CN209523472U - Steel reinforced concrete beam forms self-supporter system - Google Patents
Steel reinforced concrete beam forms self-supporter system Download PDFInfo
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- CN209523472U CN209523472U CN201920036215.7U CN201920036215U CN209523472U CN 209523472 U CN209523472 U CN 209523472U CN 201920036215 U CN201920036215 U CN 201920036215U CN 209523472 U CN209523472 U CN 209523472U
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Abstract
本实用新型公开了一种型钢混凝土梁模板自支撑体系,包括第一连接板,第一连接板的底部与第二连接板的上端连接,第二连接板的与第一连接板垂直,第二连接板的下端连接有与第一连接板平行的第三连接板;第二连接板的底部两侧分别设置有若干个相互对称的第一钢筋,各第一钢筋的另一端分别向第三连接板的两侧延伸并均设置有与第一钢筋垂直的第二钢筋,各第二钢筋的下端依次穿过模板和各钢槽并套设有螺母。通过本实用新型一方面,能够有效的降低工作量和施工难度;另一方面,便于安装和拆卸,在提高效率的同时保证了施工质量,降低了操作人员的劳动强度;再一方面,有效的提高了架体的稳定性,避免了高空作业的安全隐患。
The utility model discloses a steel concrete beam formwork self-supporting system, which comprises a first connecting plate, the bottom of the first connecting plate is connected with the upper end of the second connecting plate, the second connecting plate is perpendicular to the first connecting plate, and the second The lower end of the connecting plate is connected with the third connecting plate parallel to the first connecting plate; the bottom sides of the second connecting plate are respectively provided with a plurality of mutually symmetrical first reinforcing bars, and the other ends of each first reinforcing bar are respectively connected to the third connecting plate. Both sides of the plate extend and are provided with second reinforcement perpendicular to the first reinforcement, and the lower ends of each second reinforcement pass through the formwork and each steel groove in turn and are sleeved with nuts. On the one hand, the utility model can effectively reduce the workload and construction difficulty; on the other hand, it is easy to install and disassemble, which ensures the construction quality while improving the efficiency, and reduces the labor intensity of the operators; on the other hand, the effective The stability of the frame is improved, and the safety hazards of high-altitude operations are avoided.
Description
技术领域technical field
本实用新型涉及一种建筑技术领域,具体地说,特别涉及一种用于型钢混凝土梁模板的自支撑体系。The utility model relates to the technical field of construction, in particular to a self-supporting system for steel concrete beam formwork.
背景技术Background technique
随着中国国民经济发展和人口城市化进程加快,我国住宅建设持续空前发展,人们的居住条件逐步提高,并对居住质量的要求也越来越高。中国已成为第一产钢大国钢结构住宅适宜工厂大批量生产,工业化、商品化程度高,可以将设计、生产、施工、安装一体化,提高住宅产业化水平。劲性混凝土具有强度高、构件截面尺寸小、与混凝土握裹力强、节约混凝土、增加使用空间、降低工程造价、提高工程质量等优点,型钢混凝土梁得到了较为广泛的运用,然而在建筑工程的混凝土施工中,使用型钢混凝土梁时,通常是在楼层净高较大、跨度大的情况下。在支撑时,通常都是常规的高大模板支撑方法,由于本身层高高,加上型钢混凝土截面尺寸本身较大,自重更大,如果采取增加梁下立杆的方法,完成对梁下的加固支撑,此种方法将整个型钢梁荷载加在整个体系上,同时立杆的加密,导致工作量的增加,现场实际施工难度极大,甚至部分钢管不能正常搭设,模板支架搭设与预计工作量、搭设难度较大,安装与拆卸都不方便,既费时费力,达成的效果对整个支撑体系会造成极大的承重负荷,不尽人意。并且由于架体高,导致稳定性不好,晃动较大,高空作业安全隐患大,施工人员在进行高支模施工时易发生安全事故。With the development of China's national economy and the acceleration of population urbanization, my country's housing construction continues to develop unprecedentedly, people's living conditions are gradually improving, and the requirements for living quality are getting higher and higher. China has become the first steel-producing country. Steel structure houses are suitable for mass production in factories. They have a high degree of industrialization and commercialization. They can integrate design, production, construction, and installation to improve the industrialization level of houses. Stiffened concrete has the advantages of high strength, small component cross-section size, strong binding force with concrete, saving concrete, increasing use space, reducing project cost, improving project quality, etc. Steel-concrete beams have been widely used, but in construction engineering In concrete construction, when steel concrete beams are used, it is usually in the case of a large floor height and a large span. When supporting, it is usually a conventional tall formwork support method. Due to the height of the storey itself and the large section size of the steel concrete itself, the self-weight is greater. If the method of adding vertical poles under the beam is adopted, the reinforcement under the beam will be completed. Support, this method adds the entire steel beam load to the entire system, and at the same time the densification of the vertical poles leads to an increase in workload. The actual construction on site is extremely difficult, and even some steel pipes cannot be erected normally. 1. It is difficult to set up, and it is inconvenient to install and disassemble. It is time-consuming and labor-intensive. The effect achieved will cause a huge load-bearing load to the entire support system, which is not satisfactory. Moreover, due to the high frame body, the stability is not good, the shaking is large, and the safety hazards of high-altitude operations are great. Construction personnel are prone to safety accidents when carrying out high-formwork construction.
因此本领域技术人员致力于开发一种降低工作量和搭设难度的同时提高安全性的一种型钢混凝土梁模板自支撑体系。Therefore, those skilled in the art are devoting themselves to developing a self-supporting system of steel concrete beam formwork that reduces the workload and erection difficulty while improving safety.
实用新型内容Utility model content
有鉴于现有技术的上述缺陷,本实用新型所要解决的技术问题是提供一种降低工作量和搭设难度的同时提高安全性的一种型钢混凝土梁模板自支撑体系。In view of the above-mentioned defects of the prior art, the technical problem to be solved by the utility model is to provide a self-supporting system of steel concrete beam formwork which reduces the workload and difficulty of erection while improving safety.
为实现上述目的,本实用新型提供了一种型钢混凝土梁模板自支撑体系,包括第一连接板,所述第一连接板的底部与第二连接板的上端连接,所述第二连接板的与所述第一连接板垂直,所述第二连接板的下端连接有与所述第一连接板平行的第三连接板;In order to achieve the above object, the utility model provides a self-supporting system of steel concrete beam formwork, comprising a first connecting plate, the bottom of the first connecting plate is connected to the upper end of the second connecting plate, and the upper end of the second connecting plate perpendicular to the first connecting plate, a third connecting plate parallel to the first connecting plate is connected to the lower end of the second connecting plate;
所述第三连接板的正下方设置有模板,所述模板的底部设置有若干个方钢,各所述方钢的正下方设置有若干个槽钢,各所述槽钢沿所述模板的长度方向分布均匀间隔设置;所述第二连接板的底部两侧分别设置有若干个相互对称的第一钢筋,各所述第一钢筋的另一端分别向所述第三连接板的两侧延伸并均设置有与所述第一钢筋垂直的第二钢筋,各所述第二钢筋的下端依次穿过所述模板和各所述钢槽并套设有螺母。A formwork is provided directly below the third connecting plate, several square steels are provided at the bottom of the formwork, and several channel steels are provided directly below each of the square steels, each of the channel steels is arranged along the The length direction is evenly distributed and arranged at intervals; the bottom sides of the second connecting plate are respectively provided with a number of mutually symmetrical first reinforcing bars, and the other ends of each of the first reinforcing bars respectively extend to both sides of the third connecting plate And each is provided with a second steel bar perpendicular to the first steel bar, and the lower end of each second steel bar passes through the template and each of the steel channels in turn and is sleeved with a nut.
作为优选,所述第一连接板和所述第三连接板的结构相同且对称设置,所述第二连接板的上下两端分别位于所述第一连接板和第三连接板的中部且与所述第一连接板和所述第三连接板的长度相同,所述第一连接板、第二连接板和第三连接板为一体成形结构。Preferably, the first connecting plate and the third connecting plate have the same structure and are arranged symmetrically, and the upper and lower ends of the second connecting plate are respectively located in the middle of the first connecting plate and the third connecting plate and The first connecting plate and the third connecting plate have the same length, and the first connecting plate, the second connecting plate and the third connecting plate are integrally formed.
作为优选,所述模板的厚度t为15mm。Preferably, the thickness t of the template is 15 mm.
作为优选,各所述方钢与所述模板的长度相同,各所述方钢沿所述模板的宽度方向分布均匀间隔设置。Preferably, each of the square steels has the same length as the formwork, and each of the square steels is distributed evenly and spaced along the width direction of the formwork.
作为优选,各所述槽钢的长度与所述模板的宽度相同。Preferably, the length of each channel steel is the same as the width of the template.
作为优选,所述螺母的个数为两个。Preferably, the number of the nuts is two.
作为优选,所述钢槽包括第一连接块,所述第一连接块的两端分别设置有与所述第一连接块垂直的第二连接块和第三连接块,所述第二连接块同时与各所述方钢连接,所述螺母位于所述第三连接块下方并与所述第三连接块贴合,所述第二钢筋从上至下依次穿过所述第二连接块和所述第三连接块。Preferably, the steel channel includes a first connecting block, the two ends of the first connecting block are respectively provided with a second connecting block and a third connecting block perpendicular to the first connecting block, and the second connecting block At the same time, it is connected with each of the square steels, the nut is located under the third connecting block and attached to the third connecting block, and the second steel bar passes through the second connecting block and the second connecting block in sequence from top to bottom. The third connection block.
作为优选,各所述第二钢筋的上半部分别与所述模板的两侧连接,各所述第二钢筋与各所述第一钢筋为一体成形结构。Preferably, the upper half of each second steel bar is respectively connected to two sides of the formwork, and each second steel bar is integrally formed with each of the first steel bars.
作为优选,各相邻的两个方钢之间形成空位,位于在所述模板两侧的第二钢筋通过一个空位进行间隔。Preferably, a space is formed between two adjacent square steel bars, and the second steel bars located on both sides of the template are separated by a space.
作为优选,所述第一钢筋和所述第二钢筋的直径为20mm。Preferably, the diameters of the first steel bar and the second steel bar are 20 mm.
本实用新型的有益效果是:通过本实用新型一方面,能够有效的降低工作量和施工难度;另一方面,便于安装和拆卸,在提高效率的同时保证了施工质量,降低了操作人员的劳动强度;再一方面,有效的提高了架体的稳定性,避免了高空作业的安全隐患。The beneficial effects of the utility model are: on the one hand, the utility model can effectively reduce the workload and construction difficulty; on the other hand, it is easy to install and disassemble, while improving the efficiency, the construction quality is guaranteed, and the labor of the operators is reduced. Strength; on the other hand, it effectively improves the stability of the frame and avoids the safety hazards of high-altitude operations.
附图说明Description of drawings
图1是本实用新型一具体实施方式的结构示意图。Fig. 1 is a schematic structural view of a specific embodiment of the present invention.
图2是图1的俯视结构示意图。FIG. 2 is a schematic top view of the structure of FIG. 1 .
图3是图1的仰视结构示意图。FIG. 3 is a schematic bottom view of the structure of FIG. 1 .
图4是图1的左视结构示意图。Fig. 4 is a left view structural diagram of Fig. 1 .
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
如图1至图4所示,一种型钢混凝土梁模板自支撑体系,包括第一连接板1,所述第一连接板1的底部与第二连接板2的上端连接,所述第二连接板2的与所述第一连接板1垂直,所述第二连接板2的下端连接有与所述第一连接板1平行的第三连接板3;As shown in Figures 1 to 4, a steel concrete beam formwork self-supporting system includes a first connecting plate 1, the bottom of the first connecting plate 1 is connected to the upper end of the second connecting plate 2, and the second connecting plate 2 The plate 2 is perpendicular to the first connecting plate 1, and the lower end of the second connecting plate 2 is connected with a third connecting plate 3 parallel to the first connecting plate 1;
所述第三连接板3的正下方设置有模板5,所述模板5的底部设置有若干个方钢6,各所述方钢6的正下方设置有若干个槽钢7,各所述槽钢7沿所述模板5的长度方向分布均匀间隔设置;所述第二连接板2的底部两侧分别设置有若干个相互对称的第一钢筋8,各所述第一钢筋8的另一端分别向所述第三连接板3的两侧延伸并均设置有与所述第一钢筋8垂直的第二钢筋9,各所述第二钢筋9的下端依次穿过所述模板5和各所述钢槽10并套设有螺母11。A formwork 5 is arranged directly below the third connecting plate 3, and several square steels 6 are arranged on the bottom of the formwork 5, and several channel steels 7 are arranged directly below each of the square steels 6, and each of the grooves The steel 7 is evenly distributed along the length direction of the template 5 and arranged at intervals; the bottom sides of the second connecting plate 2 are respectively provided with a plurality of mutually symmetrical first reinforcing bars 8, and the other ends of each of the first reinforcing bars 8 are respectively Extend to the both sides of described third connecting plate 3 and be provided with the second reinforcing bar 9 perpendicular to described first reinforcing bar 8, the lower end of each described second reinforcing bar 9 passes through described template 5 and each described formwork 5 successively. The steel channel 10 is also sleeved with nuts 11 .
所述第一连接板1和所述第三连接板3的结构相同且对称设置,所述第二连接板2的上下两端分别位于所述第一连接板1和第三连接板3的中部且与所述第一连接板1和所述第三连接板3的长度相同,所述第一连接板1、第二连接板2和第三连接板3为一体成形结构的工字钢。The first connecting plate 1 and the third connecting plate 3 have the same structure and are arranged symmetrically, and the upper and lower ends of the second connecting plate 2 are respectively located in the middle of the first connecting plate 1 and the third connecting plate 3 And the lengths of the first connecting plate 1 and the third connecting plate 3 are the same, and the first connecting plate 1 , the second connecting plate 2 and the third connecting plate 3 are integrally formed I-beams.
所述模板5的厚度t为15mm。The thickness t of the template 5 is 15 mm.
各所述方钢6与所述模板5的长度相同,各所述方钢6沿所述模板5的宽度方向分布均匀间隔设置。Each of the square steels 6 has the same length as the formwork 5 , and each of the square steels 6 is distributed evenly and spaced along the width direction of the formwork 5 .
各所述槽钢7的长度与所述模板5的宽度相同。The length of each channel steel 7 is the same as the width of the template 5 .
所述螺母11的个数为两个。The number of the nuts 11 is two.
所述钢槽10包括第一连接块12,所述第一连接块12的两端分别设置有与所述第一连接块12垂直的第二连接块13和第三连接块15,所述第二连接块13同时与各所述方钢6连接,所述螺母11位于所述第三连接块15下方并与所述第三连接块15贴合,所述第二钢筋9从上至下依次穿过所述第二连接块13和所述第三连接块15。The steel channel 10 includes a first connecting block 12, the two ends of the first connecting block 12 are respectively provided with a second connecting block 13 and a third connecting block 15 perpendicular to the first connecting block 12, the first The two connecting blocks 13 are connected to each of the square steel bars 6 at the same time, the nut 11 is located below the third connecting block 15 and is attached to the third connecting block 15, and the second steel bar 9 is sequentially arranged from top to bottom Pass through the second connection block 13 and the third connection block 15 .
各所述第二钢筋9的上半部分别与所述模板5的两侧连接,各所述第二钢筋9与各所述第一钢筋8为一体成形结构。The upper half of each second steel bar 9 is respectively connected to two sides of the template 5 , and each second steel bar 9 and each first steel bar 8 are integrally formed.
各相邻的两个方钢6之间形成空位23,位于在所述模板5两侧的第二钢筋9通过一个空位23进行间隔。所述第一钢筋8和所述第二钢筋9的直径为20mm。A space 23 is formed between two adjacent square steel bars 6 , and the second steel bars 9 located on both sides of the template 5 are separated by a space 23 . The diameters of the first steel bars 8 and the second steel bars 9 are 20 mm.
本实用新型针对目前型钢混凝土梁支撑体系的问题,中建七局组织技术攻关,再结合多年的施工经验,经过大量的涉及验算与试验,取得了重大的技术突破,终于成功开发出型钢混凝土梁自承重支撑体系系统,形成了一套型钢混凝土梁自承重支撑体系施工技术,并成功地运用于工程施工中,因减少了支撑体系整体负荷,增加了支撑体系的安全系数,提高了支撑体系安拆操作方便度,减少了安全隐患,提高了施工质量,取得了较好的经济效益和社会安全效益。This utility model aims at the problems of the current steel concrete beam support system. China Construction Seventh Bureau organizes technical research, combined with many years of construction experience, and after a lot of calculations and tests involved, a major technological breakthrough has been achieved, and finally the steel concrete beam has been successfully developed. The self-supporting support system system has formed a set of construction technology for the self-supporting support system of steel concrete beams, and has been successfully used in engineering construction. Because the overall load of the support system has been reduced, the safety factor of the support system has been increased, and the safety of the support system has been improved. The convenience of dismantling and operation reduces potential safety hazards, improves construction quality, and achieves better economic and social safety benefits.
本实用新型的工法特点:Construction method characteristic of the present utility model:
1.本工法工艺简单,施工简便、质量可靠,适用范围广;1. This construction method has simple process, simple construction, reliable quality and wide application range;
2.本工法提供的型钢混凝土梁支撑系统,无需加密大截面梁下立杆间距,也保证了整体支模架的安全系数,减少了安全隐患。2. The steel concrete beam support system provided by this construction method does not need to increase the distance between the vertical poles under the large cross-section beam, and also ensures the safety factor of the overall formwork frame, reducing potential safety hazards.
3.本工法提供的型钢混凝土梁支撑系统结构设计简单,受力可靠,安拆方便,工作效率高,工人作业相空间大,支模模架装拆方便,支设速度快,省时省力。3. The steel concrete beam support system provided by this construction method has simple structural design, reliable force, convenient installation and disassembly, high work efficiency, large space for workers to work, convenient assembly and disassembly of formwork and formwork, fast support speed, and saves time and effort.
本实用新型的适用范围:Scope of application of the present utility model:
本工法广泛适用于楼层层高高,空间跨度大,使用型钢混凝土梁采用常规支撑方法困难时的高大模板支撑工程。This construction method is widely applicable to tall formwork support projects when the floor height is high and the space span is large, and it is difficult to use steel concrete beams to adopt conventional support methods.
本实用新型的工艺原理:Process principle of the present utility model:
1.型钢混凝土梁自承重支撑体系主要是利用型钢混凝土的自承重效力,待下挠至设置好的规范允许范围内的距离,与支撑体系联合受力。1. The self-supporting support system of the steel concrete beam mainly uses the self-supporting effect of the steel concrete, and when it is deflected to a distance within the allowable range of the set code, it is jointly stressed with the support system.
2.主要做法为采用直径为20mm的第一钢筋8和所述第二钢筋9的钢筋焊接在型钢翼缘上,采用双面焊,焊脚尺寸为10mm,梁底次龙骨采用7根方钢40×40×1.5mm。2. The main method is to weld the steel bars of the first steel bar 8 with a diameter of 20mm and the second steel bar 9 on the flange of the profile steel, using double-sided welding, the size of the welding foot is 10mm, and the sub keel at the bottom of the beam uses 7 square steel bars 40×40×1.5mm.
3.主龙骨采用槽钢7,槽钢7穿孔22mm后,直径20mm的第二钢筋9通过槽钢,然后采用高强螺栓锁紧。3. The main keel adopts channel steel 7, and after the channel steel 7 is perforated 22mm, the second steel bar 9 with a diameter of 20mm passes through the channel steel, and then is locked with high-strength bolts.
特别说明:支撑架体与槽钢之间保留5~10mm变形缝,当梁浇筑混凝土后产生下挠后型钢与支架接触,梁传递给支架的力将小于未留变形缝时传递的力。Special note: 5-10mm deformation joints are reserved between the support frame body and the channel steel. When the beam is deflected after the concrete is poured, the steel is in contact with the support, and the force transmitted from the beam to the support will be less than that without deformation joints.
施工工艺流程及操作要点Construction process and key points of operation
1.施工工艺流程1. Construction process
施工准备→型钢(第一连接板1、第二连接板2和第三连接板3)焊接钢筋(第一钢筋8和第二钢筋9)→型钢吊装到位→安装梁底模、侧模→槽钢10开孔→初次安装固定槽钢、紧固螺栓→插入方钢背楞→最终紧固检查一次高强螺栓→预留5~10mm变形缝安装支撑架体→验收合格后浇筑混凝土Construction preparation→section steel (the first connection plate 1, the second connection plate 2 and the third connection plate 3) welding reinforcement (the first reinforcement 8 and the second reinforcement 9)→the section steel hoisting in place→install the beam bottom formwork, side formwork→groove Steel 10 opening → initial installation of fixed channel steel and fastening bolts → insertion of square steel back corrugation → final fastening inspection of high-strength bolts → reserve 5-10mm deformation joints to install support frame body → pour concrete after acceptance
2.操作要点2. Operation points
2.1钢筋焊接、模板、槽钢穿孔、型钢吊装2.1 Steel bar welding, formwork, channel steel perforation, section steel hoisting
(1)钢筋焊接时应根据计算的焊接间距、位置,严格定位。(1) When the steel bar is welded, it should be strictly positioned according to the calculated welding spacing and position.
(2)槽钢10穿孔时应略大于钢筋外径方便穿入,同时定位孔应严格与钢筋焊接孔匹配。(2) When the channel steel 10 is perforated, it should be slightly larger than the outer diameter of the steel bar to facilitate penetration, and at the same time, the positioning hole should be strictly matched with the welding hole of the steel bar.
(3)吊装型钢时,应严格吊装固定至设计位置,避免吊装时焊接钢筋碰撞的变形,导致后期底模及槽钢难以安装。(3) When hoisting the section steel, it should be hoisted and fixed to the design position strictly to avoid the deformation of the welded steel bar collision during hoisting, which will make it difficult to install the bottom mold and channel steel in the later stage.
(4)底模应待型钢吊装到位后,按位置进行开孔安装。(4) The bottom mold should be installed by opening holes according to the position after the section steel is hoisted in place.
2.2方钢及侧模、梁底侧支架安装2.2 Installation of square steel, side formwork, and beam bottom and side brackets
(1)底模完成后安装侧模。(1) After the bottom mold is completed, install the side mold.
(3)槽钢安装时,高强螺栓初次紧固,预留足够空间,方便插入方钢背楞(4)利用螺栓紧固,同时向上拧紧螺栓,最总检查平整度后,拧紧螺栓。(3) When the channel steel is installed, the high-strength bolts are tightened for the first time, and enough space is reserved for easy insertion into the square steel back. (4) Fasten with bolts, and tighten the bolts upward at the same time.
(5)搭设型钢梁底部支撑架体,确保5-10mm空间,以便充分利用型钢梁本身的承载能力。(5) Set up the supporting frame body at the bottom of the shaped steel beam to ensure a space of 5-10mm, so as to make full use of the bearing capacity of the shaped steel beam itself.
(6)最后再紧固并检查一次自承重支撑系统,以确保混凝土浇筑时模板下口不会漏浆。(6) Finally tighten and check the self-supporting support system to ensure that the lower opening of the formwork will not leak when the concrete is poured.
2.3浇筑型钢混凝土后、拆模2.3 After pouring steel concrete, formwork removal
待型钢混凝土梁自承重支撑体系加固完成,验收通过后,即可进行混凝土浇筑施工。混凝土强度达到拆模强度要求后,即可进行模板拆除,拆除的模板、槽钢、高强螺帽等材料可重复周转使用,节省用材,降低消耗,节约成本。After the self-supporting support system of the steel concrete beam is strengthened and the acceptance is passed, the concrete pouring construction can be carried out. After the strength of the concrete meets the strength requirements for formwork removal, the formwork can be removed. The removed formwork, channel steel, high-strength nuts and other materials can be reused repeatedly, saving materials, reducing consumption, and saving costs.
以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present utility model have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present utility model without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection defined by the claims .
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