrification reaction device, the 4th dust-extraction unit and chimney;Second flue has been sequentially communicated One dust-extraction unit, the first air-introduced machine, dry coke quenching reacting furnace, the first heat-exchanger rig, the second dust-extraction unit and flue gas separation unit.
Sintering machine is divided into I section, II section and III section along trolley traffic direction by the utility model;Described I section is sintering board The 1/12~2/12 of vehicle overall length, II section is the 4/12~6/12 of sintering pallet overall length, and III section is the 5/ of sintering pallet overall length 12~7/12;First flue (2) is connected to I section and III section of bellows, and the second flue (3) is connected to II section of bellows.
Combustion system described in the utility model uses hot-blast stove, pulverized coal firing boiler or gas-fired boiler.
Flue gas separation unit described in the utility model is pressure-variable adsorption separator.
The beneficial effects of adopting the technical scheme are that the utility model can be by flue gas according to O2、H2O、NOx、 COx、SO2And the concentration difference of dioxin is collected in the first flue and the second flue respectively, is then distinguished according to the property of flue gas It is handled, is realized to SO in sintering flue gas2、NOx, CO, the multiple pollutants such as dioxin comprehensive treatment;And it can be to flue gas Thermal energy and COxIt is recycled.The utility model can cut down the improvement scale and investment of flue gas end desulphurization denitration;Realize flue gas The comprehensive treatment of multiple pollutant;Realize effective recycling, the CO of the flue gas energyxEtc. resources high added value recycle;With controlling Manage the features such as at low cost, effect is good, high-efficient.
Detailed description of the invention
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Fig. 1 is the system construction drawing of the utility model.
In figure: continuous pallettype sintering machine 1, the first flue 2, the second flue 3, the first dust-extraction unit 4-1, the second dust-extraction unit 4-2, Third dust-extraction unit 4-3, the 4th dust-extraction unit 4-4, the first air-introduced machine 5-1, the second air-introduced machine 5-2, dry coke quenching reacting furnace 6;The One heat-exchanger rig 7-1, the second heat-exchanger rig 7-2, flue gas separation unit 8;Combustion system 9;Desulfurization and denitrification reaction device 10;Chimney 11。
Specific embodiment
The comprehensive treatment of this sintering flue gas with using system include continuous pallettype sintering machine 1, the trolley along continuous pallettype sintering machine 1 is transported Line direction is equipped with several bellows.To end from the starting point of continuous pallettype sintering machine 1, continuous pallettype sintering machine 1 is divided into three sections, Respectively I section, II section and III section;The overall length of sintering pallet is divided into 12 parts, described I section for pallet overall length 1/12~ 2/12, II section is the 4/12~6/12 of pallet overall length, and III section is the 5/12~7/12 of pallet overall length.In this way, I section of receipts Collection is high O2, low H2O, low NOx, low COx, low SO2With the flue gas of low dioxin;II section collection be low O2, high H2O, high NOx、 High COx, low SO2With the flue gas of low dioxin;III section collection be high O2, low H2O, low NOx, low COx, high SO2With high dioxin Flue gas.Described I section is connected to the first flue 2 with III section of bellows, and II section of bellows are connected to the second flue 3, can be realized in this way It is separated according to the sintering flue gas of component difference, and then implements to handle respectively.First flue 2 has been sequentially communicated third dedusting dress Set 4-3, the second air-introduced machine 5-2, combustion system 9, the second heat-exchanger rig 7-2, desulfurization and denitrification reaction device 10, the 4th dust-extraction unit 4- 4 and chimney 11.Second flue 3 has been sequentially communicated the first dust-extraction unit 4-1, the first air-introduced machine 5-1, parallel dry coke quenching Reacting furnace 6, the first heat-exchanger rig 7-1, the second dust-extraction unit 4-2 and flue gas separation unit 8.The combustion system 9 is using heat Wind furnace, pulverized coal firing boiler or gas-fired boiler;The flue gas separation unit 8 is based on the separation of pressure-variable adsorption partition method, mentions The pressure-variable adsorption separator of pure CO;The dry coke quenching reacting furnace 6 is parallel dry coke quenching reacting furnace.
The roadmap of this system are as follows: be sent to after first converging the flue gas of I section of sintering machine, III section of bellows hot-blast stove it The burning furnace heat-accumulating process that coal gas is participated in the combustion reactor of class is realized the pyrolytic of dioxin in this process and is left Flue gas SO when hot-blast stove2Enrichment, then exchange heat cooling after carry out desulphurization denitration processing;At the same time, by the flue gas of II section of bellows It is sent to the high temperature composed in parallel by two dry coke quenching reactor tanks and goes back original system by force and realize partial fume NOxRemoving, SO2Also Original separation, O2With CO2Consumption, the enrichment of CO and the multipurposes such as activation of coke, then pass through subsequent heat exchange and lock out operation Flue gas is divided into the product of three kinds of high added values: elemental sulfur, high-purity CO gas, remaining rich N2Gas.
The comprehensive treatment of this sintering flue gas and the treatment process for utilizing system are as follows:
(1) I section and III section of bellows collect high O2, low H2O, low NOx, low COx, higher SO2And higher dioxin concentration Flue gas, import the first flue 2;II section of bellows collect low O2, high H2O, high NOx, high COx, low SO2And low dioxin concentration Flue gas, import the second flue 3.
The flue gas of (2) first flues 2 enters combustion system after third dust-extraction unit 4-3 dedusting, through the second air-introduced machine 5-2 9 participate in the burning of combustion gas as combustion-supporting gas, realize flue gas SO after the pyrolytic of dioxin, burning2Enrichment;After burning Flue gas is cooled to 120~160 DEG C through the second heat-exchanger rig 7-2 heat exchange, completes SO subsequently into desulfurization and denitrification reaction device 102、NOx Removing, enter back into after the 4th dust-extraction unit 4-4 dedusting and atmosphere be discharged by chimney 11.
The flue gas of (3) second flues 3 enters parallel dry after the first dust-extraction unit 4-1 dedusting through the first air-introduced machine 5-1 Quenching reacting furnace 6 realizes NO under strongly reducing atmosphere in the dry coke quenching reactor tank that temperature is 1000~1200 DEG CxReduction it is de- It removes, SO2Reduced separating, O2With CO2Consumption, the enrichment of CO and the activation of coke;When leaving parallel dry coke quenching reacting furnace When rear flue-gas temperature≤150 DEG C, the flue gas of the second flue is switched to another dry coke quenching of parallel dry coke quenching reacting furnace In reactor tank;100~120 DEG C are cooled to through the first heat-exchanger rig 7-1 heat exchange through treated the flue gas of dry coke quenching reacting furnace 6, so Enter flue gas separation unit 8 after entering the second dust-extraction unit 4-2 dedusting afterwards, using variable-pressure adsorption separating method separation and concentration flue gas In CO and elemental sulfur;It is separated into the product of three kinds of high added values: elemental sulfur, high-purity CO gas, remaining rich N2Gas, wherein CO volume content is greater than 95% in high-purity CO gas, rich N2The N that the composition (volume fraction) of gas is 93~95%2, 3~5% H2、 0~0.50% O2, 0~0.12% CO, 0~0.4% CO2;The high-purity CO gas isolated can be used as material gas progress High value added utilization is used as exotic fuels, remaining rich N2Gas can direct emission or progress deep exploitation.
Use case 1: the comprehensive treatment of this sintering flue gas and the concrete processing procedure of the system of utilization are as described below.
(1) it is directed to a 360m221 bellows of sintering machine, by I section of 1~3 bellows flue gas and III section of 12~21 wind Case flue gas is pooled to the first flue 2, and ingredient is shown in Table 1;II section of 4~11 bellows flue gases are pooled to the second flue 3, ingredient is shown in Table 1。
Table 1: the temperature and ingredient of each flue gas before administering
(2) flue gas of the first flue 2 is participated in after third dust-extraction unit 4-3 as combustion-supporting gas to the combustion of hot-blast stove combustion gas Burning process realizes pyrolytic, the SO of dioxin2Enrichment, using heat-exchange device 7-2 heat exchange be cooled to 135~155 DEG C Enter desulfurization and denitrification reaction device 10 afterwards and completes SO2、NOxRemoving, enter back into after the 4th dust-extraction unit 4-4 dedusting by 11 row of chimney Enter atmosphere, the smoke components in chimney 11 are as shown in table 2.
Table 2: the temperature and ingredient of flue gas are discharged in chimney 11
(3) flue gas of the second flue 3 is entered to parallel dry coke quenching reacting furnace 6 after the first dust-extraction unit 4-1, Reduction removing NO in 1065 DEG C of dry coke quenching reactor tankx, Reduced separating SO2, consume O2With CO2, be enriched with CO and activate coke; After flue gas enters the second dust-extraction unit 4-2 dedusting after heat-exchange device 7-1 heat exchange is cooled to 100~115 DEG C later, enter back into Flue gas separation unit 8 using the CO and elemental sulfur in pressure-variable adsorption partition method separation and concentration flue gas, while obtaining remaining rich N2 Gas;Its CO volume content of the CO gas isolated is greater than 98.8%, the Chemical Manufacture for acetic acid;Remaining richness N2The group of gas At (volume fraction) are as follows: 95.4% N2, 4.11% H2, 0.13% O2, 0.08% CO, 0.32% CO2, N can be replaced2As Expendable medium inside steel mill.
Use case 2: the comprehensive treatment of this sintering flue gas and the concrete processing procedure of the system of utilization are as described below.
(1) it is directed to a 435m224 bellows of sintering machine, by I section of 1~4 bellows flue gas and III section of 13~24 wind Case flue gas is pooled to the first flue 2, and ingredient is shown in Table 3;II section of 5~12 bellows flue gases are pooled to the second flue 3, ingredient is shown in Table 3。
Table 3: the temperature and ingredient of each flue gas before administering
(2) flue gas of the first flue 2 is participated in after third dust-extraction unit 4-3 as combustion-supporting gas to the burning of gas boiler Process realizes pyrolytic, the SO of dioxin2Enrichment, using heat-exchange device 7-2 heat exchange be cooled to 120~145 DEG C after SO is completed into desulfurization and denitrification reaction device 102、NOxRemoving, be discharged into after entering back into the 4th dust-extraction unit 4-4 dedusting by chimney 11 Atmosphere, the smoke components in chimney 11 are as shown in table 4.
Table 4: the temperature and ingredient of flue gas are discharged in chimney 11
(3) flue gas of the second flue 3 is entered to parallel dry coke quenching reacting furnace 6 after the first dust-extraction unit 4-1, Reduction removing NO in 1030 DEG C of dry coke quenching reactor tankx, Reduced separating SO2, consume O2With CO2, be enriched with CO and activate coke; After flue gas enters the second dust-extraction unit 4-2 dedusting after heat-exchange device 7-1 heat exchange is cooled to 110~120 DEG C later, enter back into Flue gas separation unit 8 isolates CO and elemental sulfur in flue gas using pressure-variable adsorption partition method, while obtaining remaining rich N2Gas Body;Its CO volume content of the CO gas isolated is greater than 95.6%, is used for steel mill's relative production process as exotic fuels;It is residual Remaining richness N2The composition (volume fraction) of gas are as follows: 94.5% N2, 4.55% H2, 0.20% O2, 0.07% CO, 0.35% CO2, can further purify the N in gas2、H2And carry out high value added utilization.

Claims (4)

1. a kind of comprehensive treatment of sintering flue gas and the system of utilizing, it is characterised in that: the bellows segmentation on pallet is communicated with First flue (2) and the second flue (3);First flue (2) has been sequentially communicated third dust-extraction unit (4-3), the second air inducing Machine (5-2), combustion system (9), the second heat-exchanger rig (7-2), desulfurization and denitrification reaction device (10), the 4th dust-extraction unit (4-4) with And chimney (11);Second flue (3) has been sequentially communicated the first dust-extraction unit (4-1), the first air-introduced machine (5-1), dry coke quenching Reacting furnace (6), the first heat-exchanger rig (7-1), the second dust-extraction unit (4-2) and flue gas separation unit (8).
2. a kind of comprehensive treatment of sintering flue gas according to claim 1 and the system of utilizing, it is characterised in that: sintering machine edge Trolley traffic direction is divided into I section, II section and III section;Described I section is the 1/12~2/12 of pallet overall length, and II section is sintering platform The 4/12~6/12 of vehicle overall length, III section is the 5/12~7/12 of pallet overall length;First flue (2) is connected to I section and III The bellows of section, the second flue (3) are connected to II section of bellows.
3. a kind of comprehensive treatment of sintering flue gas according to claim 1 and the system of utilizing, it is characterised in that: the burning System (9) uses hot-blast stove, pulverized coal firing boiler or gas-fired boiler.
4. a kind of comprehensive treatment of sintering flue gas according to claim 1,2 or 3 and the system of utilizing, it is characterised in that: institute Stating flue gas separation unit (8) is pressure-variable adsorption separator.
CN201821986444.7U 2018-11-29 2018-11-29 A kind of comprehensive treatment of sintering flue gas and the system of utilizing Active CN209541450U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113828133A (en) * 2021-08-27 2021-12-24 上海交通大学 Iron ore sintering flue gas multi-pollutant coprocessing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113828133A (en) * 2021-08-27 2021-12-24 上海交通大学 Iron ore sintering flue gas multi-pollutant coprocessing device

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