CN209481999U - A kind of non-woven fabric embossing equipment - Google Patents
A kind of non-woven fabric embossing equipment Download PDFInfo
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- CN209481999U CN209481999U CN201920103247.4U CN201920103247U CN209481999U CN 209481999 U CN209481999 U CN 209481999U CN 201920103247 U CN201920103247 U CN 201920103247U CN 209481999 U CN209481999 U CN 209481999U
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Abstract
Description
技术领域technical field
本实用新型涉及一种压花设备，特别涉及一种无纺布压花设备。The utility model relates to an embossing device, in particular to a non-woven fabric embossing device.
背景技术Background technique
目前无纺布生产所用的高速水刺线、纺粘线、热风线在线或离线的压花机均为平面压花机，即所使用的一对热轧钢辊中有一根为镜面光辊或弹性橡胶辊，另一根为电雕花型辊，这两根辊采用独立的电加热或导热油加热的方式，让辊筒温度升温到材料的熔点，上述辊中如果使用的是胶辊，则只有花型辊为加热辊。目前在线压花也有使用3D凹凸压花机的，即使用一对电雕钢辊进行压花，该电雕钢辊通过导热油加热，利用加热的电雕钢辊对无纺布进行加热定型，这种压花方式能耗非常大，且使用导热油对设备和无纺布都会产生一定的污染，最关键的时候，此种设备和方式生产出的3D压花无纺布的手感非常硬且对无纺布的性能有一定的影响。At present, the high-speed spunlace line, spunbond line, hot air line or offline embossing machine used in the production of non-woven fabrics are all flat embossing machines, that is, one of the pair of hot-rolled steel rolls used is a mirror smooth roll or Elastic rubber roller, the other one is an electric engraved roller, these two rollers use independent electric heating or heat conduction oil heating, so that the roller temperature rises to the melting point of the material, if the above rollers are rubber rollers, then Only patterned rollers are heated rollers. At present, 3D concave-convex embossing machines are also used for online embossing, that is, a pair of electric engraved steel rollers are used for embossing. The electric engraved steel rollers are heated by heat conduction oil, and the heated electric engraved steel rollers are used to heat and shape the non-woven fabric. This embossing method consumes a lot of energy, and the use of heat transfer oil will cause certain pollution to the equipment and non-woven fabrics. At the most critical time, the 3D embossed non-woven fabrics produced by this equipment and method feel very hard and It has a certain influence on the performance of non-woven fabrics.
实用新型内容Utility model content
针对上述问题，本实用新型提出了一种无纺布压花设备，提高了生产速度，保证了无纺布的性能，提高了设备的使用寿命。In view of the above problems, the utility model proposes a non-woven fabric embossing equipment, which improves the production speed, ensures the performance of the non-woven fabric, and improves the service life of the equipment.
具体的技术方案如下：The specific technical scheme is as follows:
一种无纺布压花设备，包括壳体，壳体的左侧设有进料口、壳体的右侧设有出料口，壳体中设有第一换向辊、第二换向辊、第一加热辊、第二加热辊和压花辊；A kind of non-woven fabric embossing equipment, comprising a housing, the left side of the housing is provided with a material inlet, the right side of the housing is provided with a material outlet, and the housing is provided with a first reversing roller and a second reversing roller. roll, a first heating roll, a second heating roll and an embossing roll;
第一换向辊设置在进料口的右侧，第一加热辊设置在第一换向辊的右上方，第二加热辊设置在第一加热辊的右下方，第二换向辊设置在第二加热辊的右上方，压花辊的数量为两个，两个压花辊上下压合的设置在第二换向辊的右侧、与出料口对应设置；The first reversing roller is arranged on the right side of the feed inlet, the first heating roller is arranged on the upper right of the first reversing roller, the second heating roller is arranged on the lower right of the first heating roller, and the second reversing roller is arranged on the On the upper right side of the second heating roller, there are two embossing rollers, and the upper and lower embossing rollers are arranged on the right side of the second reversing roller, corresponding to the discharge port;
无纺布自进料口进入壳体中，水平向右延伸的绕过第一换向辊，竖直向上的绕过第一加热辊，竖直向下的绕过第二加热辊，竖直向上的绕过第二换向辊后，水平向右的穿过两个压花辊之间后，自出料口移出；The non-woven fabric enters the shell from the feeding port, and the one extending horizontally to the right bypasses the first reversing roller, the one vertically goes around the first heating roller, the one vertically goes around the second heating roller, and the vertical one goes around the second heating roller. After bypassing the second reversing roller upwards, passing through the two embossing rollers horizontally and rightwards, it moves out from the discharge port;
第一加热辊和第二加热辊均包括加热辊体，加热辊体通过螺丝可拆卸的固定在壳体中，加热辊体上设有截面为优弧结构的第一凹槽、第二凹槽和第三凹槽，第二凹槽和第三凹槽分别设置在第一凹槽的两侧；第一凹槽穿过加热辊体轴线的径线与第二凹槽穿过加热辊体轴线的径线之间的夹角为a，第一凹槽穿过加热辊体轴线的径线与第三凹槽穿过加热辊体轴线的径线之间的夹角为b，60°≤a＝b≤90°；Both the first heating roller and the second heating roller include a heating roller body, which is detachably fixed in the casing by screws, and the heating roller body is provided with a first groove and a second groove with a cross-section as a curved structure and the third groove, the second groove and the third groove are respectively arranged on both sides of the first groove; the radial line of the first groove passing through the axis of the heating roller body and the second groove passing through the axis of the heating roller body The included angle between the radial lines of the first groove and the radial line of the third groove passing through the heating roller body axis is b, 60°≤a =b≤90°;
第一凹槽、第二凹槽和第三凹槽中分别可转动的设有一个加热转辊，加热辊体中设有储液腔，储液腔中循环的通入导热油；A heating roller is rotatably arranged in the first groove, the second groove and the third groove respectively, and a liquid storage chamber is arranged in the heating roller body, and heat conduction oil is circulated in the liquid storage chamber;
第一凹槽与第二凹槽之间，第一凹槽与第三凹槽之间分别设有一组加热喷嘴；A set of heating nozzles are arranged between the first groove and the second groove, and between the first groove and the third groove;
加热喷嘴包括主喷管，主喷管沿加热辊体的轴线方向设置在加热辊体上，主喷管上设有多个喷嘴组，喷嘴组穿过加热辊体设置在外；The heating nozzle includes a main nozzle, and the main nozzle is arranged on the heating roller body along the axial direction of the heating roller body. The main nozzle pipe is provided with a plurality of nozzle groups, and the nozzle groups pass through the heating roller body and are arranged outside;
喷嘴组包括第一喷嘴、第二喷嘴和第三喷嘴，第二喷嘴垂直的固定在主喷管上，第一喷嘴和第三喷嘴分别向外倾斜的固定在第二喷嘴的两侧；第一喷嘴、第二喷嘴或第三喷嘴的顶部与加热辊体之间的距离小于加热转辊与加热辊体之间的距离；The nozzle group includes a first nozzle, a second nozzle and a third nozzle, the second nozzle is fixed vertically on the main nozzle, and the first nozzle and the third nozzle are respectively fixed on both sides of the second nozzle inclined outward; the first The distance between the top of the nozzle, the second nozzle or the third nozzle and the heating roller body is smaller than the distance between the heating roller and the heating roller body;
主喷管的一端通过螺纹配合的设有一个端盖，端盖上的通气管插入主喷管中，通过通气管向主喷管中通入热气，再从喷嘴组中喷出；One end of the main nozzle is threadedly fitted with an end cap, the vent pipe on the end cap is inserted into the main nozzle, and the hot gas is passed into the main nozzle through the vent pipe, and then sprayed out from the nozzle group;
第一加热辊的第一凹槽位于加热辊体的顶部，第二加热辊的第一凹槽位于加热辊体的底部；无纺布同时压设在三个加热转辊上。The first groove of the first heating roller is located at the top of the heating roller body, and the first groove of the second heating roller is located at the bottom of the heating roller body; the non-woven fabric is pressed on the three heating rollers at the same time.
进一步的，壳体的内壁上设有冷却腔，冷却腔与出料口相连通，冷却腔的左侧壁上设有第一开口，第一开口与出料口相齐平；Further, a cooling cavity is provided on the inner wall of the housing, and the cooling cavity communicates with the discharge port, and a first opening is provided on the left side wall of the cooling cavity, and the first opening is flush with the discharge port;
冷却腔中设有上压接结构和下压接结构；The cooling cavity is provided with an upper crimping structure and a lower crimping structure;
上压接结构包括V形结构的第一支撑板和第二支撑板，第一支撑板和第二支撑板的顶端焊接固定在冷却腔的顶部，第一支撑板和第二支撑板的底部分别竖直向下的设有一个第三支撑板；The upper crimping structure includes a first support plate and a second support plate with a V-shaped structure. The top ends of the first support plate and the second support plate are welded and fixed on the top of the cooling cavity, and the bottoms of the first support plate and the second support plate are respectively A third support plate is provided vertically downward;
第一支撑板和第二支撑板的弯折端之间通过多个相互平行的连接杆加以连接固定；The bent ends of the first support plate and the second support plate are connected and fixed through a plurality of parallel connecting rods;
两个第三支撑板之间设有一个固定座，固定座上相互平行的设有多个压辊，压辊可转动的固定在固定座上；A fixed seat is provided between the two third support plates, and a plurality of pressure rollers are arranged parallel to each other on the fixed seat, and the pressure rollers are rotatably fixed on the fixed seat;
下压接结构的结构与上压接结构相同，下压接结构在竖直方向上与上压接结构镜像设置；The structure of the lower crimping structure is the same as that of the upper crimping structure, and the lower crimping structure is mirrored with the upper crimping structure in the vertical direction;
冷却腔的顶部和底部分别设有一个冷风管，冷风管用于向冷却腔中通入冷风；The top and the bottom of the cooling chamber are respectively provided with a cold air pipe, and the cold air pipe is used to introduce cold air into the cooling chamber;
无纺布自第一开口进入冷却腔，穿过上压接结构和下压接结构后、自出料口移出，压辊的转动方向与无纺布的移动方向相同。The non-woven fabric enters the cooling chamber from the first opening, passes through the upper crimping structure and the lower crimping structure, and then moves out from the discharge port, and the rotation direction of the pressure roller is the same as that of the non-woven fabric.
进一步的，第一凹槽穿过加热辊体轴线的径线与第二凹槽穿过加热辊体轴线的径线之间的夹角为a，第一凹槽穿过加热辊体轴线的径线与第三凹槽穿过加热辊体轴线的径线之间的夹角为b，a＝b＝90°。Further, the included angle between the radial line of the first groove passing through the axis of the heating roller body and the radial line of the second groove passing through the axis of the heating roller body is a, and the diameter of the first groove passing through the axis of the heating roller body The included angle between the line and the radial line of the third groove passing through the axis of the heating roller body is b, a=b=90°.
进一步的，加热辊体以青铜为材料制成。Further, the heating roller body is made of bronze.
本实用新型的工作原理为：The working principle of the utility model is:
(1)无纺布进入壳体后，依次经过第一加热辊和第二加热辊的双重加热；加热方式包括：①通过加热辊体将导热油的温度传递至无纺布上，导热油的温度为80-120℃；②通过喷嘴组向无纺布之间喷出热气，热气的温度为60-100℃；(1) After the non-woven fabric enters the shell, it is double-heated by the first heating roller and the second heating roller in sequence; The temperature is 80-120°C; ②The hot air is sprayed between the non-woven fabrics through the nozzle group, and the temperature of the hot air is 60-100°C;
(2)加热后，通过压花辊对无纺布进行压花操作；(2) After heating, the embossing operation is carried out to the non-woven fabric by the embossing roller;
(3)压花完成后，无纺布进去冷却腔中，冷风管通入温度为10-18℃的冷风进行冷却后移出，上压接结构和下压接结构起到了整平的作用。(3) After the embossing is completed, the non-woven fabric enters the cooling chamber, and the cold air pipe is passed into the cold air with a temperature of 10-18°C to cool and then removed. The upper crimping structure and the lower crimping structure play a role of leveling.
本实用新型的有益效果为：The beneficial effects of the utility model are:
本实用新型提高了生产速度，能够有效防止过热的设备与无纺布直接接触，保证了无纺布的性能，提高了设备的使用寿命。The utility model improves the production speed, can effectively prevent overheated equipment from directly contacting the non-woven fabric, ensures the performance of the non-woven fabric, and improves the service life of the equipment.
附图说明Description of drawings
图1为本实用新型剖视图。Fig. 1 is a sectional view of the utility model.
图2为图1中的第一加热辊剖视图。FIG. 2 is a sectional view of the first heating roller in FIG. 1 .
图3为加热喷嘴轴向剖视图。Fig. 3 is an axial sectional view of the heating nozzle.
图4为图1中冷却腔放大图。Fig. 4 is an enlarged view of the cooling cavity in Fig. 1 .
附图标记reference sign
壳体1、进料口2、出料口3、第一换向辊4、第二换向辊5、第一加热辊6、第二加热辊7、压花辊8、无纺布9、加热辊体10、第一凹槽11、第二凹槽12、第三凹槽13、加热转辊14、储液腔15、加热喷嘴16、主喷管17、第一喷嘴18、第二喷嘴19、第三喷嘴20、端盖21、通气管22、冷却腔23、第一开口24、上压接结构25、下压接结构26、第一支撑板27、第二支撑板28、第三支撑板29、连接杆30、固定座31、压辊32、冷风管33。Shell 1, feed port 2, discharge port 3, first reversing roll 4, second reversing roll 5, first heating roll 6, second heating roll 7, embossing roll 8, non-woven fabric 9, Heating roller body 10, first groove 11, second groove 12, third groove 13, heating roller 14, liquid storage chamber 15, heating nozzle 16, main nozzle 17, first nozzle 18, second nozzle 19. The third nozzle 20, the end cover 21, the ventilation pipe 22, the cooling cavity 23, the first opening 24, the upper crimping structure 25, the lower crimping structure 26, the first supporting plate 27, the second supporting plate 28, the third Support plate 29, connecting rod 30, fixed seat 31, pressure roller 32, cold air pipe 33.
具体实施方式Detailed ways
为使本实用新型的技术方案更加清晰明确，下面结合附图对本实用新型进行进一步描述，任何对本实用新型技术方案的技术特征进行等价替换和常规推理得出的方案均落入本实用新型保护范围。In order to make the technical solution of the utility model clearer, the utility model will be further described below in conjunction with the accompanying drawings. Any solution obtained by equivalent replacement and conventional reasoning of the technical features of the technical solution of the utility model will fall under the protection of the utility model. scope.
如图所示一种无纺布压花设备，包括壳体1，壳体的左侧设有进料口2、壳体的右侧设有出料口3，壳体中设有第一换向辊4、第二换向辊5、第一加热辊6、第二加热辊7和压花辊8；As shown in the figure, a non-woven fabric embossing equipment includes a housing 1, the left side of the housing is provided with a material inlet 2, the right side of the housing is provided with a material outlet 3, and the housing is provided with a first changer. To the roll 4, the second reversing roll 5, the first heating roll 6, the second heating roll 7 and the embossing roll 8;
第一换向辊设置在进料口的右侧，第一加热辊设置在第一换向辊的右上方，第二加热辊设置在第一加热辊的右下方，第二换向辊设置在第二加热辊的右上方，压花辊的数量为两个，两个压花辊上下压合的设置在第二换向辊的右侧、与出料口对应设置；The first reversing roller is arranged on the right side of the feed inlet, the first heating roller is arranged on the upper right of the first reversing roller, the second heating roller is arranged on the lower right of the first heating roller, and the second reversing roller is arranged on the On the upper right side of the second heating roller, there are two embossing rollers, and the upper and lower embossing rollers are arranged on the right side of the second reversing roller, corresponding to the discharge port;
无纺布9自进料口进入壳体中，水平向右延伸的绕过第一换向辊，竖直向上的绕过第一加热辊，竖直向下的绕过第二加热辊，竖直向上的绕过第二换向辊后，水平向右的穿过两个压花辊之间后，自出料口移出；The non-woven fabric 9 enters the casing from the feeding port, and the one extending horizontally to the right bypasses the first reversing roller, the one vertically upwards bypasses the first heating roller, the one vertically downwards bypasses the second heating roller, and the vertical one goes around the second heating roller. After bypassing the second reversing roller straight upward, and passing between the two embossing rollers horizontally to the right, it moves out from the discharge port;
第一加热辊和第二加热辊均包括加热辊体10，加热辊体通过螺丝可拆卸的固定在壳体中，加热辊体上设有截面为优弧结构的第一凹槽11、第二凹槽12和第三凹槽13，第二凹槽和第三凹槽分别设置在第一凹槽的两侧；第一凹槽穿过加热辊体轴线的径线与第二凹槽穿过加热辊体轴线的径线之间的夹角为a，第一凹槽穿过加热辊体轴线的径线与第三凹槽穿过加热辊体轴线的径线之间的夹角为b，60°≤a＝b≤90°；Both the first heating roller and the second heating roller include a heating roller body 10, the heating roller body is detachably fixed in the housing by screws, and the heating roller body is provided with a first groove 11 and a second groove with a cross-section as a curved structure. Groove 12 and the 3rd groove 13, the 2nd groove and the 3rd groove are respectively arranged on the both sides of the first groove; The included angle between the radial lines of the heating roller axis is a, the included angle between the radial line of the first groove passing through the heating roller axis and the third groove passing through the heating roller axis is b, 60°≤a=b≤90°;
第一凹槽、第二凹槽和第三凹槽中分别可转动的设有一个加热转辊14，加热辊体中设有储液腔15，储液腔中循环的通入导热油；A heating roller 14 is rotatably arranged in the first groove, the second groove and the third groove respectively, and a liquid storage chamber 15 is arranged in the heating roller body, and heat conduction oil is circulated in the liquid storage chamber;
第一凹槽与第二凹槽之间，第一凹槽与第三凹槽之间分别设有一组加热喷嘴16；A set of heating nozzles 16 are arranged between the first groove and the second groove, and between the first groove and the third groove;
加热喷嘴包括主喷管17，主喷管沿加热辊体的轴线方向设置在加热辊体上，主喷管上设有多个喷嘴组，喷嘴组穿过加热辊体设置在外；The heating nozzle includes a main nozzle 17, the main nozzle is arranged on the heating roller body along the axial direction of the heating roller body, the main nozzle is provided with a plurality of nozzle groups, and the nozzle groups pass through the heating roller body and are arranged outside;
喷嘴组包括第一喷嘴18、第二喷嘴19和第三喷嘴20，第二喷嘴垂直的固定在主喷管上，第一喷嘴和第三喷嘴分别向外倾斜的固定在第二喷嘴的两侧；第一喷嘴、第二喷嘴或第三喷嘴的顶部与加热辊体之间的距离小于加热转辊与加热辊体之间的距离；The nozzle group includes a first nozzle 18, a second nozzle 19 and a third nozzle 20, the second nozzle is fixed vertically on the main nozzle, and the first nozzle and the third nozzle are respectively fixed on both sides of the second nozzle inclined outwards ; The distance between the top of the first nozzle, the second nozzle or the third nozzle and the heating roller body is smaller than the distance between the heating roller and the heating roller body;
主喷管的一端通过螺纹配合的设有一个端盖21，端盖上的通气管22插入主喷管中，通过通气管向主喷管中通入热气，再从喷嘴组中喷出；One end of the main nozzle pipe is provided with an end cap 21 threadedly fitted, the vent pipe 22 on the end cap is inserted into the main nozzle pipe, and hot air is passed into the main nozzle pipe through the vent pipe, and then sprayed out from the nozzle group;
第一加热辊的第一凹槽位于加热辊体的顶部，第二加热辊的第一凹槽位于加热辊体的底部；无纺布同时压设在三个加热转辊上。The first groove of the first heating roller is located at the top of the heating roller body, and the first groove of the second heating roller is located at the bottom of the heating roller body; the non-woven fabric is pressed on the three heating rollers at the same time.
进一步的，壳体的内壁上设有冷却腔23，冷却腔与出料口相连通，冷却腔的左侧壁上设有第一开口24，第一开口与出料口相齐平；Further, a cooling cavity 23 is provided on the inner wall of the housing, and the cooling cavity communicates with the discharge port, and a first opening 24 is provided on the left side wall of the cooling cavity, and the first opening is flush with the discharge port;
冷却腔中设有上压接结构25和下压接结构26；An upper crimping structure 25 and a lower crimping structure 26 are provided in the cooling chamber;
上压接结构包括V形结构的第一支撑板27和第二支撑板28，第一支撑板和第二支撑板的顶端焊接固定在冷却腔的顶部，第一支撑板和第二支撑板的底部分别竖直向下的设有一个第三支撑板29；The upper crimping structure includes a first support plate 27 and a second support plate 28 of a V-shaped structure, the top ends of the first support plate and the second support plate are welded and fixed on the top of the cooling cavity, and the top of the first support plate and the second support plate A third support plate 29 is provided vertically downward at the bottom;
第一支撑板和第二支撑板的弯折端之间通过多个相互平行的连接杆30加以连接固定；The bent ends of the first support plate and the second support plate are connected and fixed by a plurality of connecting rods 30 parallel to each other;
两个第三支撑板之间设有一个固定座31，固定座上相互平行的设有多个压辊32，压辊可转动的固定在固定座上；A fixed seat 31 is arranged between the two third support plates, and a plurality of pressure rollers 32 are arranged parallel to each other on the fixed seat, and the pressure rollers are rotatably fixed on the fixed seat;
下压接结构的结构与上压接结构相同，下压接结构在竖直方向上与上压接结构镜像设置；The structure of the lower crimping structure is the same as that of the upper crimping structure, and the lower crimping structure is mirrored with the upper crimping structure in the vertical direction;
冷却腔的顶部和底部分别设有一个冷风管33，冷风管用于向冷却腔中通入冷风；The top and the bottom of the cooling chamber are respectively provided with a cold air pipe 33, and the cold air pipe is used to feed cold air into the cooling chamber;
无纺布自第一开口进入冷却腔，穿过上压接结构和下压接结构后、自出料口移出，压辊的转动方向与无纺布的移动方向相同。The non-woven fabric enters the cooling chamber from the first opening, passes through the upper crimping structure and the lower crimping structure, and then moves out from the discharge port, and the rotation direction of the pressure roller is the same as that of the non-woven fabric.
进一步的，第一凹槽穿过加热辊体轴线的径线与第二凹槽穿过加热辊体轴线的径线之间的夹角为a，第一凹槽穿过加热辊体轴线的径线与第三凹槽穿过加热辊体轴线的径线之间的夹角为b，a＝b＝90°。Further, the included angle between the radial line of the first groove passing through the axis of the heating roller body and the radial line of the second groove passing through the axis of the heating roller body is a, and the diameter of the first groove passing through the axis of the heating roller body The included angle between the line and the radial line of the third groove passing through the axis of the heating roller body is b, a=b=90°.
进一步的，加热辊体以青铜为材料制成。Further, the heating roller body is made of bronze.
本实用新型的工作原理为：The working principle of the utility model is:
(1)无纺布进入壳体后，依次经过第一加热辊和第二加热辊的双重加热；加热方式包括：①通过加热辊体将导热油的温度传递至无纺布上，导热油的温度为80-120℃；②通过喷嘴组向无纺布之间喷出热气，热气的温度为60-100℃；(1) After the non-woven fabric enters the shell, it is double-heated by the first heating roller and the second heating roller in sequence; The temperature is 80-120°C; ②The hot air is sprayed between the non-woven fabrics through the nozzle group, and the temperature of the hot air is 60-100°C;
(2)加热后，通过压花辊对无纺布进行压花操作；(2) After heating, the embossing operation is carried out to the non-woven fabric by the embossing roller;
(3)压花完成后，无纺布进去冷却腔中，冷风管通入温度为10-18℃的冷风进行冷却后移出，上压接结构和下压接结构起到了整平的作用。(3) After the embossing is completed, the non-woven fabric enters the cooling chamber, and the cold air pipe is passed into the cold air with a temperature of 10-18°C to cool and then removed. The upper crimping structure and the lower crimping structure play a role of leveling.
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Non woven fabric embossing equipment Effective date of registration: 20221214 Granted publication date: 20191011 Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Jinshan sub branch Pledgor: SHANGHAI YINGZI NON-WOVEN FABRICS CO.,LTD. Registration number: Y2022310000373 |
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Granted publication date: 20191011 Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Jinshan sub branch Pledgor: SHANGHAI YINGZI NON-WOVEN FABRICS CO.,LTD. Registration number: Y2022310000373 |