CN209508498U - A kind of cotton fiber drafting machine - Google Patents
A kind of cotton fiber drafting machine Download PDFInfo
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- CN209508498U CN209508498U CN201822239797.7U CN201822239797U CN209508498U CN 209508498 U CN209508498 U CN 209508498U CN 201822239797 U CN201822239797 U CN 201822239797U CN 209508498 U CN209508498 U CN 209508498U
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Abstract
一种棉纤维牵伸机,包括主体支撑和并排设置在主体支撑上的数组罗拉座,每个罗拉座上分别设有上罗拉、下罗拉,在每组罗拉座上部设有对上罗拉施压的压力调节机构,位于首位的罗拉组入口侧设有棉条输送带,位于末端的罗拉座的出口侧对应吸纤主管的入口,吸纤主管的出口探入负压箱内,负压箱内设有收纤转杯,负压箱经管路连接风机,棉条输送带和首位罗拉座之间设有导纤管,相邻罗拉座之间设有导纤管。本实用新型相比现有牵伸机工作效率可以提高数倍,具有操作简便,易调整,棉纤维牵伸效果好、工作效率高的特点。
A cotton fiber drafting machine, comprising a main body support and a plurality of sets of roller seats arranged side by side on the main body support, each roller seat is respectively provided with an upper roller and a lower roller, and on the upper part of each group of roller seats is provided with a counter roller to apply pressure. The pressure regulating mechanism is equipped with a sliver conveyor belt on the entrance side of the first roller group, and the exit side of the roller seat at the end corresponds to the entrance of the fiber suction main pipe. There is a fiber collection rotor, the negative pressure box is connected to the fan through the pipeline, the fiber guide tube is set between the sliver conveyor belt and the first roller seat, and the fiber guide tube is provided between the adjacent roller seats. Compared with the existing drafting machine, the utility model can improve the working efficiency several times, and has the characteristics of simple operation, easy adjustment, good cotton fiber drafting effect and high working efficiency.
Description
技术领域technical field
本实用新型涉及一种棉纤维牵伸机,属纺织技术领域。The utility model relates to a cotton fiber drafting machine, which belongs to the technical field of textiles.
背景技术Background technique
棉纤维检测是纺织企业生产过程中的一种重要检测项目,其检测结果与纺织工艺的制定具有密切联系。棉纤维检测前需要对棉条进行牵伸处理,将棉条纤维拉直捋顺。纤维牵伸机是一种将纤维拉直捋顺的装置,传统纤维牵伸机采用手动牵伸,仅设置一组罗拉,一个检测样本需要反复牵伸十几遍,做一个样本需要约1小时,操作者劳动强度大,工作效率低,因此亟待改进。Cotton fiber testing is an important testing item in the production process of textile enterprises, and its testing results are closely related to the formulation of textile technology. Before cotton fiber testing, the sliver needs to be stretched to straighten and smooth the sliver fiber. The fiber drafting machine is a device for straightening and smoothing the fibers. The traditional fiber drafting machine uses manual drafting, only one set of rollers is set, and a test sample needs to be drawn repeatedly more than ten times, and it takes about 1 hour to make a sample. , the labor intensity of the operator is high, and the work efficiency is low, so it needs to be improved urgently.
实用新型内容Utility model content
本实用新型的目的在于提供一种操作省时省力,调整准确方便,牵伸效果好的棉纤维牵伸机。The purpose of the utility model is to provide a cotton fiber drafting machine which saves time and effort in operation, is accurate and convenient to adjust, and has good drafting effect.
本实用新型所述问题是以下述技术方案实现的:Problem described in the utility model is realized with following technical scheme:
一种棉纤维牵伸机,包括主体支撑和并排设置在主体支撑上的数组罗拉座,每个罗拉座上分别设有上罗拉、下罗拉,在每组罗拉座上部设有对上罗拉施压的压力调节机构,位于首位的罗拉组入口侧设有棉条输送带,位于末端的罗拉座的出口侧对应吸纤主管的入口,吸纤主管的出口探入负压箱内,负压箱内设有收纤转杯,负压箱经管路连接风机,棉条输送带和首位罗拉座之间设有导纤管,相邻罗拉座之间设有导纤管。A cotton fiber drafting machine, comprising a main body support and a plurality of sets of roller seats arranged side by side on the main body support, each roller seat is respectively provided with an upper roller and a lower roller, and on the upper part of each group of roller seats is provided with a counter roller to apply pressure. The pressure regulating mechanism is equipped with a sliver conveyor belt on the entrance side of the first roller group, and the exit side of the roller seat at the end corresponds to the entrance of the fiber suction main pipe. There is a fiber collection rotor, the negative pressure box is connected to the fan through the pipeline, the fiber guide tube is set between the sliver conveyor belt and the first roller seat, and the fiber guide tube is provided between the adjacent roller seats.
上述棉纤维牵伸机,导纤管对应安装在各罗拉座的上、下罗拉之间,导纤管由阶梯形变径的外管和内管构成,导纤管由大直径到小直径与纤维的运动方向一致,外管的大直径外壁上设有进风口,外管内设阶梯孔,内管长度短于外管,内管出口端相对外管内凹,外管与内管之间留有变径的环形间隙,压缩空气管分别与各导纤管的进风口连通。In the above-mentioned cotton fiber drafting machine, the fiber guide tube is correspondingly installed between the upper and lower rollers of each roller seat. The fiber guide tube is composed of an outer tube and an inner tube with a stepped diameter reduction. The movement direction of the outer tube is the same, the outer wall of the large diameter of the outer tube is provided with an air inlet, the outer tube is provided with a stepped hole, the length of the inner tube is shorter than that of the outer tube, the outlet end of the inner tube is concave relative to the outer tube, and there is a gap between the outer tube and the inner tube. The diameter of the annular gap, the compressed air tubes are respectively connected with the air inlet of each fiber guide tube.
上述棉纤维牵伸机,所述压力调节机包括压力调整电机,压力调整电机连接压力调整螺杆,压力调整螺杆与压力调整螺母螺旋配合,压力调整螺母下部设有压力传感器,压力调整螺母连接压杆,压杆两端连接上罗拉轴的轴套。The above cotton fiber drafting machine, the pressure regulator includes a pressure adjustment motor, the pressure adjustment motor is connected to the pressure adjustment screw, the pressure adjustment screw is screwed with the pressure adjustment nut, a pressure sensor is provided at the lower part of the pressure adjustment nut, and the pressure adjustment nut is connected to the pressure rod , both ends of the pressure bar are connected to the shaft sleeve of the top roller shaft.
上述棉纤维牵伸机,支撑主体上还设有长度调整电机,长度调整电机连接长度调整螺杆,位于末端罗拉座的下部设有与调整螺杆螺旋配合的长度调整螺母,位于首端的罗拉座位置固定;相邻罗拉座之间由四边形连杆机构连接。The above-mentioned cotton fiber drafting machine is provided with a length adjustment motor on the supporting body, the length adjustment motor is connected to the length adjustment screw, and a length adjustment nut is provided at the bottom of the end roller seat to cooperate with the adjustment screw screw, and the position of the roller seat at the head end is fixed. ; Adjacent roller seats are connected by a quadrilateral linkage mechanism.
上述棉纤维牵伸机,导纤管的内管出口端设有圆锥形的收缩段,外管对应内管收缩段设有圆锥形的收缩孔,收缩孔与收缩段的锥度匹配。In the above cotton fiber drafting machine, the outlet end of the inner tube of the fiber guide tube is provided with a conical shrinkage section, and the outer tube is provided with a conical shrinkage hole corresponding to the inner tube shrinkage section, and the shrinkage hole matches the taper of the shrinkage section.
上述棉纤维牵伸机,各罗拉座下部设有滑块,主体支撑上固定有导轨,滑块与导轨滑动配合。Above-mentioned cotton fiber drafting machine, each roller seat bottom is provided with slide block, and guide rail is fixed on the main body support, slide block and guide rail sliding fit.
本实用新型设置多组罗拉座对棉纤维进行递进牵伸,各罗拉座之间采用铰链连接,可根据纤维检测长度同步、同距调整各罗拉座间距;每组罗拉座的上部均设有压力调整机构,以保证每组罗拉握持纤维的力度合适;通过伺服电机控制各组罗拉的转速,保证首端罗拉到末端罗拉的转速逐级递增的,从而达到逐步牵伸的目的;导纤管的结构设计可保证纤维在负压吸引下顺畅行进且不缠绕。本实用新型相比现有牵伸机工作效率可以提高数倍,具有操作简便,易调整,棉纤维牵伸效果好、工作效率高的特点。The utility model sets multiple groups of roller seats to carry out progressive drafting of cotton fibers, and the roller seats are connected by hinges, and the distance between the roller seats can be adjusted synchronously and at the same distance according to the fiber detection length; each group of roller seats is equipped with a Pressure adjustment mechanism to ensure the strength of each group of rollers to hold the fiber is appropriate; through the servo motor to control the speed of each group of rollers, to ensure that the speed of the head roller to the end roller increases step by step, so as to achieve the purpose of gradual drafting; guide fiber The structural design of the tube can ensure that the fiber travels smoothly under negative pressure suction without entanglement. Compared with the existing drafting machine, the utility model can improve the working efficiency several times, and has the characteristics of simple operation, easy adjustment, good cotton fiber drafting effect and high working efficiency.
附图说明Description of drawings
下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
图1是本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;
图2是导纤管的示意图;Fig. 2 is the schematic diagram of fiber guide tube;
图3是调压机构的示意图。Fig. 3 is a schematic diagram of the pressure regulating mechanism.
图中各标号为:1、棉条输送带,2、导纤管,2-1、内管,2-2、外管,2-3、进风口,3、罗拉座,4、压力调节机构,4-1、电机安装板,4-2、压力调整电机,4-3、压力调整螺杆,4-4、压力调整螺母,4-5、压力传感器,4-6、压杆,4-7、轴套,5、上罗拉,6、下罗拉,7、压缩空气管,8、纤维,9、长度调整电机,10、吸纤主管,11、负压箱,12、收纤转杯,13、收纤电机,14、长度调整螺杆,15、风机,16、四边形连杆机构,17、导轨,18、主体支撑,19、伺服电机。The labels in the figure are: 1. Sliver conveyor belt, 2. Fiber guide tube, 2-1, Inner tube, 2-2, Outer tube, 2-3, Air inlet, 3. Roller seat, 4. Pressure regulating mechanism , 4-1, motor mounting plate, 4-2, pressure adjustment motor, 4-3, pressure adjustment screw, 4-4, pressure adjustment nut, 4-5, pressure sensor, 4-6, pressure rod, 4-7 , shaft sleeve, 5, top roller, 6, bottom roller, 7, compressed air pipe, 8, fiber, 9, length adjustment motor, 10, fiber suction main pipe, 11, negative pressure box, 12, fiber collection rotor, 13 , fiber receiving motor, 14, length adjustment screw rod, 15, blower fan, 16, quadrilateral linkage mechanism, 17, guide rail, 18, main body support, 19, servo motor.
具体实施方式Detailed ways
参看图1、图3,本实用新型包括主体支撑18和并排设置在主体支撑上的数组罗拉座3,每个罗拉座上分别设有上罗拉5、下罗拉6,其中下罗拉为主动罗拉,下罗拉与伺服电机19传动连接,罗拉座的设置数目视纤维牵伸要求而确定。通过由PLC控制转速的伺服电机控制各组罗拉的转速,保证首端罗拉到末端罗拉的转速逐级递增的,从而达到牵伸纤维的目的。在每组罗拉座的上部设有对上罗拉施加压力的压力调节机构4,调整压力调节机构可以控制罗拉对纤维的握持力。压力调节机包括压力调整电机4-2,压力调整电机安装在电机安装板4-1处,压力调整电机传动连接压力调整螺杆4-3,压力调整螺杆与压力调整螺母4-4螺旋配合,压力调整螺母下部设有压力传感器4-5,压力调整螺母连接压杆4-6,压杆两端分别连接安装在上罗拉轴两侧的轴套4-7。当压力调整电机正转或反转时,压力调整螺杆经压力调整螺母及压杆可以改变作用到上罗拉轴的压力。压力传感器的信号传输到PLC,由PLC控制压力调整电机运动,实现压力的自动调整,控制罗拉对纤维的牵伸压力。Referring to Fig. 1 and Fig. 3, the utility model comprises a main body support 18 and an array of roller seats 3 arranged side by side on the main body support, each roller seat is respectively provided with an upper roller 5 and a lower roller 6, wherein the lower roller is a driving roller, The bottom roller is connected with the drive of the servo motor 19, and the setting number of the roller seat is determined according to the fiber drafting requirements. The speed of each group of rollers is controlled by the servo motor whose speed is controlled by PLC, so as to ensure that the speed of the head rollers to the end rollers increases step by step, so as to achieve the purpose of drafting fibers. The top of each group of roller seats is provided with a pressure regulating mechanism 4 that exerts pressure on the top rollers, and adjusting the pressure regulating mechanism can control the holding force of the rollers to the fibers. The pressure regulator includes a pressure adjustment motor 4-2, the pressure adjustment motor is installed on the motor mounting plate 4-1, the pressure adjustment motor is driven and connected to the pressure adjustment screw 4-3, the pressure adjustment screw is screwed with the pressure adjustment nut 4-4, and the pressure Adjusting nut bottom is provided with pressure sensor 4-5, and pressure adjusting nut connects pressure rod 4-6, and pressure rod two ends are respectively connected and installed in the shaft sleeve 4-7 of top roller shaft both sides. When the pressure adjustment motor rotates forward or reverse, the pressure adjustment screw rod can change the pressure acting on the top roller shaft through the pressure adjustment nut and the pressure rod. The signal of the pressure sensor is transmitted to the PLC, and the PLC controls the movement of the pressure adjustment motor to realize the automatic adjustment of the pressure and control the drafting pressure of the roller on the fiber.
参看图1、图2,位于首位的罗拉组入口侧设有棉条输送带1,位于末端(图1的右端)的罗拉座的出口侧对应吸纤主管10的入口,吸纤主管的出口探入负压箱11内,负压箱内设有用于将牵伸后的纤维收卷的收纤转杯12,收纤转杯由收纤电机13驱动转动。负压箱经管路连接风机15,棉条输送带和位于首端(图1中的左端)罗拉座之间设有导纤管2,相邻罗拉座之间设有导纤管。导纤管用于传导输送纤维8,导纤管对应安装在各罗拉座的上、下罗拉之间。本实用新型设计的导纤管由阶梯形变径的外管2-2和阶梯形变径的内管2-1构成。导纤管安装方式由大直径到小直径与纤维8的运动方向一致。外管的大直径外壁上设有进风口2-3,进风口沿径向设置。外管内设有阶梯孔,内管的大直径端与外管内管匹配贴合,内管的小直径端长度短于外管,内管出口端相对外管内凹,在内管与外管间留有变径的环形间隙,压缩空气管7与各导纤管的进风口连通,将压缩空气送入进风口。导纤管的内管出口端设有圆锥形的收缩段,外管对应内管收缩段设有圆锥形的收缩孔,收缩孔与收缩段的锥度匹配。上述结构,压缩空气经进风口进入内管与外管之间的环形间隙的大直径腔,环形间隙的变径结构及内管、外管的出口结构,使压缩空气从进气口进入环形腔后高速流过喷嘴,这股高速气流在内管进口产生一个负压区,将棉纤维从前组罗拉吸入内管输送给下组罗拉。Referring to Fig. 1 and Fig. 2, a sliver conveyor belt 1 is provided on the entrance side of the first roller group, and the exit side of the roller seat located at the end (the right end of Fig. 1) corresponds to the entrance of the fiber suction main pipe 10, and the outlet probe Into the negative pressure box 11, in the negative pressure box is provided with the fiber take-up rotor 12 for winding up the fiber after drafting, and the fiber take-up rotor is driven by the fiber take-up motor 13 to rotate. Negative pressure box is connected blower fan 15 through pipeline, and fiber guide tube 2 is provided between the sliver conveyor belt and the roller seat positioned at the head end (left end among Fig. 1), and fiber guide tube is provided between adjacent roller seats. The fiber guide tube is used to conduct and transport the fiber 8, and the fiber guide tube is correspondingly installed between the upper and lower rollers of each roller seat. The fiber guide tube designed by the utility model is composed of an outer tube 2-2 with a stepped diameter reduction and an inner pipe 2-1 with a stepped diameter reduction. The installation mode of the fiber guide tube is consistent with the movement direction of the fiber 8 from the large diameter to the small diameter. An air inlet 2-3 is arranged on the large-diameter outer wall of the outer pipe, and the air inlet is arranged radially. There is a stepped hole in the outer tube. The large diameter end of the inner tube is matched with the inner tube of the outer tube. The length of the small diameter end of the inner tube is shorter than that of the outer tube. The outlet end of the inner tube is concave relative to the outer tube. There is a variable-diameter annular gap, and the compressed air pipe 7 communicates with the air inlet of each fiber guide tube, and the compressed air is sent into the air inlet. The outlet end of the inner tube of the fiber guide tube is provided with a conical constriction section, and the outer tube is provided with a conical constriction hole corresponding to the constriction section of the inner tube, and the constriction hole matches the taper of the constriction section. In the above structure, the compressed air enters the large-diameter chamber of the annular gap between the inner pipe and the outer pipe through the air inlet, the variable diameter structure of the annular gap and the outlet structure of the inner pipe and the outer pipe allow the compressed air to enter the annular chamber from the air inlet Finally, high-speed flow through the nozzle, this high-speed airflow creates a negative pressure zone at the inlet of the inner tube, and the cotton fiber is sucked into the inner tube from the front rollers and delivered to the lower rollers.
参看图1,支撑主体上还设有长度调整电机9,长度调整电机连接长度调整螺杆14,位于末端的罗拉座下部设有与长度调整螺杆螺旋配合的长度调整螺母,位于首端的罗拉座位置固定,相邻罗拉座之间由平行四边形连杆机构16连接。上述结构,当长度调整电机转动时,经长度调整螺杆、长度调整螺母且在平行四边形连杆机构的作用下使各罗拉座同步同距调整,调整过程保证各罗拉座的间距。为在调整过程各罗拉座顺畅移动,各罗拉座下部设有滑块,主体支撑上固定有导轨17,滑块与导轨滑动配合。Referring to Fig. 1, the supporting body is also provided with a length adjustment motor 9, the length adjustment motor is connected to the length adjustment screw 14, the lower part of the roller seat at the end is provided with a length adjustment nut screwed with the length adjustment screw rod, and the position of the roller seat at the head end is fixed. , are connected by a parallelogram linkage 16 between adjacent roller seats. With the above structure, when the length adjustment motor rotates, the length adjustment screw, the length adjustment nut and the effect of the parallelogram linkage mechanism make the roller seats be adjusted synchronously and at the same distance, and the adjustment process ensures the distance between the roller seats. For each roller seat moves smoothly in the adjustment process, each roller seat bottom is provided with slide block, and guide rail 17 is fixed on the main body support, slide block and guide rail sliding fit.
本实用新型与纤维检测装置配合使用,检测前先将待检测的棉条经棉条输送带送入罗拉座,经过各组罗拉组的依次牵伸,将纤维杂乱交结的棉条牵伸为纤维顺直的棉条卷绕成锭,再进行相应的检测。The utility model is used in conjunction with the fiber detection device. Before the detection, the sliver to be detected is sent to the roller seat through the sliver conveyor belt, and the sliver with messy fibers is drawn into a fiber through the sequential drafting of each group of roller groups. The straight slivers are wound into spindles and then tested accordingly.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822239797.7U CN209508498U (en) | 2018-12-28 | 2018-12-28 | A kind of cotton fiber drafting machine |
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| CN201822239797.7U CN209508498U (en) | 2018-12-28 | 2018-12-28 | A kind of cotton fiber drafting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109594168A (en) * | 2018-12-28 | 2019-04-09 | 石家庄常山北明科技股份有限公司 | A kind of cotton fiber drafting machine for fiber detection device |
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2018
- 2018-12-28 CN CN201822239797.7U patent/CN209508498U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109594168A (en) * | 2018-12-28 | 2019-04-09 | 石家庄常山北明科技股份有限公司 | A kind of cotton fiber drafting machine for fiber detection device |
| CN109594168B (en) * | 2018-12-28 | 2023-11-28 | 石家庄常山北明科技股份有限公司 | Cotton fiber drafting machine for fiber detection |
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