CN209523079U - A vibration damping fastener system - Google Patents
A vibration damping fastener system Download PDFInfo
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- CN209523079U CN209523079U CN201821777836.2U CN201821777836U CN209523079U CN 209523079 U CN209523079 U CN 209523079U CN 201821777836 U CN201821777836 U CN 201821777836U CN 209523079 U CN209523079 U CN 209523079U
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Abstract
Description
技术领域technical field
本实用新型属于轨道交通领域,涉及一种减振扣件系统。The utility model belongs to the field of rail transit and relates to a vibration-damping fastener system.
背景技术Background technique
轮轨振动引起的环境问题是影响城市轨道交通发展的主要问题之一,轨道减振器即减振扣件是目前轨道系统采用的主要减振措施之一。相比于需安置于混凝土基础内部的道床减振、轨枕减振措施,扣件减振措施在建设成本、施工便捷度、更换维护方面具有明显优势。The environmental problem caused by wheel-rail vibration is one of the main problems affecting the development of urban rail transit. Rail dampers, that is, vibration-absorbing fasteners, are one of the main vibration-reducing measures used in the current rail system. Compared with the ballast bed vibration reduction and sleeper vibration reduction measures that need to be placed inside the concrete foundation, the fastener vibration reduction measures have obvious advantages in terms of construction cost, construction convenience, replacement and maintenance.
目前普通减振扣件和中等减振扣件发展迅速,应用广泛。普通减振扣件通常采用单层垫板形式,通过轨下弹性垫和板下弹性垫共同提供弹性,垫板通过道钉固定在轨枕或道床上。这种扣件的问题在于实际线路安装时,施工者为保证线路安全往往将道钉拧得过紧,使得板下弹性垫失去弹性,减振功能明显降低,同时道钉的横向剪切力较大。At present, ordinary damping fasteners and medium damping fasteners have developed rapidly and are widely used. Ordinary damping fasteners usually adopt the form of a single-layer backing plate, which provides elasticity through the elastic pad under the rail and the elastic pad under the board, and the backing plate is fixed on the sleeper or track bed by spikes. The problem with this kind of fastener is that when the actual line is installed, the builder often tightens the spike too tightly to ensure the safety of the line, so that the elastic pad under the plate loses its elasticity, and the vibration damping function is significantly reduced. At the same time, the lateral shear force of the spike is relatively large. big.
中等减振扣件中目前最为常用的是双层非线性减振扣件,其由双层垫板和双层弹性垫组成,可保证中间弹性垫充分发挥功能,同时扣件底部设置耦合板,可大大降低道钉横向剪切力。同属中等减振的还有粘接剪切型扣件,通过弹性层将两层垫板硫化粘接,但是粘接性扣件极易因弹性层老化造成扣件脱开,安全性较低。此外还有中等减振扣件还有防脱性粘接型扣件等多种形式。The most commonly used medium damping fastener is the double-layer nonlinear vibration-damping fastener, which is composed of a double-layer backing plate and a double-layer elastic pad, which can ensure the full function of the middle elastic pad. At the same time, a coupling plate is set at the bottom of the fastener. Can greatly reduce the lateral shear force of spikes. The same type of medium vibration reduction is the adhesive shear type fastener, which vulcanizes and bonds the two backing plates through the elastic layer. However, the adhesive fastener is very easy to disengage due to the aging of the elastic layer, and the safety is low. In addition, there are various forms such as medium shock-absorbing fasteners and detachment-proof adhesive fasteners.
对于扣件系统,其自身垂向刚度越低,隔振效果越好。当前常用的双层垫板减振扣件(CN2630303Y,CN205134109U,CN203755094U)等结构,虽然也是采用弹性层与垫板间隔设置的减振方式,但为保证弹条变形安全性,轨下弹性层的刚度通常要达到40kN/mm以上;而为保证弹性层的寿命,中间弹性层的刚度也不可能无限降低(变形过大会导致弹性层老化疲劳加快,寿命无法达到要求),双重限制下,该扣件结构形式最多只能达到中等减振效果。For the fastener system, the lower its own vertical stiffness, the better the vibration isolation effect. Currently commonly used double-layer backing plate damping fasteners (CN2630303Y, CN205134109U, CN203755094U) and other structures, although also adopt the vibration damping mode that the elastic layer and the backing plate are arranged at intervals, in order to ensure the deformation safety of the elastic strip, the elastic layer under the rail The stiffness usually needs to be above 40kN/mm; and in order to ensure the life of the elastic layer, the stiffness of the middle elastic layer cannot be reduced infinitely (excessive deformation will lead to accelerated aging and fatigue of the elastic layer, and the life cannot meet the requirements). Under the double restrictions, the buckle The structural form of the component can only achieve a moderate vibration damping effect at best.
受制于上述原因普通减振扣件(垂向刚度40-200kN/mm)及中等减振扣件(15-40KN/mm)均已无法满足高减振量(10-15dB)要求。因此低垂向刚度的钢轨扣件近年来受到越来越多的关注。Restricted by the above reasons, ordinary vibration damping fasteners (vertical stiffness 40-200kN/mm) and medium vibration damping fasteners (15-40KN/mm) can no longer meet the requirements of high vibration reduction (10-15dB). Therefore, rail fasteners with low vertical stiffness have received more and more attention in recent years.
国内外现有的高等减振扣件仅为英国潘德路公司生产的先锋扣件(WO2005009817),以及洛阳双瑞橡塑科技有限公司的浮轨扣件(201110351159.4)。这两篇专利中均采用了将钢轨从轨腰处进行支撑的结构形式,使得钢轨悬浮于轨道上方,从而获得较低的垂向刚度。但是该类型扣件需采用专用工具在线安装,且所用零部件难以与其他扣件统一,安装维保不方便,加之钢轨悬浮的支撑方式从目测角度来看,在发生断轨情况时安全性无法保证,因此在市场的接受程度较低。The existing high-grade vibration damping fasteners at home and abroad are only the Pioneer fastener (WO2005009817) produced by the British Pandrol Company, and the floating rail fastener (201110351159.4) of Luoyang Shuangrui Rubber and Plastic Technology Co., Ltd. Both of these two patents adopt the structural form of supporting the rail from the rail waist, so that the rail is suspended above the rail, thereby obtaining lower vertical stiffness. However, this type of fastener needs to be installed online with special tools, and the parts used are difficult to be unified with other fasteners, which is inconvenient for installation and maintenance. In addition, the suspension support method of the rail is visually unsafe in the event of rail breakage. Guaranteed and therefore less accepted in the market.
通过以上分析,可以看出当前常用的普通减振扣件、中等减振扣件虽然应用广泛、结构多样,但无法实现高等减振的要求;而钢轨悬浮式支撑扣件虽能实现高等减振,但由于市场接受程度低,应用受到明显限制,致使高等或特殊减振路段不得不采用道床减振垫、钢弹簧浮置板等成本高、工期长、维护更换难的减振方式,造成诸多不便。Through the above analysis, it can be seen that although the commonly used ordinary vibration damping fasteners and medium vibration damping fasteners are widely used and have various structures, they cannot meet the requirements of high-level vibration reduction; while rail suspension support fasteners can achieve high-level vibration reduction , but due to low market acceptance and obvious restrictions on application, high-level or special damping road sections have to adopt ballast bed damping pads, steel spring floating plates and other vibration damping methods with high cost, long construction period, and difficult maintenance and replacement, resulting in many inconvenient.
有鉴于此,提出本实用新型。In view of this, propose the utility model.
发明内容Contents of the invention
本实用新型的目的在于提供一种减振扣件系统,以解决上述问题。The purpose of this utility model is to provide a vibration damping fastener system to solve the above problems.
为了实现所述发明目的,本实用新型采用如下技术方案:In order to realize the purpose of the invention, the utility model adopts the following technical solutions:
一种减振扣件系统,所述减振扣件系统由上至下依次包括轨下弹性垫、第一垫板、第一弹性层、第二垫板;所述减振扣件系统包括第二弹性层、支撑柱、连接套和锚固螺栓,所述第二弹性层位于第二垫板下侧;所述支撑柱与连接套配合将第一垫板、第一弹性层、第二垫板及第二弹性层连接在一起,所述锚固螺栓将减振扣件系统紧固在道床上。A vibration-damping fastener system, the vibration-damping fastener system sequentially includes an elastic pad under a rail, a first backing plate, a first elastic layer, and a second backing plate from top to bottom; the vibration-damping fastener system includes a first Two elastic layers, support columns, connection sleeves and anchor bolts, the second elastic layer is located at the underside of the second backing plate; the support columns cooperate with the connection sleeve to connect the first backing plate, the first elastic layer, and the second backing plate and the second elastic layer are connected together, and the anchor bolt fastens the vibration-absorbing fastener system on the track bed.
优选的,所述支撑柱包括柱体,所述柱体一端设有底板,另一端套接有连接套;所述底板与第二弹性层相配合,所述连接套扣压于第一垫板上。Preferably, the support column includes a cylinder, one end of the cylinder is provided with a bottom plate, and the other end is sleeved with a connecting sleeve; the bottom plate is matched with the second elastic layer, and the connecting sleeve is buckled on the first backing plate .
优选的,所述第二垫板上设有第四通孔,所述第四通孔内安装支撑柱;所述第四通孔形状与底板形状相一致,所述底板能够穿过第四通孔,并于旋转一定角度后,与第二垫板相卡接。Preferably, the second backing plate is provided with a fourth through hole, and a support column is installed in the fourth through hole; the shape of the fourth through hole is consistent with the shape of the bottom plate, and the bottom plate can pass through the fourth through hole hole, and after a certain angle of rotation, it is clamped with the second backing plate.
优选的,所述第二弹性层上设有第八通孔,所述第八通孔靠近第二垫板一端的内壁上设有卡垫,所述卡垫之间形成第七通孔,所述第七通孔与所述第二垫板上的第四通孔相对应,且形状相一致。Preferably, the second elastic layer is provided with an eighth through hole, and the inner wall of the eighth through hole close to the end of the second backing plate is provided with a clamping pad, and a seventh through hole is formed between the clamping pads. The seventh through hole corresponds to the fourth through hole on the second backing plate, and has the same shape.
优选的,所述第八通孔位于卡垫下侧形成容纳腔,所述支撑柱上的底板完全安装于容纳腔内。Preferably, the eighth through hole is located on the lower side of the pad to form an accommodation cavity, and the bottom plate on the support column is completely installed in the accommodation cavity.
优选的,所述第二垫板与第一弹性层相邻的表面上设有第一定位突起;所述第一弹性层上设有第一定位孔,所述第一定位孔与第一定位突起相配合。Preferably, a first positioning protrusion is provided on the surface of the second backing plate adjacent to the first elastic layer; a first positioning hole is provided on the first elastic layer, and the first positioning hole is connected to the first positioning hole. Protrusions match.
优选的,所述第二垫板3与第二弹性层相邻的表面上设有第二定位突起,所述第二弹性层上设有第二定位孔,所述第二定位孔与第二垫板上的第二定位突起相配合。Preferably, the second backing plate 3 is provided with a second positioning protrusion on the surface adjacent to the second elastic layer, the second elastic layer is provided with a second positioning hole, and the second positioning hole is connected to the second The second positioning protrusion on the backing plate is matched.
优选的,所述第一定位突起、第二定位突起均与第二垫板通过焊接连为一体。Preferably, the first positioning protrusion and the second positioning protrusion are integrally connected with the second backing plate by welding.
优选的,所述第一定位突起、第二定位突起均为方钢块。Preferably, both the first positioning protrusion and the second positioning protrusion are square steel blocks.
优选的,所述轨下弹性垫上设有弧形部,所述连接套上设有扣板,所述扣板扣压于第一垫板上;所述弧形部与连接套的扣板形状相配合。Preferably, the elastic pad under the rail is provided with an arc portion, and the connecting sleeve is provided with a pinch plate, and the pinch plate is buckled on the first backing plate; the shape of the arc portion is the same as that of the pinch plate of the connecting sleeve. Cooperate.
有益效果Beneficial effect
本实用新型所提出的一种新型结构高等减振扣件,并没有采用已有的悬浮支撑结构,通过多层弹性层耦合的方式获得较低的垂向刚度,从而获得良好的减振隔振效果,同时大大提高线路安全性。The utility model proposes a new type of high-grade vibration-damping fastener, which does not use the existing suspension support structure, and obtains lower vertical stiffness through the coupling of multiple elastic layers, thereby obtaining good vibration-damping and vibration-isolation effect, while greatly improving line security.
本实用新型提出一种基于压缩型的高等减振扣件,采用垫板与弹性层间隔设置方式,使得弹性层形成串联形式,获得较低的垂向刚度,从而达到较高的减振效果,同时,钢轨可直接落于地面,保证使用安全性,利用市场接受推广。The utility model proposes a high-grade vibration-damping fastener based on the compression type, which adopts the spaced arrangement between the backing plate and the elastic layer, so that the elastic layer forms a series connection, obtains lower vertical stiffness, and thus achieves a higher vibration-damping effect. At the same time, the steel rail can be directly dropped on the ground to ensure the safety of use and be accepted and promoted by the market.
本实用新型中,虽然增设了一层弹性层,安装高度相对于普通减振扣件会有所增加,可能引起横向稳定性降低,但扣件可通过机械连接方式,设置挡肩等方式消除这一影响。另外,本实用新型中的第二垫板选用常规规格的钢板,其厚度远小于铸造成型的垫板,虽然增设了一层弹性层,但第二垫板厚度减小,从而使本实用新型减振扣件系统的高度略大于普通减振扣件或多层中等减振扣件系统,从而保障扣件系统的横向稳定性。另外,垫板数量和弹性层数量并非越多越好,考虑到轨道安装高度要求,两层垫板和三层弹性层的设置方式是在满足轨道安装高度要求情况下能达到的最大串联效果。In the utility model, although a layer of elastic layer is added, the installation height will be increased compared with ordinary vibration-damping fasteners, which may cause a decrease in lateral stability, but the fasteners can be eliminated by means of mechanical connection and shoulder blocking. one impact. In addition, the second backing plate in the utility model is made of a steel plate of conventional specifications, and its thickness is much smaller than the backing plate formed by casting. Although an elastic layer is added, the thickness of the second backing plate is reduced, so that the utility model is reduced The height of the vibration-absorbing fastener system is slightly larger than ordinary vibration-absorbing fasteners or multi-layer medium vibration-absorbing fastener systems, so as to ensure the lateral stability of the fastener system. In addition, the number of backing plates and the number of elastic layers are not as many as possible. Considering the installation height requirements of the track, the arrangement of two layers of backing plates and three layers of elastic layers is the maximum series effect that can be achieved while meeting the installation height requirements of the track.
本实用新型相对于传统扣件具有新的技术效果,第二垫板在垂向方向上下均有弹性层设置,故第二垫板可作为质量块,其垂向、横向均有一定的刚度,可视为弹簧-质量系统,可作为单独的谐振系统;第二垫板可以根据需要设置为连续的一块板,也可分为不连续的多块板,用以谐振不同的频率段,扣件系统的适应性得以提高。这一技术效果是当前普通减振与中等减振扣件都不具有的。Compared with the traditional fasteners, the utility model has new technical effects. The second backing plate is provided with elastic layers up and down in the vertical direction, so the second backing plate can be used as a mass block, and its vertical and lateral directions have certain rigidity. It can be regarded as a spring-mass system and can be used as a separate resonance system; the second backing plate can be set as a continuous plate according to needs, or it can be divided into discontinuous multiple plates to resonate different frequency bands, fasteners The adaptability of the system is improved. This technical effect is not available in the current common and medium vibration damping fasteners.
附图说明Description of drawings
图1是本实用新型减振扣件系统整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the vibration-damping fastener system of the present invention;
图2为图1沿B-B方向的剖视图;Fig. 2 is the sectional view along B-B direction of Fig. 1;
图3是本实用新型扣件系统的支撑柱的结构示意图;Fig. 3 is a schematic structural view of the support column of the fastener system of the present invention;
图4是本实用新型扣件系统的连接套的第一视角结构示意图;Fig. 4 is a structural schematic diagram of the first viewing angle of the connecting sleeve of the fastener system of the present invention;
图5是本实用新型扣件系统的连接套的第二视角结构示意图;Fig. 5 is a structural schematic diagram of the second viewing angle of the connecting sleeve of the fastener system of the present invention;
图6是本实用新型扣件系统的轨下弹性垫的结构示意图;Fig. 6 is a schematic structural view of the under-rail elastic pad of the fastener system of the present invention;
图7是本实用新型扣件系统的第一垫板的结构示意图;Fig. 7 is a schematic structural view of the first backing plate of the fastener system of the present invention;
图8是本实用新型扣件系统的第一弹性层的结构示意图;Fig. 8 is a schematic structural view of the first elastic layer of the fastener system of the present invention;
图9是本实用新型扣件系统的第二垫板的一种结构示意图;Fig. 9 is a schematic structural view of the second backing plate of the fastener system of the present invention;
图10是本实用新型扣件系统的第二垫板的另一种结构的第一视角示意图;Fig. 10 is a first perspective schematic diagram of another structure of the second backing plate of the fastener system of the present invention;
图11是本实用新型扣件系统的第二垫板的另一种结构的第二视角示意图;Fig. 11 is a second perspective schematic view of another structure of the second backing plate of the fastener system of the present invention;
图12是本实用新型扣件系统的第二垫板的另一种结构的第三视角示意图;Fig. 12 is a schematic diagram of a third perspective of another structure of the second backing plate of the fastener system of the present invention;
图13是本实用新型扣件系统的第二弹性层的第一视角结构示意图;Fig. 13 is a structural schematic diagram of the first viewing angle of the second elastic layer of the fastener system of the present invention;
图14是本实用新型扣件系统的第二弹性层的第二视角结构示意图;Fig. 14 is a structural schematic diagram of the second viewing angle of the second elastic layer of the fastener system of the present invention;
图15是本实用新型扣件系统的的工作原理示意图。Fig. 15 is a schematic diagram of the working principle of the fastener system of the present invention.
附图标记说明Explanation of reference signs
为进一步清楚的说明本实用新型的结构和各部件之间的连接关系,给出了以下附图标记,并加以说明。In order to further clearly illustrate the structure of the utility model and the connection relationship between the components, the following reference signs are given and explained.
耦合垫板1,第二弹性层2,第七通孔2.1,第二定位孔2.2,第八通孔2.3,卡垫2.4,容纳腔2.5,第二垫板3,第四通孔3.1,第五通孔3.2,第一定位突起3.3,第二定位突起3.4,第一弹性层4,第六通孔4.1,第一定位孔4.2,第一垫板5,钢轨连接件5.1,第三通孔5.2,轨下弹性垫6,弧形部6.1,支撑柱7,第一通孔7.1,柱体7.2,端头7.3,底板7.4,钢轨8,连接套9,扣板9.1,套筒9.2,锁舌9.3,第二通孔9.4,盖板10,垫圈11,锚固螺栓12,T型螺栓13,紧固螺母14。Coupling backing plate 1, second elastic layer 2, seventh through hole 2.1, second positioning hole 2.2, eighth through hole 2.3, locking pad 2.4, accommodation cavity 2.5, second backing plate 3, fourth through hole 3.1, second Five through holes 3.2, first positioning protrusion 3.3, second positioning protrusion 3.4, first elastic layer 4, sixth through hole 4.1, first positioning hole 4.2, first backing plate 5, rail connector 5.1, third through hole 5.2, under-rail elastic pad 6, arc portion 6.1, support column 7, first through hole 7.1, column body 7.2, end 7.3, bottom plate 7.4, rail 8, connecting sleeve 9, buckle plate 9.1, sleeve 9.2, lock Tongue 9.3, second through hole 9.4, cover plate 10, washer 11, anchor bolt 12, T-bolt 13, fastening nut 14.
通过上述附图标记说明,结合本实用新型的实施例,可以更加清楚的理解和说明本实用新型的技术方案。Through the description of the above reference numerals, combined with the embodiments of the utility model, the technical solution of the utility model can be understood and explained more clearly.
具体实施方式Detailed ways
结合附图和具体实施例对本实用新型加以说明:The utility model is described in conjunction with accompanying drawing and specific embodiment:
如图1所示,一种减振扣件系统,如图1所示,所述减振扣件系统包括弹性层和垫板,所述弹性层包括轨下弹性垫6、第一弹性层4及第二弹性层2;所述垫板包括第一垫板5、第二垫板3。所述弹性层采用橡胶、聚氨酯弹性材料制备;所述垫板可采用金属、非金属材料生产;所述垫板选用材料的硬度、密度均大于弹性层所采用材料的相应属性。所述轨下弹性垫6、第一垫板5、第一弹性层4、第二垫板3、第二弹性层2由上至下依次相邻设置,从而使弹性层与垫板间隔排布。所述第二弹性层2下侧设有耦合垫板1。所述第一垫板5上设有与钢轨连接的钢轨连接件5.1,如图2所示,所述钢轨连接件5.1根据线路要求进行设计,以适用各类型弹条,如“e”型弹条,“w”型弹条等,从而固定钢轨8。本实施例中设置为“w”型弹条,所述钢轨连接件5.1上安装T型螺栓13,所述T型螺栓13的螺头与钢轨连接件5.1配合,所述T型螺栓13的螺柱伸出弹条,其伸出端上安装有紧固螺母14,拧紧紧固螺母14,将“w”型弹条固定于钢轨连接件5.1上。As shown in Figure 1, a kind of damping fastener system, as shown in Figure 1, described vibration damping fastener system comprises elastic layer and backing plate, and described elastic layer comprises elastic pad 6 under rail, first elastic layer 4 And the second elastic layer 2; the backing plate includes a first backing plate 5 and a second backing plate 3. The elastic layer is made of rubber and polyurethane elastic materials; the backing plate can be produced by metal and non-metallic materials; the hardness and density of the material used for the backing plate are greater than the corresponding properties of the material used for the elastic layer. The under-rail elastic pad 6, the first backing plate 5, the first elastic layer 4, the second backing plate 3, and the second elastic layer 2 are adjacently arranged in sequence from top to bottom, so that the elastic layer and the backing plate are arranged at intervals . A coupling pad 1 is provided on the lower side of the second elastic layer 2 . The first backing plate 5 is provided with a rail connector 5.1 connected to the rail, as shown in Figure 2, the rail connector 5.1 is designed according to the requirements of the line, so as to be suitable for various types of elastic strips, such as "e" type elastic Bar, "w" type spring bar etc., thereby fixing rail 8. In this embodiment, it is set as a "w" type elastic strip. T-bolts 13 are installed on the rail connector 5.1, and the screw head of the T-bolt 13 cooperates with the rail connector 5.1. The column protrudes from the elastic strip, and a fastening nut 14 is installed on the extended end thereof, and the fastening nut 14 is tightened to fix the "w" type elastic strip on the rail connector 5.1.
所述钢轨8轨脚与轨下弹性垫6接触。所述减振扣件系统包括支撑柱7、连接套9及锚固螺栓12,所述支撑柱7与连接套9配合,将第一垫板5、第一弹性层4、第二垫板3及第二弹性层2连接为一体。所述连接套9上安装有盖板10,所述锚固螺栓12穿过盖板10及支撑柱7,将第一垫板5、第一弹性层4、第二垫板3及第二弹性层2,将减振扣件系统固定于道床上。所述盖板10与锚固螺栓12之间设有垫圈11。如图3所示,所述支撑柱7包括柱体7.2,所述柱体7.2一端设有端头7.3,另一端设有底板7.4。优选的,所述端头7.3的截面尺寸大于柱体7.2的截面尺寸。优选的,所述底板7.4的截面尺寸大于所述端头7.3的截面尺寸。所述支撑柱7上设有第一通孔7.1,所述第一通孔7.1贯穿端头7.3、柱体7.2及底板7.4。所述底板7.4呈长圆形。如图4-图5所示,所述连接套9包括套筒9.2,所述套筒9.2上设有第二通孔9.4,所述套筒9.2的一端于第二通孔9.4外侧设有扣板9.1,所述套筒9.2的另一端于第二通孔9.4内侧设有锁舌9.3。所述第一垫板5、第一弹性层4、第二垫板3及第二弹性层2由上至下安装于支撑柱7上,并将支撑柱7的端头7.3安装于连接套9的第二通孔9.4内,旋转连接套9,所述连接套9端部的锁舌9.3与支撑柱7的端头7.3的端面相配合,将连接套9与支撑柱7连接在一起,即将第一垫板5、第一弹性层4、第二垫板3及第二弹性层2固定连接。The rail foot of the rail 8 is in contact with the elastic pad 6 under the rail. The vibration-damping fastener system includes a support column 7, a connecting sleeve 9 and an anchor bolt 12. The support column 7 cooperates with the connecting sleeve 9 to connect the first backing plate 5, the first elastic layer 4, the second backing plate 3 and The second elastic layer 2 is connected as a whole. A cover plate 10 is installed on the connecting sleeve 9, and the anchor bolt 12 passes through the cover plate 10 and the support column 7, and the first backing plate 5, the first elastic layer 4, the second backing plate 3 and the second elastic layer 2. Fix the damping fastener system on the ballast bed. A washer 11 is provided between the cover plate 10 and the anchor bolt 12 . As shown in FIG. 3 , the support column 7 includes a column body 7.2, one end of the column body 7.2 is provided with a terminal 7.3, and the other end is provided with a bottom plate 7.4. Preferably, the section size of the end 7.3 is larger than the section size of the cylinder 7.2. Preferably, the cross-sectional size of the bottom plate 7.4 is larger than the cross-sectional size of the end head 7.3. The support column 7 is provided with a first through hole 7.1, and the first through hole 7.1 runs through the end 7.3, the column body 7.2 and the bottom plate 7.4. The bottom plate 7.4 is oblong. As shown in Figures 4-5, the connecting sleeve 9 includes a sleeve 9.2, the sleeve 9.2 is provided with a second through hole 9.4, and one end of the sleeve 9.2 is provided with a buckle on the outside of the second through hole 9.4. Plate 9.1, the other end of the sleeve 9.2 is provided with a locking tongue 9.3 inside the second through hole 9.4. The first backing plate 5, the first elastic layer 4, the second backing plate 3 and the second elastic layer 2 are installed on the support column 7 from top to bottom, and the end 7.3 of the support column 7 is installed on the connecting sleeve 9 In the second through hole 9.4, the connecting sleeve 9 is rotated, and the lock tongue 9.3 at the end of the connecting sleeve 9 matches the end surface of the end 7.3 of the supporting column 7, and the connecting sleeve 9 and the supporting column 7 are connected together, that is, The first backing plate 5 , the first elastic layer 4 , the second backing plate 3 and the second elastic layer 2 are fixedly connected.
如图6所示,所述轨下弹性垫6上设有弧形部6.1,所述弧形部6.1与连接套9的扣板9.1形状相配合,从而避让扣板9.1。As shown in Figure 6, the under-rail elastic pad 6 is provided with an arc-shaped portion 6.1, and the arc-shaped portion 6.1 matches the shape of the buckle plate 9.1 of the connecting sleeve 9, thereby avoiding the buckle plate 9.1.
如图7所示,所述第一垫板5上设有第三通孔5.2,所述第三通孔5.2与钢轨连接件5.1分别位于矩形的两组对角位置。As shown in FIG. 7 , the first backing plate 5 is provided with a third through hole 5.2, and the third through hole 5.2 and the rail connector 5.1 are respectively located at two sets of diagonal positions of the rectangle.
如图8所示,所述第一弹性层4上设有第六通孔4.1,所述第六通孔4.1与第一垫板5上的第三通孔5.2相对应。所述第一弹性层4上设有第一定位孔4.2,所述第一定位孔4.2与第三通孔5.2分别位于矩形的两组对角位置。优选的,所述第一定位孔4.2为方形通孔。As shown in FIG. 8 , the first elastic layer 4 is provided with a sixth through hole 4.1 corresponding to the third through hole 5.2 on the first backing plate 5 . The first elastic layer 4 is provided with a first positioning hole 4.2, and the first positioning hole 4.2 and the third through hole 5.2 are respectively located at two sets of opposite corners of the rectangle. Preferably, the first positioning hole 4.2 is a square through hole.
如图9-图12所示,所述第二垫板3上设有第四通孔3.1,所述第四通孔3.1与第一垫板5上的第三通孔5.2、及第一弹性层4上的第六通孔4.1相对应。所述第四通孔3.1呈长圆形,其形状与支撑柱7上的底板7.4的形状相匹配。优选的,所述第二垫板3与第一弹性层4相邻的表面上设有第一定位突起3.3,所述第一定位突起3.3与第一弹性层4上的第一定位孔4.2相匹配,并安装第一定位孔4.2内,从而对第一弹性层4进行限位,避免第一弹性层4移动。优选的,所述第二垫板3与第二弹性层2相邻的表面上设有第二定位突起3.4,所述第二定位突起3.4与第一定位突起3.3位置相对应。优选的,所述第一定位突起3.3、第二定位突起3.4呈环形,所述第二垫板3上于第一定位突起3.3环形内部及第二定位突起3.4环形内部设有第五通孔3.2。本实施例中,所述第二垫板3选用现有的常规规格的钢板,直接冲压形成通孔,将方钢块与钢板通过焊接连接一体,从而形成第一定位突起3.3、第二定位突起3.4。本实施例中设置第五通孔3.2,有利于将方钢块与钢板焊接为一体。常规规格的钢板厚度为5mm,相较于铸造成型的垫板,厚度减小;本实施例中所选用的钢板厚度相较于铸造垫板的厚度有所减小,但对扣件系统的刚度影响可忽略不计。本实施例中选用的现有常规规格的钢板,冲压成型后,再将方钢块与钢板焊接为一体,能够减小第二垫板3的厚度,并有效避免采用铸造工艺所带来缺陷,简化工艺,降低成本。As shown in Figures 9-12, the second backing plate 3 is provided with a fourth through hole 3.1, the fourth through hole 3.1 and the third through hole 5.2 on the first backing plate 5, and the first elastic The sixth via 4.1 on layer 4 corresponds. The fourth through hole 3.1 is oblong, and its shape matches the shape of the bottom plate 7.4 on the support column 7 . Preferably, the surface of the second backing plate 3 adjacent to the first elastic layer 4 is provided with a first positioning protrusion 3.3, and the first positioning protrusion 3.3 corresponds to the first positioning hole 4.2 on the first elastic layer 4. Match and install in the first positioning hole 4.2, so as to limit the first elastic layer 4 and prevent the first elastic layer 4 from moving. Preferably, a second positioning protrusion 3.4 is provided on the surface of the second backing plate 3 adjacent to the second elastic layer 2, and the second positioning protrusion 3.4 corresponds to the position of the first positioning protrusion 3.3. Preferably, the first positioning protrusion 3.3 and the second positioning protrusion 3.4 are annular, and the second backing plate 3 is provided with a fifth through hole 3.2 in the annular interior of the first positioning protrusion 3.3 and the annular interior of the second positioning protrusion 3.4 . In this embodiment, the second backing plate 3 is selected from an existing steel plate of conventional specifications, and is directly punched to form a through hole, and the square steel block and the steel plate are connected together by welding, thereby forming the first positioning protrusion 3.3 and the second positioning protrusion 3.3. 3.4. In this embodiment, the fifth through hole 3.2 is provided, which is beneficial for welding the square steel block and the steel plate into one. The thickness of the steel plate of conventional specifications is 5mm, which is reduced compared with the cast backing plate; the thickness of the steel plate selected in this example is reduced compared with the thickness of the cast backing plate, but the rigidity of the fastener system The impact is negligible. The steel plate of the existing conventional specification selected in this embodiment is punched and formed, and then the square steel block and the steel plate are welded together, which can reduce the thickness of the second backing plate 3 and effectively avoid the defects caused by the casting process. Simplify the process and reduce the cost.
如图13-图14,所述第二弹性层2上设有第八通孔2.3、第二定位孔2.2。所述第八通孔2.3与第一垫板5上的第三通孔5.2、及第一弹性层4上的第六通孔4.1、及第二垫板3上的第四通孔3.1相对应,且其内安装所述支撑柱7。所述第二定位孔2.2与第二垫板3上的第二定位突起3.4相匹配,且第二定位突起3.4安装于第二定位孔2.2内,以防止第二弹性层2移动。所述第八通孔2.3靠近第二垫板3一端的内壁上设有卡垫2.4,从而于第八通孔2.3靠近第二垫板3的一端形成长圆形的第七通孔2.1,并于第八通孔2.3上远离第二垫板3的一侧形成容纳腔2.5,所述容纳腔2.5内容纳所述支撑柱7上的底板7.4。所述第七通孔2.1与第二垫板3上的第四通孔3.1及支撑柱7上的底板7.4形状匹配。所述支撑柱7上的底板7.4能够穿过第七通孔2.1、第二垫板3上的第四通孔3.1,并通过旋转,使底板7.4与第二弹性层2及第二垫板3相卡接。As shown in Figures 13-14, the second elastic layer 2 is provided with an eighth through hole 2.3 and a second positioning hole 2.2. The eighth through hole 2.3 corresponds to the third through hole 5.2 on the first backing plate 5, the sixth through hole 4.1 on the first elastic layer 4, and the fourth through hole 3.1 on the second backing plate 3 , and the support column 7 is installed therein. The second positioning hole 2.2 matches the second positioning protrusion 3.4 on the second backing plate 3, and the second positioning protrusion 3.4 is installed in the second positioning hole 2.2 to prevent the second elastic layer 2 from moving. A pad 2.4 is provided on the inner wall of the eighth through hole 2.3 close to the end of the second backing plate 3, so that an oblong seventh through hole 2.1 is formed at the end of the eighth through hole 2.3 close to the second backing plate 3, and An accommodating chamber 2.5 is formed on the side of the eighth through hole 2.3 away from the second backing plate 3, and the accommodating chamber 2.5 accommodates the bottom plate 7.4 on the supporting column 7. The seventh through hole 2.1 matches the fourth through hole 3.1 on the second backing plate 3 and the bottom plate 7.4 on the support column 7 in shape. The bottom plate 7.4 on the support column 7 can pass through the seventh through hole 2.1 and the fourth through hole 3.1 on the second backing plate 3, and through rotation, the bottom plate 7.4 is connected to the second elastic layer 2 and the second backing plate 3 Phase card connection.
组装时,所述支撑柱7安装于第七通孔2.1、第四通孔3.1、第六通孔4.1及第三通孔5.2内,所述支撑柱7上的长圆形底板7.4位于第二弹性层2的容纳腔2.5内,且长圆形底板7.4与第二弹性层2上的第七通孔2.1相对错位,即所述底板7.4与第二弹性层2上的卡垫2.4相卡接。所述连接套9安装于支撑柱7与第三通孔5.2之间,且连接套9上的锁舌9.3与支撑柱7上端头7.3的端面相配合,将连接套9与支撑柱7连接在一起,并使扣板9.1扣压于第一垫板5上,最终将第一垫板5、第一弹性层4、第二垫板3及第二弹性层2连接为一体,形成预组装件,以方便运输,及现场安装。本实施例中,所述预组装件中第一弹性层4与第二弹性层2受压缩,从而储存部分弹性能,能够有效避免运输过程中震动等非人为外力造成的支撑柱7转动引起脱落导致的预组装失效。另外,通过旋转支撑柱7,使支撑柱7上底板7.4与第二弹性层2上的第七通孔2.1和第二垫板3上的第四通孔3.1相对应,能够将支撑柱7由下向上取出,从而能够直接将第一弹性层4或第二弹性层2直接抽出,以进行更换。待更换结束后,先将支撑柱7上底板7.4与第二弹性层2上的第七通孔2.1和第二垫板3上的第四通孔3.1相对应,将支撑柱7穿过第七通孔2.1内,并位于容纳腔2.5内,将支撑柱7旋转90度,使底板7.4与第七通孔2.1相对错位。再将连接套9安装于支撑柱7的端头7.3上,旋转使连接套9与支撑柱7连接在一起,使扣板9.1扣压于第一垫板5上,最终将第一垫板5、第一弹性层4、第二垫板3及第二弹性层2连接为一体。When assembled, the support column 7 is installed in the seventh through hole 2.1, the fourth through hole 3.1, the sixth through hole 4.1 and the third through hole 5.2, and the oblong bottom plate 7.4 on the support column 7 is located in the second through hole. In the accommodation cavity 2.5 of the elastic layer 2, and the oval bottom plate 7.4 is relatively misaligned with the seventh through hole 2.1 on the second elastic layer 2, that is, the bottom plate 7.4 is engaged with the pad 2.4 on the second elastic layer 2 . The connecting sleeve 9 is installed between the supporting column 7 and the third through hole 5.2, and the locking tongue 9.3 on the connecting sleeve 9 is matched with the end face of the upper end 7.3 of the supporting column 7, and the connecting sleeve 9 and the supporting column 7 are connected on the together, and make the buckle plate 9.1 buckle on the first backing plate 5, and finally connect the first backing plate 5, the first elastic layer 4, the second backing plate 3 and the second elastic layer 2 into one to form a pre-assembled part, To facilitate transportation and on-site installation. In this embodiment, the first elastic layer 4 and the second elastic layer 2 in the pre-assembled part are compressed to store part of the elastic energy, which can effectively prevent the support column 7 from falling off due to the rotation of the support column 7 caused by non-human external forces such as vibration during transportation. Resulting pre-assembly failure. In addition, by rotating the support column 7, the upper bottom plate 7.4 of the support column 7 corresponds to the seventh through hole 2.1 on the second elastic layer 2 and the fourth through hole 3.1 on the second backing plate 3, so that the support column 7 can be moved by Take it out from bottom to top, so that the first elastic layer 4 or the second elastic layer 2 can be directly pulled out for replacement. After the replacement is completed, the upper bottom plate 7.4 of the supporting column 7 is first corresponding to the seventh through hole 2.1 on the second elastic layer 2 and the fourth through hole 3.1 on the second backing plate 3, and the supporting column 7 is passed through the seventh through hole 3.1. In the through hole 2.1 and in the receiving chamber 2.5, the support column 7 is rotated 90 degrees so that the bottom plate 7.4 is relatively misaligned with the seventh through hole 2.1. Then the connection sleeve 9 is installed on the end 7.3 of the support column 7, and the rotation connects the connection sleeve 9 and the support column 7, so that the buckle plate 9.1 is buckled on the first backing plate 5, and finally the first backing plate 5, The first elastic layer 4 , the second backing plate 3 and the second elastic layer 2 are connected as one.
本实施例中,所述第一弹性层4、第二垫板3及第二弹性层2可相互分离单独设置。本实施例中,亦可在制备时将第一弹性层4、第二垫板3及第二弹性层2粘接为一体;将第一弹性层4、第二垫板3及第二弹性层2粘接为一体,能够减小安装工序,提高组装效率。In this embodiment, the first elastic layer 4 , the second backing plate 3 and the second elastic layer 2 can be arranged separately from each other. In this embodiment, the first elastic layer 4, the second backing plate 3 and the second elastic layer 2 can also be bonded together during preparation; the first elastic layer 4, the second backing plate 3 and the second elastic layer 2 Bonding as a whole can reduce the installation process and improve assembly efficiency.
本实用新型相对于传统多层扣件带来了新的技术效果,第二垫板3在垂向方向上下均有弹性层设置,故第二垫板可作为质量块,其垂向、横向均有一定的刚度,可视为弹簧-质量系统,可作为单独的谐振系统;第二垫板3可以为连续的一块板,也可分为不连续的多块板,用以谐振不同的频率段。这一技术效果是当前普通减振与中等减振扣件都不具有的。Compared with the traditional multi-layer fastener, the utility model brings new technical effects. The second backing plate 3 is provided with elastic layers up and down in the vertical direction, so the second backing plate can be used as a mass block, and its vertical and lateral With a certain stiffness, it can be regarded as a spring-mass system and can be used as a separate resonance system; the second backing plate 3 can be a continuous plate, or can be divided into discontinuous multiple plates to resonate in different frequency bands . This technical effect is not available in the current common and medium vibration damping fasteners.
如图15所示,扣件系统安装于道床上,所述扣件系统的垫板和弹性层由上至下依次相邻设置,在垂向方向形成串联系统,从而使扣件系统获得较低的垂向刚度。第二垫板在垂向方向的位移不受约束,作为单独的谐振系统,吸收振动能量,从而减振减噪。实际工程中,根据扣件系统设计需要对第二垫板的质量、数量、形状进行调节,以适应不同的需要。As shown in Figure 15, the fastener system is installed on the track bed, and the backing plate and the elastic layer of the fastener system are arranged adjacent to each other from top to bottom, forming a series system in the vertical direction, so that the fastener system can obtain a lower the vertical stiffness. The displacement of the second backing plate in the vertical direction is not constrained, and acts as a separate resonance system to absorb vibration energy, thereby reducing vibration and noise. In actual engineering, the quality, quantity, and shape of the second backing plate are adjusted according to the design of the fastener system to meet different needs.
本实用新型所提出一种基于压缩型的高等减振扣件,采用垫板与弹性层间隔设置方式,使得弹性层形成串联形式,获得较低的垂向刚度,从而达到较高的减振效果,同时,钢轨可直接落于地面,保证使用安全性,利用市场接受推广。The utility model proposes a high-grade vibration-damping fastener based on the compression type, which adopts the spaced arrangement between the backing plate and the elastic layer, so that the elastic layer forms a series connection, obtains lower vertical stiffness, and thus achieves a higher vibration-damping effect , At the same time, the steel rail can be directly dropped on the ground to ensure the safety of use, and the market is accepted for promotion.
本实用新型中,虽然增设了一层弹性层,安装高度相对于普通减振扣件会有所增加,可能引起横向稳定性降低,但扣件可通过机械连接方式,设置挡肩等方式消除这一影响。另外,本实用新型中的第二垫板选用常规规格的钢板,其厚度远小于铸造成型的垫板,虽然增设了一层弹性层,但第二垫板厚度减小,从而使本实用新型减振扣件系统的高度略大于普通减振扣件或多层中等减振扣件系统,从而保障扣件系统的横向稳定性。另外,垫板数量和弹性层数量并非越多越好,考虑到轨道安装高度要求,两层垫板和三层弹性层的设置方式是在满足轨道安装高度要求情况下能达到的最大串联效果。In the utility model, although a layer of elastic layer is added, the installation height will be increased compared with ordinary vibration-damping fasteners, which may cause a decrease in lateral stability, but the fasteners can be eliminated by means of mechanical connection and shoulder blocking. one impact. In addition, the second backing plate in the utility model is made of a steel plate of conventional specifications, and its thickness is much smaller than the backing plate formed by casting. Although an elastic layer is added, the thickness of the second backing plate is reduced, so that the utility model is reduced The height of the vibration-absorbing fastener system is slightly larger than ordinary vibration-absorbing fasteners or multi-layer medium vibration-absorbing fastener systems, so as to ensure the lateral stability of the fastener system. In addition, the number of backing plates and the number of elastic layers are not as many as possible. Considering the installation height requirements of the track, the arrangement of two layers of backing plates and three layers of elastic layers is the maximum series effect that can be achieved while meeting the installation height requirements of the track.
本实用新型相对于传统扣件具有新的技术效果,第二垫板在垂向方向上下均有弹性层设置,故第二垫板可作为质量块,其垂向、横向均有一定的刚度,可视为弹簧-质量系统,可作为单独的谐振系统;第二垫板可以为连续的一块板,也可分为不连续的多块板,用以谐振不同的频率段。这一技术效果是当前普通减振与中等减振扣件都不具有的。Compared with the traditional fasteners, the utility model has new technical effects. The second backing plate is provided with elastic layers up and down in the vertical direction, so the second backing plate can be used as a mass block, and its vertical and lateral directions have certain rigidity. It can be regarded as a spring-mass system and can be used as a separate resonance system; the second backing plate can be a continuous plate or divided into discontinuous multiple plates to resonate in different frequency bands. This technical effect is not available in the current common and medium vibration damping fasteners.
应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall within the protection scope of the claims of the utility model Inside.
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| CN110373958B (en) * | 2018-10-31 | 2024-10-29 | 中铁工程设计咨询集团有限公司 | A vibration-damping fastener system |
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