CN209455995U - A kind of differential type hoist lifting device - Google Patents
A kind of differential type hoist lifting device Download PDFInfo
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Abstract
本实用新型公开了一种差动式卷扬提升装置,属于起重机械领域,包括轴承座、卷筒轴、定滑轮组件、动滑轮组件、起升绳索和减速器,其特征在于:还包括差动卷筒组、联轴器和电动机,差动卷筒组固定在卷筒轴上,差动卷筒组由第一差动卷筒和第二差动卷筒一体成型而成,第一差动卷筒的直径大于第二差动卷筒的直径,起升绳索的一端固定在第一差动卷筒的端部,另一端固定在第二差动卷筒的端部,卷筒轴的一端与轴承座连接,另一端与减速器连接,联轴器的一端与减速器连接,另一端与电动机连接,联轴器处安装有制动器。本实用新型通过采用差动卷筒组和特定的绳索缠绕方式,能够实现起升机构大容量、微速起吊,保障了起吊稳定性和安全性。
The utility model discloses a differential hoisting device, which belongs to the field of hoisting machinery and comprises a bearing seat, a reel shaft, a fixed pulley assembly, a movable pulley assembly, a hoisting rope and a reducer, and is characterized in that it also includes a differential The moving reel set, coupling and motor, the differential reel set is fixed on the reel shaft, the differential reel set is integrally formed by the first differential reel and the second differential reel, the first differential The diameter of the driving drum is larger than that of the second differential drum, one end of the hoisting rope is fixed on the end of the first differential drum, the other end is fixed on the end of the second differential drum, and the shaft of the drum is One end is connected with the bearing seat, the other end is connected with the reducer, one end of the coupling is connected with the reducer, the other end is connected with the motor, and a brake is installed at the coupling. The utility model can realize large-capacity and low-speed lifting of the hoisting mechanism by adopting a differential drum group and a specific rope winding method, thereby ensuring the stability and safety of the hoisting.
Description
技术领域technical field
本实用新型涉及到起重机械技术领域,尤其涉及一种差动式卷扬提升装置。The utility model relates to the technical field of hoisting machinery, in particular to a differential winch lifting device.
背景技术Background technique
卷扬机,是一种用卷筒缠绕钢丝绳或链条提升或牵引重物的轻小型起重设备,又称绞车。卷扬机可以垂直提升、水平或倾斜拽引重物。卷扬机分为手动卷扬机、电动卷扬机及液压卷扬机三种。现在以电动卷扬机为主。可单独使用,也可作起重、筑路和矿井提升机械中的组成部件,因操作简单、绕绳量大、移置方便而广泛应用。A hoist is a light and small lifting device that uses a drum to wind a wire rope or chain to lift or pull heavy objects, also known as a winch. The hoist can lift heavy objects vertically, horizontally or obliquely. The hoist is divided into three types: manual hoist, electric hoist and hydraulic hoist. Now mainly electric hoist. It can be used alone or as a component in lifting, road building and mine hoisting machinery. It is widely used because of its simple operation, large amount of rope winding and convenient displacement.
传统卷扬提升方式,一般采用双联单卷筒结构,两根起升绳索均从卷筒径向的同一侧绕到卷筒上。驱动装置驱动卷筒旋转时,两根绳索均同时绕进卷筒绳槽或同时绕出绳槽。两根绳索对卷筒产生的阻力矩为同向,为叠加形式。驱动装置工作时所需克服的主要阻力矩为两根绳索对卷筒产生的阻力矩之和。因此,对于单卷筒起升机构,其起吊载荷受制于减速器驱动部件的承载能力而不能很大,起吊速度受减速器速比的限制而不能实现微速。采用多卷筒起升机构能实现大容量、低速起吊功能,但其外形布置庞大,投资建设、运行和维护的工作量大,成本也比较高。The traditional hoisting method generally adopts a double-connected single-drum structure, and the two hoisting ropes are wound onto the drum from the same radial side of the drum. When the driving device drives the reel to rotate, the two ropes are all wound into the drum rope groove or wound out of the rope groove at the same time. The resistance moments produced by the two ropes on the reel are in the same direction and are superimposed. The main resistance moment to be overcome when the driving device is working is the sum of the resistance moments produced by the two ropes on the reel. Therefore, for the single-drum hoisting mechanism, its hoisting load is limited by the bearing capacity of the drive part of the reducer and cannot be very large, and the lifting speed is limited by the speed ratio of the reducer and cannot achieve a micro speed. The multi-drum hoisting mechanism can realize large-capacity and low-speed hoisting functions, but its appearance and layout are huge, the workload of investment construction, operation and maintenance is large, and the cost is relatively high.
公开号为CN 206606957 U,公开日为2017年11月03日的中国专利文献公开了一种起重机用穿绳卷扬机构,其特征在于:包括液压马达、机架、卷筒、制动器、差动行星轮系、钢丝绳和压绳器;所述的卷筒设置于机架内转动连接,所述卷筒内部设置有差动行星轮系和制动器,所述液压马达通过差动行星轮系同卷筒传动连接;所述的卷筒外壁缠绕有钢丝绳,所述机架上设置有用于限位钢丝绳的压绳器。The publication number is CN 206606957 U, and the Chinese patent document published on November 03, 2017 discloses a rope hoisting mechanism for cranes, which is characterized in that it includes a hydraulic motor, a frame, a reel, a brake, a differential planetary Gear train, steel wire rope and rope presser; the reel is set in the frame for rotation connection, and the inside of the reel is provided with a differential planetary gear train and a brake, and the hydraulic motor is connected with the reel through the differential planetary gear train Transmission connection; the outer wall of the reel is wound with a wire rope, and the frame is provided with a rope clamp for limiting the wire rope.
该专利文献公开的起重机用穿绳卷扬机构,采用卷筒和内齿圈一体化的卷筒设计,内置二级差动轮系的结构,行星架采用整体板台式行星架,在相同传动比情况下轴向尺寸小,结构紧凑,从而能够减小穿绳卷扬的外形尺寸。但是,无法实现起升机构大容量、微速起吊,起吊稳定性和安全性欠佳。The rope-threading winch mechanism for cranes disclosed in this patent document adopts the integrated drum design of the drum and the ring gear, and has a built-in two-stage differential gear train structure. The size is small and the structure is compact, so that the overall size of the rope winch can be reduced. However, it is impossible to realize large-capacity and low-speed lifting of the hoisting mechanism, and the lifting stability and safety are not good enough.
实用新型内容Utility model content
本实用新型为了克服上述现有技术的缺陷,提供一种差动式卷扬提升装置,本实用新型通过采用差动卷筒组和特定的绳索缠绕方式,能够实现起升机构大容量、微速起吊,保障了起吊稳定性和安全性。In order to overcome the defects of the above-mentioned prior art, the utility model provides a differential winch lifting device. The utility model can realize large-capacity hoisting mechanism and low-speed lifting by adopting a differential drum group and a specific rope winding method. , to ensure the lifting stability and safety.
本实用新型通过下述技术方案实现:The utility model is realized through the following technical solutions:
一种差动式卷扬提升装置,包括轴承座、卷筒轴、定滑轮组件、动滑轮组件、起升绳索、第一绳索压板组件、第二绳索压板组件和减速器,起升绳索绕接在动滑轮组件和定滑轮组件上,其特征在于:还包括差动卷筒组、联轴器和电动机,所述差动卷筒组固定在卷筒轴上,差动卷筒组由第一差动卷筒和第二差动卷筒一体成型而成,所述第一差动卷筒的直径大于第二差动卷筒的直径,所述起升绳索的一端通过第一绳索压板组件固定在第一差动卷筒的端部,起升绳索的另一端通过第二绳索压板组件固定在第二差动卷筒的端部,所述卷筒轴的一端与轴承座连接,卷筒轴的另一端与减速器连接,所述联轴器的一端与减速器连接,联轴器的另一端与电动机连接,所述联轴器处安装有制动器。A differential winch lifting device, comprising a bearing seat, a drum shaft, a fixed pulley assembly, a movable pulley assembly, a hoisting rope, a first rope pressing plate assembly, a second rope pressing plate assembly and a reducer, the hoisting rope is wound on On the movable pulley assembly and the fixed pulley assembly, it is characterized in that it also includes a differential reel set, a coupling and a motor, the differential reel set is fixed on the reel shaft, and the differential reel set is controlled by the first differential The drum and the second differential drum are integrally formed, the diameter of the first differential drum is larger than the diameter of the second differential drum, and one end of the lifting rope is fixed by the first rope pressing plate assembly on the second differential drum. The end of a differential drum, the other end of the hoisting rope is fixed on the end of the second differential drum through the second rope clamping plate assembly, one end of the drum shaft is connected to the bearing seat, and the other end of the drum shaft One end is connected with the reducer, one end of the coupling is connected with the reducer, the other end of the coupling is connected with the motor, and a brake is installed at the coupling.
所述定滑轮组件位于差动卷筒组下方,动滑轮组件位于定滑轮组件下方,差动卷筒组的轴线与定滑轮组件的轴线相互平行,定滑轮组件的轴线与动滑轮组件的轴线相互平行。The fixed pulley assembly is located below the differential reel assembly, the movable pulley assembly is located below the fixed pulley assembly, the axes of the differential reel assembly and the fixed pulley assembly are parallel to each other, and the axes of the fixed pulley assembly and the movable pulley assembly are parallel to each other.
所述第一差动卷筒上开有第一卷筒绳槽,第二差动卷筒上开有第二卷筒绳槽,第一卷筒绳槽的横截面尺寸大小与第二卷筒绳槽的横截面尺寸大小相同。The first differential drum has a first drum rope groove, and the second differential drum has a second drum rope groove. The cross-sectional size of the first drum rope groove is the same as that of the second drum. The cross-sectional dimensions of the rope grooves are the same size.
所述第一卷筒绳槽的绳槽旋向和第二卷筒绳槽的绳槽旋向相同。The direction of rotation of the rope groove of the first drum is the same as that of the rope groove of the second drum.
所述起升绳索的一端从第二差动卷筒的第二卷筒绳槽绕进,起升绳索的另一端从第一差动卷筒的第一卷筒绳槽绕出。One end of the hoisting rope is wound in from the second drum rope groove of the second differential drum, and the other end of the hoisting rope is wound out from the first drum rope groove of the first differential drum.
所述第一卷筒绳槽的深度是起升绳索直径的0.3倍,第一卷筒绳槽的深度与第二卷筒绳槽的深度相同。The depth of the first drum rope groove is 0.3 times the diameter of the hoisting rope, and the depth of the first drum rope groove is the same as that of the second drum rope groove.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
1、由于起升绳索两端分别从差动卷筒组径向的两侧出绳,因此起升绳索的两端对差动卷筒组附加的阻力矩为消减关系,因此减速器需要克服的差动卷筒组上的阻力矩通过式1计算:1. Since the two ends of the hoisting rope come out from the radial sides of the differential drum set respectively, the additional resistance moment of the two ends of the hoisting rope to the differential drum set is in a subtractive relationship, so the reducer needs to overcome The resistance moment on the differential drum set is calculated by formula 1:
其中,M为阻力矩,G为起吊物品重量,D为第一差动卷筒上起升绳索的缠绕直径,d为第二差动卷筒上起升绳索的缠绕直径,a为动滑轮组件的滑轮个数;Among them, M is the resistance moment, G is the weight of the lifting item, D is the winding diameter of the hoisting rope on the first differential drum, d is the winding diameter of the hoisting rope on the second differential drum, and a is the diameter of the movable pulley assembly Number of pulleys;
由式1可知,起吊物品重量G一定,动滑轮组件的滑轮个数a一定时,减速器需要克服的差动卷筒组上的阻力矩M的大小由第一差动卷筒上起升绳索的缠绕直径D和第二差动卷筒上起升绳索的缠绕直径d的差值确定,差值越小,阻力矩M就越小,也就是对减速器的承载要求就越低。It can be seen from formula 1 that when the weight G of the lifting item is constant and the number of pulleys a of the movable pulley assembly is constant, the resistance moment M on the differential drum set that the reducer needs to overcome is determined by the lifting rope on the first differential drum The difference between the winding diameter D and the winding diameter d of the hoisting rope on the second differential drum is determined. The smaller the difference is, the smaller the resistance moment M is, that is, the lower the load-bearing requirement for the reducer.
2、当电动机带动差动卷筒组转动时,由于起升绳索两端分别从差动卷筒组径向的两侧出绳,因此提升速度通过式2计算:2. When the motor drives the differential drum set to rotate, since the two ends of the hoisting rope come out from the radial sides of the differential drum set respectively, the lifting speed is calculated by formula 2:
其中,V为提升速度,i为减速器的传动比,n为电动机的转速;Among them, V is the lifting speed, i is the transmission ratio of the reducer, and n is the speed of the motor;
由式2可知,动滑轮组件的滑轮个数a一定,减速器的传动比i一定,电动机的转速n一定时,提升速度由第一差动卷筒上起升绳索的缠绕直径D和第二差动卷筒上起升绳索的缠绕直径d的差值确定,差值越小,提升速度V就越低。It can be known from formula 2 that when the number a of the pulleys of the movable pulley assembly is constant, the transmission ratio i of the reducer is constant, and the speed n of the motor is constant, the lifting speed is determined by the winding diameter D of the hoisting rope on the first differential drum and the second difference The difference between the winding diameter d of the hoisting rope on the moving drum is determined, the smaller the difference, the lower the lifting speed V.
3、当提升速度V为给定值时,则减速器的传动比计算式为:3. When the lifting speed V is a given value, the formula for calculating the transmission ratio of the reducer is:
由式3可知,当提升速度V为给定值,动滑轮组件的滑轮个数a一定,电动机的转速n一定时,减速器的传动比i由第一差动卷筒上起升绳索的缠绕直径D和第二差动卷筒上起升绳索的缠绕直径d的差值确定,差值越小,所需减速器的传动比i就越低。It can be seen from formula 3 that when the lifting speed V is a given value, the number a of the pulleys of the movable pulley assembly is constant, and the speed n of the motor is constant, the transmission ratio i of the reducer is determined by the winding diameter of the hoisting rope on the first differential drum The difference between D and the winding diameter d of the hoisting rope on the second differential drum is determined, the smaller the difference, the lower the transmission ratio i of the required speed reducer.
本实用新型的有益效果主要表现在以下方面:The beneficial effects of the utility model are mainly manifested in the following aspects:
一、本实用新型,差动卷筒组固定在卷筒轴上,差动卷筒组由第一差动卷筒和第二差动卷筒一体成型而成,第一差动卷筒的直径大于第二差动卷筒的直径,起升绳索的一端通过第一绳索压板组件固定在第一差动卷筒的端部,起升绳索的另一端通过第二绳索压板组件固定在第二差动卷筒的端部,卷筒轴的一端与轴承座连接,卷筒轴的另一端与减速器连接,联轴器的一端与减速器连接,联轴器的另一端与电动机连接,联轴器处安装有制动器,使用时,由于将差动卷筒组的第一差动卷筒和第二差动卷筒设置成不同直径大小,使得起升绳索的两端对差动卷筒组附加的阻力矩为消减关系,进而能够降低对减速器的承载要求,因此较公开号为CN 206606957U的中国专利文献而言,能够实现起升机构大容量、微速起吊,保障了起吊稳定性和安全性。1. In this utility model, the differential reel set is fixed on the reel shaft, and the differential reel set is integrally formed by the first differential reel and the second differential reel. The diameter of the first differential reel Larger than the diameter of the second differential drum, one end of the hoisting rope is fixed on the end of the first differential drum through the first rope clamp assembly, and the other end of the hoisting rope is fixed on the second differential drum through the second rope clamp assembly. At the end of the moving reel, one end of the reel shaft is connected to the bearing seat, the other end of the reel shaft is connected to the reducer, one end of the coupling is connected to the reducer, the other end of the coupling is connected to the motor, and the coupling A brake is installed at the device. When in use, since the first differential drum and the second differential drum of the differential drum set are set to have different diameters, the two ends of the hoisting rope are attached to the differential drum set. The resistance torque is a reduction relationship, which can reduce the load-bearing requirements of the reducer. Therefore, compared with the Chinese patent document with the publication number CN 206606957U, it can achieve large-capacity and low-speed lifting of the lifting mechanism, ensuring lifting stability and safety. .
二、本实用新型,定滑轮组件位于差动卷筒组下方,动滑轮组件位于定滑轮组件下方,差动卷筒组的轴线与定滑轮组件的轴线相互平行,定滑轮组件的轴线与动滑轮组件的轴线相互平行,定滑轮组件、差动卷筒组和动滑轮组件采用这种特定的布局,利于提高起吊物品时起吊平稳性和顺畅性。2. In the utility model, the fixed pulley assembly is located below the differential reel assembly, the movable pulley assembly is located below the fixed pulley assembly, the axis of the differential reel assembly is parallel to the axis of the fixed pulley assembly, and the axis of the fixed pulley assembly is parallel to the axis of the movable pulley assembly. The axes are parallel to each other, and the fixed pulley assembly, differential drum set and movable pulley assembly adopt this specific layout, which is conducive to improving the stability and smoothness of lifting when lifting objects.
三、本实用新型,第一差动卷筒上开有第一卷筒绳槽,第二差动卷筒上开有第二卷筒绳槽,第一卷筒绳槽的横截面尺寸大小与第二卷筒绳槽的横截面尺寸大小相同,利于提高起升绳索在整个差动卷筒组上的缠绕稳定性。3. In the utility model, a first drum rope groove is opened on the first differential drum, a second drum rope groove is opened on the second differential drum, and the cross-sectional size of the first drum rope groove is the same as The cross-sectional dimensions of the rope grooves of the second drums are the same, which is beneficial to improving the winding stability of the hoisting rope on the entire differential drum set.
四、本实用新型,第一卷筒绳槽的绳槽旋向和第二卷筒绳槽的绳槽旋向相同,能够更加顺畅的起吊物品。4. In the utility model, the direction of rotation of the rope groove of the first drum is the same as that of the rope groove of the second drum, so that objects can be lifted more smoothly.
五、本实用新型,起升绳索的一端从第二差动卷筒的第二卷筒绳槽绕进,起升绳索的另一端从第一差动卷筒的第一卷筒绳槽绕出,能够更好的降低提升速度,从而实现微速起吊,以保障起吊安全性。5. In the utility model, one end of the hoisting rope is wound in from the second drum rope groove of the second differential drum, and the other end of the hoisting rope is wound out of the first drum rope groove of the first differential drum , can better reduce the lifting speed, so as to realize low-speed lifting, so as to ensure the safety of lifting.
六、本实用新型,第一卷筒绳槽的深度是起升绳索直径的0.3倍,第一卷筒绳槽的深度与第二卷筒绳槽的深度相同,通过将第一卷筒绳槽的深度设置成起升绳索直径的0.3倍,能够进一步提高起升绳索的缠绕稳定性。6. In the present utility model, the depth of the first drum rope groove is 0.3 times of the diameter of the hoisting rope, and the depth of the first drum rope groove is the same as that of the second drum rope groove. The depth is set to 0.3 times the diameter of the hoisting rope, which can further improve the winding stability of the hoisting rope.
附图说明Description of drawings
下面将结合说明书附图和具体实施方式对本实用新型作进一步的具体说明,其中:The utility model will be further specifically described below in conjunction with the accompanying drawings and specific embodiments, wherein:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图中标记:1、轴承座,2、卷筒轴,3、定滑轮组件,4、动滑轮组件,5、起升绳索,6、第一绳索压板组件,7、第二绳索压板组件,8、减速器,9、联轴器,10、电动机,11、第一差动卷筒,12、第二差动卷筒,13、制动器,14、第一卷筒绳槽,15、第二卷筒绳槽。Marks in the figure: 1. Bearing seat, 2. Drum shaft, 3. Fixed pulley assembly, 4. Moving pulley assembly, 5. Hoisting rope, 6. The first rope pressing plate assembly, 7. The second rope pressing plate assembly, 8. Reducer, 9, coupling, 10, motor, 11, first differential drum, 12, second differential drum, 13, brake, 14, first drum rope groove, 15, second drum rope groove.
具体实施方式Detailed ways
实施例1Example 1
一种差动式卷扬提升装置,包括轴承座1、卷筒轴2、定滑轮组件3、动滑轮组件4、起升绳索5、第一绳索压板组件6、第二绳索压板组件7和减速器8,起升绳索5绕接在动滑轮组件4和定滑轮组件3上,还包括差动卷筒组、联轴器9和电动机10,所述差动卷筒组固定在卷筒轴2上,差动卷筒组由第一差动卷筒11和第二差动卷筒12一体成型而成,所述第一差动卷筒11的直径大于第二差动卷筒12的直径,所述起升绳索5的一端通过第一绳索压板组件6固定在第一差动卷筒11的端部,起升绳索5的另一端通过第二绳索压板组件7固定在第二差动卷筒12的端部,所述卷筒轴2的一端与轴承座1连接,卷筒轴2的另一端与减速器8连接,所述联轴器9的一端与减速器8连接,联轴器9的另一端与电动机10连接,所述联轴器9处安装有制动器13。A differential winch lifting device, comprising a bearing seat 1, a drum shaft 2, a fixed pulley assembly 3, a movable pulley assembly 4, a hoisting rope 5, a first rope pressing plate assembly 6, a second rope pressing plate assembly 7 and a reducer 8. The hoisting rope 5 is wound on the movable pulley assembly 4 and the fixed pulley assembly 3, and also includes a differential drum set, a coupling 9 and a motor 10, and the differential drum set is fixed on the drum shaft 2, The differential reel set is integrally formed by a first differential reel 11 and a second differential reel 12, the diameter of the first differential reel 11 is larger than the diameter of the second differential reel 12, the One end of the hoisting rope 5 is fixed on the end of the first differential drum 11 through the first rope clamp assembly 6, and the other end of the hoisting rope 5 is fixed on the end of the second differential drum 12 through the second rope clamp assembly 7. One end of the reel shaft 2 is connected to the bearing seat 1, the other end of the reel shaft 2 is connected to the reducer 8, one end of the coupling 9 is connected to the reducer 8, and the other end of the coupling 9 One end is connected with the motor 10, and a brake 13 is installed at the coupling 9.
本实施例为最基本的实施方式,差动卷筒组固定在卷筒轴上,差动卷筒组由第一差动卷筒和第二差动卷筒一体成型而成,第一差动卷筒的直径大于第二差动卷筒的直径,起升绳索的一端通过第一绳索压板组件固定在第一差动卷筒的端部,起升绳索的另一端通过第二绳索压板组件固定在第二差动卷筒的端部,卷筒轴的一端与轴承座连接,卷筒轴的另一端与减速器连接,联轴器的一端与减速器连接,联轴器的另一端与电动机连接,联轴器处安装有制动器,使用时,由于将差动卷筒组的第一差动卷筒和第二差动卷筒设置成不同直径大小,使得起升绳索的两端对差动卷筒组附加的阻力矩为消减关系,进而能够降低对减速器的承载要求,因此较公开号为CN 206606957U的中国专利文献而言,能够实现起升机构大容量、微速起吊,保障了起吊稳定性和安全性。This embodiment is the most basic implementation. The differential reel set is fixed on the reel shaft. The differential reel set is integrally formed by the first differential reel and the second differential reel. The diameter of the drum is larger than that of the second differential drum, one end of the hoisting rope is fixed on the end of the first differential drum through the first rope clamp assembly, and the other end of the hoisting rope is fixed through the second rope clamp assembly At the end of the second differential drum, one end of the drum shaft is connected to the bearing seat, the other end of the drum shaft is connected to the reducer, one end of the coupling is connected to the reducer, and the other end of the coupling is connected to the motor Connection, the brake is installed at the coupling, when in use, since the first differential drum and the second differential drum of the differential drum set are set to different diameters, the two ends of the hoisting rope are differential The additional resistance moment of the reel group is in the relationship of reduction, which can reduce the load-bearing requirements of the reducer. Therefore, compared with the Chinese patent document with the publication number CN 206606957U, it can realize large-capacity and low-speed lifting of the lifting mechanism, ensuring stable lifting. sex and safety.
实施例2Example 2
一种差动式卷扬提升装置,包括轴承座1、卷筒轴2、定滑轮组件3、动滑轮组件4、起升绳索5、第一绳索压板组件6、第二绳索压板组件7和减速器8,起升绳索5绕接在动滑轮组件4和定滑轮组件3上,还包括差动卷筒组、联轴器9和电动机10,所述差动卷筒组固定在卷筒轴2上,差动卷筒组由第一差动卷筒11和第二差动卷筒12一体成型而成,所述第一差动卷筒11的直径大于第二差动卷筒12的直径,所述起升绳索5的一端通过第一绳索压板组件6固定在第一差动卷筒11的端部,起升绳索5的另一端通过第二绳索压板组件7固定在第二差动卷筒12的端部,所述卷筒轴2的一端与轴承座1连接,卷筒轴2的另一端与减速器8连接,所述联轴器9的一端与减速器8连接,联轴器9的另一端与电动机10连接,所述联轴器9处安装有制动器13。A differential winch lifting device, comprising a bearing seat 1, a drum shaft 2, a fixed pulley assembly 3, a movable pulley assembly 4, a hoisting rope 5, a first rope pressing plate assembly 6, a second rope pressing plate assembly 7 and a reducer 8. The hoisting rope 5 is wound on the movable pulley assembly 4 and the fixed pulley assembly 3, and also includes a differential drum set, a coupling 9 and a motor 10, and the differential drum set is fixed on the drum shaft 2, The differential reel set is integrally formed by a first differential reel 11 and a second differential reel 12, the diameter of the first differential reel 11 is larger than the diameter of the second differential reel 12, the One end of the hoisting rope 5 is fixed on the end of the first differential drum 11 through the first rope clamp assembly 6, and the other end of the hoisting rope 5 is fixed on the end of the second differential drum 12 through the second rope clamp assembly 7. One end of the reel shaft 2 is connected to the bearing seat 1, the other end of the reel shaft 2 is connected to the reducer 8, one end of the coupling 9 is connected to the reducer 8, and the other end of the coupling 9 One end is connected with the motor 10, and a brake 13 is installed at the coupling 9.
所述定滑轮组件3位于差动卷筒组下方,动滑轮组件4位于定滑轮组件3下方,差动卷筒组的轴线与定滑轮组件3的轴线相互平行,定滑轮组件3的轴线与动滑轮组件4的轴线相互平行。The fixed pulley assembly 3 is located below the differential reel assembly, the movable pulley assembly 4 is located below the fixed pulley assembly 3, the axis of the differential reel assembly is parallel to the axis of the fixed pulley assembly 3, and the axis of the fixed pulley assembly 3 is parallel to the movable pulley assembly. The axes of 4 are parallel to each other.
本实施例为一较佳实施方式,定滑轮组件位于差动卷筒组下方,动滑轮组件位于定滑轮组件下方,差动卷筒组的轴线与定滑轮组件的轴线相互平行,定滑轮组件的轴线与动滑轮组件的轴线相互平行,定滑轮组件、差动卷筒组和动滑轮组件采用这种特定的布局,利于提高起吊物品时起吊平稳性和顺畅性。This embodiment is a preferred implementation mode, the fixed pulley assembly is located under the differential reel assembly, the movable pulley assembly is located under the fixed pulley assembly, the axis of the differential reel assembly and the axis of the fixed pulley assembly are parallel to each other, and the axis of the fixed pulley assembly The axes of the movable pulley assembly are parallel to each other, and the fixed pulley assembly, differential drum set and movable pulley assembly adopt this specific layout, which is beneficial to improve the stability and smoothness of lifting when lifting objects.
实施例3Example 3
一种差动式卷扬提升装置,包括轴承座1、卷筒轴2、定滑轮组件3、动滑轮组件4、起升绳索5、第一绳索压板组件6、第二绳索压板组件7和减速器8,起升绳索5绕接在动滑轮组件4和定滑轮组件3上,还包括差动卷筒组、联轴器9和电动机10,所述差动卷筒组固定在卷筒轴2上,差动卷筒组由第一差动卷筒11和第二差动卷筒12一体成型而成,所述第一差动卷筒11的直径大于第二差动卷筒12的直径,所述起升绳索5的一端通过第一绳索压板组件6固定在第一差动卷筒11的端部,起升绳索5的另一端通过第二绳索压板组件7固定在第二差动卷筒12的端部,所述卷筒轴2的一端与轴承座1连接,卷筒轴2的另一端与减速器8连接,所述联轴器9的一端与减速器8连接,联轴器9的另一端与电动机10连接,所述联轴器9处安装有制动器13。A differential winch lifting device, comprising a bearing seat 1, a drum shaft 2, a fixed pulley assembly 3, a movable pulley assembly 4, a hoisting rope 5, a first rope pressing plate assembly 6, a second rope pressing plate assembly 7 and a reducer 8. The hoisting rope 5 is wound on the movable pulley assembly 4 and the fixed pulley assembly 3, and also includes a differential drum set, a coupling 9 and a motor 10, and the differential drum set is fixed on the drum shaft 2, The differential reel set is integrally formed by a first differential reel 11 and a second differential reel 12, the diameter of the first differential reel 11 is larger than the diameter of the second differential reel 12, the One end of the hoisting rope 5 is fixed on the end of the first differential drum 11 through the first rope clamp assembly 6, and the other end of the hoisting rope 5 is fixed on the end of the second differential drum 12 through the second rope clamp assembly 7. One end of the reel shaft 2 is connected to the bearing seat 1, the other end of the reel shaft 2 is connected to the reducer 8, one end of the coupling 9 is connected to the reducer 8, and the other end of the coupling 9 One end is connected with the motor 10, and a brake 13 is installed at the coupling 9.
所述定滑轮组件3位于差动卷筒组下方,动滑轮组件4位于定滑轮组件3下方,差动卷筒组的轴线与定滑轮组件3的轴线相互平行,定滑轮组件3的轴线与动滑轮组件4的轴线相互平行。The fixed pulley assembly 3 is located below the differential reel assembly, the movable pulley assembly 4 is located below the fixed pulley assembly 3, the axis of the differential reel assembly is parallel to the axis of the fixed pulley assembly 3, and the axis of the fixed pulley assembly 3 is parallel to the movable pulley assembly. The axes of 4 are parallel to each other.
所述第一差动卷筒11上开有第一卷筒绳槽14,第二差动卷筒12上开有第二卷筒绳槽15,第一卷筒绳槽14的横截面尺寸大小与第二卷筒绳槽15的横截面尺寸大小相同。The first differential drum 11 is provided with a first drum rope groove 14, and the second differential drum 12 is provided with a second drum rope groove 15. The cross-sectional size of the first drum rope groove 14 is Same as the cross-sectional size of the second drum rope groove 15.
所述第一卷筒绳槽14的绳槽旋向和第二卷筒绳槽15的绳槽旋向相同。The rotation direction of the rope groove of the first drum rope groove 14 is the same as that of the second drum rope groove 15 .
本实施例为又一较佳实施方式,第一差动卷筒上开有第一卷筒绳槽,第二差动卷筒上开有第二卷筒绳槽,第一卷筒绳槽的横截面尺寸大小与第二卷筒绳槽的横截面尺寸大小相同,利于提高起升绳索在整个差动卷筒组上的缠绕稳定性。This embodiment is yet another preferred implementation mode. The first differential drum is provided with a first drum rope groove, and the second differential drum is provided with a second drum rope groove. The size of the cross-section is the same as that of the rope groove of the second drum, which is beneficial to improving the winding stability of the hoisting rope on the entire differential drum set.
第一卷筒绳槽的绳槽旋向和第二卷筒绳槽的绳槽旋向相同,能够更加顺畅的起吊物品。The direction of rotation of the rope groove of the first drum is the same as that of the rope groove of the second drum, so that objects can be lifted more smoothly.
实施例4Example 4
一种差动式卷扬提升装置,包括轴承座1、卷筒轴2、定滑轮组件3、动滑轮组件4、起升绳索5、第一绳索压板组件6、第二绳索压板组件7和减速器8,起升绳索5绕接在动滑轮组件4和定滑轮组件3上,还包括差动卷筒组、联轴器9和电动机10,所述差动卷筒组固定在卷筒轴2上,差动卷筒组由第一差动卷筒11和第二差动卷筒12一体成型而成,所述第一差动卷筒11的直径大于第二差动卷筒12的直径,所述起升绳索5的一端通过第一绳索压板组件6固定在第一差动卷筒11的端部,起升绳索5的另一端通过第二绳索压板组件7固定在第二差动卷筒12的端部,所述卷筒轴2的一端与轴承座1连接,卷筒轴2的另一端与减速器8连接,所述联轴器9的一端与减速器8连接,联轴器9的另一端与电动机10连接,所述联轴器9处安装有制动器13。A differential winch lifting device, comprising a bearing seat 1, a drum shaft 2, a fixed pulley assembly 3, a movable pulley assembly 4, a hoisting rope 5, a first rope pressing plate assembly 6, a second rope pressing plate assembly 7 and a reducer 8. The hoisting rope 5 is wound on the movable pulley assembly 4 and the fixed pulley assembly 3, and also includes a differential drum set, a coupling 9 and a motor 10, and the differential drum set is fixed on the drum shaft 2, The differential reel set is integrally formed by a first differential reel 11 and a second differential reel 12, the diameter of the first differential reel 11 is larger than the diameter of the second differential reel 12, the One end of the hoisting rope 5 is fixed on the end of the first differential drum 11 through the first rope clamp assembly 6, and the other end of the hoisting rope 5 is fixed on the end of the second differential drum 12 through the second rope clamp assembly 7. One end of the reel shaft 2 is connected to the bearing seat 1, the other end of the reel shaft 2 is connected to the reducer 8, one end of the coupling 9 is connected to the reducer 8, and the other end of the coupling 9 One end is connected with the motor 10, and a brake 13 is installed at the coupling 9.
所述定滑轮组件3位于差动卷筒组下方,动滑轮组件4位于定滑轮组件3下方,差动卷筒组的轴线与定滑轮组件3的轴线相互平行,定滑轮组件3的轴线与动滑轮组件4的轴线相互平行。The fixed pulley assembly 3 is located below the differential reel assembly, the movable pulley assembly 4 is located below the fixed pulley assembly 3, the axis of the differential reel assembly is parallel to the axis of the fixed pulley assembly 3, and the axis of the fixed pulley assembly 3 is parallel to the movable pulley assembly. The axes of 4 are parallel to each other.
所述第一差动卷筒11上开有第一卷筒绳槽14,第二差动卷筒12上开有第二卷筒绳槽15,第一卷筒绳槽14的横截面尺寸大小与第二卷筒绳槽15的横截面尺寸大小相同。The first differential drum 11 is provided with a first drum rope groove 14, and the second differential drum 12 is provided with a second drum rope groove 15. The cross-sectional size of the first drum rope groove 14 is Same as the cross-sectional size of the second drum rope groove 15.
所述第一卷筒绳槽14的绳槽旋向和第二卷筒绳槽15的绳槽旋向相同。The rotation direction of the rope groove of the first drum rope groove 14 is the same as that of the second drum rope groove 15 .
所述起升绳索5的一端从第二差动卷筒12的第二卷筒绳槽15绕进,起升绳索5的另一端从第一差动卷筒11的第一卷筒绳槽14绕出。One end of the hoisting rope 5 winds in from the second drum rope groove 15 of the second differential drum 12 , and the other end of the hoisting rope 5 winds in from the first drum rope groove 14 of the first differential drum 11 . out.
本实施例为又一较佳实施方式,起升绳索的一端从第二差动卷筒的第二卷筒绳槽绕进,起升绳索的另一端从第一差动卷筒的第一卷筒绳槽绕出,能够更好的降低提升速度,从而实现微速起吊,以保障起吊安全性。This embodiment is yet another preferred implementation mode. One end of the hoisting rope is wound in from the second drum rope groove of the second differential drum, and the other end of the hoisting rope is wound in from the first roll of the first differential drum. The drum rope groove is wrapped around, which can better reduce the lifting speed, so as to realize the lifting at a low speed, so as to ensure the safety of lifting.
实施例5Example 5
一种差动式卷扬提升装置,包括轴承座1、卷筒轴2、定滑轮组件3、动滑轮组件4、起升绳索5、第一绳索压板组件6、第二绳索压板组件7和减速器8,起升绳索5绕接在动滑轮组件4和定滑轮组件3上,还包括差动卷筒组、联轴器9和电动机10,所述差动卷筒组固定在卷筒轴2上,差动卷筒组由第一差动卷筒11和第二差动卷筒12一体成型而成,所述第一差动卷筒11的直径大于第二差动卷筒12的直径,所述起升绳索5的一端通过第一绳索压板组件6固定在第一差动卷筒11的端部,起升绳索5的另一端通过第二绳索压板组件7固定在第二差动卷筒12的端部,所述卷筒轴2的一端与轴承座1连接,卷筒轴2的另一端与减速器8连接,所述联轴器9的一端与减速器8连接,联轴器9的另一端与电动机10连接,所述联轴器9处安装有制动器13。A differential winch lifting device, comprising a bearing seat 1, a drum shaft 2, a fixed pulley assembly 3, a movable pulley assembly 4, a hoisting rope 5, a first rope pressing plate assembly 6, a second rope pressing plate assembly 7 and a reducer 8. The hoisting rope 5 is wound on the movable pulley assembly 4 and the fixed pulley assembly 3, and also includes a differential drum set, a coupling 9 and a motor 10, and the differential drum set is fixed on the drum shaft 2, The differential reel set is integrally formed by a first differential reel 11 and a second differential reel 12, the diameter of the first differential reel 11 is larger than the diameter of the second differential reel 12, the One end of the hoisting rope 5 is fixed on the end of the first differential drum 11 through the first rope clamp assembly 6, and the other end of the hoisting rope 5 is fixed on the end of the second differential drum 12 through the second rope clamp assembly 7. One end of the reel shaft 2 is connected to the bearing seat 1, the other end of the reel shaft 2 is connected to the reducer 8, one end of the coupling 9 is connected to the reducer 8, and the other end of the coupling 9 One end is connected with the motor 10, and a brake 13 is installed at the coupling 9.
所述定滑轮组件3位于差动卷筒组下方,动滑轮组件4位于定滑轮组件3下方,差动卷筒组的轴线与定滑轮组件3的轴线相互平行,定滑轮组件3的轴线与动滑轮组件4的轴线相互平行。The fixed pulley assembly 3 is located below the differential reel assembly, the movable pulley assembly 4 is located below the fixed pulley assembly 3, the axis of the differential reel assembly is parallel to the axis of the fixed pulley assembly 3, and the axis of the fixed pulley assembly 3 is parallel to the movable pulley assembly. The axes of 4 are parallel to each other.
所述第一差动卷筒11上开有第一卷筒绳槽14,第二差动卷筒12上开有第二卷筒绳槽15,第一卷筒绳槽14的横截面尺寸大小与第二卷筒绳槽15的横截面尺寸大小相同。The first differential drum 11 is provided with a first drum rope groove 14, and the second differential drum 12 is provided with a second drum rope groove 15. The cross-sectional size of the first drum rope groove 14 is Same as the cross-sectional size of the second drum rope groove 15.
所述第一卷筒绳槽14的绳槽旋向和第二卷筒绳槽15的绳槽旋向相同。The rotation direction of the rope groove of the first drum rope groove 14 is the same as that of the second drum rope groove 15 .
所述起升绳索5的一端从第二差动卷筒12的第二卷筒绳槽15绕进,起升绳索5的另一端从第一差动卷筒11的第一卷筒绳槽14绕出。One end of the hoisting rope 5 winds in from the second drum rope groove 15 of the second differential drum 12 , and the other end of the hoisting rope 5 winds in from the first drum rope groove 14 of the first differential drum 11 . out.
所述第一卷筒绳槽14的深度是起升绳索5直径的0.3倍,第一卷筒绳槽14的深度与第二卷筒绳槽15的深度相同。The depth of the first drum rope groove 14 is 0.3 times of the diameter of the hoisting rope 5 , and the depth of the first drum rope groove 14 is the same as that of the second drum rope groove 15 .
本实施例为最佳实施方式,差动卷筒组固定在卷筒轴上,差动卷筒组由第一差动卷筒和第二差动卷筒一体成型而成,第一差动卷筒的直径大于第二差动卷筒的直径,起升绳索的一端通过第一绳索压板组件固定在第一差动卷筒的端部,起升绳索的另一端通过第二绳索压板组件固定在第二差动卷筒的端部,卷筒轴的一端与轴承座连接,卷筒轴的另一端与减速器连接,联轴器的一端与减速器连接,联轴器的另一端与电动机连接,联轴器处安装有制动器,使用时,由于将差动卷筒组的第一差动卷筒和第二差动卷筒设置成不同直径大小,使得起升绳索的两端对差动卷筒组附加的阻力矩为消减关系,进而能够降低对减速器的承载要求,因此较公开号为CN206606957U的中国专利文献而言,能够实现起升机构大容量、微速起吊,保障了起吊稳定性和安全性。This embodiment is the best implementation mode. The differential reel set is fixed on the reel shaft. The differential reel set is integrally formed by the first differential reel and the second differential reel. The first differential reel The diameter of the cylinder is larger than that of the second differential drum, one end of the hoisting rope is fixed on the end of the first differential drum through the first rope clamp assembly, and the other end of the hoisting rope is fixed on the end of the first differential drum through the second rope clamp assembly. At the end of the second differential drum, one end of the drum shaft is connected to the bearing seat, the other end of the drum shaft is connected to the reducer, one end of the coupling is connected to the reducer, and the other end of the coupling is connected to the motor , a brake is installed at the coupling. When in use, since the first differential drum and the second differential drum of the differential drum set are set to different diameters, the two ends of the hoisting rope are opposite to the differential drum. The additional resistance moment of the barrel group is a reduction relationship, which can reduce the load-bearing requirements of the reducer. Therefore, compared with the Chinese patent document with the publication number CN206606957U, it can realize large-capacity and low-speed lifting of the lifting mechanism, ensuring lifting stability and safety.
起升绳索的一端从第二差动卷筒的第二卷筒绳槽绕进,起升绳索的另一端从第一差动卷筒的第一卷筒绳槽绕出,能够更好的降低提升速度,从而实现微速起吊,以保障起吊安全性。One end of the hoisting rope is wound in from the second drum rope groove of the second differential drum, and the other end of the hoisting rope is wound out from the first drum rope groove of the first differential drum, which can better lower the Increase the speed to achieve low-speed lifting to ensure lifting safety.
第一卷筒绳槽的深度是起升绳索直径的0.3倍,第一卷筒绳槽的深度与第二卷筒绳槽的深度相同,通过将第一卷筒绳槽的深度设置成起升绳索直径的0.3倍,能够进一步提高起升绳索的缠绕稳定性。The depth of the first drum rope groove is 0.3 times the diameter of the hoisting rope, and the depth of the first drum rope groove is the same as that of the second drum rope groove. By setting the depth of the first drum rope groove to the lifting 0.3 times the diameter of the rope can further improve the winding stability of the hoisting rope.
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