CN209475724U - Continuous filtering device - Google Patents
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Abstract
本实用新型公开了一种连续过滤装置,属于过滤装置技术领域。它包括过滤容器,所述过滤容器内设有螺旋滤层以及设置在所述螺旋滤层上的除渣装置,所述除渣装置可在所述螺旋滤层的螺纹表面螺旋上升或下降,所述螺旋滤层用于过滤待过滤液体并将滤渣截留在其螺纹表面,所述除渣装置用于将滤渣刮除并带出。本实用新型的连续过滤装置能够在进行过滤的同时自动清理滤渣,大幅度延长了过滤的有效工作时间,提高了工作效率;本实用新型具有设计合理、易于制造的优点。
The utility model discloses a continuous filtering device, which belongs to the technical field of filtering devices. It includes a filter container, the filter container is provided with a spiral filter layer and a slag removal device arranged on the spiral filter layer, and the slag removal device can spirally rise or fall on the thread surface of the spiral filter layer, so The spiral filter layer is used to filter the liquid to be filtered and retain the filter residue on the thread surface, and the residue removal device is used to scrape off the filter residue and take it out. The continuous filtering device of the utility model can automatically clean the filter residue while filtering, greatly prolonging the effective working time of filtering and improving the working efficiency; the utility model has the advantages of reasonable design and easy manufacture.
Description
技术领域technical field
本实用新型属于过滤装置技术领域,更具体地说,涉及一种连续过滤装置。The utility model belongs to the technical field of filtering devices, and more specifically relates to a continuous filtering device.
背景技术Background technique
化工生产中,在产物有滤渣、滤液的情况下需要对产物进行过滤。过滤时,如果滤渣较多,则需经常更换滤网,劳动强度大,并且耗时较长,无法进行持续过滤。In chemical production, when the product has filter residue and filtrate, it is necessary to filter the product. When filtering, if there are many filter residues, the filter screen needs to be replaced frequently, which is labor-intensive and time-consuming, making continuous filtering impossible.
公开日为2013年12月25日的中国专利201310480014.3公开了一种连续过滤系统,包括过滤桶;其内设有混合提升泵和反冲洗装置;侧壁上设有原液输入口、滤清液输出口和污物输出口;顶部设有排气阀门;过滤桶内盛装有滤料,位于底部;反冲洗装置设在靠近排气阀门的过滤桶的顶部;混合提升泵穿过反冲洗装置贯穿过滤桶延伸至底部并深入滤料中;反冲洗装置包括上下连通设置的分离桶和反洗腔;分离桶上设有排污口和污物输出口连通;混合提升泵包括泵体、压缩气管和提升管;压缩气管位于过滤桶的底部的一端通过泵体和提升管位于过滤桶的底部的一端的侧壁连通;压缩气管的顶端延伸至过滤桶外,提升管的顶端位于分离桶中并与分离桶连通。该系统能够实现边过滤边冲洗的目的,但是需要使用高压液体对滤芯进行清洗,需要对液体进行加压,造价比较高。The Chinese patent 201310480014.3 with the publication date of December 25, 2013 discloses a continuous filtration system, including a filter bucket; a mixing lift pump and a backwashing device are arranged inside; the raw liquid input port and the filtrate output are provided on the side wall There is an exhaust valve on the top; the filter barrel is filled with filter material and is located at the bottom; the backwash device is set on the top of the filter barrel near the exhaust valve; the mixing lift pump passes through the backwash device to filter The barrel extends to the bottom and goes deep into the filter material; the backwashing device includes a separation barrel and a backwash chamber connected up and down; the separation barrel is provided with a sewage outlet and a sewage output port; the mixing lift pump includes a pump body, a compressed air pipe and a lift One end of the compressed air pipe at the bottom of the filter barrel is communicated with the pump body and the side wall of the end of the bottom of the filter barrel; the top of the compressed air pipe extends out of the filter barrel, and the top of the lift pipe is located in the separation barrel and is connected with the separation Barrel connected. This system can achieve the purpose of washing while filtering, but it needs to use high-pressure liquid to clean the filter element, and the liquid needs to be pressurized, so the cost is relatively high.
公开日为2010年9月1日的中国专利200920164576.6公开了一种自动清洗网式过滤器,包括过滤器壳体、进水管、出水管、排污管以及进水管、出水管和排污管上的阀门,其特征在于所述的过滤器壳体设有至少两级以上圆柱形过滤网构成的过滤室,过滤室中心设有空心轴式排杂管、吸杂嘴和排杂管旋转驱动机构。该技术在清洗滤网时虽然是通过刷子与滤网摩擦进行清洗,但是其工作时需要分为两个阶段,即过滤阶段和清洗阶段,这会造成在一定时间内,过滤工作周期变短的缺点,除以上缺点外,在刷子刷滤网过程中,由于水压作用,清洗效果也并不好。The Chinese patent 200920164576.6 published on September 1, 2010 discloses a self-cleaning screen filter, including a filter housing, water inlet pipe, water outlet pipe, sewage pipe, and valves on the water inlet pipe, water outlet pipe and sewage pipe , It is characterized in that the filter housing is provided with a filter chamber composed of at least two cylindrical filter screens, and the center of the filter chamber is provided with a hollow shaft type miscellaneous discharge pipe, a miscellaneous suction nozzle and a rotary drive mechanism for the miscellaneous discharge pipe. Although this technology cleans the filter screen by friction between the brush and the filter screen, it needs to be divided into two stages when it works, namely the filtering stage and the cleaning stage, which will cause the filter working cycle to become shorter within a certain period of time. Disadvantages, in addition to the above disadvantages, in the process of brushing the filter screen, due to the effect of water pressure, the cleaning effect is not good.
发明内容Contents of the invention
针对现有技术存在的上述问题,本实用新型的目的在于提供一种无需采用高压冲洗滤网即可实现连续过滤的装置。In view of the above-mentioned problems in the prior art, the purpose of this utility model is to provide a device that can realize continuous filtration without using high-pressure flushing filter screen.
为解决上述问题,本实用新型采用如下的技术方案。In order to solve the above problems, the utility model adopts the following technical solutions.
一种连续过滤装置,包括过滤容器,所述过滤容器内设有螺旋滤层以及设置在所述螺旋滤层上的除渣装置,所述除渣装置可在所述螺旋滤层的螺纹表面螺旋上升或下降,所述螺旋滤层用于过滤待过滤液体并将滤渣截留在其螺纹表面,所述除渣装置用于将滤渣刮除并带出。A continuous filtering device, comprising a filter container, a spiral filter layer and a slag removal device arranged on the spiral filter layer are arranged in the filter container, and the slag removal device can be screwed on the threaded surface of the spiral filter layer Ascending or descending, the spiral filter layer is used to filter the liquid to be filtered and retain the filter residue on the thread surface, and the residue removal device is used to scrape and bring out the filter residue.
所述除渣装置包括转轴、第一支架、驱动轮、第二支架和刮板,所述第二支架与所述刮板的中部固定连接,所述第一支架通过所述转轴与所述第二支架铰接,所述驱动轮与所述第一支架连接。The slag removal device includes a rotating shaft, a first bracket, a driving wheel, a second bracket and a scraper, the second bracket is fixedly connected to the middle of the scraper, and the first bracket is connected to the second scraper through the rotating shaft. The two brackets are hinged, and the driving wheel is connected with the first bracket.
还包括设置在所述螺旋滤层下方的平面滤层,所述螺旋滤层的下端与所述平面滤层相切,所述螺旋滤层的上方设有电机,用于带动所述螺旋滤层转动。It also includes a plane filter layer arranged below the spiral filter layer, the lower end of the spiral filter layer is tangent to the plane filter layer, and a motor is arranged above the spiral filter layer to drive the spiral filter layer turn.
所述螺旋滤层的下方设有导液层。A liquid-conducting layer is arranged below the spiral filter layer.
还包括收渣装置,所述收渣装置可拆卸地套接在所述过滤容器外,用于接收所述除渣装置带出来的滤渣。It also includes a slag collecting device, which is detachably socketed outside the filter container and used to receive the filter slag brought out by the slag removing device.
所述螺旋滤层的中心设有中心轴,所述电机通过所述中心轴与所述螺旋滤层连接,所述中心轴的表面设有螺旋状导向凹槽,所述转轴的一端插接在所述导向凹槽内。The center of the spiral filter layer is provided with a central shaft, the motor is connected with the spiral filter layer through the central shaft, the surface of the central shaft is provided with a spiral guide groove, and one end of the rotating shaft is inserted into the in the guide groove.
所述转轴为电动转轴。The rotating shaft is an electric rotating shaft.
所述过滤容器上方设有通气孔。Vent holes are arranged above the filter container.
所述过滤容器的下部设有抽滤口。The lower part of the filter container is provided with a suction filter port.
还包括PLC,所述出液管处设有流量计,所述PLC分别与所述电机、转轴、驱动轮、流量计连接。It also includes a PLC, a flow meter is arranged at the outlet pipe, and the PLC is respectively connected with the motor, the rotating shaft, the driving wheel and the flow meter.
相比于现有技术,本实用新型的连续过滤装置能够在进行过滤的同时自动清理滤渣,大幅度延长了过滤的有效工作时间,提高了工作效率;本实用新型设计合理,易于制造。Compared with the prior art, the continuous filtering device of the utility model can automatically clean the filter residue while filtering, greatly prolonging the effective working time of filtering and improving the working efficiency; the utility model has reasonable design and is easy to manufacture.
附图说明Description of drawings
图1为本实用新型的连续过滤装置的主视示意图;Fig. 1 is the schematic diagram of the front view of the continuous filter device of the present utility model;
图2为本实用新型的连续过滤装置的俯视示意图;Fig. 2 is the top view schematic diagram of the continuous filtering device of the present utility model;
图3为本实用新型的滤渣排出装置的结构示意图;Fig. 3 is the structural representation of the filter residue discharging device of the present utility model;
图中:1、电机;2、过滤容器;3、收渣装置;4、进液管;5、平面滤层;6、螺旋滤层;7、导液层;8、导向凹槽;9、中心轴;10、转轴;11、第一支架;12、驱动轮;13、第二支架;14、刮板;15、出液管;16、通气孔;17、流量计;18、电机支架。In the figure: 1. Motor; 2. Filter container; 3. Slag collection device; 4. Liquid inlet pipe; 5. Flat filter layer; 6. Spiral filter layer; 7. Liquid guide layer; 8. Guide groove; 9. Central shaft; 10, rotating shaft; 11, first bracket; 12, drive wheel; 13, second bracket; 14, scraper; 15, liquid outlet pipe; 16, vent hole; 17, flow meter;
具体实施方式Detailed ways
下面结合具体实施例对本实用新型进一步进行描述。The utility model is further described below in conjunction with specific embodiments.
一种连续过滤装置,如图1所示,包括圆柱形的过滤容器2,上端设有进液管4,底端设有出液管15,出液管15处设有流量计17;过滤容器2的上方还可设置通气孔16(见图2),用于在常压过滤时平衡过滤时的内外压强,使得过滤顺利进行;过滤容器2下部(平面滤层5的下方)还可设置抽滤口,用于减压抽滤。A kind of continuous filtration device, as shown in Figure 1, comprises cylindrical filter container 2, and upper end is provided with liquid inlet pipe 4, and bottom end is provided with liquid outlet pipe 15, and liquid outlet pipe 15 places is provided with flow meter 17; Filter container Vent 16 (seeing Fig. 2) can also be set on the top of 2, is used for the internal and external pressure when balancing filtration when filtering at normal pressure, makes filtration carry out smoothly; Filter port, used for suction filtration under reduced pressure.
过滤容器2内设有螺旋滤层6,螺旋滤层6的直径与过滤容器2的内径相同,二者无缝相接,使待过滤液体仅能从螺旋滤层6穿过并将滤渣截留在其每一层的螺纹表面。The filter container 2 is provided with a spiral filter layer 6, the diameter of the spiral filter layer 6 is the same as the inner diameter of the filter container 2, and the two are seamlessly connected, so that the liquid to be filtered can only pass through the spiral filter layer 6 and the filter residue is retained in the Its threaded surface for each layer.
螺旋滤层6上设有除渣装置,除渣装置可在螺旋滤层6的螺纹表面螺旋上升或下降,上升时可将滤渣刮除并带出,过滤容器2外设有可拆卸的收渣装置3,用于接收除渣装置带出来的滤渣。The spiral filter layer 6 is equipped with a slag removal device, which can spiral up or down on the threaded surface of the spiral filter layer 6, and the filter residue can be scraped off and brought out when it rises. The filter container 2 is equipped with a detachable slag collector Device 3 is used to receive the filter residue brought out by the slag removal device.
如图3所示,除渣装置包括转轴10、第一支架11、驱动轮12、第二支架13和刮板14,第二支架13与刮板14的中部固定连接,第一支架11通过转轴10与第二支架13铰接,驱动轮12与第一支架11连接。螺旋滤层6的螺纹表面留有用于使驱动轮12通过的轨道,其余部分镂空,镂空部分可根据需要选用合适规格的滤纸或滤布并加以固定。As shown in Figure 3, the slag removal device includes a rotating shaft 10, a first bracket 11, a driving wheel 12, a second bracket 13 and a scraper 14, the second bracket 13 is fixedly connected to the middle of the scraper 14, and the first bracket 11 passes through the rotating shaft 10 is hinged with the second bracket 13, and the driving wheel 12 is connected with the first bracket 11. The threaded surface of the spiral filter layer 6 has a track for the drive wheel 12 to pass through, and the rest is hollowed out, and the hollowed out part can be selected and fixed with filter paper or filter cloth of suitable specifications as required.
螺旋滤层6的上方设有电机1,采用电机支架18进行固定,螺旋滤层6的中心设有中心轴9,用于通过电机1带动螺旋滤层6转动,中心轴9的表面设有螺旋状导向凹槽8,转轴10的一端插接在导向凹槽8内。中心轴9为空心,用于穿过导线以使可从外部向除渣装置传输动力或信号。The top of the spiral filter layer 6 is provided with a motor 1, which is fixed by a motor bracket 18. The center of the spiral filter layer 6 is provided with a central shaft 9, which is used to drive the spiral filter layer 6 to rotate through the motor 1. The surface of the central shaft 9 is provided with a spiral One end of the rotating shaft 10 is inserted into the guide groove 8. The central shaft 9 is hollow and is used for passing through wires so that power or signals can be transmitted to the slag removal device from the outside.
螺旋滤层6的下方还固定设置有平面滤层5,螺旋滤层6的下端与平面滤层5接触并相切,当除渣装置位于螺旋滤层6的最下端时,随着螺旋滤层6的转动,除渣装置可刮除平面滤层5上的滤渣。The bottom of the spiral filter layer 6 is also fixedly provided with a plane filter layer 5, and the lower end of the spiral filter layer 6 is in contact with the plane filter layer 5 and is tangent. 6, the slag removal device can scrape off the filter residue on the flat filter layer 5.
螺旋滤层6的下方可增设导液层7,导液层7也为螺旋状,位于螺旋滤层6的下方1~2cm处,可以使经过每一层螺纹过滤后的滤液直接经导液层7导流而流下,以提高过滤的效率。A liquid-conducting layer 7 can be added below the spiral filter layer 6, and the liquid-conducting layer 7 is also helical, located 1-2 cm below the spiral filter layer 6, so that the filtrate filtered through each layer of thread can directly pass through the liquid-conducting layer 7 diversion and flow down, to improve the efficiency of filtration.
转轴10为电动转轴,可根据需要转动以调整刮板14与螺纹面的距离(即保留的滤渣厚度),甚至可转动至180°以上,使刮板14与驱动轮12的运行方向相同或相反。The rotating shaft 10 is an electric rotating shaft, which can be rotated as required to adjust the distance between the scraper 14 and the thread surface (that is, the thickness of the retained filter residue), and can even be rotated to more than 180°, so that the running direction of the scraper 14 and the driving wheel 12 is the same or opposite .
本连续过滤装置还可设置PLC,PLC分别与电机1、转轴10、驱动轮12、流量计17连接,可根据流量计17的数据调节驱动轮12的工作与否。This continuous filtering device also can be provided with PLC, and PLC is connected with motor 1, rotating shaft 10, drive wheel 12, flow meter 17 respectively, can adjust the work of drive wheel 12 according to the data of flow meter 17.
准备工作时,将收渣装置3套接在过滤容器2上部,使得收渣装置3的顶部齐平或略低于过滤容器2的顶端;打开电源,PLC控制驱动轮12,使整个除渣装置移动至螺旋滤层6的底端。When preparing for work, connect the slag collecting device 3 to the upper part of the filter container 2, so that the top of the slag collecting device 3 is flush with or slightly lower than the top of the filter container 2; turn on the power, and the PLC controls the driving wheel 12, so that the entire slag removing device Move to the bottom of the spiral filter layer 6.
工作状态时,溶液从进液管4流入到螺旋滤层6上铺设的滤纸或滤布上,经滤纸或滤布过滤后,滤渣留在滤纸或滤布上,滤液透过滤层到达导液层7,导液层7将滤液直接导入到平面滤层5上,进行再过滤,经过两次过滤后的滤液经出液管15流出过滤容器2。In the working state, the solution flows from the liquid inlet pipe 4 to the filter paper or filter cloth laid on the spiral filter layer 6. After filtering through the filter paper or filter cloth, the filter residue remains on the filter paper or filter cloth, and the filtrate penetrates the filter layer to reach the liquid-conducting layer. 7. The liquid guide layer 7 guides the filtrate directly to the flat filter layer 5 for re-filtration, and the filtrate after two times of filtration flows out of the filter container 2 through the liquid outlet pipe 15 .
流量计17所测得流量数值反馈到PLC中,当滤层表面的滤渣过多时,过滤速度明显减缓,当流量小于设定值时,PLC控制电动转轴10转动,将刮板14下移至紧贴滤层表面或距滤层表面一定距离,PLC首先控制电机1旋转:将平面滤层5上的滤渣通过除渣装置收集到螺旋滤层6上,然后控制驱动轮12旋转,带动刮板14沿螺旋滤层6上升,滤渣被刮板14收集并最终落入收渣装置3中,完成收渣后,PLC控制转轴10转动,将刮板14抬起,除渣装置移动至螺旋滤层6的底端待用。The flow value measured by the flow meter 17 is fed back to the PLC. When there is too much filter residue on the surface of the filter layer, the filtration speed is obviously slowed down. Attached to the surface of the filter layer or at a certain distance from the surface of the filter layer, the PLC first controls the rotation of the motor 1: the filter residue on the flat filter layer 5 is collected on the spiral filter layer 6 through the slag removal device, and then the driving wheel 12 is controlled to rotate to drive the scraper 14 Ascending along the spiral filter layer 6, the filter residue is collected by the scraper 14 and finally falls into the slag collection device 3. After the slag collection is completed, the PLC controls the rotation of the rotating shaft 10 to lift the scraper 14, and the residue removal device moves to the spiral filter layer 6 The bottom end is ready for use.
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Cited By (2)
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CN112156603A (en) * | 2020-09-24 | 2021-01-01 | 山东天智信息科技有限公司 | Waste gas treatment device after household garbage incineration and purification method thereof |
CN119143214A (en) * | 2024-11-19 | 2024-12-17 | 陕西科技大学 | Sewage treatment filter device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112156603A (en) * | 2020-09-24 | 2021-01-01 | 山东天智信息科技有限公司 | Waste gas treatment device after household garbage incineration and purification method thereof |
CN119143214A (en) * | 2024-11-19 | 2024-12-17 | 陕西科技大学 | Sewage treatment filter device |
CN119143214B (en) * | 2024-11-19 | 2025-02-11 | 陕西科技大学 | Sewage treatment filter device |
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