CN209484253U - automatic transmission oil pump - Google Patents
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- CN209484253U CN209484253U CN201822024430.3U CN201822024430U CN209484253U CN 209484253 U CN209484253 U CN 209484253U CN 201822024430 U CN201822024430 U CN 201822024430U CN 209484253 U CN209484253 U CN 209484253U
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- 239000010718 automatic transmission oil Substances 0.000 title abstract description 7
- 238000007789 sealing Methods 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims description 3
- 239000003921 oil Substances 0.000 abstract description 114
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000005461 lubrication Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 241000283973 Oryctolagus cuniculus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
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Abstract
本实用新型公开了一种自动变速器油泵,主要包括油泵体、后盖总成、前盖总成、低压泵转子系统、高压泵转子系统、驱动轴、滚针、密封圈和挡圈。前盖总成的一端通过螺钉连接油泵体,另一端通过螺钉连接电机。所述后盖总成通过螺钉连接油泵体。低压泵转子系统设置在低压转子腔内。高压泵转子系统设置在高压转子腔内。驱动轴的一端连接电机,驱动轴主体穿过油泵体。滚针的一端键入键槽内。密封圈对前盖的贴合面和后盖的贴合面进行密封。挡圈限定驱动轴穿过油泵体的位置。本实用新型降低油泵噪音,提高了传动效率,本实用新型根据流量需求调节输入转速,避免功率浪费,降低能耗,提高了油泵液压系统的操控性,提高油泵的寿命。
The utility model discloses an automatic transmission oil pump, which mainly comprises an oil pump body, a rear cover assembly, a front cover assembly, a low-pressure pump rotor system, a high-pressure pump rotor system, a drive shaft, a needle roller, a sealing ring and a retaining ring. One end of the front cover assembly is connected to the oil pump body through screws, and the other end is connected to the motor through screws. The rear cover assembly is connected to the oil pump body through screws. The low-pressure pump rotor system is arranged in the low-pressure rotor chamber. The high-pressure pump rotor system is arranged in the high-pressure rotor chamber. One end of the drive shaft is connected to the motor, and the main body of the drive shaft passes through the oil pump body. One end of the needle roller is keyed into the keyway. The sealing ring seals the bonding surface of the front cover and the bonding surface of the rear cover. The retaining ring defines where the drive shaft passes through the oil pump body. The utility model reduces the noise of the oil pump and improves the transmission efficiency. The utility model adjusts the input speed according to the flow demand, avoids power waste, reduces energy consumption, improves the controllability of the oil pump hydraulic system, and increases the life of the oil pump.
Description
技术领域technical field
本实用新型涉及汽车自动变速器技术领域,具体是一种自动变速器油泵。The utility model relates to the technical field of automatic transmissions for automobiles, in particular to an oil pump for automatic transmissions.
背景技术Background technique
汽车自动变速器油泵,作为自动变速器整个液压操控系统的动力源和箱内各摩擦副润滑装置,是关系到汽车动力性、经济性和舒适性等的关键零部件之一。为满足更为严格的燃油经济性和减排要求,同时又不能影响到驾驶员习以为常的舒适性、便利性以及各种动态特性,而为内燃机配备自动启停功能或采用“滑行”功能等,传统的机械式油泵无法满足新的技术要求,必须改用电动油泵。Automobile automatic transmission oil pump, as the power source of the entire hydraulic control system of automatic transmission and the lubrication device of each friction pair in the box, is one of the key components related to automobile power, economy and comfort. In order to meet more stringent fuel economy and emission reduction requirements without affecting the comfort, convenience and various dynamic characteristics that drivers are accustomed to, the internal combustion engine is equipped with automatic start-stop function or "coasting" function, etc., The traditional mechanical oil pump cannot meet the new technical requirements, and an electric oil pump must be used instead.
自动变速器油泵的工作原理是相啮合的油泵转子组件旋转,通过改变相啮合的转子与具有吸入端口和排出端口的壳体形成的容积变化来吸入和排放流体。与传统机械式油泵驱动方式不同,该油泵不采用液力变矩器来驱动,取而代之是直接采用精确的控制电机输出动力,可以使电动油泵始终工作在需要的转速,能够实现在发动机停止运转时,保持液压系统工作所需油压,直到主泵恢复运行。The working principle of the automatic transmission oil pump is that the meshed oil pump rotor assembly rotates to suck and discharge fluid by changing the volume change formed by the meshed rotor and the housing having a suction port and a discharge port. Different from the traditional mechanical oil pump driving method, the oil pump does not use a hydraulic torque converter to drive, but instead directly uses a precise control motor to output power, which can make the electric oil pump always work at the required speed, and can realize when the engine stops running , to keep the oil pressure required by the hydraulic system until the main pump resumes operation.
该电动油泵能够可靠地润滑和冷却离合器、轴承和齿轮组。在重新启动发动机时,电动辅助系统提供的驾驶体验动态性能远超过传统的机械式油泵。同时,变速箱的工作也变得更快速、更流畅、更安静。通过这种方式,电动油泵可以在更低的油耗下确保更高的舒适度。This electric oil pump reliably lubricates and cools clutches, bearings and gear sets. When restarting the engine, the electric assistance system provides a driving experience far more dynamic than a conventional mechanical oil pump. At the same time, the gearbox works faster, smoother and quieter. In this way, the electric oil pump ensures greater comfort with lower fuel consumption.
但是,目前的自动变速器油泵具有噪音大,流量不稳定、油泵困油现象严重等问题。However, the current automatic transmission oil pump has problems such as loud noise, unstable flow, serious oil trapping in the oil pump, and the like.
实用新型内容Utility model content
本实用新型的目的是解决现有技术中存在的问题。The purpose of this utility model is to solve the problems existing in the prior art.
为实现本实用新型目的而采用的技术方案是这样的,一种自动变速器油泵,主要包括油泵体、后盖总成、前盖总成、低压泵转子系统、高压泵转子系统、驱动轴、滚针、密封圈和挡圈。The technical solution adopted to achieve the purpose of this utility model is as follows: an automatic transmission oil pump mainly includes an oil pump body, a rear cover assembly, a front cover assembly, a low-pressure pump rotor system, a high-pressure pump rotor system, a drive shaft, a roller Needles, seals and retaining rings.
所述油泵体主要包括进油口、进油槽、出油口、出油槽、卸荷槽、高压转子腔、低压转子腔和内孔腔I。The oil pump body mainly includes an oil inlet, an oil inlet groove, an oil outlet, an oil outlet groove, an unloading groove, a high-pressure rotor chamber, a low-pressure rotor chamber and an inner cavity I.
所述油泵体的中部设有高压转子腔、低压转子腔和内孔腔。The middle part of the oil pump body is provided with a high-pressure rotor chamber, a low-pressure rotor chamber and an inner bore chamber.
所述进油口开设在油泵体的一端。The oil inlet is set at one end of the oil pump body.
所述进油口为矩形,其四个角为圆弧角。The oil inlet is rectangular, and its four corners are arc corners.
所述进油口的宽为2v,长为2w,圆弧半径为8r2。10mm≤w≤12mm。8mm≤v≤10mm。2mm≤r2≤4mm。The width of the oil inlet is 2v, the length is 2w, and the arc radius is 8r 2 . 10mm≤w≤12mm. 8mm≤v≤10mm. 2mm≤r2≤4mm .
所述进油口主要包括高压泵进油口和低压进油口。The oil inlet mainly includes a high-pressure pump oil inlet and a low-pressure oil inlet.
所述进油槽和进油口连通。The oil inlet groove communicates with the oil inlet.
所述进油槽的尾端具有以r1为半径的倒圆角。且,半径r的范围为:1mm≤r1≤2mm。The tail end of the oil inlet groove has a rounded corner with r1 as the radius. Moreover, the range of the radius r is: 1mm≤r 1 ≤2mm.
所述出油口开设在油泵体的另一端。The oil outlet is opened at the other end of the oil pump body.
所述出油口主要包括高压泵出油口和低压泵出油口。The oil outlet mainly includes an oil outlet of a high pressure pump and an oil outlet of a low pressure pump.
所述出油口为圆形。所述出油口的直径为2d。12mm≤d≤14mm。The oil outlet is circular. The diameter of the oil outlet is 2d. 12mm≤d≤14mm.
所述出油槽和出油口连通。The oil outlet groove communicates with the oil outlet.
所述出油槽的尾端具有以R为半径的倒圆角。且,半径R的范围为:1mm≤R≤2.5mm。The tail end of the oil outlet groove has a rounded corner with R as the radius. Moreover, the range of the radius R is: 1mm≤R≤2.5mm.
所述卸荷槽紧贴出油槽的尾端。The unloading groove is close to the tail end of the oil outlet groove.
所述卸荷槽为圆弧形沟槽,主要包括内侧圆弧面、外侧圆弧面和两端加工形成的小圆弧面,内侧圆弧面和外侧圆弧面的圆弧均以所靠近的齿轮的中心为圆心。The unloading groove is an arc-shaped groove, which mainly includes an inner arc surface, an outer arc surface and a small arc surface formed by processing at both ends. The arcs of the inner arc surface and the outer arc surface are all close The center of the gear is the center of the circle.
所述卸荷槽外侧圆弧面的半径m的范围为:1mm≤m≤2mm。The range of the radius m of the outer arc surface of the unloading groove is: 1mm≤m≤2mm.
所述卸荷槽内侧圆弧面的半径t的范围为:0.5mm≤t≤1.5mm。The range of the radius t of the arc surface inside the unloading groove is: 0.5mm≤t≤1.5mm.
所述后盖总成通过螺钉连接油泵体。The rear cover assembly is connected to the oil pump body through screws.
所述螺钉为花型螺钉。Described screw is flower type screw.
所述后盖总成主要包括后盖,衬套I、定位销I和密封槽I。The rear cover assembly mainly includes a rear cover, a bushing I, a positioning pin I and a sealing groove I.
所述衬套I通过过盈配合压装至后盖,从而形成内孔腔II。The bushing I is press-fitted to the back cover through interference fit, thereby forming the inner cavity II.
所述定位销I限制后盖的自由度。The positioning pin 1 limits the degree of freedom of the back cover.
所述密封槽I开设在后盖的贴合面上。The sealing groove I is opened on the bonding surface of the back cover.
所述前盖总成的一端通过螺钉连接油泵体。所述前盖总成的另一端通过螺钉连接电机。One end of the front cover assembly is connected to the oil pump body through screws. The other end of the front cover assembly is connected to the motor by screws.
所述前盖总成主要包括前盖,衬套II、定位销II、密封槽II和密封槽III。The front cover assembly mainly includes a front cover, a bushing II, a positioning pin II, a sealing groove II and a sealing groove III.
所述衬套II通过过盈配合压装至前盖,从而形成内孔腔III。The bushing II is press-fitted to the front cover by interference fit, thereby forming the inner cavity III.
所述定位销II限制前盖的自由度。The positioning pin II limits the degree of freedom of the front cover.
所述密封槽II开设在前盖的正贴合面上。The sealing groove II is opened on the front bonding surface of the front cover.
所述密封槽III开设在前盖的反贴合面上。The sealing groove III is opened on the anti-bonding surface of the front cover.
所述低压泵转子系统主要包括低压泵内转子和低压泵外转子。The low-pressure pump rotor system mainly includes a low-pressure pump inner rotor and a low-pressure pump outer rotor.
所述低压泵转子系统设置在低压转子腔内。所述低压泵内转子和低压泵外转子相互啮合。The low-pressure pump rotor system is arranged in the low-pressure rotor chamber. The inner rotor of the low-pressure pump and the outer rotor of the low-pressure pump mesh with each other.
所述高压泵转子系统主要包括高压泵内转子和高压泵外转子。The high-pressure pump rotor system mainly includes a high-pressure pump inner rotor and a high-pressure pump outer rotor.
所述高压泵转子系统设置在高压转子腔内。所述高压泵内转子和高压泵外转子相互啮合。The high-pressure pump rotor system is arranged in the high-pressure rotor chamber. The inner rotor of the high-pressure pump and the outer rotor of the high-pressure pump mesh with each other.
所述低压泵内转子的齿数为7。所述低压泵外转子的齿数为8。所述低压泵内转子和低压泵外转子的齿数差值为1。The number of teeth of the inner rotor of the low pressure pump is 7. The number of teeth of the outer rotor of the low pressure pump is 8. The difference in the number of teeth between the inner rotor of the low-pressure pump and the outer rotor of the low-pressure pump is 1.
所述低压泵内转子的外圆直径为34mm~36mm,厚度均为11.5~13mm。所述低压泵外转子的外圆直径为44mm~46mm。The outer diameter of the inner rotor of the low-pressure pump is 34mm-36mm, and the thickness is 11.5-13mm. The diameter of the outer circle of the outer rotor of the low-pressure pump is 44mm-46mm.
所述低压泵内转子和低压泵外转子的偏心距k1的范围为:1.5mm≤k1≤3mm。The range of the eccentricity k 1 of the inner rotor of the low-pressure pump and the outer rotor of the low-pressure pump is: 1.5mm≤k1≤3mm .
所述高压泵内转子的齿数为8。所述高压泵外转子的齿数为9。所述高压泵内转子和高压泵外转子的齿数差值为1。The number of teeth of the inner rotor of the high pressure pump is 8. The number of teeth of the outer rotor of the high pressure pump is 9. The difference in the number of teeth between the inner rotor of the high pressure pump and the outer rotor of the high pressure pump is 1.
所述高压泵内转子的外圆直径为35mm~36mm,厚度均为11.5~13mm。所述高压泵外转子的外圆直径为55mm~56mm。The outer diameter of the inner rotor of the high-pressure pump is 35mm-36mm, and the thickness is 11.5-13mm. The diameter of the outer circle of the outer rotor of the high-pressure pump is 55 mm to 56 mm.
所述高压泵内转子和高压泵外转子的偏心距k2的范围为:1.5mm≤k2≤3mm。The range of the eccentricity k 2 of the inner rotor of the high-pressure pump and the outer rotor of the high-pressure pump is: 1.5mm≤k2≤3mm .
所述低压泵内转子的中心具有供驱动轴穿过的内槽I。The center of the inner rotor of the low-pressure pump has an inner slot I for the drive shaft to pass through.
所述内槽I由圆弧槽I和半圆槽I拼接而成。圆弧槽I的半径大于半圆槽I的半径。The inner groove I is formed by splicing an arc groove I and a semicircular groove I. The radius of arc groove I is greater than the radius of semicircle groove I.
所述滚针的另一端键入半圆槽I,从而将驱动轴的力矩传递给低压泵内转子。The other end of the needle roller is inserted into the semicircular groove I, so as to transmit the torque of the drive shaft to the inner rotor of the low-pressure pump.
所述高压泵内转子的中心具有供驱动轴穿过的内槽II。The center of the inner rotor of the high-pressure pump has an inner slot II through which the drive shaft passes.
所述内槽II由圆弧槽II和半圆槽II拼接而成。圆弧槽II的半径大于半圆槽II的半径。The inner groove II is spliced by circular arc groove II and semicircular groove II. The radius of the circular arc groove II is greater than the radius of the semicircular groove II.
所述滚针的另一端键入半圆槽II,从而将驱动轴的力矩传递给高压泵内转子。The other end of the needle roller is inserted into the semicircular groove II, so as to transmit the torque of the drive shaft to the inner rotor of the high-pressure pump.
所述驱动轴主要包括驱动轴主体、挡圈槽和键槽。The drive shaft mainly includes a drive shaft main body, a retaining ring groove and a keyway.
所述驱动轴主体连接电机的一端记为A端。所述驱动轴主体的A端为扁平轴。The end of the main body of the drive shaft connected to the motor is designated as end A. The A end of the main body of the drive shaft is a flat shaft.
所述驱动轴主体穿过油泵体。The main body of the drive shaft passes through the oil pump body.
所述驱动轴主体带动低压泵转子系统和高压泵转子系统旋转。The drive shaft main body drives the rotor system of the low-pressure pump and the rotor system of the high-pressure pump to rotate.
所述内孔腔I和驱动轴间隙配合。所述内孔腔II和驱动轴下端间隙配合。所述内孔腔III和驱动轴上端间隙配合。The inner cavity I and the drive shaft are in clearance fit. The inner cavity II is in clearance fit with the lower end of the drive shaft. The inner cavity III is in clearance fit with the upper end of the drive shaft.
所述滚针的一端键入键槽内。One end of the needle roller is keyed into the keyway.
所述密封圈放置在所述密封槽I和密封槽II内。The sealing ring is placed in the sealing groove I and the sealing groove II.
所述密封圈对前盖的贴合面和后盖的贴合面进行密封。The sealing ring seals the bonding surface of the front cover and the bonding surface of the rear cover.
所述密封圈为O型密封圈。The sealing ring is an O-ring.
所述挡圈键入挡圈槽内。The retaining ring is keyed into the retaining ring groove.
所述挡圈限定驱动轴穿过油泵体的位置。The stop ring defines the position where the drive shaft passes through the oil pump body.
本实用新型的技术效果是毋庸置疑的。本实用新型实现油泵与电机直联,电机可以直接驱动油泵旋转。电机输出轴的传动精度很高,可以降低油泵噪音,大大提高了传动效率,根据流量需求调节输入转速,避免功率浪费,降低能耗,提高了油泵液压系统的操控性,提高油泵的寿命。The technical effect of the utility model is beyond doubt. The utility model realizes the direct connection between the oil pump and the motor, and the motor can directly drive the oil pump to rotate. The transmission precision of the output shaft of the motor is very high, which can reduce the noise of the oil pump, greatly improve the transmission efficiency, adjust the input speed according to the flow demand, avoid power waste, reduce energy consumption, improve the controllability of the oil pump hydraulic system, and increase the life of the oil pump.
本实用新型的油泵采用双泵设计,高压泵和低压泵分别设计在油泵体两侧,低压泵能够满足系统的冷却润滑流量需求,高压泵能够满足系统的高压力稳定流量需求,比较单泵系统的油泵,具有高压力、流量稳、润滑充分的优势。The oil pump of the utility model adopts a double-pump design. The high-pressure pump and the low-pressure pump are respectively designed on both sides of the oil pump body. The low-pressure pump can meet the cooling and lubrication flow requirements of the system, and the high-pressure pump can meet the high-pressure and stable flow requirements of the system. Compared with the single-pump system The advanced oil pump has the advantages of high pressure, stable flow and sufficient lubrication.
本实用新型的油泵体、前盖总成和后盖总成的油道采用了相对应的油槽,同时设置相对应的卸荷槽,并将卸荷槽的起始位置在最大容腔的位置之后,油液开始卸荷之前,减轻了油泵的困油现象,并降低了油泵的噪音。The oil pump body, the front cover assembly and the rear cover assembly of the utility model adopt corresponding oil grooves, and corresponding unloading grooves are set at the same time, and the initial position of the unloading grooves is at the position of the largest cavity Afterwards, before the oil begins to unload, the oil trapping phenomenon of the oil pump is alleviated, and the noise of the oil pump is reduced.
附图说明Description of drawings
图1为油泵的结构示意图;Fig. 1 is the structural representation of oil pump;
图2为后盖总成示意图;Figure 2 is a schematic diagram of the rear cover assembly;
图3为低压泵转子系统结构示意图;Fig. 3 is a structural schematic diagram of the low-pressure pump rotor system;
图4为高压泵转子系统结构示意图;Fig. 4 is a schematic structural diagram of the high-pressure pump rotor system;
图5为高压泵内转子与驱动轴的装配示意图;Figure 5 is a schematic diagram of the assembly of the inner rotor and drive shaft of the high-pressure pump;
图6为前盖总成示意图;Figure 6 is a schematic diagram of the front cover assembly;
图7为带有尺寸标记的油泵体转子腔油槽示意图;Fig. 7 is a schematic diagram of the oil tank in the rotor chamber of the oil pump body with size marks;
图8为油泵体转子腔油槽示意图;Fig. 8 is a schematic diagram of the oil tank in the rotor cavity of the oil pump body;
图9为油泵体进出油口示意图;Fig. 9 is a schematic diagram of the oil inlet and outlet of the oil pump body;
图中:油泵体1、后盖总成2、前盖总成3、低压泵转子系统4、高压泵转子系统5、驱动轴6、滚针7、密封圈8、挡圈9、进油槽102、出油槽104、卸荷槽105、后盖201,衬套I202、定位销I203、前盖301,衬套II302、定位销II303、低压泵内转子401、低压泵外转子402、圆弧槽I4011、半圆槽I4012、高压泵内转子501、高压泵外转子502、驱动轴主体601、圆弧槽II5011、半圆槽II5012、高压泵进油口1011、低压进油口1012、高压泵出油口1031和低压泵出油口1032。In the figure: oil pump body 1, rear cover assembly 2, front cover assembly 3, low-pressure pump rotor system 4, high-pressure pump rotor system 5, drive shaft 6, needle roller 7, sealing ring 8, retaining ring 9, oil inlet groove 102 , oil outlet tank 104, unloading tank 105, rear cover 201, bushing I202, positioning pin I203, front cover 301, bushing II302, positioning pin II303, low-pressure pump inner rotor 401, low-pressure pump outer rotor 402, arc groove I4011 , semicircular groove I4012, high pressure pump inner rotor 501, high pressure pump outer rotor 502, drive shaft main body 601, circular arc groove II5011, semicircular groove II5012, high pressure pump oil inlet 1011, low pressure oil inlet 1012, high pressure pump oil outlet 1031 And low pressure pump oil outlet 1032.
具体实施方式Detailed ways
下面结合实施例对本实用新型作进一步说明,但不应该理解为本实用新型上述主题范围仅限于下述实施例。在不脱离本实用新型上述技术思想的情况下,根据本领域普通技术知识和惯用手段,做出各种替换和变更,均应包括在本实用新型的保护范围内。The utility model will be further described below in conjunction with the embodiments, but it should not be understood that the scope of the above subject matter of the utility model is limited to the following embodiments. Without departing from the above-mentioned technical ideas of the present utility model, various replacements and changes made according to common technical knowledge and conventional means in the art shall be included in the protection scope of the present utility model.
实施例1:Example 1:
参见图1至图9,一种自动变速器油泵,主要包括油泵体1、后盖总成2、前盖总成3、低压泵转子系统4、高压泵转子系统5、驱动轴6、滚针7、密封圈8和挡圈9。Referring to Figures 1 to 9, an automatic transmission oil pump mainly includes an oil pump body 1, a rear cover assembly 2, a front cover assembly 3, a low-pressure pump rotor system 4, a high-pressure pump rotor system 5, a drive shaft 6, and a needle roller 7 , sealing ring 8 and retaining ring 9.
所述油泵体1主要包括进油口、进油槽102、出油口、出油槽104、卸荷槽105、高压转子腔、低压转子腔和内孔腔I。The oil pump body 1 mainly includes an oil inlet, an oil inlet groove 102, an oil outlet, an oil outlet groove 104, an unloading groove 105, a high-pressure rotor chamber, a low-pressure rotor chamber and an inner cavity I.
所述油泵体1的中部设有高压转子腔、低压转子腔和内孔腔。The middle part of the oil pump body 1 is provided with a high-pressure rotor chamber, a low-pressure rotor chamber and an inner bore chamber.
所述进油口开设在油泵体1的一端。The oil inlet is opened at one end of the oil pump body 1 .
所述进油口为矩形,其四个角为圆弧角。The oil inlet is rectangular, and its four corners are arc corners.
所述进油口的宽为2v,长为2w,圆弧半径为8r2。10mm≤w≤12mm。8mm≤v≤10mm。2mm≤r2≤4mm。The width of the oil inlet is 2v, the length is 2w, and the arc radius is 8r 2 . 10mm≤w≤12mm. 8mm≤v≤10mm. 2mm≤r2≤4mm .
所述进油口主要包括高压泵进油口1011和低压进油口1012。The oil inlet mainly includes a high-pressure pump oil inlet 1011 and a low-pressure oil inlet 1012 .
所述进油槽102和进油口连通。The oil inlet groove 102 communicates with the oil inlet.
所述进油槽102的尾端具有以r1为半径的倒圆角。且,半径r的范围为:1mm≤r1≤2mm。The tail end of the oil inlet groove 102 has a rounded corner with a radius of r1 . Moreover, the range of the radius r is: 1mm≤r 1 ≤2mm.
所述出油口开设在油泵体1的另一端。The oil outlet is opened at the other end of the oil pump body 1 .
所述出油口主要包括高压泵出油口1031和低压泵出油口1032。The oil outlet mainly includes a high pressure pump oil outlet 1031 and a low pressure pump oil outlet 1032 .
所述出油口为圆形。所述出油口的直径为2d。12mm≤d≤14mm。The oil outlet is circular. The diameter of the oil outlet is 2d. 12mm≤d≤14mm.
所述出油槽104和出油口连通。The oil outlet groove 104 communicates with the oil outlet.
所述出油槽104的尾端具有以R为半径的倒圆角。且,半径R的范围为:1mm≤R≤2.5mm。The tail end of the oil outlet groove 104 has a rounded corner with R as the radius. Moreover, the range of the radius R is: 1mm≤R≤2.5mm.
所述卸荷槽105紧贴出油槽104的尾端。The unloading groove 105 is close to the tail end of the oil outlet groove 104 .
所述卸荷槽105为圆弧形沟槽,主要包括内侧圆弧面、外侧圆弧面和两端加工形成的小圆弧面,内侧圆弧面和外侧圆弧面的圆弧均以所靠近的齿轮的中心为圆心。The unloading groove 105 is an arc-shaped groove, which mainly includes an inner arc surface, an outer arc surface and a small arc surface formed by processing at both ends. The center of the adjacent gear is the center of the circle.
所述卸荷槽105形似兔耳。The unloading groove 105 is shaped like rabbit ears.
所述卸荷槽105外侧圆弧面的半径m的范围为:1mm≤m≤2mm。The range of the radius m of the outer arc surface of the unloading groove 105 is: 1mm≤m≤2mm.
所述卸荷槽105内侧圆弧面的半径t的范围为:0.5mm≤t≤1.5mm。The range of the radius t of the inner arc surface of the unloading groove 105 is: 0.5mm≤t≤1.5mm.
卸荷槽105外围辅助吸油,其厚度n的范围为:0.5mm≤n≤1.5mm。The periphery of the unloading groove 105 assists oil absorption, and its thickness n ranges from: 0.5mm≤n≤1.5mm.
所述后盖总成2通过螺钉连接油泵体1。The rear cover assembly 2 is connected to the oil pump body 1 by screws.
所述螺钉为花型螺钉。Described screw is flower type screw.
所述后盖总成2主要包括后盖201,衬套I202、定位销I203和密封槽I。The rear cover assembly 2 mainly includes a rear cover 201, a bushing I202, a positioning pin I203 and a sealing groove I.
所述衬套I202通过过盈配合压装至后盖201,从而形成内孔腔II。The bushing I202 is press-fitted to the rear cover 201 through interference fit, thereby forming the inner cavity II.
所述定位销I203限制后盖201的自由度。The positioning pin I203 limits the degree of freedom of the rear cover 201 .
所述密封槽I开设在后盖201的贴合面上。The sealing groove I is opened on the bonding surface of the back cover 201 .
所述前盖总成3的一端通过螺钉连接油泵体1。所述前盖总成3的另一端通过螺钉连接电机。One end of the front cover assembly 3 is connected to the oil pump body 1 by screws. The other end of the front cover assembly 3 is connected to the motor by screws.
所述前盖总成3主要包括前盖301,衬套II302、定位销II303、密封槽II和密封槽III。The front cover assembly 3 mainly includes a front cover 301, a bushing II 302, a positioning pin II 303, a sealing groove II and a sealing groove III.
所述衬套II302通过过盈配合压装至前盖301,从而形成内孔腔III。The bushing II 302 is press-fitted to the front cover 301 by interference fit, thereby forming the inner cavity III.
所述定位销II303限制前盖301的自由度。The positioning pin II303 limits the degree of freedom of the front cover 301 .
所述密封槽II开设在前盖301的正贴合面上。The sealing groove II is opened on the front bonding surface of the front cover 301 .
所述密封槽III开设在前盖301的反贴合面上。The sealing groove III is opened on the anti-bonding surface of the front cover 301 .
所述低压泵转子系统4主要包括低压泵内转子401和低压泵外转子402。The low-pressure pump rotor system 4 mainly includes a low-pressure pump inner rotor 401 and a low-pressure pump outer rotor 402 .
所述低压泵转子系统4设置在低压转子腔内。所述低压泵内转子401和低压泵外转子402相互啮合。低压泵转子系统连接低压泵。The low-pressure pump rotor system 4 is arranged in the low-pressure rotor chamber. The low-pressure pump inner rotor 401 and the low-pressure pump outer rotor 402 mesh with each other. The low-pressure pump rotor system is connected to the low-pressure pump.
所述高压泵转子系统5主要包括高压泵内转子501和高压泵外转子502。The high-pressure pump rotor system 5 mainly includes a high-pressure pump inner rotor 501 and a high-pressure pump outer rotor 502 .
所述高压泵转子系统5设置在高压转子腔内。所述高压泵内转子501和高压泵外转子502相互啮合。高压泵转子系统连接高压泵。The high-pressure pump rotor system 5 is arranged in the high-pressure rotor cavity. The high-pressure pump inner rotor 501 and the high-pressure pump outer rotor 502 mesh with each other. The high-pressure pump rotor system is connected to the high-pressure pump.
所述低压泵内转子401的齿数为7。所述低压泵外转子402的齿数为8。所述低压泵内转子401和低压泵外转子402的齿数差值为1。The inner rotor 401 of the low-pressure pump has seven teeth. The number of teeth of the outer rotor 402 of the low-pressure pump is eight. The difference between the number of teeth of the low-pressure pump inner rotor 401 and the low-pressure pump outer rotor 402 is 1.
所述低压泵内转子401的外圆直径为34mm~36mm,厚度均为11.5~13mm。所述低压泵外转子402的外圆直径为44mm~46mm。The outer diameter of the inner rotor 401 of the low-pressure pump is 34mm-36mm, and the thickness is 11.5-13mm. The outer diameter of the outer rotor 402 of the low-pressure pump is 44mm-46mm.
所述低压泵内转子401和低压泵外转子402的偏心距k1的范围为:1.5mm≤k1≤3mm。The range of the eccentricity k 1 of the low-pressure pump inner rotor 401 and the low-pressure pump outer rotor 402 is: 1.5mm≤k1≤3mm .
所述高压泵内转子501的齿数为8。所述高压泵外转子502的齿数为9。所述高压泵内转子501和高压泵外转子502的齿数差值为1。The number of teeth of the inner rotor 501 of the high pressure pump is 8. The high-pressure pump outer rotor 502 has nine teeth. The difference between the number of teeth of the high-pressure pump inner rotor 501 and the high-pressure pump outer rotor 502 is 1.
所述高压泵内转子501的外圆直径为35mm~36mm,厚度均为11.5~13mm。所述高压泵外转子502的外圆直径为55mm~56mm。The outer diameter of the inner rotor 501 of the high-pressure pump is 35mm-36mm, and the thickness is 11.5-13mm. The outer diameter of the outer rotor 502 of the high-pressure pump is 55mm-56mm.
所述高压泵内转子501和高压泵外转子502的偏心距k2的范围为:1.5mm≤k2≤3mm。The range of the eccentricity k 2 of the high-pressure pump inner rotor 501 and the high-pressure pump outer rotor 502 is: 1.5mm≤k2≤3mm .
所述低压泵内转子401的中心具有供驱动轴穿过的内槽I。The center of the inner rotor 401 of the low-pressure pump has an inner slot I through which the drive shaft passes.
所述内槽I由圆弧槽I4011和半圆槽I4012拼接而成。圆弧槽I4011的半径大于半圆槽I4012的半径。The inner groove I is spliced by arc groove I4011 and semicircle groove I4012. The radius of the circular arc groove I4011 is greater than the radius of the semicircular groove I4012.
所述滚针7的另一端键入半圆槽I4012,从而将驱动轴6的力矩传递给低压泵内转子401。The other end of the needle roller 7 is inserted into the semicircular groove I4012, so as to transmit the torque of the drive shaft 6 to the inner rotor 401 of the low-pressure pump.
所述高压泵内转子501的中心具有供驱动轴穿过的内槽II。The center of the inner rotor 501 of the high-pressure pump has an inner slot II through which the drive shaft passes.
所述内槽II由圆弧槽II5011和半圆槽II5012拼接而成。圆弧槽II5011的半径大于半圆槽II5012的半径。The inner groove II is spliced by circular arc groove II5011 and semicircular groove II5012. The radius of the circular arc groove II5011 is greater than the radius of the semicircular groove II5012.
所述滚针7的另一端键入半圆槽II5012,从而将驱动轴6的力矩传递给高压泵内转子501。The other end of the needle roller 7 is inserted into the semicircular groove II5012, so as to transmit the torque of the drive shaft 6 to the inner rotor 501 of the high-pressure pump.
所述驱动轴6主要包括驱动轴主体601、挡圈槽和键槽。The drive shaft 6 mainly includes a drive shaft main body 601 , retaining ring grooves and key grooves.
所述驱动轴主体601连接电机的一端记为A端。所述驱动轴主体601的A端为扁平轴。The end of the drive shaft main body 601 connected to the motor is designated as end A. The end A of the drive shaft main body 601 is a flat shaft.
所述驱动轴主体601穿过油泵体1。The drive shaft main body 601 passes through the oil pump body 1 .
所述驱动轴主体601带动低压泵转子系统4和高压泵转子系统5旋转。The drive shaft main body 601 drives the low-pressure pump rotor system 4 and the high-pressure pump rotor system 5 to rotate.
所述内孔腔I和驱动轴6间隙配合。所述内孔腔II和驱动轴6下端间隙配合。所述内孔腔III和驱动轴6上端间隙配合。The inner cavity 1 and the drive shaft 6 are in clearance fit. The inner cavity II and the lower end of the drive shaft 6 are in clearance fit. The inner cavity III and the upper end of the drive shaft 6 are in clearance fit.
所述滚针7的一端键入键槽内。One end of the needle roller 7 is keyed into the keyway.
所述密封圈8放置在所述密封槽I和密封槽II内。The sealing ring 8 is placed in the sealing groove I and the sealing groove II.
所述密封圈8对前盖301的贴合面和后盖201的贴合面进行密封。The sealing ring 8 seals the bonding surface of the front cover 301 and the bonding surface of the rear cover 201 .
所述密封圈为O型密封圈。The sealing ring is an O-ring.
所述挡圈9键入挡圈槽内。挡圈和挡圈槽的数量均为2。The retaining ring 9 is keyed into the retaining ring groove. The number of retaining rings and retaining ring grooves are both 2.
所述挡圈9限定驱动轴6穿过油泵体1的位置。The stop ring 9 limits the position where the drive shaft 6 passes through the oil pump body 1 .
Claims (9)
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CN116357567A (en) * | 2022-12-27 | 2023-06-30 | 重庆红宇精密工业集团有限公司 | Automatic transmission tandem double-pump electronic pump |
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