CN209487826U - Pluggable busbar system - Google Patents

Pluggable busbar system Download PDF

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Publication number
CN209487826U
CN209487826U CN201920398164.2U CN201920398164U CN209487826U CN 209487826 U CN209487826 U CN 209487826U CN 201920398164 U CN201920398164 U CN 201920398164U CN 209487826 U CN209487826 U CN 209487826U
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plug
box
socket
base
pluggable
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李飞
陶杰
王宁
张有胜
沙伟静
葛修垠
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Zhenjiang Siemens Bus Co Ltd
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Zhenjiang Siemens Bus Co Ltd
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Abstract

本实用新型属于母线系统技术领域,特别涉及一种可插拔母线系统。可插拔母线系统,包括配套母线槽、插口连接部和插接箱,所述配套母线槽宽度方向一侧设有插口连接部,所述插口连接部包括插接桩头、型材底座和插口盒,所述型材底座固定于配套母线槽上,所述插接桩头与母线导体相连,所述插接桩头位于插口盒内与之对应的插接孔内,所述插接箱包括定位底座、插口底座、插脚和插接箱体,所述插脚为交错布置,所述插脚安装于插口底座内,所述插口底座安装于定位底座上,所述定位底座安装于插接箱体内,所述插接箱通过锁定装置与型材底座连接。此实用新型可使插接箱实现带电插拔,插接灵活方便,运输安装方便。

The utility model belongs to the technical field of busbar systems, in particular to a pluggable busbar system. A pluggable busbar system includes a supporting busway, a socket connection part and a plug-in box. The side of the supporting busway in the width direction is provided with a socket connection part, and the socket connection part includes a plug-in pile head, a profile base and a socket box , the profile base is fixed on the matching bus duct, the plug-in pile head is connected to the bus conductor, the plug-in pile head is located in the corresponding plug-in hole in the socket box, and the plug-in box includes a positioning base , the socket base, the pins and the plug-in box, the pins are arranged in a staggered manner, the pins are installed in the socket base, the socket base is installed on the positioning base, the positioning base is installed in the plug-in box, the The plug-in box is connected with the profile base through a locking device. The utility model can realize live plugging and unplugging of the plug-in box, flexible and convenient plug-in, and convenient transportation and installation.

Description

可插拔母线系统Pluggable busbar system

技术领域technical field

本实用新型属于母线系统技术领域,特别涉及一种可插拔母线系统。The utility model belongs to the technical field of busbar systems, in particular to a pluggable busbar system.

背景技术Background technique

传统的分接结构,浇注母线槽与其分接单元的传统分接结构是通过铜排与电缆的螺栓紧固连接,此分接结构使母线槽与分接单元必须在工厂内装配在一起才能发货运输,装配好的母线槽与分接单元体积巨大,运输成本非常高,并且在运输过程中极易损坏;而且母线槽与分接单元装配在一起后非常沉重,现场安装困难。The traditional branching structure, the traditional branching structure of cast busway and its branching unit is fastened by the bolts of copper bars and cables. This branching structure makes the busway and branching unit must be assembled together in the factory to be released. Cargo transportation, the assembled bus duct and tap unit are huge in size, the transportation cost is very high, and they are easily damaged during transportation; and the bus duct and tap unit are very heavy after being assembled together, making it difficult to install on site.

中国专利CN201010261735.1涉及一种密集型可插拔母线系统,属于输电连接件技术领域。该系统包括配套母线槽和插接箱;配套母线槽宽度方向一侧设有分接桩头;分接桩头含有与配套母线槽电连接的一组分接母线,各分接母线相互之间分别隔有绝缘隔板;分接母线与绝缘隔板通过穿过中心的绝缘紧固件固连,且相互之间形成位于紧固件两侧的插接孔隙;绝缘紧固件支撑在配套母线上方;插接箱中绝缘固定有由接地母排和相线母排构成的母排组,母排组的端头从插接箱的一端伸出,分别与插接孔隙对应,形成叉头状;接地母排的伸出长度长于相线母排。Chinese patent CN201010261735.1 relates to a dense pluggable busbar system, which belongs to the technical field of power transmission connectors. The system includes matching bus ducts and plug-in boxes; one side of the width direction of the matching bus ducts is provided with tap pile heads; There are insulating partitions respectively; the tapped busbar and the insulating partition are fixedly connected by insulating fasteners passing through the center, and form insertion holes on both sides of the fasteners; the insulating fasteners are supported on the matching busbar Above; in the plug-in box, a bus-bar group consisting of a grounding bus bar and a phase line bus-bar is insulated and fixed. ;The protruding length of the grounding busbar is longer than that of the phase busbar.

此专利分接电流(A)为800-1250,配套母线槽为密集型母线槽,插接方向为母线槽长度方向,连接方式为铜排与铜排的面搭接,压力方式为螺栓紧固,桩头为焊接,固定方式是自重,插接箱可安装位置是母线槽必须立放,安装于上方;绝缘方式为隔板,并无防错相插接设计。The tapping current (A) of this patent is 800-1250, the matching busway is a dense busway, the insertion direction is the length direction of the busway, the connection method is the overlapping of copper bars and copper bars, and the pressure method is bolt fastening , The pile head is welded, and the fixing method is self-weight. The installation position of the plug-in box is that the bus duct must be placed vertically and installed on the top; the insulation method is a partition, and there is no wrong-phase plug-in design.

而欲申请专利分接电流(A)为63-630,配套母线槽为浇筑型母线槽,插接方向为母线槽高度方向,连接方式为桩头与插脚的线接触,压力方式为簧片的弹力,桩头为压接方式,固定方式为锁脚机构,插接箱可安装位置是母线槽立放,可安装于上方、下方,母线槽平放,可安装于两侧;绝缘方式为空气,设有防错相插接结构。However, the tap current (A) to apply for a patent is 63-630, and the matching busway is a pouring type busway, the insertion direction is the height direction of the busway, the connection method is the line contact between the pile head and the pin, and the pressure method is the reed. Elastic force, the pile head is crimping, the fixing method is the locking mechanism, the installation position of the plug-in box is the vertical bus duct, which can be installed above and below, the bus duct is flat, and can be installed on both sides; the insulation method is air , Equipped with anti-wrong-phase plugging structure.

实用新型内容Utility model content

本实用新型针对现有技术的不足,研究并发明了一种可插拔母线系统,应用于母线系统,可使插接箱实现带电插拔,插接灵活方便,从而插接箱与母线槽可分装运输,至工程现场再组装使用,运输安装方便,避免损伤。Aiming at the deficiencies of the prior art, the utility model researches and invents a pluggable busbar system, which is applied to the busbar system and enables the plug-in box to be plugged and unplugged with electricity, and the plug-in is flexible and convenient, so that the plug-in box and the busway can be connected Packed and transported, and then assembled and used at the project site, the transportation and installation are convenient and avoid damage.

针对上述的技术目的,本实用新型将采取如下的技术方案:For above-mentioned technical purpose, the utility model will take following technical scheme:

可插拔母线系统,包括配套母线槽、插口连接部和插接箱,所述配套母线槽宽度方向一侧设有插口连接部,所述插口连接部包括插接桩头、型材底座和插口盒,所述型材底座固定于配套母线槽上,所述插接桩头与母线导体相连,所述插接桩头位于插口盒内与之对应的插接孔内,所述插接箱包括定位底座、插口底座、插脚和插接箱体,所述插脚安装于插口底座内,所述插口底座安装于定位底座上,所述定位底座安装于插接箱体内,所述插接箱通过锁定装置与型材底座连接。A pluggable busbar system includes a supporting busway, a socket connection part and a plug-in box. The side of the supporting busway in the width direction is provided with a socket connection part, and the socket connection part includes a plug-in pile head, a profile base and a socket box , the profile base is fixed on the matching bus duct, the plug-in pile head is connected to the bus conductor, the plug-in pile head is located in the corresponding plug-in hole in the socket box, and the plug-in box includes a positioning base , socket base, pins and plug-in box, the pins are installed in the socket base, the socket base is installed on the positioning base, the positioning base is installed in the plug-in box, and the plug-in box is connected with the locking device Profile base connection.

通过采用上述技术方案,插口连接部的设置可以做到带电插拔,而且可分装运输;插脚的交错布置,可有效的防错插。By adopting the above technical solution, the setting of the socket connection part can be plugged and unplugged when it is live, and can be packaged and transported separately; the staggered arrangement of the pins can effectively prevent wrong insertion.

进一步的,所述插接桩头与母线导体采用分子渗透技术压接。Further, the plug-in pile head and the bus conductor are crimped using molecular penetration technology.

通过采用上述技术方案,母线导体与插接桩头在需压接部位制作成锯齿结构,压接时锯齿的凹凸部分相互配合,采用压力机嵌合压接,在压力的作用下,使母线导体与插接桩头的盈溢金属分子相互渗透以实现合二为一;此方式保证了两者之间的机械连接和电气连接,降低接触电阻,提高电气性能分子,可使插接桩头和母线导体可靠接触,避免局部过热。By adopting the above technical scheme, the busbar conductor and the plug-in pile head are made into a sawtooth structure at the part to be crimped. Interpenetrate with the overflow metal molecules of the plug-in pile head to realize the combination; this method ensures the mechanical connection and electrical connection between the two, reduces the contact resistance, improves the electrical performance molecules, and makes the plug-in pile head and Reliable contact of busbar conductors to avoid local overheating.

进一步的,所述插口连接部还包括插口盖,所述插口盖的一端与插口盒铰接。Further, the socket connection part further includes a socket cover, and one end of the socket cover is hinged to the socket box.

通过采用上述技术方案,当插口连接部不插接的时候,可以将插口盖翻转盖封,防止人手误触碰,并同时防止杂物进入。By adopting the above technical solution, when the socket connection part is not plugged in, the socket cover can be turned over and sealed to prevent accidental touch by human hands, and at the same time prevent debris from entering.

进一步的,所述插口盒通过螺钉与型材底座连接。Further, the socket box is connected to the profile base through screws.

进一步的,所述定位底座侧边设有带凹槽的定位卡,所述型材底座上设有定位螺栓,当插接箱插入时,所述的定位螺栓恰好位于所述凹槽内。Further, a positioning card with a groove is provided on the side of the positioning base, and a positioning bolt is provided on the profile base, and when the plug box is inserted, the positioning bolt is just located in the groove.

通过采用上述技术方案,定位螺栓与定位卡配合,保证插接箱准确插接,避免错相。By adopting the above technical solution, the positioning bolt cooperates with the positioning card to ensure accurate insertion of the plug box and avoid phase misalignment.

进一步的,所述插接箱体的上盖板上设有圆拉头,方便打开插接箱体上盖板,实时查看插接过程。Further, the upper cover of the plug-in box is provided with a round slider, which is convenient for opening the upper cover of the plug-in box and checking the plug-in process in real time.

进一步的,所述锁定装置为锁脚,所述锁脚的中部与插接箱体固定,所述锁脚的一端扣住型材底座,所述锁脚的另一端设置有锁定槽,并通过螺钉与插接箱体固定。Further, the locking device is a locking foot, the middle part of the locking foot is fixed to the plug-in box, one end of the locking foot buckles the profile base, and the other end of the locking foot is provided with a locking groove, which is connected by a screw Fixed with the plug box.

进一步的,所述插口连接部还包括插口密封垫,所述插口密封垫安装于插口盒上方,提高插口连接部的防护等级。Further, the socket connection part further includes a socket gasket, and the socket gasket is installed above the socket box to improve the protection level of the socket connection part.

通过采用上述技术方案,锁脚的中部可以围绕固定点旋转,锁定槽提供了可以旋转的空间并可同时安装螺钉,可以很方便的锁定插接箱,并可以实时调节。By adopting the above technical solution, the middle part of the locking foot can rotate around the fixed point, and the locking groove provides a space for rotation and can install screws at the same time, so that the plug-in box can be locked conveniently and adjusted in real time.

根据上述的技术方案,相对于现有技术,本实用新型具有如下的有益效果:According to the above-mentioned technical scheme, compared with the prior art, the utility model has the following beneficial effects:

1.母线槽上插口可预留使用,插口防护等级达IP54;1. The socket on the busway can be reserved for use, and the protection level of the socket reaches IP54;

2.插口连接部的设置可以做到带电插拔,而且可分装运输;2. The setting of the socket connection part can be plugged and unplugged when it is live, and it can be packed and transported separately;

3.分子渗透压接可使插接桩头和母线导体可靠接触,避免局部过热;3. Molecular osmotic crimping can make the plug-in pile head and the bus conductor contact reliably, avoiding local overheating;

4.定位螺栓与定位卡配合,保证插接箱准确插接,避免错相;4. The positioning bolts cooperate with the positioning card to ensure the accurate insertion of the plug-in box and avoid wrong phase;

5.锁定槽的设计可以很方便的锁定插接箱,并可以实时调节。5. The design of the locking slot can lock the plug-in box very conveniently, and can be adjusted in real time.

附图说明Description of drawings

图1是本实用新型所述可插拔母线系统爆炸图;Fig. 1 is an explosion diagram of the pluggable busbar system described in the present invention;

图2是本实用新型所述插口连接部结构示意图;Fig. 2 is a schematic diagram of the structure of the socket connection part described in the utility model;

图3是本实用新型所述插口连接部内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the socket connection part of the utility model;

图4是本实用新型所述可插拔母线系统插拔过程示意图;Fig. 4 is a schematic diagram of the plugging process of the pluggable busbar system described in the present invention;

图5是本实用新型所述可插拔母线系统插拔后状态示意图。Fig. 5 is a schematic diagram of the state of the pluggable busbar system described in the present invention after plugging and unplugging.

图中:1-插接箱体、2-插脚、3-插口底座、4-定位底座、5-插口盒、6-配套母线槽、7-插口密封垫、8-插接桩头、9-型材底座、10-锁脚、11-插口盖、12-定位螺栓、13-定位卡、14-圆拉头、15-锁定槽。In the figure: 1-socket box, 2-pins, 3-socket base, 4-positioning base, 5-socket box, 6-supporting bus duct, 7-socket gasket, 8-socket pile head, 9- Profile base, 10-lock pin, 11-socket cover, 12-positioning bolt, 13-positioning card, 14-round slider, 15-locking groove.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

如附图1所示,为一种可插拔母线系统,包括配套母线槽6、插口连接部和插接箱,配套母线槽6宽度方向一侧设有插口连接部,插口连接部包括插接桩头8、型材底座9和插口盒5,插口盒5通过螺钉与型材底座9连接,型材底座9固定于配套母线槽6上,插接桩头8与母线导体相连,插接桩头8与母线导体采用分子渗透技术压接,插接桩头8位于插口盒5内与之对应的插接孔内,插接箱包括定位底座4、插口底座3、插脚2和插接箱体1,插脚2为交错布置,插脚2安装于插口底座3内,插口底座3安装于定位底座4上,定位底座4安装于插接箱体1内。As shown in Figure 1, it is a pluggable busbar system, including a matching busway 6, a socket connection part and a plug-in box. The side of the width direction of the matching busway 6 is provided with a socket connection part, and the socket connection part includes a plug-in The pile head 8, the profile base 9 and the socket box 5, the socket box 5 is connected with the profile base 9 by screws, the profile base 9 is fixed on the supporting bus duct 6, the plug pile head 8 is connected with the bus conductor, and the plug pile head 8 is connected with the The busbar conductors are crimped by molecular penetration technology, and the socket head 8 is located in the corresponding socket hole in the socket box 5. The socket box includes a positioning base 4, a socket base 3, pins 2 and a socket body 1, and 2 is a staggered arrangement, the pins 2 are installed in the socket base 3, the socket base 3 is installed on the positioning base 4, and the positioning base 4 is installed in the socket box 1.

具体的,插口连接部还包括插口密封垫7,插口密封垫7安装于插口盒5上方。Specifically, the socket connection part further includes a socket gasket 7 , and the socket gasket 7 is installed above the socket box 5 .

如图2和图3所示,插口连接部还包括插口盖11,插口盖11的一端与插口盒5铰接。As shown in FIGS. 2 and 3 , the socket connection part further includes a socket cover 11 , and one end of the socket cover 11 is hinged to the socket box 5 .

如图4所示,插接箱通过锁定装置与型材底座9连接,锁定装置为锁脚10,锁脚10的中部与插接箱体1固定,锁脚10的一端扣住型材底座9,锁脚10的另一端设置有锁定槽15,并通过螺钉与插接箱体1固定。插接箱体1的上盖板上设有圆拉头14。As shown in Figure 4, the plug-in box is connected to the profile base 9 through a locking device. The locking device is a lock pin 10, the middle part of the lock pin 10 is fixed to the plug-in box body 1, and one end of the lock pin 10 buckles the profile base 9 to lock The other end of the foot 10 is provided with a locking groove 15, and is fixed with the plug-in box body 1 by screws. A round slider 14 is provided on the upper cover of the plug-in box body 1 .

如图5所示,定位底座4侧边设有带凹槽的定位卡13,型材底座9上设有定位螺栓12,当插接箱插入时,定位螺栓12恰好位于凹槽内。As shown in Figure 5, the side of the positioning base 4 is provided with a positioning card 13 with a groove, and the profile base 9 is provided with a positioning bolt 12, when the plug box is inserted, the positioning bolt 12 is just located in the groove.

虽然本实用新型已以较佳实施例公开如上,但实施例并不是用来限定本实用新型的。在不脱离本实用新型之精神和范围内,所做的任何等效变化或润饰,同样属于本实用新型之保护范围。因此本实用新型的保护范围应当以本申请的权利要求所界定的内容为标准。Although the utility model has been disclosed above with preferred embodiments, the embodiments are not used to limit the utility model. Any equivalent changes or modifications made without departing from the spirit and scope of the present utility model also belong to the protection scope of the present utility model. Therefore, the scope of protection of the present utility model should be based on the content defined by the claims of the present application.

Claims (8)

1.可插拔母线系统,包括配套母线槽、插口连接部和插接箱,其特征在于:所述配套母线槽宽度方向一侧设有插口连接部,所述插口连接部包括插接桩头、型材底座和插口盒,所述型材底座固定于配套母线槽上,所述插接桩头与母线导体相连,所述插接桩头位于插口盒内与之对应的插接孔内,所述插接箱包括定位底座、插口底座、插脚和插接箱体,所述插脚安装于插口底座内,所述插口底座安装于定位底座上,所述定位底座安装于插接箱体内,所述插接箱通过锁定装置与型材底座连接。1. Pluggable busbar system, including supporting busway, socket connection part and plug-in box, characterized in that: one side of the width direction of the supporting busway is provided with a socket connection part, and the socket connection part includes a plug-in pile head , a profile base and a socket box, the profile base is fixed on the matching bus duct, the plug-in pile head is connected to the bus conductor, the plug-in pile head is located in the corresponding socket hole in the socket box, the The plug-in box includes a positioning base, a socket base, pins and a plug-in box, the pins are installed in the socket base, the socket base is installed on the positioning base, the positioning base is installed in the plug-in box, the plug The connection box is connected with the profile base through a locking device. 2.根据权利要求1所述的可插拔母线系统,其特征在于:所述插接桩头与母线导体采用分子渗透技术压接。2. The pluggable busbar system according to claim 1, characterized in that: the plug-in pile head and the busbar conductor are crimped using a molecular permeation technique. 3.根据权利要求1所述的可插拔母线系统,其特征在于:所述插口连接部还包括插口盖,所述插口盖的一端与插口盒铰接。3. The pluggable busbar system according to claim 1, characterized in that: the socket connection part further comprises a socket cover, and one end of the socket cover is hinged to the socket box. 4.根据权利要求1所述的可插拔母线系统,其特征在于:所述插口盒通过螺钉与型材底座连接。4. The pluggable busbar system according to claim 1, characterized in that: the socket box is connected to the profile base by screws. 5.根据权利要求1所述的可插拔母线系统,其特征在于:所述定位底座侧边设有带凹槽的定位卡,所述型材底座上设有定位螺栓,当插接箱插入时,所述的定位螺栓恰好位于所述凹槽内。5. The pluggable busbar system according to claim 1, characterized in that: the side of the positioning base is provided with a positioning card with grooves, and the profile base is provided with positioning bolts, when the plug box is inserted , the positioning bolt is just located in the groove. 6.根据权利要求1所述的可插拔母线系统,其特征在于:所述插接箱体的上盖板上设有圆拉头。6. The pluggable busbar system according to claim 1, wherein a round slider is arranged on the upper cover of the plug-in box. 7.根据权利要求1所述的可插拔母线系统,其特征在于:所述锁定装置为锁脚。7. The pluggable busbar system according to claim 1, wherein the locking device is a locking foot. 8.根据权利要求7所述的可插拔母线系统,其特征在于:所述锁脚的中部与插接箱体固定,所述锁脚的一端扣住型材底座,所述锁脚的另一端设置有锁定槽,并通过螺钉与插接箱体固定。8. The pluggable busbar system according to claim 7, characterized in that: the middle part of the locking leg is fixed to the plug-in box, one end of the locking leg buckles the profile base, and the other end of the locking leg It is provided with a locking slot, and is fixed with the plug-in box by screws.
CN201920398164.2U 2019-03-27 2019-03-27 Pluggable busbar system Active CN209487826U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114583642A (en) * 2022-03-03 2022-06-03 杭州电力设备制造有限公司 Power supply system adopting low-carbon energy-saving bus duct

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114583642A (en) * 2022-03-03 2022-06-03 杭州电力设备制造有限公司 Power supply system adopting low-carbon energy-saving bus duct

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