CN209440297U - A kind of Full-automatic die cutter of constant-tension - Google Patents
A kind of Full-automatic die cutter of constant-tension Download PDFInfo
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Abstract
本实用新型公开了一种恒定张力的全自动模切机,包括模切机本体和张力调节机构,所述模切机本体内部上方一侧安装有卷材,且卷材一侧通过膜板缠绕有转向辊,所述转向辊下方通过膜板缠绕有张力调节机构,所述张力调节机构一侧安装有模切机构。本实用新型中,在模切机本体内部安装有张力调节机构,该张力调节机构是由浮动座、浮动弹簧和浮动辊组成,将待加工卷材经转向辊绕过浮动辊进入模切机构,进行加工,其中浮动辊两端安装在浮动座上,且浮动座底面连接有浮动弹簧,设置的浮动弹簧能够使浮动辊具有上下摆幅的能力,因此,能够满足卷材张力的动态变化,使膜板的表面质量保持恒定的张力。
The utility model discloses a fully automatic die-cutting machine with constant tension, which comprises a die-cutting machine body and a tension adjustment mechanism. A coil is installed on the upper side of the die-cutting machine body, and one side of the coil is wound by a membrane plate. There is a turning roller, and a tension regulating mechanism is wound under the turning roller through a diaphragm, and a die-cutting mechanism is installed on one side of the tension regulating mechanism. In the utility model, a tension adjustment mechanism is installed inside the die-cutting machine body. The tension adjustment mechanism is composed of a floating seat, a floating spring and a floating roller. For processing, the two ends of the floating roller are installed on the floating seat, and the floating spring is connected to the bottom surface of the floating seat. The floating spring can make the floating roller have the ability to swing up and down. Therefore, it can meet the dynamic change of the tension of the coil. The surface mass of the diaphragm maintains a constant tension.
Description
技术领域technical field
本实用新型涉及模切机技术领域,尤其涉及一种恒定张力的全自动模切机。The utility model relates to the technical field of die-cutting machines, in particular to a fully automatic die-cutting machine with constant tension.
背景技术Background technique
模切机(Die Cutting Machine)又叫啤机、裁切机、数控冲压机,主要用于相应的一些非金属材料、不干胶、EVA、双面胶、电子、手机胶垫等的模切(全断、半断)、压痕和烫金作业、贴合、自动排废,模切机利用钢刀、五金模具、钢线(或钢板雕刻成的模版),通过压印版施加一定的压力,将印品或纸板轧切成一定形状。Die Cutting Machine (Die Cutting Machine), also known as beer machine, cutting machine, CNC stamping machine, is mainly used for die cutting of some corresponding non-metallic materials, stickers, EVA, double-sided tape, electronics, mobile phone rubber pads, etc. (full break, half break), indentation and bronzing operations, lamination, automatic waste discharge, die-cutting machines use steel knives, metal molds, steel wires (or templates carved from steel plates), and apply certain pressure through the embossing plate , Cut the printed matter or cardboard into a certain shape.
现有的模切机在对膜板压切时,对于有些卷材加工的过程中,随着卷材直径大小的变化,膜板受的张力是发生变化的,从而导致模切机加工过程中因精度差出现产品报废。When the existing die-cutting machine presses and cuts the diaphragm, in the process of processing some coils, the tension on the diaphragm changes with the change of the diameter of the coil, which leads to The product is scrapped due to poor precision.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种恒定张力的全自动模切机。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a constant tension full-automatic die-cutting machine.
为了实现上述目的,本实用新型采用了如下技术方案:一种恒定张力的全自动模切机,包括模切机本体和张力调节机构,所述模切机本体内部上方一侧安装有卷材,且卷材一侧通过膜板缠绕有转向辊,所述转向辊下方通过膜板缠绕有张力调节机构,所述张力调节机构一侧安装有模切机构,所述模切机构一侧通过膜板连接有牵引辊,且牵引辊一侧设有旋转切断刀。In order to achieve the above purpose, the utility model adopts the following technical solution: a fully automatic die-cutting machine with constant tension, including a die-cutting machine body and a tension adjustment mechanism, a coil is installed on the upper side of the die-cutting machine body, And one side of the coil is wound with a turning roller through the diaphragm, and a tension adjustment mechanism is wound under the turning roller through the diaphragm, and a die-cutting mechanism is installed on one side of the tension regulating mechanism, and one side of the die-cutting mechanism passes through the diaphragm. A traction roller is connected, and a rotary cutting knife is arranged on one side of the traction roller.
优选的,所述张力调节机构中间位置设有浮动辊,且浮动辊两端安装在浮动座上,并且浮动座底面连接有浮动弹簧,所述张力调节机构是由浮动座、浮动弹簧和浮动辊组成。Preferably, a floating roller is provided in the middle of the tension adjustment mechanism, and the two ends of the floating roller are installed on the floating seat, and a floating spring is connected to the bottom surface of the floating seat, and the tension regulating mechanism is composed of a floating seat, a floating spring and a floating roller. composition.
优选的,所述浮动座和浮动弹簧分别共设有两个,且关于浮动辊竖直中线对称。Preferably, there are two floating seats and two floating springs, which are symmetrical about the vertical centerline of the floating roller.
优选的,所述模切机构一侧设有电机,且电机安装在模切机本体一侧表面,所述电机输出端位于模切机本体一侧内部连接有齿轮,且齿轮共设有两个,并且两个齿轮呈上下竖直状态啮合连接,所述两齿轮一侧表面通过旋转轴分别连接有下模切辊和上模切机,且下模切辊和上模切辊安装在模切机本体内部中间位置,所述上模切辊表面安装有多个可拆卸模切刀,且多个模切刀均为弧形结构,所述模切机构是由下模切辊、上模切辊、模切刀、齿轮和电机组成。Preferably, a motor is provided on one side of the die-cutting mechanism, and the motor is installed on the surface of one side of the die-cutting machine body, and the output end of the motor is connected to a gear on one side of the die-cutting machine body, and the gears are provided with two , and the two gears are meshed and connected in an up and down vertical state. The surfaces of one side of the two gears are respectively connected with the lower die-cutting roller and the upper die-cutting machine through the rotating shaft, and the lower die-cutting roller and the upper die-cutting roller are installed on the die-cutting machine. In the middle position of the machine body, the surface of the upper die-cutting roller is equipped with a plurality of detachable die-cutting knives, and the plurality of die-cutting knives are arc-shaped structures. The die-cutting mechanism is composed of the lower die-cutting roller, the upper die-cutting Composed of rollers, die cutters, gears and motors.
优选的,所述模切刀弧形安装面与上模切辊表面相吻合。Preferably, the arc-shaped installation surface of the die-cutting knife coincides with the surface of the upper die-cutting roller.
优选的,所述下模切辊和上模切辊外型均为圆筒型结构。Preferably, both the lower die-cutting roller and the upper die-cutting roller have a cylindrical structure.
优选的,所述模切机本体下方表面焊接有多个支腿。Preferably, a plurality of legs are welded on the lower surface of the die-cutting machine body.
优选的,所述转向辊共设有三个,其中两个位于张力调节机构上方,一个位于模切机构一侧。Preferably, there are three steering rollers in total, two of which are located above the tension adjustment mechanism, and one is located at the side of the die-cutting mechanism.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型中,在模切机本体内部安装有张力调节机构,该张力调节机构是由浮动座、浮动弹簧和浮动辊组成,将待加工卷材经转向辊绕过浮动辊进入模切机构,进行加工,其中浮动辊两端安装在浮动座上,且浮动座底面连接有浮动弹簧,设置的浮动弹簧能够使浮动辊具有上下摆幅的能力,因此,能够满足卷材张力的动态变化,使膜板的表面质量保持恒定的张力。1. In this utility model, a tension adjustment mechanism is installed inside the die-cutting machine body. The tension adjustment mechanism is composed of a floating seat, a floating spring and a floating roller. Mechanism for processing, in which both ends of the floating roller are installed on the floating seat, and the bottom surface of the floating seat is connected with a floating spring. The floating spring can make the floating roller have the ability to swing up and down, so it can meet the dynamic change of coil tension , so that the surface quality of the diaphragm maintains a constant tension.
2、本实用新型中,在张力调节机构一侧设置有模切机构,该模切机构是由下模切辊、上模切辊、模切刀、齿轮和电机组成,设置的下模切辊和上模切辊外型均为圆筒型结构,且上模切辊表面安装有弧形的模切刀,工作时,膜板在牵引辊的牵引下进入下模切辊和上模切辊之间,由两者将其夹住对膜板进行模切,模切辊旋转一周,就是一个工作循环,该模切辊的特点是线接触、模切压力小、生产效率高,所以适合大范围推广。2. In the utility model, a die-cutting mechanism is arranged on one side of the tension adjustment mechanism, and the die-cutting mechanism is composed of a lower die-cutting roller, an upper die-cutting roller, a die-cutting knife, a gear and a motor, and the lower die-cutting roller provided The shape of the die-cutting roller and the upper die-cutting roller are both cylindrical, and the surface of the upper die-cutting roller is equipped with an arc-shaped die-cutting knife. When working, the film plate enters the lower die-cutting roller and the upper die-cutting roller Between them, the film plate is die-cut by clamping it between the two. The die-cutting roller rotates once, which is a working cycle. The die-cutting roller is characterized by line contact, low die-cutting pressure and high production efficiency, so it is suitable for large Scope promotion.
附图说明Description of drawings
图1为本实用新型提出的一种恒定张力的全自动模切机的内部结构示意图;Fig. 1 is the internal structure schematic diagram of a kind of constant tension fully automatic die-cutting machine that the utility model proposes;
图2为本实用新型提出的一种恒定张力的全自动模切机的剖视图;Fig. 2 is the sectional view of a kind of constant tension fully automatic die-cutting machine that the utility model proposes;
图3为本实用新型提出的一种恒定张力的全自动模切机的张力调节机构结构示意图。Fig. 3 is a structural schematic diagram of a tension adjustment mechanism of a constant tension automatic die-cutting machine proposed by the utility model.
图例说明:illustration:
1-模切机本体、2-支腿、3-卷材、4-转向辊、5-张力调节机构、6-膜板、7-模切机构、8-牵引辊、9-旋转切断刀、10-下模切辊、11-上模切辊、12-模切刀、13-齿轮、14-电机、15-浮动座、16-浮动弹簧、17-浮动辊。1-die-cutting machine body, 2-legs, 3-coil, 4-turning roller, 5-tension adjustment mechanism, 6-diaphragm, 7-die-cutting mechanism, 8-traction roller, 9-rotary cutting knife, 10-lower die-cutting roller, 11-upper die-cutting roller, 12-die-cutting knife, 13-gear, 14-motor, 15-floating seat, 16-floating spring, 17-floating roller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Therefore, it cannot be construed as a limitation on the present invention; the terms "first", "second" and "third" are only used for descriptive purposes, and cannot be interpreted as indicating or implying relative importance; in addition, Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
请参照图1-3,一种恒定张力的全自动模切机,包括模切机本体1和张力调节机构5,模切机本体1内部上方一侧安装有卷材3,且卷材3一侧通过膜板6缠绕有转向辊4,转向辊4下方通过膜板6缠绕有张力调节机构5,张力调节机构5一侧安装有模切机构7,模切机构7一侧通过膜板6连接有牵引辊8,且牵引辊8一侧设有旋转切断刀9。Please refer to Figure 1-3, a fully automatic die-cutting machine with constant tension, including a die-cutting machine body 1 and a tension adjustment mechanism 5, a coil 3 is installed on the upper side of the die-cutting machine body 1, and the coil 3 is a The turning roller 4 is wound on the side through the diaphragm 6, and the tension adjustment mechanism 5 is wound under the turning roller 4 through the diaphragm 6. A die-cutting mechanism 7 is installed on one side of the tension regulating mechanism 5, and one side of the die-cutting mechanism 7 is connected through the diaphragm 6. There is a traction roller 8, and a rotary cutting knife 9 is provided on one side of the traction roller 8.
张力调节机构5中间位置设有浮动辊17,且浮动辊17两端安装在浮动座15上,并且浮动座15底面连接有浮动弹簧16,张力调节机构5是由浮动座15、浮动弹簧16和浮动辊17组成,使膜板6的表面质量保持恒定的张力,从而提高了模切机的加工精度,浮动座15和浮动弹簧16分别共设有两个,且关于浮动辊17竖直中线对称,模切机构7一侧设有电机14,且电机14安装在模切机本体1一侧表面,电机14输出端位于模切机本体1一侧内部连接有齿轮13,且齿轮13共设有两个,并且两个齿轮13呈上下竖直状态啮合连接,两齿轮13一侧表面通过旋转轴分别连接有下模切辊10和上模切机11,且下模切辊10和上模切辊11安装在模切机本体1内部中间位置,上模切辊11表面安装有多个可拆卸模切刀12,且多个模切刀12均为弧形结构,模切机构7是由下模切辊10、上模切辊11、模切刀12、齿轮13和电机14组成,模切刀12弧形安装面与上模切辊11表面相吻合,下模切辊10和上模切辊11外型均为圆筒型结构,因此具有线接触、模切压力小、生产效率高的特点,模切机本体1下方表面焊接有多个支腿2,其特征在于,转向辊4共设有三个,其中两个位于张力调节机构5上方,一个位于模切机构7一侧。Tension adjustment mechanism 5 middle position is provided with floating roller 17, and floating roller 17 two ends are installed on the floating seat 15, and floating seat 15 bottom surface is connected with floating spring 16, and tension regulating mechanism 5 is composed of floating seat 15, floating spring 16 and The floating roller 17 is composed of the surface quality of the diaphragm 6 to maintain a constant tension, thereby improving the processing accuracy of the die-cutting machine. There are two floating seats 15 and two floating springs 16 respectively, and they are symmetrical about the vertical centerline of the floating roller 17. One side of the die-cutting mechanism 7 is provided with a motor 14, and the motor 14 is installed on the surface of one side of the die-cutting machine body 1, and the output end of the motor 14 is located at one side of the die-cutting machine body 1 and is connected with a gear 13 inside, and the gear 13 is provided with Two, and the two gears 13 are meshed and connected in a vertical state up and down. The side surfaces of the two gears 13 are respectively connected with the lower die-cutting roller 10 and the upper die-cutting machine 11 through the rotating shaft, and the lower die-cutting roller 10 and the upper die-cutting machine The roller 11 is installed in the middle position inside the die-cutting machine body 1, and the surface of the upper die-cutting roller 11 is equipped with a plurality of detachable die-cutting knives 12, and the plurality of die-cutting knives 12 are arc-shaped structures, and the die-cutting mechanism 7 is formed by the lower The die-cutting roller 10, the upper die-cutting roller 11, the die-cutting knife 12, the gear 13 and the motor 14 are composed. The rollers 11 are all cylindrical in shape, so they have the characteristics of line contact, low die-cutting pressure, and high production efficiency. A plurality of legs 2 are welded on the lower surface of the die-cutting machine body 1. It is characterized in that the steering roller 4 has a total of There are three, two of which are located above the tension adjustment mechanism 5, and one is located on one side of the die-cutting mechanism 7.
本实用新型技术方案中电机14的型号为M2QA90L4A。The model of motor 14 in the technical solution of the utility model is M2QA90L4A.
工作原理:在模切机本体1内部安装有张力调节机构5,该张力调节机构5是由浮动座15、浮动弹簧16和浮动辊17组成,将待加工卷材3经转向辊4绕过浮动辊17进入模切机构7,进行加工,其中浮动辊17两端安装在浮动座15上,且浮动座15底面连接有浮动弹簧16,设置的浮动弹簧16能够使浮动辊17具有上下摆幅的能力,因此,能够满足卷材3张力的动态变化,使膜板6的表面质量保持恒定的张力,从而提高了模切机的加工精度,在张力调节机构5一侧设置有模切机构7,该模切机构7是由下模切辊10、上模切辊11、模切刀12、齿轮13和电机14组成,设置的下模切辊10和上模切辊11外型均为圆筒型结构,且上模切辊11表面安装有弧形的模切刀12,工作时,膜板6在牵引辊4的牵引下进入下模切辊10和上模切辊11之间,由两者将其夹住对膜板6进行模切,模切辊旋转一周,就是一个工作循环,该模切辊的特点是线接触、模切压力小、生产效率高,所以适合大范围推广。Working principle: A tension adjustment mechanism 5 is installed inside the die-cutting machine body 1. The tension adjustment mechanism 5 is composed of a floating seat 15, a floating spring 16 and a floating roller 17. The roller 17 enters the die-cutting mechanism 7 for processing, wherein the two ends of the floating roller 17 are installed on the floating seat 15, and the bottom surface of the floating seat 15 is connected with a floating spring 16, and the floating spring 16 provided can make the floating roller 17 have a swing width. Therefore, it can meet the dynamic change of the tension of the coiled material 3 and keep the surface quality of the diaphragm 6 at a constant tension, thereby improving the processing accuracy of the die-cutting machine. A die-cutting mechanism 7 is provided on the side of the tension adjusting mechanism 5, The die-cutting mechanism 7 is composed of a lower die-cutting roller 10, an upper die-cutting roller 11, a die-cutting knife 12, a gear 13 and a motor 14, and the lower die-cutting roller 10 and the upper die-cutting roller 11 are both cylindrical type structure, and an arc-shaped die-cutting knife 12 is installed on the surface of the upper die-cutting roller 11. When working, the film plate 6 enters between the lower die-cutting roller 10 and the upper die-cutting roller 11 under the traction of the traction roller 4, and is formed by two The person clamps it to die-cut the film plate 6, and the die-cutting roller rotates once, which is a working cycle. The characteristics of the die-cutting roller are line contact, low die-cutting pressure, and high production efficiency, so it is suitable for large-scale promotion.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (8)
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| CN201920039545.1U CN209440297U (en) | 2019-01-10 | 2019-01-10 | A kind of Full-automatic die cutter of constant-tension |
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| CN201920039545.1U CN209440297U (en) | 2019-01-10 | 2019-01-10 | A kind of Full-automatic die cutter of constant-tension |
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| CN209440297U true CN209440297U (en) | 2019-09-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022104788A1 (en) * | 2020-11-23 | 2022-05-27 | 深圳市博泰数码智能技术有限公司 | Automatic die-cutting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022104788A1 (en) * | 2020-11-23 | 2022-05-27 | 深圳市博泰数码智能技术有限公司 | Automatic die-cutting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201216 Address after: No.26 Longgang Road, Zhejiang Longyou Economic Development Zone, Longyou County, Quzhou City, Zhejiang Province Patentee after: Zhejiang Jiecheng Packaging Technology Co.,Ltd. Address before: 324400 Lingjiang Park, Longzhou street, Longyou County, Quzhou City, Zhejiang Province Patentee before: Zhejiang Jiecheng Color Printing and Packaging Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190927 |