CN209534069U - A mold structure of a plastic worm - Google Patents
A mold structure of a plastic worm Download PDFInfo
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- CN209534069U CN209534069U CN201920136951.XU CN201920136951U CN209534069U CN 209534069 U CN209534069 U CN 209534069U CN 201920136951 U CN201920136951 U CN 201920136951U CN 209534069 U CN209534069 U CN 209534069U
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- 238000000465 moulding Methods 0.000 claims description 2
- 239000004568 cement Substances 0.000 claims 8
- 239000012528 membrane Substances 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000019994 cava Nutrition 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 238000009415 formwork Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型属于模具领域,具体涉及一种塑胶蜗杆的模具结构。The utility model belongs to the field of moulds, in particular to a mold structure of a plastic worm.
背景技术Background technique
塑胶蜗杆自动出模技术在齿轮模具中属于高端技术,它需要同步旋转出模,既要保证注塑产品的精度,也要确保注塑周期不能太长 (涉及到制作成本),现有的技术一般是采用油压驱动,传动部分采用同步螺纹与产品导程相同,由于液压驱动的不平稳,产品在旋转出模时整体速度不均衡,受力也不相同,注塑成型后的产品导程变化很大,通常不能满足产品图纸的本身精度要求,而且采用同步螺纹使得模具制作复杂,而产品齿胚本身的导程也会存在不同程度的误差,并且成本非常高。Plastic worm automatic mold ejection technology is a high-end technology in gear molds. It needs synchronous rotation to eject molds. It must not only ensure the accuracy of injection products, but also ensure that the injection molding cycle cannot be too long (involving production costs). The existing technology is generally It adopts hydraulic drive, and the transmission part adopts synchronous thread which is the same as the lead of the product. Due to the unsteady hydraulic drive, the overall speed of the product is not balanced when it is rotated out of the mold, and the force is not the same. The lead of the product after injection molding changes greatly. , usually cannot meet the accuracy requirements of the product drawing itself, and the use of synchronous threads makes the mold making complicated, and the lead of the product tooth embryo itself will have different degrees of error, and the cost is very high.
蜗杆出模一般采用油缸带动齿条的方式,用电机驱动的方式可以整体减小模具体积,热流道的方式可以减轻流道的重量。通过电机马达驱动金属直齿轮蜗杆出模技术,配合热流道系统减少流道重量,提高生产效率,减少成本。The worm is generally driven by an oil cylinder to drive the rack. The motor-driven method can reduce the overall mold volume, and the hot runner method can reduce the weight of the runner. The motor drives the metal spur gear and worm ejection technology, and cooperates with the hot runner system to reduce the weight of the runner, improve production efficiency and reduce costs.
发明内容Contents of the invention
有鉴于此,本实用新型提供一种塑胶蜗杆的模具结构,提供一种塑胶蜗杆出模技术的结构设计,既能保证塑胶蜗杆出模的可控性、产品的稳定性及产品精度要求,还能降低制模成本,减少对外部机械的依赖,减少注塑成型周期等目的。In view of this, the utility model provides a mold structure of a plastic worm, and provides a structural design of a plastic worm ejection technology, which can not only ensure the controllability of the plastic worm ejection, product stability and product accuracy requirements, but also It can reduce the cost of molding, reduce the dependence on external machinery, reduce the cycle of injection molding and other purposes.
一种塑胶蜗杆的模具结构,包括模架和内模构件,内模构件设置在模架上;A mold structure for a plastic worm, comprising a mold base and an inner mold component, and the inner mold component is arranged on the mold base;
内模构件设置有电机驱动组件;电机驱动组件包括电机、直齿轮和固定架,电机安装在模架的一侧,多个直齿轮通过固定架固定在模架上方;多个直齿轮其中的一个直齿轮与电机的输出端相连接,多个直齿轮之间相互啮合。The internal mold component is provided with a motor drive assembly; the motor drive assembly includes a motor, a spur gear and a fixed frame, the motor is installed on one side of the mold frame, and multiple spur gears are fixed above the mold frame through the frame; one of the multiple spur gears The spur gear is connected with the output end of the motor, and multiple spur gears mesh with each other.
在一个可选的实施例中,模架包括面板、A板、B板、托板和底板,面板、A板、B板、托板和底板由上往下依次设置。In an optional embodiment, the formwork includes a panel, a plate A, a B plate, a supporting plate and a bottom plate, and the panel, the A plate, the B plate, the supporting plate and the bottom plate are sequentially arranged from top to bottom.
在一个可选的实施例中,A板上设置有多个第一磁性锁模组件, B板上设置有多个第二磁性锁模组件;每个第一磁性锁模组件均与一个第二磁性锁模组件配合工作。In an optional embodiment, a plurality of first magnetic clamping assemblies are arranged on the A board, and a plurality of second magnetic clamping assemblies are arranged on the B board; each first magnetic clamping assembly is connected with A second magnetic clamping assembly cooperates.
在一个可选的实施例中,模架为细水口模架。In an optional embodiment, the formwork is a thin nozzle formwork.
在一个可选的实施例中,内模构件还包括前模组件和后模组件,前模组件和后模组件连接在一起。In an optional embodiment, the inner mold component further includes a front mold assembly and a rear mold assembly, and the front mold assembly and the rear mold assembly are connected together.
在一个可选的实施例中,前模组件包括前模模芯和前模芯镶块,前模模芯与前模芯镶块连接在一起。In an optional embodiment, the front mold assembly includes a front mold core and a front core insert, and the front mold core and the front core insert are connected together.
在一个可选的实施例中,后模组件包括后模模芯、第一齿片和第二齿片,第一齿片和所述第二齿片同时加工成型,第一齿片和第二齿片与后模模芯连接在一起。In an optional embodiment, the rear mold assembly includes a rear mold core, a first tooth piece and a second tooth piece, the first tooth piece and the second tooth piece are processed and formed at the same time, the first tooth piece and the second tooth piece The two tooth pieces are connected together with the back mold core.
在一个可选的实施例中,内模构件还设置有流道系统,流道系统设置在面板和A板之间与前模组件和后模组件相连接。In an optional embodiment, the inner mold component is also provided with a channel system, and the channel system is arranged between the panel and the A plate and connected with the front mold assembly and the rear mold assembly.
采用以上所述的一种塑胶蜗杆的模具结构,设计巧妙,合理,运作平稳,并且全自动多穴出模,通过电机驱动组件、模架、热流道系统的相互配合工作,就能够使塑胶蜗杆产品顺利出模,整体减小模具体积,由于运转平稳,全自动化生产,最大限度的满足了塑胶蜗杆产品的精度要求以及保证了产品的稳定性,节约原料及机器运行成本,本实用新型结构实用性强,利于广泛推广应用。Using the mold structure of a plastic worm mentioned above, the design is ingenious, reasonable, and the operation is stable, and the automatic multi-cavity mold is released. Through the mutual cooperation of the motor drive components, the mold frame, and the hot runner system, the plastic worm can be made The product is released from the mold smoothly, and the overall mold volume is reduced. Due to the smooth operation and fully automatic production, it satisfies the precision requirements of the plastic worm product to the greatest extent and ensures the stability of the product, saving raw materials and machine operating costs. The utility model has a practical structure. Strong, conducive to widespread application.
附图说明Description of drawings
图1为本实用新型的较佳实施例的结构示意图。Fig. 1 is a schematic structural view of a preferred embodiment of the present invention.
图2为本实用新型电机驱动组件的示意图。Fig. 2 is a schematic diagram of the motor drive assembly of the present invention.
图3为本实用新型的开模第一步动作的结构示意图。Fig. 3 is a structural schematic diagram of the first step of mold opening of the utility model.
图4为本实用新型电机驱动组件开模时的传动示意图。Fig. 4 is a transmission schematic diagram of the motor drive assembly of the present invention when the mold is opened.
图5为本实用新型开模第一步动作的剖示图。Fig. 5 is a sectional view of the first step of mold opening of the utility model.
图6为本实用新型的开模第二步动作的结构示意图。Fig. 6 is a structural schematic diagram of the second step of mold opening of the present invention.
图7为本实用新型机械手取出制品和流道的剖视图。Fig. 7 is a cross-sectional view of the manipulator of the present invention taking out the product and the flow channel.
图8为本实用新型机械手取出制品和流道的结构示意图。Fig. 8 is a structural schematic view of the manipulator of the present invention taking out the product and the flow channel.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
请参阅图1-8,一种塑胶蜗杆的模具结构100,包括模架10和内模构件,内模构件设置在模架10上;Please refer to Fig. 1-8, a mold structure 100 of a plastic worm, including a mold base 10 and an inner mold component, and the inner mold component is arranged on the mold base 10;
内模构件设置有电机驱动组件20;电机驱动组件20包括电机 201、直齿轮和固定架202,电机201安装在模架10的一侧,多个直齿轮通过固定架202固定在模架10上方;多个直齿轮其中的一个直齿轮与电机201的输出端相连接,多个直齿轮之间相互啮合。The inner mold component is provided with a motor drive assembly 20; the motor drive assembly 20 includes a motor 201, a spur gear and a fixed frame 202, the motor 201 is installed on one side of the mold frame 10, and a plurality of spur gears are fixed above the mold frame 10 through the fixed frame 202 One of the multiple spur gears is connected to the output end of the motor 201, and the multiple spur gears mesh with each other.
请参阅图2,电机驱动组件20包括电机201、固定架202、螺丝 203、第一直齿轮21、第二直齿轮22、第三直齿轮23、第四直齿轮 24、第五直齿轮25、第六直齿轮26、第七直齿轮27、第八直齿轮28、第九直齿轮29和第十直齿轮210;电机201和多个直齿轮均通过固定架202安装在模架10上,固定架202通过多个螺丝203紧固在模架10上。第一直齿轮21、第二直齿轮22、第三直齿轮23、第四直齿轮24、第五直齿轮25、第六直齿轮26、第七直齿轮27、第八直齿轮28、第九直齿轮29和第十直齿轮210均通过固定架202固定在模架10的正上方;第一直齿轮21安装在电机201的输出轴,第一直齿轮21与电机201的转动方向一致;第一直齿轮21与第二直齿轮22 相啮合,第二直齿轮22的转动方向与第一直齿轮21的转动方向相反;Referring to Fig. 2, the motor drive assembly 20 includes a motor 201, a fixed frame 202, a screw 203, a first spur gear 21, a second spur gear 22, a third spur gear 23, a fourth spur gear 24, a fifth spur gear 25, The sixth spur gear 26, the seventh spur gear 27, the eighth spur gear 28, the ninth spur gear 29 and the tenth spur gear 210; the motor 201 and a plurality of spur gears are all installed on the formwork 10 by the fixing frame 202, fixed The frame 202 is fastened on the formwork 10 by a plurality of screws 203 . The first spur gear 21, the second spur gear 22, the third spur gear 23, the fourth spur gear 24, the fifth spur gear 25, the sixth spur gear 26, the seventh spur gear 27, the eighth spur gear 28, the ninth spur gear The spur gear 29 and the tenth spur gear 210 are all fixed directly above the formwork 10 through the fixed mount 202; the first spur gear 21 is installed on the output shaft of the motor 201, and the rotation direction of the first spur gear 21 is consistent with the motor 201; The spur gear 21 meshes with the second spur gear 22, and the rotation direction of the second spur gear 22 is opposite to that of the first spur gear 21;
第三直齿轮23与第二直齿轮22相啮合,第三直齿轮23的转动方向与第二直齿轮22的转动方向相反。The third spur gear 23 meshes with the second spur gear 22 , and the rotation direction of the third spur gear 23 is opposite to that of the second spur gear 22 .
第四直齿轮24分别与第三直齿轮23、第五直齿轮25、第六直齿轮26相啮合,第四直齿轮24的转动方向与第三直齿轮23、第五直齿轮25、第六直齿轮26的转动方向相反,第三直齿轮23、第五直齿轮25和第六直齿轮26的转动方向一致;第五直齿轮25还与第七直齿轮27相啮合,第六直齿轮26还与第八直齿轮28相啮合;第七直齿轮27还与第九直齿轮29相啮合,第八直齿轮28还与第十直齿轮 210相啮合,第九直齿轮29与第十直齿轮210之间也相互啮合。即第四直齿轮24、第五直齿轮25、第六直齿轮26、第七直齿轮27、第八直齿轮28、第九直齿轮29和第十直齿轮210之间绕成一个圆周,每个齿轮与相邻的两个齿轮之间相啮合,啮合的像个齿轮转动方向相反。The fourth spur gear 24 meshes with the third spur gear 23, the fifth spur gear 25, and the sixth spur gear 26 respectively, and the rotation direction of the fourth spur gear 24 is the same as that of the third spur gear 23, the fifth spur gear 25, and the sixth spur gear. The rotation direction of spur gear 26 is opposite, and the rotation direction of the 3rd spur gear 23, the 5th spur gear 25 and the 6th spur gear 26 are consistent; The 5th spur gear 25 also meshes with the seventh spur gear 27, the sixth spur gear 26 Also meshes with the eighth spur gear 28; the seventh spur gear 27 also meshes with the ninth spur gear 29, the eighth spur gear 28 also meshes with the tenth spur gear 210, the ninth spur gear 29 and the tenth spur gear 210 are also meshed with each other. That is, the fourth spur gear 24, the fifth spur gear 25, the sixth spur gear 26, the seventh spur gear 27, the eighth spur gear 28, the ninth spur gear 29 and the tenth spur gear 210 form a circle, each A gear meshes with two adjacent gears, and the meshed gears rotate in opposite directions.
面板11与A板12开模动作的同时,电机201启动,带动第一直齿轮21转动,第一直齿轮21带动其他多个直齿轮转动,多个直齿轮带动模芯旋转离开制品。When the panel 11 and the A panel 12 are opening the mold, the motor 201 starts to drive the first spur gear 21 to rotate, the first spur gear 21 drives other multiple spur gears to rotate, and the multiple spur gears drive the mold core to rotate away from the product.
请参阅图1-8,模架为细水口模架;模架10包括面板11、A板 12、B板13、托板14和底板15,面板11、A板12、B板13、托板 14和底板15由上往下依次设置。A板12上设置有多个第一磁性锁模组件121,B板13上设置有多个第二磁性锁模组件131;每个第一磁性锁模组件121均与一个第二磁性锁模组件131配合工作。1)磁性锁模组件装卸方便,一套磁性锁模组件可使用在不同模具上,可循环使用;2)依靠永磁力锁模,不受外界影响,稳定、可靠;3)耐温,不受温升影响;4)磁性锁模组件分别安装在模具A板、B板的侧面,方便、快捷,无精度要求;5)拉力调整非常方便;6)与模具分开制造,不用在模具本身上加工,方便。Please refer to Figure 1-8, the formwork is a fine nozzle formwork; formwork 10 includes panel 11, A plate 12, B plate 13, supporting plate 14 and bottom plate 15, panel 11, A plate 12, B plate 13, supporting plate 14 and base plate 15 are arranged successively from top to bottom. The A plate 12 is provided with a plurality of first magnetic clamping assemblies 121, and the B plate 13 is provided with a plurality of second magnetic clamping assemblies 131; each first magnetic clamping assembly 121 is connected with a second magnetic The clamping assembly 131 cooperates. 1) The magnetic clamping components are easy to assemble and disassemble. A set of magnetic clamping components can be used on different molds and can be recycled; 2) Relying on permanent magnetic force clamping, it is stable and reliable without external influence; 3) Temperature resistance, Not affected by temperature rise; 4) The magnetic clamping components are installed on the side of the mold A plate and B plate respectively, which is convenient, fast, and has no precision requirements; 5) The tension adjustment is very convenient; 6) It is manufactured separately from the mold and does not need to be placed on the mold It is convenient to process on itself.
本实施例中,内模构件还包括前模组件和后模组件,前模组件和后模组件连接在一起。前模组件包括前模模芯和前模芯镶块,前模模芯与前模芯镶块连接在一起。后模组件包括后模模芯、第一齿片和第二齿片,第一齿片和所述第二齿片同时加工成型,第一齿片和第二齿片与后模模芯连接在一起。In this embodiment, the inner mold component also includes a front mold assembly and a rear mold assembly, and the front mold assembly and the rear mold assembly are connected together. The front mold assembly includes a front mold core and a front core insert, and the front mold core and the front core insert are connected together. The rear mold assembly includes a rear mold core, a first tooth piece and a second tooth piece, the first tooth piece and the second tooth piece are processed and formed at the same time, and the first tooth piece and the second tooth piece are connected to the back mold core together.
请参阅图1-8,内模构件还设置有流道系统30,流道系统30设置在面板11和A板12之间与前模组件和后模组件相连接。熔体原料由热流道系统30进入型腔,在注塑机中完成填充保压,冷却固化后,由注塑机拉动开模,首先面板11和A板12打开,实现第一次开模,由电机201驱动直齿轮使模芯离开制品;然后通过机械手取出流道及制品。Please refer to Fig. 1-8, the inner mold member is also provided with a runner system 30, and the runner system 30 is arranged between the panel 11 and the A panel 12 and connected with the front mold assembly and the rear mold assembly. The melt raw material enters the mold cavity from the hot runner system 30, fills and maintains the pressure in the injection molding machine, and after cooling and solidifying, the injection molding machine pulls the mold to open. First, the panel 11 and the A plate 12 are opened to realize the first mold opening. 201 drives the spur gear to make the mold core leave the product; then the runner and the product are taken out by the manipulator.
本实用新型设计巧妙,合理,运作平稳,并且全自动多穴出模,通过电机驱动组件20、模架10、热流道系统30的相互配合工作,就能够使塑胶蜗杆101产品顺利出模,整体减小模具体积,由于运转平稳,全自动化生产,最大限度的满足了塑胶蜗杆101产品的精度要求以及保证了产品的稳定性,节约原料及机器运行成本,本实用新型结构实用性强,利于广泛推广应用。The utility model has ingenious and reasonable design, stable operation, and fully automatic multi-cavity mold ejection. Through the mutual cooperation of the motor drive assembly 20, the mold frame 10 and the hot runner system 30, the plastic worm 101 product can be ejected smoothly, and the overall The volume of the mold is reduced, and due to the stable operation and fully automated production, it satisfies the precision requirements of the plastic worm 101 product to the greatest extent and ensures the stability of the product, saving raw materials and machine operating costs. Promote apps.
以上所述仅为本实用新型的较佳实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包括在本实用新型保护的范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall include Within the protection scope of the utility model.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114083756A (en) * | 2021-10-29 | 2022-02-25 | 常州仕唯普精密模具有限公司 | Mould with complicated screw thread suspension demoulding mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114083756A (en) * | 2021-10-29 | 2022-02-25 | 常州仕唯普精密模具有限公司 | Mould with complicated screw thread suspension demoulding mechanism |
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