CN209491097U - A cleaning device for manufacturing aluminum alloy die castings - Google Patents
A cleaning device for manufacturing aluminum alloy die castings Download PDFInfo
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- CN209491097U CN209491097U CN201822102923.4U CN201822102923U CN209491097U CN 209491097 U CN209491097 U CN 209491097U CN 201822102923 U CN201822102923 U CN 201822102923U CN 209491097 U CN209491097 U CN 209491097U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 77
- 238000004512 die casting Methods 0.000 title claims abstract description 44
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 238000001914 filtration Methods 0.000 claims abstract 3
- 230000010412 perfusion Effects 0.000 claims abstract 3
- 238000001035 drying Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 12
- 239000010865 sewage Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 5
- 238000005520 cutting process Methods 0.000 claims 3
- 238000009288 screen filtration Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 238000003860 storage Methods 0.000 description 14
- 238000001802 infusion Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及压铸件生产技术领域，尤其涉及一种铝合金压铸件制造用清洗装置。The utility model relates to the technical field of die casting production, in particular to a cleaning device for the manufacture of aluminum alloy die castings.
背景技术Background technique
压铸件是一种压力铸造的零件，是使用装好铸件模具的压力铸造机械压铸机，将加热为液态的铜、锌、铝或铝合金等金属浇入压铸机的入料口，经压铸机压铸，铸造出模具限制的形状和尺寸的铜、锌、铝零件或铝合金零件，这样的零件通常就被叫做压铸件。压铸件在不同的地方有不同的叫法，如压铸零件、铝压合金铸件、铝合金压铸零件等。Die-casting is a kind of pressure-casting part. It uses a pressure-casting mechanical die-casting machine equipped with a casting mold to pour liquid copper, zinc, aluminum or aluminum alloy into the feed port of the die-casting machine, and passes through the die-casting machine. Die casting, casting copper, zinc, aluminum parts or aluminum alloy parts of the shape and size limited by the mold, such parts are usually called die castings. Die castings have different names in different places, such as die-casting parts, aluminum die-casting alloy castings, aluminum alloy die-casting parts, etc.
在铝合金压铸件进行生产时，需要对库存的铝合金压铸件进行清洗，但是传统的清洗方式通常由人工进行清洗，这种清洗方式非常耗费人力物力，且工作效率较低。In the production of aluminum alloy die castings, it is necessary to clean the aluminum alloy die castings in stock, but the traditional cleaning method is usually manual cleaning, which consumes a lot of manpower and material resources, and has low work efficiency.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点，而提出的一种铝合金压铸件制造用清洗装置。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a cleaning device for the manufacture of aluminum alloy die castings.
为了实现上述目的，本实用新型采用了如下技术方案：In order to achieve the above object, the utility model adopts the following technical solutions:
一种铝合金压铸件制造用清洗装置，包括工作台体，所述工作台体的两侧内壁两端开设有第一通孔，且第一通孔内部通过轴承分别连接有主动轮与从动轮，所述工作台体的底部一侧通过螺栓连接有电动机，且电动机与主动轮通过皮带传动连接，所述工作台体的顶部一侧通过螺栓连接有清洗箱体，所述清洗箱体的内壁两侧通过螺栓连接有第二通孔，且第二通孔内部通过轴承连接有清洗辊，两个所述清洗辊通过皮带传动连接，且清洗辊与电动机通过皮带传动连接，所述清洗箱体的内壁通过螺栓连接有弧形清洗管，且弧形清洗管的底部通过螺纹连接有等距离分布的清洗头，所述工作台体的内壁通过螺栓连接有安装板，且安装板的顶部通过螺栓连接有电动气缸，所述电动气缸的顶部通过螺栓连接有橡胶冲击块，所述工作台体的底部焊接有集水斗，且集水斗的内壁通过螺栓连接有过滤网，所述工作台体的底部四角通过螺栓连接有支撑腿，且支撑腿的外壁一侧通过螺栓连接有同一个底座，所述底座的顶部通过螺栓连接有抽液泵，所述工作台体的顶部另一侧通过螺栓连接有烘干箱体，且烘干箱体的内壁顶部通过螺栓连接有热风机，所述热风机的底部通过卡套连接有吹风管，且吹风管的底部通过螺纹连接有吹风口，所述烘干箱体的外壁通过螺栓连接有控制器。A cleaning device for the manufacture of aluminum alloy die-casting parts, including a worktable body, first through holes are opened at both ends of the inner walls of the two sides of the workbench body, and a driving wheel and a driven wheel are respectively connected to the inside of the first through hole through bearings , the bottom side of the worktable body is connected with a motor through bolts, and the motor and the driving wheel are connected through a belt drive, and the top side of the workbench body is connected with a cleaning box through bolts, and the inner wall of the cleaning box is The two sides are connected with a second through hole by bolts, and the inside of the second through hole is connected with a cleaning roller through a bearing. The two cleaning rollers are connected by a belt drive, and the cleaning roller and the motor are connected by a belt drive. The cleaning box The inner wall of the workbench is connected with an arc-shaped cleaning pipe by bolts, and the bottom of the arc-shaped cleaning pipe is connected with equidistant cleaning heads by threads. An electric cylinder is connected, and the top of the electric cylinder is connected with a rubber impact block through bolts. The bottom of the workbench is welded with a water collection bucket, and the inner wall of the water collection bucket is connected with a filter screen through bolts. The workbench body The four corners of the bottom of the table are connected with support legs by bolts, and one side of the outer wall of the support legs is connected with the same base by bolts, the top of the base is connected with a pump by bolts, and the other side of the top of the workbench body is connected by bolts. A drying box is connected, and the top of the inner wall of the drying box is connected with a hot air blower through bolts, the bottom of the hot air blower is connected with a blowing pipe through a ferrule, and the bottom of the blowing pipe is connected with a blowing port through a screw thread. The outer wall of the drying box is connected with a controller through bolts.
优选的，所述集水斗的外壁焊接有排污管，且排污管的外壁一侧通过管道连接有排污阀门。Preferably, the outer wall of the water collecting bucket is welded with a sewage pipe, and one side of the outer wall of the sewage pipe is connected with a sewage valve through a pipe.
优选的，所述底座的顶部通过螺栓连接有储液箱，且储液箱与集水斗通过管道连接。Preferably, the top of the base is connected with a liquid storage tank through bolts, and the liquid storage tank is connected with the water collecting bucket through pipelines.
优选的，所述储液箱的一侧焊接有出水管，且出水管的外壁一端通过螺纹连接有密封盖。Preferably, a water outlet pipe is welded on one side of the liquid storage tank, and one end of the outer wall of the water outlet pipe is threadedly connected with a sealing cover.
优选的，所述储液箱的内壁放置有过滤网筒，且过滤网筒与抽液泵通过管道连接。Preferably, a filter screen cylinder is placed on the inner wall of the liquid storage tank, and the filter screen cylinder is connected to the liquid suction pump through a pipeline.
优选的，所述抽液泵的顶部通过卡套连接有输液管，且输液管与弧形清洗管通过卡套连接。Preferably, the top of the liquid suction pump is connected with an infusion tube through a ferrule, and the infusion tube is connected with the arc-shaped cleaning tube through a ferrule.
优选的，所述控制器与抽液泵、电动机、热风机和电动气缸的外部开关通过导线电性连接，且控制器与外部电源通过输电线电性连接。Preferably, the controller is electrically connected to the external switches of the liquid suction pump, motor, heat blower and electric cylinder through wires, and the controller is electrically connected to the external power supply through power lines.
本实用新型的有益效果为：The beneficial effects of the utility model are:
1、本实用新型提出的铝合金压铸件制造用清洗装置，通过设置有漏水斗、过滤网、储液箱、抽液泵、输水管、弧形清洗管，将铝合金压铸件放置在输送带上，抽液泵通过过滤网筒将储液箱内的清洗液压入输液管中，通过弧形清洗管上安装的清洗头对铝合金压铸件进行清洗，清洗液通过集水斗上安装的过滤网过滤后落入储液箱中，有利于提高清洗液的利用率。1. The cleaning device for the manufacture of aluminum alloy die-casting parts proposed by the utility model is equipped with a leaking bucket, a filter screen, a liquid storage tank, a liquid pump, a water delivery pipe, and an arc-shaped cleaning pipe to place the aluminum alloy die-casting parts on the conveyor belt. On the top, the liquid suction pump sends the cleaning hydraulic pressure in the liquid storage tank into the infusion pipe through the filter cylinder, and cleans the aluminum alloy die-casting parts through the cleaning head installed on the curved cleaning pipe, and the cleaning liquid passes through the filter installed on the water collecting bucket. After the net is filtered, it falls into the liquid storage tank, which is beneficial to improve the utilization rate of the cleaning liquid.
2、本实用新型提出的铝合金压铸件制造用清洗装置，通过设置有安装板、电动气缸、橡胶冲击块，控制器控制安装板上安装的电动气缸开启，电动气缸带动橡胶冲击块对输送带施加冲击力，可将输送带上的铝合金压铸件进行震动翻料，有利于提高清洗效果。2. The cleaning device for the manufacture of aluminum alloy die-casting parts proposed by the utility model is provided with a mounting plate, an electric cylinder, and a rubber impact block. The controller controls the opening of the electric cylinder installed on the mounting plate, and the electric cylinder drives the rubber impact block to the conveyor belt. By applying impact force, the aluminum alloy die-casting parts on the conveyor belt can be vibrated and turned over, which is beneficial to improve the cleaning effect.
3、本实用新型提出的铝合金压铸件制造用清洗装置，通过设置有烘干箱体、热风机、吹风管、电动机、主动轮，在清洗结束后，电动机带动主动轮转动，主动轮带动输送带对铝合金压铸件输送至烘干箱体内，热风机将空气加热后通过吹风管上安装的吹风口对铝合金压铸件进行烘干，提高了工作效率。3. The cleaning device for the manufacture of aluminum alloy die-casting parts proposed by the utility model is equipped with a drying box, a hot air blower, a blowing pipe, a motor, and a driving wheel. After cleaning, the motor drives the driving wheel to rotate, and the driving wheel drives the transportation. The aluminum alloy die-casting parts are transported to the drying box by the belt, and the air is heated by the hot air blower to dry the aluminum alloy die-casting parts through the blowing port installed on the blowing pipe, which improves the work efficiency.
附图说明Description of drawings
图1为本实用新型提出的一种铝合金压铸件制造用清洗装置的主视结构示意图；Fig. 1 is a schematic diagram of the front view of a cleaning device for the manufacture of aluminum alloy die-casting parts proposed by the utility model;
图2为本实用新型提出的一种铝合金压铸件制造用清洗装置的清洗箱体侧视结构示意图；Fig. 2 is a side view structure schematic diagram of a cleaning box of a cleaning device for the manufacture of aluminum alloy die-casting parts proposed by the utility model;
图3为本实用新型提出的一种铝合金压铸件制造用清洗装置的烘干箱体侧视结构示意图。Fig. 3 is a side view structure diagram of a drying box of a cleaning device for manufacturing aluminum alloy die-casting parts proposed by the utility model.
图中：1支撑腿、2输液管、3过滤网、4从动轮、5安装板、6电动气缸、7橡胶冲击块、8清洗辊、9清洗箱体、10烘干箱体、11工作台体、12主动轮、13电动机、14排污管、15集水斗、16底座、17出水管、18储液箱、19过滤网筒、20抽液泵、21弧形清洗管、22热风机、23吹风管、24控制器。In the figure: 1 support leg, 2 infusion tube, 3 filter screen, 4 driven wheel, 5 installation plate, 6 electric cylinder, 7 rubber impact block, 8 cleaning roller, 9 cleaning box, 10 drying box, 11 workbench Body, 12 driving wheel, 13 motor, 14 sewage pipe, 15 water collecting bucket, 16 base, 17 water outlet pipe, 18 liquid storage tank, 19 filter screen cylinder, 20 pumping pump, 21 arc cleaning pipe, 22 hot air blower, 23 hair pipes, 24 controllers.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-3，一种铝合金压铸件制造用清洗装置，包括工作台体11，工作台体11的两侧内壁两端开设有第一通孔，且第一通孔内部通过轴承分别连接有主动轮12与从动轮4，工作台体11的底部一侧通过螺栓连接有电动机13，且电动机13与主动轮12通过皮带传动连接，工作台体11的顶部一侧通过螺栓连接有清洗箱体9，清洗箱体9的内壁两侧通过螺栓连接有第二通孔，且第二通孔内部通过轴承连接有清洗辊8，两个清洗辊8通过皮带传动连接，且清洗辊8与电动机13通过皮带传动连接，清洗箱体9的内壁通过螺栓连接有弧形清洗管21，且弧形清洗管21的底部通过螺纹连接有等距离分布的清洗头，工作台体11的内壁通过螺栓连接有安装板5，且安装板5的顶部通过螺栓连接有电动气缸6，电动气缸6的顶部通过螺栓连接有橡胶冲击块7，工作台体11的底部焊接有集水斗15，且集水斗15的内壁通过螺栓连接有过滤网3，工作台体11的底部四角通过螺栓连接有支撑腿1，且支撑腿1的外壁一侧通过螺栓连接有同一个底座16，底座16的顶部通过螺栓连接有抽液泵20，工作台体11的顶部另一侧通过螺栓连接有烘干箱体10，且烘干箱体10的内壁顶部通过螺栓连接有热风机22，热风机22的底部通过卡套连接有吹风管23，且吹风管23的底部通过螺纹连接有吹风口，烘干箱体10的外壁通过螺栓连接有控制器24。Referring to Figures 1-3, a cleaning device for the manufacture of aluminum alloy die castings includes a worktable body 11, and first through holes are opened at both ends of the inner walls of the two sides of the workbench body 11, and the insides of the first through holes are respectively connected by bearings. There is a driving wheel 12 and a driven wheel 4, the bottom side of the table body 11 is connected with a motor 13 by bolts, and the motor 13 and the driving wheel 12 are connected by belt transmission, and the top side of the table body 11 is connected with a cleaning box by bolts body 9, the two sides of the inner wall of the cleaning box body 9 are connected with a second through hole by bolts, and the inside of the second through hole is connected with a cleaning roller 8 through a bearing, and the two cleaning rollers 8 are connected by a belt drive, and the cleaning roller 8 and the motor 13 is connected by a belt drive, the inner wall of the cleaning box 9 is connected with an arc-shaped cleaning pipe 21 by bolts, and the bottom of the arc-shaped cleaning pipe 21 is connected with cleaning heads equidistantly distributed by threads, and the inner wall of the workbench body 11 is connected by bolts There is a mounting plate 5, and the top of the mounting plate 5 is connected with an electric cylinder 6 through bolts, the top of the electric cylinder 6 is connected with a rubber impact block 7 through bolts, and the bottom of the workbench body 11 is welded with a water collecting bucket 15, and the water collecting bucket The inner wall of 15 is connected with filter screen 3 by bolts, the four corners of the bottom of workbench body 11 are connected with support legs 1 by bolts, and the outer wall side of support legs 1 is connected with the same base 16 by bolts, and the top of base 16 is connected by bolts There is a liquid suction pump 20, and the other side of the top of the worktable body 11 is connected with a drying box 10 by bolts, and the top of the inner wall of the drying box 10 is connected with a hot air blower 22 by bolts, and the bottom of the hot air blower 22 is passed through a ferrule. A blowing pipe 23 is connected, and the bottom of the blowing pipe 23 is threadedly connected with a blowing outlet, and the outer wall of the drying box 10 is connected with a controller 24 by bolts.
本实用新型中，集水斗15的外壁焊接有排污管14，且排污管14的外壁一侧通过管道连接有排污阀门，底座16的顶部通过螺栓连接有储液箱18，且储液箱18与集水斗15通过管道连接，储液箱18的一侧焊接有出水管17，且出水管17的外壁一端通过螺纹连接有密封盖，储液箱18的内壁放置有过滤网筒19，且过滤网筒19与抽液泵20通过管道连接，抽液泵20的顶部通过卡套连接有输液管2，且输液管2与弧形清洗管21通过卡套连接，控制器24与抽液泵20、电动机13、热风机22和电动气缸6的外部开关通过导线电性连接，且控制器24与外部电源通过输电线电性连接。In the utility model, the outer wall of the water collection bucket 15 is welded with a sewage pipe 14, and one side of the outer wall of the sewage pipe 14 is connected with a sewage valve through a pipeline, and the top of the base 16 is connected with a liquid storage tank 18 by bolts, and the liquid storage tank 18 Connected with the water collecting bucket 15 through pipelines, one side of the liquid storage tank 18 is welded with an outlet pipe 17, and one end of the outer wall of the outlet pipe 17 is threadedly connected with a sealing cover, and the inner wall of the liquid storage tank 18 is placed with a filter screen cylinder 19, and The filter screen cylinder 19 is connected with the suction pump 20 through a pipeline, the top of the suction pump 20 is connected with the infusion tube 2 through a ferrule, and the infusion tube 2 is connected with the arc cleaning tube 21 through a ferrule, and the controller 24 is connected with the liquid suction pump. 20. The electric motor 13, the hot air blower 22 and the external switch of the electric cylinder 6 are electrically connected through wires, and the controller 24 is electrically connected with the external power supply through a transmission line.
工作原理：将铝合金压铸件放置在输送带上，抽液泵20通过过滤网筒19将储液箱18内的清洗液压入输液管2中，通过弧形清洗管21上安装的清洗头对铝合金压铸件进行清洗，清洗液通过集水斗15上安装的过滤网3过滤后落入储液箱18中，有利于提高清洗液的利用率，型号为DATA-7311的控制器24控制安装板5上安装的电动气缸6开启，电动气缸6带动橡胶冲击块7对输送带施加冲击力，可将输送带上的铝合金压铸件进行翻料，有利于提高清洗效果，在清洗结束后，电动机13带动主动轮12转动，主动轮12带动输送带对铝合金压铸件输送至烘干箱体10内，热风机22将空气加热后通过吹风管23上安装的吹风口对铝合金压铸件进行烘干，提高了工作效率。Working principle: put the aluminum alloy die-casting parts on the conveyor belt, the liquid suction pump 20 passes the cleaning hydraulic pressure in the liquid storage tank 18 into the infusion pipe 2 through the filter screen cylinder 19, and the cleaning head installed on the curved cleaning pipe 21 Aluminum alloy die-casting parts are cleaned, and the cleaning liquid is filtered through the filter screen 3 installed on the water collecting bucket 15 and then falls into the liquid storage tank 18, which is conducive to improving the utilization rate of the cleaning liquid. The controller 24 of the model DATA-7311 controls the installation The electric cylinder 6 installed on the plate 5 is turned on, and the electric cylinder 6 drives the rubber impact block 7 to exert an impact force on the conveyor belt, which can turn over the aluminum alloy die-casting parts on the conveyor belt, which is beneficial to improve the cleaning effect. After cleaning, The motor 13 drives the driving wheel 12 to rotate, and the driving wheel 12 drives the conveyor belt to transport the aluminum alloy die-casting parts to the drying box 10. After the air is heated by the hot air blower 22, the aluminum alloy die-casting parts are dried through the blowing port installed on the blowing pipe 23. Drying improves work efficiency.
以上所述，仅为本实用新型较佳的具体实施方式，但本实用新型的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内，根据本实用新型的技术方案及其实用新型构思加以等同替换或改变，都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN112756582A (en) * | 2020-12-23 | 2021-05-07 | 岳西县恒意机械有限公司 | Aluminum alloy low-pressure casting forming device and system thereof |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20200918 Address after: 526108 Jindu industrial park near 292 Township Road, Gaoyao District, Zhaoqing City, Guangdong Province Patentee after: Zhaoqing Hongtian Die Casting Co.,Ltd. Address before: 526040 Room 3, Room 1025, No. 3 Agile Plaza, Xin'an Third Road, Duanzhou District, Zhaoqing City, Guangdong Province, Phase I Patentee before: Zhaoqing Zhixin Intelligent Equipment Research Institute |
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Granted publication date: 20191015 |