CN209443215U - A kind of continuous cloth dyeing line - Google Patents
A kind of continuous cloth dyeing line Download PDFInfo
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- CN209443215U CN209443215U CN201821820115.5U CN201821820115U CN209443215U CN 209443215 U CN209443215 U CN 209443215U CN 201821820115 U CN201821820115 U CN 201821820115U CN 209443215 U CN209443215 U CN 209443215U
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Abstract
The utility model discloses a kind of continuous cloth dyeing lines, cloth levelling means was set gradually along continuous cloth dyeing line, cloth water absorption device, first dries cloth whole ironing equipment, shock by electricity desizing equipment, second dries cloth whole ironing equipment, upper dyestuff pressure rolling equipment, first horizontal track swing arm, fixation baking oven, first air-cooling device, first cropping stores up cloth equipment, first cooling whole ironing equipment, upper auxiliary agent pressure rolling equipment, second horizontal track swing arm, Gu auxiliary agent baking oven, second air-cooling device, second cropping stores up cloth equipment, second cooling whole ironing equipment and rolling fabric winding machine.The utility model can absorb moisture extra in cloth, can carry out desizing treatment to cloth, various auxiliary agents can be added after cloth dye fixing, and consolidate auxiliary agent and winding cloth automatically.
Description
Technical field
The utility model relates to cloth staining technique field, in particular to a kind of continuous cloth dyeing line.
Background technique
Currently, cloth printing and dyeing method is that dyestuff is placed in dye vat borough chief's time to heat immersion, dyestuff penetration is made to enter cloth fibre
The inside of dimension；Cloth after dyeing need to remove through multiple wash water the floating dyestuff for not entering fibrous inside on the fiber surface with
Various chemistry assisting-dyeing toners；Drying cloth is heated through stentering forming equipment again.Therefore not only inefficiency, but also cause environment
Pollution and the energy and the various wastes comprising manpower, equipment, place etc. resource.
The patent of Chinese patent 201520015802.X(system the present inventor) a kind of continuous cloth red ink paste used for seals production line is disclosed,
The red ink paste used for seals production line successively includes: a cloth feeding frame, an infrared centering unwinder, an adjustable more deflector roll evenness calenders, multi-section type
Electric heating lamp tubular type tentering color fixing machine, a folder, a joint electrical control cabinet.The continuous cloth red ink paste used for seals production line is straight using dyestuff
Connect lower dye, directly after drying and shaping device systems, by institute must dyeing material by way of soaking, rolling, dries, complete entirely to contaminate
The process of color fixation is exempted from completely into cylinder, and deployed dye liquor is reusable.However, the patent also has following missing: not leading to
The dyeing of fashion of extrusion cloth is crossed, dyeing effect is poor；In an oven, be not adjustable between heating device and cloth conveying band away from
From, it is difficult to adapt to different dye fixings；It is difficult to siphon away the dyestuff exhaust gas generated after the distillation of baking oven internal cause；After drying fixation,
Only by once cooling down, cooling effect is poor, and cooling efficiency is low；Cloth, cloth winding are buffered without buffer unit before cloth winding
It is unstable.
In view of this, aiming to solve the problem that the problems in patent 201520015802.X, the present inventor applied March 27 in 2018
Another Chinese patent 201810259482.0, the patent 201810259482.0 disclose a kind of continuous cloth printing and dyeing production
Line and its dyeing process set gradually into cloth equipment along continuous cloth dyeing line, dry cloth whole ironing equipment, upper dyestuff
Pressure rolling equipment, horizontal track swing arm, fixation baking oven, air-cooling device, cropping storage cloth equipment, water-cooled drew cotton piece buff and rolling
Fabric winding machine；The utility model can dye cloth by fashion of extrusion, and dyeing effect is good, is adjustable heating device and cloth
The distance between conveyer belt adapts to different dye fixings, can siphon away the dyestuff exhaust gas generated after the distillation of baking oven internal cause, cooling effect
Fruit is good, and cloth winding is stablized.However, the patent 201810259482.0 also has following missing: one, the patent
201810259482.0 not on cloth add auxiliary agent function, such as feel change auxiliary agent, spill resistant drench with rain auxiliary agent,
Make the auxiliary agent of cloth softness, the auxiliary agent for doing ultraviolet light etc., cannot all use the production of printing and dyeing described in patent 201810259482.0
Line addition；Secondly, into the cloth of continuous cloth dyeing line be usually that there is the wet fabric of large quantity of moisture, but the patent
201810259482.0 cannot absorb moisture extra in cloth, and this wet fabric with large quantity of moisture can reduce cloth and move back
Slurry, heating plate and the effect of dyeing, and increase heating pressing, desizing, dyeing and fixation and etc. energy consumption；Thirdly, this specially
Benefit before dyeing, cannot carry out desizing treatment to cloth, lead to the non-uniform chemical sizwe that remaining is more in cloth, influence
The color and dyeing effect of cloth.
Utility model content
The technical problems to be solved in the utility model is in view of the deficiency of the prior art, to provide a kind of continuous cloth
Dyeing line, the dyeing line can absorb moisture extra in cloth, can carry out desizing treatment to cloth, can contaminate in cloth
Various auxiliary agents are added after color fixation, and consolidate auxiliary agent and winding cloth automatically.
In order to solve the above technical problems, the technical solution of the utility model is: a kind of continuous cloth dyeing line, along
Continuous cloth dyeing line set gradually cloth levelling means, cloth water absorption device, the first baking cloth whole ironing equipment, electric shock desizing
Equipment, second dry cloth whole ironing equipment, upper dyestuff pressure rolling equipment, the first horizontal track swing arm, fixation baking oven, the first air cooling dress
It sets, the first cropping storage cloth equipment, the first cooling whole ironing equipment, upper auxiliary agent pressure rolling equipment, the second horizontal track swing arm, solid auxiliary agent baking
Case, the second air-cooling device, the second cropping storage cloth equipment, the second cooling whole ironing equipment and rolling fabric winding machine；It is described to cross cloth leveling
Equipment is used to that cloth to be unfolded by tension；The cloth water absorption device is for absorbing moisture extra in cloth；Described first dries
Cloth whole ironing equipment is for carrying out heating pressing to cloth, keeping cloth smooth and reaching the temperature of electric shock desizing；The electric shock desizing
Equipment is for carrying out electric shock desizing to cloth；The second baking cloth whole ironing equipment makes cloth for carrying out heating pressing to cloth
It is smooth and promote temperature；The upper dyestuff pressure rolling equipment is used to carry out cloth dyeing and pressure rolling；The first horizontal track pendulum
Arm is used to transfer cloth toward fixation baking oven；The fixation baking oven is for carrying out baking fixation to cloth；First air cooling
Device is for cooling down cloth；The first cropping storage, which lays to be ready for use on, carries out buffer to cloth；First drop
Warm whole ironing equipment keeps cloth smooth and reduces temperature for carrying out cooling pressing to cloth；The upper auxiliary agent pressure rolling equipment is used for
Auxiliary agent and pressure rolling are added to cloth；The second horizontal track swing arm is used to transfer cloth toward solid auxiliary agent baking oven；It is described to help admittedly
Agent baking oven is for carrying out cloth to toast solid auxiliary agent；Second air-cooling device is for cooling down cloth；Described second
Cropping storage, which lays to be ready for use on, carries out buffer to cloth；The second cooling whole ironing equipment is used to carry out cloth cooling to scald
It is flat, keep cloth smooth and reduces temperature；The rolling fabric winding machine is for winding cloth.
Preferably, the first baking cloth whole ironing equipment or the second baking cloth whole ironing equipment include variable-frequency motor, the first heating
Wheel, the second heating wheel, third heating wheel, the 4th heating wheel and tension adjustment wheel；The first heating of variable-frequency motor driving wheel, the
Two heating wheels, third heating wheel and the 4th heating wheel rotation；The cloth passes sequentially through the first heating wheel, the second heating wheel, the
Three heating wheels, the 4th heating wheel and tension adjustment wheel, in the first heating wheel, the second heating wheel, third heating wheel and the 4th heating
Surface pressing and heating are carried out in wheel, the cloth after plating and heating adjusts tension by tension adjustment wheel, steadily draws cloth
Material.
Preferably, it is described electric shock desizing device include cabinet and be installed within cabinet enter cloth directive wheel, first electric shock
Component, the second electric shock component and cloth outputting directive wheel；The cloth passes through the first electric shock component progress for the first time along cloth directive wheel is entered
Electric shock desizing carries out second of electric shock desizing using the second electric shock component, then along the export of cloth outputting directive wheel；First electric shock
Component and the second electric shock component respectively include mutually matched treatment tube, ceramic tube and automatic adjustment fluorescent tube；The electric shock desizing
IGBT power converter is additionally provided within the cabinet of device, for providing the electricity of setting power for ceramic tube and automatic adjustment fluorescent tube
Source；The treatment tube outsourcing silica gel setting.
Preferably, the upper dyestuff pressure rolling equipment includes cloth-traction wheel, dye device, pressure rolling device and tension adjustment dress
It sets；The cloth enters dye device after cloth-traction wheel；The dye device includes automatic-lifting type dyestuff slot, dyestuff slot
Four traction wheels of dying cloth of longitudinal arrangement are inside provided with, it is the dyestuff that 30-50 rises that volume is also equipped in dyestuff slot, and the cloth exists
Under the draw of four traction wheels of dying cloth, extruding dyeing is carried out in dyestuff slot, the cloth after dyeing enters pressure rolling device；
The pressure rolling device includes two nitrile rubber wheels, and the cloth is passed through between two nitrile rubber wheels, two nitrile rubbers
Wheel carries out pressure rolling to cloth；The tension-adjusting gear includes pressure rolling forward pull regulating wheel and pressure rolling backward pull regulating wheel.
Preferably, the fixation baking oven or solid auxiliary agent baking oven include the heating box of bunchiness arrangement, are provided in heating box
Cloth conveying band, the top of cloth conveying band are equipped with the first heat generating device, and first heat generating device is connected with the first lifting dress
It sets, first lifting device can drive the first heat generating device automatic lifting；The lower section of the cloth conveying band is equipped with the second hair
Thermal, second heat generating device are connected with the second lifting device, and second lifting device can drive the second heat generating device
Automatic lifting；The upper end of the heating box is equipped with air-introduced machine, for circulation is exhausted in heating box.
Preferably, the first cropping storage cloth equipment or the second cropping storage cloth equipment include into cloth directive wheel, Chu Buhuan
Case and cloth outputting directive wheel are rushed, the cloth enters storage cloth baffle-box after being entered cloth directive wheel, fall in storage cloth baffle-box
Buffering or lifting buffering are exported through cloth outputting directive wheel after buffering.
Preferably, the upper auxiliary agent pressure rolling equipment includes cloth-traction wheel, upper auxiliary agent device, pressure rolling device and tension adjustment
Device；The cloth enters upper auxiliary agent device after cloth-traction wheel；The upper auxiliary agent device includes automatic-lifting type auxiliary groove,
It is provided with four upper auxiliary agent traction wheels of longitudinal arrangement in auxiliary groove, is also equipped with several auxiliary agents in auxiliary groove, the cloth is four
It under the draw of a upper auxiliary agent traction wheel, carries out squeezing in auxiliary groove and catches auxiliary agent, catch the cloth entrance after auxiliary agent
Pressure rolling device；The pressure rolling device includes two nitrile rubber wheels, and the cloth is passed through between two nitrile rubber wheels, and two
Nitrile rubber wheel carries out pressure rolling to cloth；The tension-adjusting gear includes that pressure rolling forward pull regulating wheel and pressure rolling backward pull are adjusted
Wheel.
Preferably, the first cooling whole ironing equipment or the second cooling whole ironing equipment include variable-frequency motor, the first cooling
Wheel, the second cooling wheel, third cooling wheel and tension adjustment wheel；The first cooling of variable-frequency motor driving wheel, the second cooling wheel and
Third cooling wheel rotation；The cloth passes sequentially through the first cooling wheel, the second cooling wheel, third cooling wheel and tension adjustment wheel,
Carry out surface pressing and cooling in the first cooling wheel, the second cooling wheel and third cooling wheel, plate and cooling after cloth
Tension is adjusted by tension adjustment wheel, steadily cloth-traction.
The beneficial effects of the utility model are: cloth water absorption device is arranged in one, the utility model, can sponge in cloth
Extra moisture is discharged after the water purification sponged, this utility model to be made preferably to carry out cloth to wet fabric move back
Slurry, heating plate and dyeing, and reduce heating pressing, desizing, dyeing and fixation and etc. energy consumption；Secondly, the utility model
Setting electric shock desizing equipment can carry out desizing treatment to cloth before cloth dyeing, eliminate excessive non-uniform in cloth
Chemical sizwe improves the color and dyeing effect of cloth；Ultraviolet, the utility model is in the front end of electric shock desizing equipment, setting
First dries cloth whole ironing equipment, and cloth can be made smooth and reach the temperature of electric shock desizing, can greatly improve the effect of desizing treatment in this way
Fruit；Thirdly, the utility model be provided with auxiliary agent pressure rolling equipment, the second horizontal track swing arm, solid auxiliary agent baking oven, the second air cooling
Device, the second cropping storage cloth equipment and the second cooling whole ironing equipment, making the utility model also has the addition auxiliary agent on cloth
Auxiliary agent that function, such as feel change, the spill resistant auxiliary agent to drench with rain, the auxiliary agent for making cloth softness, the auxiliary agent for doing ultraviolet light etc.,
It can be transferred through the completion of the utility model dyeing line, and the utility model made to realize dyeing and finishing three sections of " pre-treatments, dye
Color, final finishing " is disposably completed, and tradition " dye/whole " process is sufficiently changed；Four, the utility model, can be right in dyeing process
Waste water and gas carry out purified treatment, sufficiently achieve no desized wastewater, without dyeing and finishing wastewater, without exhaust gas, without carcinogenic substance discharge effect,
The feature of environmental protection is good.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the overall structure block diagram of the utility model.
Fig. 3 is the first structural schematic diagram for drying cloth whole ironing equipment or the second baking cloth whole ironing equipment.
Fig. 4 is the structural schematic diagram of electric shock desizing equipment.
Fig. 5 is the structural schematic diagram of upper dyestuff pressure rolling equipment.
Fig. 6 is the structural schematic diagram of fixation baking oven or solid auxiliary agent baking oven (left half).
Fig. 7 is that the first air-cooling device or the second air-cooling device, the first cropping store up cloth equipment or the second air cooling
The structural schematic diagram of device.
Fig. 8 is the structural schematic diagram of the first cooling whole ironing equipment or the second cooling whole ironing equipment.
Fig. 9 is the structural schematic diagram of upper auxiliary agent pressure rolling equipment.
Specific embodiment
The structural principle of the utility model and working principle are described in further detail with reference to the accompanying drawing.
As shown in figs. 1-9, the utility model is a kind of continuous cloth dyeing line, prints and dyes and produces along continuous cloth
Line set gradually cloth levelling means 1, cloth water absorption device 2, first dries cloth whole ironing equipment 3, electric shock desizing equipment 4, second is dried
Cloth whole ironing equipment 5, upper dyestuff pressure rolling equipment 6, the first horizontal track swing arm 7, fixation baking oven 8, the first air-cooling device 9, first
Cropping stores up the cooling of cloth equipment 10, first whole ironing equipment 11, upper auxiliary agent pressure rolling equipment 12, the second horizontal track swing arm 13, solid auxiliary agent
Baking oven 14, the second air-cooling device 15, the second cropping storage cloth equipment 16, second cooling whole ironing equipment 17 and rolling fabric winding machine 18；
The cloth levelling means 1 of crossing is used to that cloth to be unfolded by tension；The cloth water absorption device 2 is for absorbing water extra in cloth
Point；The first baking cloth whole ironing equipment 3 is for carrying out heating pressing to cloth, keeping cloth smooth and reaching the temperature of electric shock desizing
Degree；The electric shock desizing equipment 4 is for carrying out electric shock desizing to cloth；It is described second dry cloth whole ironing equipment 5 be used for cloth into
Row heating is plated, and is kept cloth smooth and is promoted temperature；The upper dyestuff pressure rolling equipment 6 is used to carry out cloth dyeing and pressure rolling；
The first horizontal track swing arm 7 is used to transfer cloth toward fixation baking oven 8；The fixation baking oven 8 is for drying cloth
Roasting fixation；First air-cooling device 9 is for cooling down cloth；The first cropping storage cloth equipment 10 is used for cloth
Carry out buffer；The first cooling whole ironing equipment 11 keeps cloth smooth and reduces temperature for carrying out cooling pressing to cloth
Degree；The upper auxiliary agent pressure rolling equipment 12 is used to add auxiliary agent and pressure rolling to cloth；The second horizontal track swing arm 13 is used for will
Cloth is transferred toward solid auxiliary agent baking oven 14；The solid auxiliary agent baking oven 14 is for carrying out cloth to toast solid auxiliary agent；Described second is air-cooled
But device 15 is for cooling down cloth；The second cropping storage cloth equipment 16 is used to carry out buffer to cloth；It is described
Second cooling whole ironing equipment 17 keeps cloth smooth and reduces temperature for carrying out cooling pressing to cloth；The rolling fabric winding machine
18 for winding cloth.
As shown in Figure 1, Figure 2 and Figure 3, the first baking cloth whole ironing equipment 3 or the second baking cloth whole ironing equipment 5 include frequency conversion
The heating of motor 31/51, first the 32/52, second heating of wheel is taken turns the 34/54, the 4th heating wheel 35/55 of 33/53, third heating wheel and is opened
Power regulating wheel 36/56；First heating of the driving of variable-frequency motor 31/51 the 32/52, second heating of wheel wheel 33/53, third heating wheel
34/54 and the 4th heating wheel 35/55 rotation；The cloth passes sequentially through the first heating wheel 32/52, second heating wheel 33/53, the
The 34/54, the 4th heating wheel 35/55 of three heating wheels and tension adjustment wheel 36/56, in first heating wheel the 32/52, second heating wheel
33/53, third, which heats, carries out surface pressing and heating, the cloth after pressing and heating in wheel 34/54 and the 4th heating wheel 35/55
Material adjusts tension by tension adjustment wheel 36/56, steadily cloth-traction.
As shown in figure 3, the first baking cloth whole ironing equipment 3 or the second baking cloth whole ironing equipment 5 further include tie rod cylinders 39/
59, the cylinder rod of the tie rod cylinders connects the tension adjustment wheel 36/56, for pulling tension adjustment wheel 36/56 to swing, to adjust
Save cloth tension.The 32/52, second heating of first heating wheel wheel 33/53, third heating wheel 34/54 and the 4th heating wheel 35/
55 diameter is 75-85cm, preferably 80cm, which most preferably can heat cloth and be plated.Described first adds
The 32/52, second heating of temperature wheel wheel 33/53, third heating wheel 34/54 and the 4th heating wheel 35/55 include wheel body and are set to
Interior circulating heat conduction oil and several heating electrothermal tubes within wheel body, the heat that the heating electrothermal tube generates are led by interior circulation
Hot oil is transferred on wheel body, and the heating mode combined using heating electrothermal tube with interior circulating heat conduction oil can sufficiently achieve
Quickly dry the whole boiling hot benefit of cloth.Preferably, the wheel of the first heating wheel, the second heating wheel, third heating wheel and the 4th heating wheel
Internal portion is equipped with 24 heating electrothermal tubes, and the power of every heating electrothermal tube is 2KW.Preferably, the function of the variable-frequency motor
Rate is 4KW.Preferably, the first baking cloth whole ironing equipment and the second baking cloth whole ironing equipment further include chain wheel driving mechanism, described
Variable-frequency motor 31/51 drives the 32/52, second heating of the first heating wheel wheel 33/53, third to heat by chain wheel driving mechanism
35/55 rotation of wheel 34/54 and the 4th heating wheel.It is additionally provided within the first baking cloth whole ironing equipment and the second baking cloth whole ironing equipment
Support frame 38/58 and several directive wheels 37/57, for being oriented to cloth, support frame as described above 38/58 is used for the directive wheel 37/57
Support the first heating the 32/52, second heating of wheel wheel 33/53, third heating wheel 34/54 and the 4th heating wheel 35/55.
As shown in Figure 1, Figure 2 and Figure 4, in conjunction with reading Chinese Patent Application No. 201711397475.9(system the present inventor Shen
Please), the electric shock desizing device 4 include cabinet (figure do not mark), the spaced electric shock component 43 of several directive wheels 42, two and
IGBT power converter 44；Each electric shock component 43 includes treatment tube 432, ceramic tube 436 and automatic adjustment fluorescent tube 438.Each processing
The setting of 432 outsourcing silica gel of roller；In the present embodiment, the diameter 320mm of each treatment tube 432, length 1700mm.Each ceramic tube 436
To handle electrode, which is two-sided two pass.It automatically adjusts fluorescent tube 438 and is used as heating tube, heating power can root
According to the humidity regulation of cloth.
The working principle of electric shock desizing device 4 is by by free electron and charged ion substance shape as main component
State imports chemical gas appropriate in cabin, then dissociates chemical sizwe agent with electromagnetic method, and the chemistry after dissociating is single
Know from experience and just carries out chemical graft with cloth or product, slurry or husky oily functional in removal woven fabric required for completing.Electricity
Sizing device 4 is beaten back to have the advantage that
1, IGBT power converter 44 uses import IGBT power conversion apparatus high reliablity.
2, perfect defencive function has input phase failure, misphase, overvoltage, output overcurrent short circuit and jump-spark protection function.
3, has the function of corona treatment power and line speed synchronized tracking, processing power is with line speed
It goes up and down and goes up and down.
4, load resonant matching technique: high-frequency high-voltage needed for realizing discharge of plasma in low temperature, energy real-time compensation are knitted
The non-linear and time variation of object processing unit equivalent capacity guarantees that circuit is in best effort shape always in fabric treatment procedure
State；
5, multiple degrees of freedom parameter Collaborative Control technology: it ensure that and generate stable, uniform soft low temperature under atmospheric pressure
Plasma handles fabric, and non-uniform filament discharge of plasma in low temperature is avoided to cause the perforation and damage of fabric,
It can make the significant raising of its surface wettability in the case where not destroying fabric substrate performance；
6, the full-digital control technology of fabric treatment systems: the accurate and intelligentized control method of fabric treating is realized.
7, the upper color fastness that fabric can be effectively improved applied to dyeing and finishing technology production line enhances the color of fabric, improves
Dye uptake；It can dramatically the burden for reducing desizing and kiering applied to facial desizing production line, significant reduction chemicals
Usage amount, significant reduction discharge amount of pollution.
As shown in Figure 1, Figure 2 and shown in Fig. 5, the upper dyestuff pressure rolling equipment 6 includes cloth-traction wheel 61, dye device 62, pressure
Rolling device 63 and tension-adjusting gear 64；The cloth enters dye device 62 after cloth-traction wheel 61；The dye device
62 include automatic-lifting type dyestuff slot 621, and four traction wheels 622 of dying cloth of longitudinal arrangement, dyestuff slot are provided in dyestuff slot 621
Be also equipped in 621 volume be 30-50 rise dyestuff 623, the cloth dye cloth at four traction wheel 622 draw under,
Extruding dyeing is carried out in dyestuff slot 621, the cloth after dyeing enters pressure rolling device 63；The pressure rolling device 63 includes two fourths
Fine rubber wheel, the cloth are passed through between two nitrile rubber wheels, and two nitrile rubber wheels carry out pressure rolling to cloth；Described
Apparatus for adjusting force 64 includes pressure rolling forward pull regulating wheel 641 and pressure rolling backward pull regulating wheel 642.The dyeing pressure rolling of the utility model
In the process, double extrusions twice pressures in front and back sides are carried out to cloth using the traction wheel of dying cloth of four of longitudinal arrangement, dye liquor is made to enter cloth
Material, can enable resistance to rice tinyization of modification molecule in this way, be squeezed with quickly multiple by dyestuff uniformly penetrating to fabric fibre；30-
50 liters of dye liquor stock chests can make full use of minimum space to reach cloth and impregnate in crushing failure at high speed to cloth and complete remaining dye after being padded
Liquid material only has 30-50 liter, and recycling is facilitated to reuse, automatic-lifting type stock chest replacement dye liquor easy to clean.
As shown in figs. 1,2 and 6, the fixation baking oven 8 or solid auxiliary agent baking oven 14 include the heating box of bunchiness arrangement
81/141, cloth conveying band 82/142 is provided in heating box 81/141, the top of cloth conveying band 82/142 is equipped with the first hair
Thermal (not shown), first heat generating device are connected with the first lifting device (not shown), and described first liter
Falling unit can drive the first heat generating device automatic lifting；The lower section of the cloth conveying band 82/142 is equipped with the second heat generating device
(not shown), second heat generating device are connected with the second lifting device (not shown), second lifting device
The second heat generating device automatic lifting can be driven；The upper end of the heating box 81/141 is equipped with air-introduced machine 83/143, for adding
Circulation is exhausted in incubator 81/141.The first fever dress is set above the cloth conveying band of fixation baking oven or solid auxiliary agent baking oven
It sets, the first heat generating device drives lifting by the first lifting device, and the second heat generating device, the second fever are set below cloth conveying band
Device drives lifting by the second lifting device, is adjustable the distance between heating device and cloth conveying band in this way, adapts to not
With fabric and different dye fixings, while the sundries being convenient to clean on cloth conveying band；Fixation baking oven or solid auxiliary agent baking oven
Upper end air-introduced machine is installed, the dyestuff exhaust gas that generates after the distillation of baking oven internal cause can be siphoned away to circulation is exhausted in heating box.
81 quantity of heating box of the fixation baking oven 8 is 10, and the length of each heating box 81 is 3m, total length 30m；Each heating
18 ceramic heating pipes are respectively set in the first heat generating device and the second heat generating device in case 81, can stably reach quickly heat preservation and
Mend temperature effect；141 quantity of heating box of the solid auxiliary agent baking oven 14 is 6, and the length of each heating box 141 is 3m, total length
For 18m；18 ceramic heating pipes are respectively set in the first heat generating device and the second heat generating device in each heating box 141, can be steady
Surely reach quickly heat preservation and mend temperature effect.Ceramic heating pipe is radiant type heating, and penetrability, uniformity are good, are significantly better than tradition
Fluorescent tube heating mode, because traditional tube heats easy deviation.
As shown in Figure 1, Figure 2 and Figure 7, first cropping storage cloth equipment 10 or the second cropping storage cloth equipment 16 include into
Cloth directive wheel 101/161, storage cloth baffle-box 102/162 and cloth outputting directive wheel 103/163, the cloth are entered cloth directive wheel 101/
Enter storage cloth baffle-box 102/162 after 161, carries out whereabouts buffering or lifting buffering in storage cloth baffle-box 102/162, buffer it
It is exported by cloth outputting directive wheel 103/163.First cropping stores up cloth equipment 10 or the second cropping stores up cloth equipment 16, can be to cloth
Advance and realize buffer function, stablizes cloth winding.
As shown in fig. 1, fig. 2 and fig. 8, the upper auxiliary agent pressure rolling equipment 12 includes cloth-traction wheel 121, upper auxiliary agent device
122, pressure rolling device 123 and tension-adjusting gear 124；The cloth enters upper auxiliary agent device 122 after cloth-traction wheel 121；
The upper auxiliary agent device 122 includes automatic-lifting type auxiliary groove 1221, is provided on four of longitudinal arrangement in auxiliary groove 1221
Auxiliary agent traction wheel 1222 is also equipped with several auxiliary agents 1223 in auxiliary groove 1221, and the cloth is in four upper auxiliary agent traction wheels 1222
Draw under, carry out squeezing in auxiliary groove 1221 and catch auxiliary agent, catch the cloth after auxiliary agent and enter pressure rolling device
123；The pressure rolling device 123 includes two nitrile rubber wheels, and the cloth is passed through between two nitrile rubber wheels, two fourths
Fine rubber wheel carries out pressure rolling to cloth；The tension-adjusting gear 124 includes pressure rolling forward pull regulating wheel 1241 and pressure rolling post-tensioning
Power regulating wheel 1242.During the upper auxiliary agent pressure rolling of the utility model, using four upper auxiliary agent traction wheels of longitudinal arrangement to cloth
Material carries out front and back sides double extrusions twice and presses, and so that auxiliary agent is entered cloth, can enable resistance to rice tinyization of additive modification molecule in this way, with quick
It repeatedly squeezes auxiliary agent uniformly penetrating to fabric fibre, automatic-lifting type stock chest replacement auxiliary agent easy to clean.The auxiliary agent packet
Include the auxiliary agent, the spill resistant auxiliary agent to drench with rain, the auxiliary agent for making cloth softness, the auxiliary agent for doing ultraviolet light etc. of feel change.
As shown in Figure 1, Figure 2 and shown in Fig. 9, the first cooling whole ironing equipment 11 or the second cooling whole ironing equipment 17 include becoming
The cooling of frequency motor 111/171, first the 112/172, second cooling of wheel wheel 113/173, third cooling wheel 114/174 and tension adjustment
Wheel 115/175；First cooling of the driving of variable-frequency motor 111/171 the 112/172, second cooling of wheel wheel 113/173 and third drop
114/174 rotation of temperature wheel；The cloth passes sequentially through the first cooling wheel 112/172, second cooling wheel 113/173, third cooling
Wheel 114/174 and tension adjustment wheel 115/175, in first the 112/172, second cooling of cooling wheel wheel 113/173 and third cooling
Surface pressing and cooling are carried out in wheel 114/174, the cloth after plating and cooling down is by the adjusting of tension adjustment wheel 115/175
Power, steadily cloth-traction.
The dyeing process of the utility model continuous cloth dyeing line, comprises the technical steps that:
S1. cloth is conveyed along continuous cloth dyeing line, crosses cloth levelling means by tension and cloth, cloth exhibition is unfolded
Cloth water absorption device is delivered to after opening；
S2. cloth water absorption device sponges moisture extra in cloth, is discharged after the water purification sponged, cloth water suction
Equipment is preferable over using water suction pound；
S3. cloth enters the first baking cloth whole ironing equipment, carries out heating pressing to cloth by the first baking cloth whole ironing equipment, makes cloth
Expect temperature that is smooth and reaching electric shock desizing；
S4. cloth enters electric shock desizing equipment, carries out electric shock desizing treatment to cloth by electric shock desizing equipment, desizing of shocking by electricity
Temperature range at 150 DEG C -250 DEG C, can substantially promote shock by electricity desizing equipment desizing efficiency；
S5. cloth enters the second baking cloth whole ironing equipment, carries out heating pressing again to cloth by the second baking cloth whole ironing equipment,
Keep cloth smooth and promote temperature, reaches cloth temperature within the scope of the dyeing temperature of setting；
S6. cloth enters upper dyestuff pressure rolling equipment, and under the dyeing temperature range of setting, upper dyestuff pressure rolling equipment is to cloth
Front and back sides double extrusion pressures twice are carried out, so that dye liquor is entered cloth, the cloth after dyeing exports after pressure rolling；
S7. the cloth after pressure rolling passes through photoelectricity in fixation baking oven through the first horizontal track swing arm feeding fixation baking oven
Dry baking type sizing mode, sublimation dye make fiber solid, cloth fixation, make to carry out air circulation in baking oven by air-introduced machine, inhale
The dyestuff exhaust gas after distilling is walked, is discharged after dyestuff waste gas purification；
S8. the cloth after fixation is once cooled down by the first air-cooling device, the cloth warp after primary cooling
First cropping, which stores up cloth equipment buffer and then enters in the first cooling whole ironing equipment, carries out secondary cooling；
S9. cloth enters upper auxiliary agent pressure rolling equipment, carries out front and back sides double extrusions twice to cloth by upper auxiliary agent pressure rolling equipment
Pressure, makes auxiliary agent enter cloth, the cloth after upper auxiliary agent exports after pressure rolling；
S10. the cloth after upper auxiliary agent is sent into solid auxiliary agent baking oven through the second horizontal track swing arm, in solid auxiliary agent baking oven,
By way of photoelectricity dry baking type sizing, solidify auxiliary agent, make to carry out air circulation in baking oven by air-introduced machine, after siphoning away distillation
Auxiliary agent exhaust gas is discharged after auxiliary agent waste gas purification；
S11. the cloth admittedly after auxiliary agent is once cooled down by the second air-cooling device, the cloth after primary cooling
It stores up cloth equipment buffer through the second cropping and then enters in the second cooling whole ironing equipment and carry out secondary cooling, secondary cooling
It is wound later by rolling fabric winding machine.
Preferably, the cloth by first dry cloth whole ironing equipment during, first dry cloth whole ironing equipment use from
Low to high level Four gradually heats pressing mode and carries out heating pressing to cloth, and warm temperature entirety section is 80 DEG C -250
℃；In practice, four heating wheels are set as four temperature hierarchies from low to high, and to realize the purpose gradually heated, citing comes
Say, four heating wheel temperature can be respectively set are as follows: first heating wheel be 80 DEG C -120 DEG C, second heating wheel for 120 DEG C -
160 DEG C, third heating wheel is 160 DEG C -200 DEG C, and the 4th heating wheel is 200 DEG C -250 DEG C.Certainly, for certain not by moment height
The cloth that temperature influences, four heating wheels can also be both configured to identical temperature value, such as 230 DEG C.
Preferably, the cloth by second dry cloth whole ironing equipment during, second dry cloth whole ironing equipment use from
Low to high level Four gradually heats pressing mode and carries out heating pressing to cloth, and warm temperature entirety section is 50 DEG C -160
℃；In practice, four heating wheels are set as four temperature hierarchies from low to high, and to realize the purpose gradually heated, citing comes
It says, the temperature of four heating wheels can be respectively set are as follows: the first heating wheel is 50 DEG C -75 DEG C, and the second heating wheel is 75 DEG C -100
DEG C, third heating wheel is 100 DEG C -125 DEG C, and the 4th heating wheel is 125 DEG C -160 DEG C.Certainly, for certain not by instantaneous high-temperature
The cloth of influence, four heating wheels can also be both configured to identical temperature value, such as 150 DEG C.
Above descriptions are merely preferred embodiments of the utility model, it is all according to the technical solution of the utility model to
On embodiment made by any subtle modifications, equivalent variations and modifications, belong to the range of technical solutions of the utility model
It is interior.
Claims (8)
1. a kind of continuous cloth dyeing line, it is characterised in that: it is whole to set gradually cloth along continuous cloth dyeing line
Flat equipment, cloth water absorption device, first dry cloth whole ironing equipment, electric shock desizing equipment, the second baking cloth whole ironing equipment, upper dyestuff pressure rolling
Equipment, the first horizontal track swing arm, fixation baking oven, the first air-cooling device, the first cropping storage cloth equipment, whole scald of the first cooling set
Standby, upper auxiliary agent pressure rolling equipment, the second horizontal track swing arm, solid auxiliary agent baking oven, the second air-cooling device, the storage of the second cropping are laid
Standby, the second cooling whole ironing equipment and rolling fabric winding machine；The cloth levelling means of crossing is used to that cloth to be unfolded by tension；The cloth
Water absorption device is for absorbing moisture extra in cloth；The first baking cloth whole ironing equipment is used to carry out heating pressing to cloth,
Keep cloth smooth and reaches the temperature of electric shock desizing；The electric shock desizing equipment is for carrying out electric shock desizing to cloth；Described
Two baking cloth whole ironing equipments keep cloth smooth and promote temperature for carrying out heating pressing to cloth；The upper dyestuff pressure rolling equipment
For carrying out dyeing and pressure rolling to cloth；The first horizontal track swing arm is used to transfer cloth toward fixation baking oven；It is described solid
Color baking oven is for carrying out baking fixation to cloth；First air-cooling device is for cooling down cloth；Described first falls
Cloth storage, which lays to be ready for use on, carries out buffer to cloth；The first cooling whole ironing equipment is used to carry out cooling pressing to cloth,
Keep cloth smooth and reduces temperature；The upper auxiliary agent pressure rolling equipment is used to add auxiliary agent and pressure rolling to cloth；Described second is horizontal
Track swing arm is used to transfer cloth toward solid auxiliary agent baking oven；The solid auxiliary agent baking oven is for carrying out cloth to toast solid auxiliary agent；Institute
The second air-cooling device is stated for cooling down to cloth；The second cropping storage, which lays to be ready for use on, buffer temporarily to cloth
It deposits；The second cooling whole ironing equipment keeps cloth smooth and reduces temperature for carrying out cooling pressing to cloth；The rolling is received
Cloth machine is for winding cloth.
2. continuous cloth dyeing line according to claim 1, it is characterised in that: it is described first dry cloth whole ironing equipment or
Person second dry cloth whole ironing equipment include variable-frequency motor, first heating wheel, second heating wheel, third heating wheel, the 4th heating wheel and
Tension adjustment wheel；The first heating of variable-frequency motor driving wheel, the second heating wheel, third heating wheel and the 4th heating wheel rotation；
The cloth passes sequentially through the first heating wheel, the second heating wheel, third heating wheel, the 4th heating wheel and tension adjustment wheel, the
One heating wheel, the second heating wheel, third heat in wheel and the 4th heating wheel and carry out surface pressing and heating, after pressing and heating
Cloth tension, steadily cloth-traction are adjusted by tension adjustment wheel.
3. continuous cloth dyeing line according to claim 1, it is characterised in that: the electric shock desizing device includes machine
It case and is installed within cabinet and enters cloth directive wheel, the first electric shock component, the second electric shock component and cloth outputting directive wheel；The cloth
Electric shock desizing for the first time is carried out by the first electric shock component along cloth directive wheel is entered, carries out second of electricity using the second electric shock component
Slurry is beaten back, then is exported along cloth outputting directive wheel；The first electric shock component and the second electric shock component respectively include mutually matched place
Manage roller, ceramic tube and automatic adjustment fluorescent tube；It is additionally provided with IGBT power converter within the cabinet of the electric shock desizing device, is used for
The power supply of setting power is provided for ceramic tube and automatic adjustment fluorescent tube；The treatment tube outsourcing silica gel setting.
4. continuous cloth dyeing line according to claim 1, it is characterised in that: the upper dyestuff pressure rolling equipment includes
Cloth-traction wheel, dye device, pressure rolling device and tension-adjusting gear；The cloth enters dyestuff after cloth-traction wheel and fills
It sets；The dye device includes automatic-lifting type dyestuff slot, and four traction wheels of dying cloth of longitudinal arrangement are provided in dyestuff slot, dye
It is the dyestuff that 30-50 rises that volume is also equipped in hopper, and the cloth is under the draw of four traction wheels of dying cloth, in dyestuff slot
Interior carry out extruding dyeing, the cloth after dyeing enter pressure rolling device；The pressure rolling device includes two nitrile rubber wheels, described
Cloth is passed through between two nitrile rubber wheels, and two nitrile rubber wheels carry out pressure rolling to cloth；The tension-adjusting gear packet
Include pressure rolling forward pull regulating wheel and pressure rolling backward pull regulating wheel.
5. continuous cloth dyeing line according to claim 1, it is characterised in that: the fixation baking oven or solid auxiliary agent
Baking oven includes the heating box of bunchiness arrangement, and cloth conveying band is provided in heating box, and the top of cloth conveying band is equipped with the first hair
Thermal, first heat generating device are connected with the first lifting device, and first lifting device can drive the first heat generating device
Automatic lifting；The lower section of the cloth conveying band is equipped with the second heat generating device, and second heat generating device is connected with the second lifting
Device, second lifting device can drive the second heat generating device automatic lifting；The upper end of the heating box is equipped with air-introduced machine,
For to circulation is exhausted in heating box.
6. continuous cloth dyeing line according to claim 1, it is characterised in that: first cropping storage cloth equipment or
The second cropping of person storage cloth equipment includes being entered cloth directive wheel into cloth directive wheel, storage cloth baffle-box and cloth outputting directive wheel, the cloth
Enter storage cloth baffle-box afterwards, carries out whereabouts buffering or lifting buffering in cloth baffle-box storing up, it is defeated through cloth outputting directive wheel after buffering
Out.
7. continuous cloth dyeing line according to claim 1, it is characterised in that: the upper auxiliary agent pressure rolling equipment includes
Cloth-traction wheel, upper auxiliary agent device, pressure rolling device and tension-adjusting gear；The cloth enters upper auxiliary agent after cloth-traction wheel
Device；The upper auxiliary agent device includes automatic-lifting type auxiliary groove, and four upper auxiliary agents that longitudinal arrangement is provided in auxiliary groove are led
Running wheel is also equipped with several auxiliary agents in auxiliary groove, and the cloth is under the draw of four upper auxiliary agent traction wheels, in auxiliary groove
Squeeze and catch auxiliary agent, catches the cloth after auxiliary agent and enter pressure rolling device；The pressure rolling device includes two nitrile rubbers
Wheel, the cloth are passed through between two nitrile rubber wheels, and two nitrile rubber wheels carry out pressure rolling to cloth；The tension adjustment
Device includes pressure rolling forward pull regulating wheel and pressure rolling backward pull regulating wheel.
8. continuous cloth dyeing line according to claim 1, it is characterised in that: it is described first cooling whole ironing equipment or
Person second cool down whole ironing equipment include variable-frequency motor, first cooling wheel, second cooling wheel, third cooling wheel and tension adjustment wheel；
The first cooling of variable-frequency motor driving wheel, the second cooling wheel and third cooling wheel rotation；The cloth passes sequentially through the first drop
Temperature wheel, the second cooling wheel, third cooling wheel and tension adjustment wheel, in the first cooling wheel, the second cooling wheel and third cooling wheel
Surface pressing and cooling are carried out, the cloth after plating and cooling down adjusts tension by tension adjustment wheel, steadily cloth-traction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821820115.5U CN209443215U (en) | 2018-11-06 | 2018-11-06 | A kind of continuous cloth dyeing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821820115.5U CN209443215U (en) | 2018-11-06 | 2018-11-06 | A kind of continuous cloth dyeing line |
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| Publication Number | Publication Date |
|---|---|
| CN209443215U true CN209443215U (en) | 2019-09-27 |
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ID=68011239
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821820115.5U Expired - Fee Related CN209443215U (en) | 2018-11-06 | 2018-11-06 | A kind of continuous cloth dyeing line |
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| Country | Link |
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| CN (1) | CN209443215U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114108212A (en) * | 2021-11-24 | 2022-03-01 | 衢州市虹华印染有限公司 | A kind of production technology of printing and dyeing fabric and production equipment thereof |
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2018
- 2018-11-06 CN CN201821820115.5U patent/CN209443215U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114108212A (en) * | 2021-11-24 | 2022-03-01 | 衢州市虹华印染有限公司 | A kind of production technology of printing and dyeing fabric and production equipment thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20191227 Address after: 517000 south of Keji Shi Road, west of Xingye Avenue, high tech Development Zone, Heyuan City, Guangdong Province (Building D, factory building) Patentee after: Guangdong Dilian environmental protection and fixation technology Co.,Ltd. Address before: 523000, Guangdong, Dongguan province Houjie Town Qiaotou third industrial zone, trade road, Ting Feng Technology Park Patentee before: DONGGUAN DILIAN ENVIRONMENTAL PROTECTION DYE CO.,LTD. |
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Effective date of registration: 20210830 Granted publication date: 20190927 |
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Date of cancellation: 20220830 Granted publication date: 20190927 |
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Granted publication date: 20190927 |