Compressed air energy recycling system in pressure vessel air tightness experimentation
Technical field
The utility model belongs to energy regenerating and utilizes technical field more particularly to a kind of pressure vessel air tightness experimentation
Middle compressed air energy recycling system.
Background technique
Pressure vessel is a kind of closed container for being able to bear pressure.The purposes of pressure vessel is extremely wide, it industry,
Many fields of many departments such as civilian, military project and scientific research all have consequence and effect.Wherein in chemistry
Industry is used at most with petro chemical industry, and it is total that the pressure vessel only applied in petro chemical industry just accounts for whole pressure vessels
Several 50% or so.Pressure vessel leads city in chemical industry and petrochemical industry, is mainly used for the technical process such as heat transfer, mass transfer, reaction, with
And storage, transport have the gas or liquefied gas of pressure;It is also widely used in other industry with civil field, such as air pressure
Contracting machine.
According to the regulation that pressure vessel air tightness detects, the pressure vessel of each unit is produced when leaving the factory, it is necessary to carry out
Hermeticity experiment, air-tight test refer to for prevent pressure vessel occur leakage and carry out using gas as the densification of pressure medium
Property test one kind.For high-pressure bottle when carrying out hermeticity experiment, the pressure of the high-pressure bottle herein referred to is generally
10.0MPa≤p<100.0MPa;High pressure gas is pressed into pressure vessel first by compressor in hermeticity experiment, is carried out
Detection needs to discharge after detection in internal high pressure gas to certain safe range;Current way is by this compressed air
It directly discharges, the waste of resource is caused, because high pressure gas needs to consume mass energy, such as electric energy in the process of acquisition;Pressure
Force value is higher, and consumed energy is also more;It is well known that compressed air release is the process to release energy, thus
The utility model designs compressed air energy recycling system in a kind of pressure vessel air tightness experimentation.This system can be with
It realizes electricity, heat, cold triple supply, realizes that energy multi-level utilizes, greatly save energy, improve the utilization rate of the energy.
In addition, applicant has submitted to patent retrieval referral centre, State Intellectual Property Office about this Shen before submitting application
Search report please is requested, docket G1812128, and the patent type quoted in search report is all " A " file, that is,
Background technique file, i.e. a part of file of some technical characteristics of reaction claim or the related prior art;
CN104359001A、CN205402748U、CN102338685A、 CN108613012A、CN208000208U、
CN107781137A,US4142379A,FR2426802A, US5121607A;Immediate comparison text in the result of search report
Part is CN104359001A, according to search report as a result, the application meets Patent Law novelty, creativeness and practicability, is supplied
With reference to;Applicant has submitted the utility model, empty the utility model relates to compress in a kind of pressure vessel air tightness experimentation
Gas energy recovery utilizing system.Electricity, heat, cold triple supply may be implemented in this system, realizes that energy multi-level utilizes, greatlys save energy
Amount, improves the utilization rate of the energy.
Summary of the invention
In view of the problems of the existing technology, the utility model provides presses in a kind of pressure vessel air tightness experimentation
Contracting Air to air ERV utilizes system,
The utility model is realized in this way compressed air energy recycling benefit in a kind of pressure vessel air tightness experimentation
With system, the pressure vessel including carrying out air-tight test;Give the compressor set that pressure vessel is inflated;Compressor set produces
The pressure of raw compression pressure-air is 35Mpa;Compressor set connects the control cabinet for controlling compressor operating state, the control
Cabinet processed connects power supply;The gas outlet of the compressor set connects high-pressure gas general pipeline, and the high-pressure gas general pipeline connection is for receiving
Collect the heat reclaiming system of compressor set heat in gas replenishment process;The high-pressure gas general pipeline connection high-pressure gas system, institute
Stating high-pressure gas system includes several concatenated high-pressure gas cylinder monomers, the compressed air stored in each high-pressure gas cylinder monomer
Pressure be 15~42Mpa;The high-pressure gas system passes through the air inlet of the first distributor of high-pressure aerated general pipeline connection, institute
It states and the first control valve is installed on high-pressure aerated general pipeline;The gas outlet connection of first distributor carries out air-tightness for connecting
The high-pressure aerated pipe of the pressure vessel of test;The high-pressure gas general pipeline is also connected with residual air recycling branch, the residual air recycling branch
Road connects the first air inlet of the second distributor, presses gas storage branch, medium pressure in the gas outlet connection of second distributor
Pressure is the middle pressure air accumulator of 12Mpa~15M pa compressed air in the connection storage of gas storage branch;In the connection of medium pressure air accumulator
Press aerodynamic power generation system;The residual air recycling branch road is equipped with the first check valve opened towards the first distributor direction,
The cracking pressure of first check valve is greater than 42Mpa;Medium pressure gas storage branch road, which is equipped with towards middle pressure air accumulator direction, opens
Second one-way valve, the cracking pressure of the second one-way valve is greater than in 12Mpa;It further include for collecting in pressure vessel
The low pressure residual air recovery system of 5Mpa~12Mpa compressed air;The low pressure residual air recovery system connect compressor group air inlet.
In above structure, it is preferred that the heat reclaiming system includes the heat exchange box for containing heat transferring medium, the height
The pressure total road of gas storage is coiled in heat exchange box, and the gas outlet of high-pressure gas general pipeline extends heat exchange box and by several branch pipes connection height
Storage cylinder monomer is pressed, the heat exchange box connection provides the water pump of medium circulation, and the water inlet of heat exchange box connects heat transferring medium;Heat exchange
The water outlet of case connects heat-storage medium case;Control water pump is installed on hydraulic pipeline between the heat-storage medium case and heat exchange box
The controller of working condition;Subscriber unit is connected outside the water outlet of the heat-storage medium case.
In above structure, it is preferred that the residual air recovery system includes third pressure distributor, the third pressure distribution
The inlet end of device is equipped with several air inlet branch roads, and each air inlet branch road is equipped with vent valve;Each air inlet branch road has in being all connected with
The pressure vessel of 5Mpa~12Mpa compressed air, the third pressure distributor connection residual air recycle general pipeline, and residual air recycles general pipeline
The air inlet of the residual air surge tank of Connection Cache 5Mpa~12Mpa compressed air, residual air, which recycles general pipeline and is equipped with towards residual air, to be delayed
The third check valve of tank direction unlatching is rushed, the cracking pressure of third check valve is greater than 5Mpa;The gas outlet of the residual air surge tank
The 4th check valve opened towards compressor set is installed, the cracking pressure of the 4th check valve is greater than 5Mpa;4th check valve
Outlet side is equipped with the electric-controlled ball valve of switching pressure vessel gas supply and atmospheric air air inlet, the outlet side connection of the electric-controlled ball valve
The air inlet of compressor set.
In above structure, it is preferred that medium pressure aerodynamic power generation system includes the decompression dress for pressing air accumulator in connection
It sets, the output end of decompressor connection constant-voltage equipment, the output end of the constant-voltage equipment connects expanding machine, and the expanding machine moves
Power output end connects generator, and the generator connects battery and electrical source of power by control cabinet;The tail gas of the expanding machine
The cold air of pipe output connects quenching system.
It further include worm gear supercharging heat reclaiming system;The worm gear supercharging heat reclaiming system includes worm wheel pressure booster, institute
The air inlet connection air compressing expansion machine exhaust outlet of the tail gas worm gear of worm wheel pressure booster is stated, the gas outlet of tail gas worm gear connects row
Gas tail pipe;The air inlet that worm gear increases the air inlet worm gear of device connects the air filter being communicated with the atmosphere;The outlet of air inlet worm gear
Mouth passes through heat-resisting piping connection air compressing expansion machine or hot gas reservoir.
The utility model has the advantage that and technical effect: using this system can by " paddy electricity " drive compressor set into
Row generates the pressure-air of 35Mpa, carries out heat recovery by heat reclaiming system in generating high-pressure process, and by heat and
Heat source used in enterprise is grid-connected, such as preheating, heating etc., using storage of higher pressures system can to detected high-pressure bottle into
The experiment of row punching press gas tightness;Middle pressure air after hermeticity experiment is centrally stored with middle pressure air accumulator, then passes through decompression dress
Set, constant-voltage equipment enters expanding machine, pass through expanding machine realize power generation;The higher low temperature gas with pressure of cleanliness of expanding machine discharge
Body can be grid-connected by pipeline and enterprise refrigeration pipeline, and then can obtain cold air, this cold air can both have been used due to cleaner
It can be used for producing in refrigeration;Remaining low-pressure air can be concentrated through with its recovery system into collection in high-pressure bottle,
This low pressure residual air collected can be used as the air inlet of compressor set, can reduce the energy consumption of compressor in this way, reach energy-efficient
Purpose, electricity, heat, cold triple supply may be implemented in the utility model in summary, realizes that energy multi-level utilizes, turns waste into wealth, significantly
The utilization rate for improving the energy has reached energy-saving and environment-friendly purpose.
Detailed description of the invention
Fig. 1 is the utility model structure principle chart;
Fig. 2 the utility model heat reclaiming system schematic diagram;
Fig. 3 is 2 structural schematic diagram of the utility model embodiment.
In figure, 100, pressure vessel;200, compressor set;201, high-pressure gas general pipeline;300, high-pressure aerated general pipeline;301,
First distributor;302, the first control valve;400, heat reclaiming system;401, heat exchange box;402, water pump;403, heat-storage medium
Case;500, high-pressure gas system;501, high-pressure gas cylinder monomer;600, high-pressure aerated pipe;700, residual air recycles branch;701,
Two distributors;702, the first check valve;800, middle pressure gas storage branch;801, second one-way valve;900, middle pressure air accumulator;910, in
Press aerodynamic power generation system;911, decompressor;912, constant-voltage equipment;913, expanding machine;914, generator;915, electric power storage
Pond;916, electrical source of power;917, offgas duct;1000, low pressure residual air recovery system;1001, third pressure distributor;1002, remaining
Gas recycles general pipeline;1003, residual air surge tank;1004, third check valve;1005, the 4th check valve;1006, electric-controlled ball valve.
1110, worm gear supercharging heat reclaiming system;1111, tail gas worm gear;1112, air inlet worm gear;1113, air filter;1114, hot
Gas reservoir.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, with reference to embodiments, to this
Utility model is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain that this is practical
It is novel, it is not used to limit the utility model.
Embodiment 1, please refers to Fig. 1 and Fig. 2, compressed air energy recycling benefit in a kind of pressure vessel air tightness experimentation
With system, the pressure vessel 100 including carrying out air-tight test;Give the compressor set 200 that pressure vessel is inflated;Compression
The pressure that unit generates compression pressure-air is 35Mpa;Compressor set connects the control cabinet for controlling compressor operating state,
The control cabinet connects power supply;The gas outlet of the compressor set 200 connects high-pressure gas general pipeline 201, and the high-pressure gas is total
Pipe connects the heat reclaiming system 400 for collecting compressor set heat in gas replenishment process;The high-pressure gas general pipeline connection
High-pressure gas system 500, the high-pressure gas system include several concatenated high-pressure gas cylinder monomers 501, each high-pressure gas
The pressure of the compressed air stored in bottle monomer is 15~42Mpa;The high-pressure gas system 500 passes through high-pressure aerated general pipeline
300 connect the air inlet of the first distributors 301, are equipped with the first control valve 302 on the high-pressure aerated general pipeline;Described first
The gas outlet connection of distributor is for connecting the high-pressure aerated pipe 600 for carrying out the pressure vessel of air-tight test;The high pressure storage
Gas general pipeline is also connected with residual air recycling branch 700, and the residual air recycling branch connects the first air inlet of the second distributor 701, institute
State the second distributor gas outlet connection in press gas storage branch 800, medium pressure gas storage branch connection storage in pressure be 12Mpa~
The middle pressure air accumulator 900 of 15M pa compressed air;Aerodynamic power generation system 910 is pressed in the connection of medium pressure air accumulator;It is described
Residual air recycling branch road is equipped with the first check valve 702 opened towards the first distributor direction, the cracking pressure of the first check valve
For greater than 42Mpa;Medium pressure gas storage branch road is equipped with the second one-way valve 801 opened towards middle pressure air accumulator direction, described
The cracking pressure of second one-way valve is greater than in 12Mpa;It further include for collecting 5Mpa~12Mpa compressed air in pressure vessel
Low pressure residual air recovery system 1000;The low pressure residual air recovery system connect compressor group air inlet.
In above structure, it is preferred that the heat reclaiming system 400 includes the heat exchange box 401 for containing heat transferring medium,
The total road 300 of high-pressure gas is coiled in heat exchange box, and the gas outlet of high-pressure gas general pipeline 201 extends heat exchange box and passes through number
A branch pipe connects high-pressure gas cylinder monomer 501, and the connection of heat exchange box 401 provides the water pump 402 of medium circulation, heat exchange box into
The mouth of a river connects heat transferring medium;The water outlet of heat exchange box connects heat-storage medium case 403;Between the heat-storage medium case and heat exchange box
The controller of control pump working state is installed on hydraulic pipeline;It is single that user is connected outside the water outlet of the heat-storage medium case
Member.
In above structure, it is preferred that the residual air recovery system 1000 includes third pressure distributor 1001, the third
The inlet end of pressure distributor is equipped with several air inlet branch roads, and each air inlet branch road is equipped with vent valve;Actually collecting compressed gas
When body, each air inlet branch road is all connected with the interior pressure vessel for having 5Mpa~12Mpa compressed air, and the third pressure distributor connects
Residual air recycling general pipeline 1002 is met, residual air recycles the residual air surge tank 1003 of general pipeline Connection Cache 5Mpa~12Mpa compressed air
Air inlet, residual air recycling general pipeline are equipped with the third check valve 1004 opened towards residual air surge tank direction, third check valve
Cracking pressure is greater than 5Mpa;The gas outlet of the residual air surge tank is equipped with the 4th check valve opened towards compressor set
1005, the cracking pressure of the 4th check valve is greater than 5Mpa;The outlet side of 4th check valve be equipped with switching pressure vessel gas supply and
The electric-controlled ball valve 1006 of atmospheric air air inlet, the air inlet of the outlet side connect compressor group 200 of the electric-controlled ball valve.
In above structure, it is preferred that medium pressure aerodynamic power generation system 910 includes the decompression for pressing air accumulator in connection
The output end connection constant-voltage equipment 912 of device 911, decompressor, the output end of the constant-voltage equipment connect expanding machine 913, institute
The power output end connection generator 914 of expanding machine is stated, the generator connects battery 915 and electrical source of power by control cabinet
916;The cold air that the offgas duct 917 of the expanding machine exports connects quenching system.
Embodiment 2, referring to Fig. 3, further including worm gear supercharging heat reclaiming system 1100 on the basis of embodiment 1;Institute
Stating worm gear supercharging heat reclaiming system includes worm wheel pressure booster, the air inlet connection of the tail gas worm gear 1111 of the worm wheel pressure booster
The gas outlet of air compressing expansion machine exhaust outlet, tail gas worm gear connects tailpipe;Worm gear increases the air inlet worm gear 1112 of device
Air inlet connects the air filter 1113 being communicated with the atmosphere;It is compressed by heat-resisting piping connection air the gas outlet of air inlet worm gear
Expanding machine or hot gas reservoir 1114;Tail gas snail will be pushed by the high pressure low temperature residual air of air compressing expansion machine exhaust outlet discharge
Work is taken turns, low temperature exhaust gas is then discharged out, the air inlet worm gear air inlet that worm gear increases device connects the air filter being communicated with the atmosphere
Fresh air is sucked, by the hot gas for being collapsed into high temperature and pressure of air inlet worm gear, the hot gas generated at this time can be with air pressure
Contracting expanding machine air inlet is connected, and improves the coefficient of expansion of compressed air, improves capacity usage ratio, also can connect hot gas accumulator,
The hot gas of high temperature and pressure carries out storage thermal energy by hot gas reservoir, when needs are to open the hot gas stored to be fed directly to
Hot gas user terminal, such as hot-air mouth.
The utility model has the advantage that and technical effect: using this system can by " paddy electricity " drive compressor set into
Row generates the pressure-air of 35Mpa, carries out heat recovery by heat reclaiming system in generating high-pressure process, and by heat and
Heat source used in enterprise is grid-connected, such as preheating, heating etc., using storage of higher pressures system can to detected high-pressure bottle into
The experiment of row punching press gas tightness;Middle pressure air after hermeticity experiment is centrally stored with middle pressure air accumulator, then passes through decompression dress
Set, constant-voltage equipment enters expanding machine, pass through expanding machine realize power generation;The higher low temperature gas with pressure of cleanliness of expanding machine discharge
Body can be grid-connected by pipeline and enterprise refrigeration pipeline, and then can obtain cold air, this cold air can both have been used due to cleaner
It can be used for producing in refrigeration;Remaining low-pressure air can be concentrated through with its recovery system into collection in high-pressure bottle,
This low pressure residual air collected can be used as the air inlet of compressor set, can reduce the energy consumption of compressor in this way, reach energy-efficient
Purpose, electricity, heat, cold triple supply may be implemented in the utility model in summary, realizes that energy multi-level utilizes, turns waste into wealth, significantly
The utilization rate for improving the energy has reached energy-saving and environment-friendly purpose.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.