CN209424609U - Foam core material circular arc chamfering machine - Google Patents
Foam core material circular arc chamfering machine Download PDFInfo
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- CN209424609U CN209424609U CN201920196730.1U CN201920196730U CN209424609U CN 209424609 U CN209424609 U CN 209424609U CN 201920196730 U CN201920196730 U CN 201920196730U CN 209424609 U CN209424609 U CN 209424609U
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Abstract
Description
技术领域technical field
本实用新型涉及倒角机技术领域,尤其是涉及一种泡沫芯材圆弧倒角机。The utility model relates to the technical field of chamfering machines, in particular to an arc chamfering machine for foam core materials.
背景技术Background technique
叶片是风力发电机中最基础和最关键的部件,其良好的设计,可靠的质量和优越的性能是保证机组正常稳定运行的决定因素。叶片芯材在制造过程中需要对其进行倒角,而叶片芯材的材质为PET/PVC,目前行业里面用手持式雕刻机或者木工镂铣机来实现圆弧倒角。现有的手持式雕刻机或木工镂铣机对于精度及均匀性的控制较差,容易在材料的末端及首端出现凹陷,影响芯材倒角的效果,影响使用。鉴于以上原因,设计一种泡沫芯材圆弧倒角机是很有必要的。The blade is the most basic and critical part of the wind turbine, and its good design, reliable quality and superior performance are the decisive factors to ensure the normal and stable operation of the unit. The blade core material needs to be chamfered during the manufacturing process, and the material of the blade core material is PET/PVC. At present, hand-held engraving machines or woodworking routers are used in the industry to realize arc chamfering. Existing hand-held engraving machines or woodworking routers have poor control over accuracy and uniformity, and are prone to dents at the end and head of the material, which affects the effect of chamfering the core material and affects the use. In view of the above reasons, it is necessary to design a foam core arc chamfering machine.
实用新型内容Utility model content
本实用新型的目的是提供一种泡沫芯材圆弧倒角机,实现了对圆弧边的精准加工,且结构简单,将真空输送装置安装在倒角机上,便于输送,提高了芯材的倒角质量,而且真空输送装置上安装压辊装置,防止芯材在输送过程中错位。The purpose of this utility model is to provide a foam core material arc chamfering machine, which realizes the precise processing of the arc edge, and has a simple structure. The vacuum conveying device is installed on the chamfering machine, which is convenient for transportation and improves the accuracy of the core material. The chamfering quality is high, and the pressure roller device is installed on the vacuum conveying device to prevent the misalignment of the core material during the conveying process.
为实现上述目的,本实用新型提供了一种泡沫芯材圆弧倒角机,包括底座、设置在所述底座上的铣电机移动座、设置在所述铣电机移动座之间的铣电机装置、设置在所述底座上的真空输送装置和设置在所述真空输送装置上的压辊装置;In order to achieve the above object, the utility model provides a foam core arc chamfering machine, including a base, a milling motor moving seat arranged on the base, and a milling motor device arranged between the milling motor moving seats . A vacuum conveying device arranged on the base and a pressing roller device arranged on the vacuum conveying device;
所述铣电机移动座包括固定在所述底座上的两个主机支架、设置在两个所述主机支架内侧的四个滑轨、设置在所述主机支架上的移动座连接板和步进电机,所述步进电机设置为两个,其中一个通过步进电机连接座固定在所述主机支架上,另一个通过所述步进电机连接座固定在所述移动座连接板上;The milling motor moving base includes two host supports fixed on the base, four slide rails arranged inside the two host supports, a moving base connecting plate and a stepping motor arranged on the host supports , the stepping motor is set to two, one of which is fixed on the main frame through the stepping motor connecting seat, and the other is fixed on the moving seat connecting plate through the stepping motor connecting seat;
所述铣电机装置包括与所述底座连接的铣电机连接板、设置在所述铣电机连接板上的铣电机和设置在所述铣电机上的铣刀,所述铣电机连接板的两侧设置有与所述滑轨相适应的滑块;The milling motor device includes a milling motor connecting plate connected to the base, a milling motor arranged on the milling motor connecting plate and a milling cutter arranged on the milling motor, both sides of the milling motor connecting plate A slider adapted to the slide rail is provided;
所述真空输送装置包括真空室、设置在所述真空室上的片基带和设置在所述片基带之间的定位柱,所述片基带绕过传动轴围过所述真空室,所述传动轴固定在所述真空室端部,所述真空室的边部中心处设置有穿过所述铣刀的通孔,所述通孔固定在所述片基带的一侧。The vacuum conveying device includes a vacuum chamber, a film base belt arranged on the vacuum chamber and a positioning column arranged between the film base belts, the film base belt passes around the transmission shaft and surrounds the vacuum chamber, and the transmission The shaft is fixed at the end of the vacuum chamber, and the center of the edge of the vacuum chamber is provided with a through hole passing through the milling cutter, and the through hole is fixed on one side of the base tape.
优选的,所述滑轨通过导轨固定板固定在所述主机支架的内侧,所述主机支架上设置有四个第一同步轮,所述第一同步轮通过同步带连接,其中靠近所述移动座连接板的两个所述第一同步轮上设置有第二同步轮,所述第二同步轮通过所述同步带连接。Preferably, the slide rail is fixed on the inner side of the main frame through a guide rail fixing plate, and four first synchronous wheels are arranged on the main frame, and the first synchronous wheels are connected by a synchronous belt, wherein the moving The two first synchronous wheels of the seat connecting plate are provided with second synchronous wheels, and the second synchronous wheels are connected through the synchronous belt.
优选的,同侧的两个所述滑轨之间设置有滚珠丝杠,所述滚珠丝杠通过丝杠固定座固定在所述主机支架上,且所述滚珠丝杠与所述第一同步轮连接。Preferably, a ball screw is arranged between the two slide rails on the same side, the ball screw is fixed on the main frame through a screw fixing seat, and the ball screw is synchronized with the first wheel connection.
优选的,所述铣电机连接板的两侧面上设置有丝杠螺母安装座,所述丝杠螺母安装座上设置有连接所述滚珠丝杠的丝杠螺母。Preferably, screw nut mounting seats are provided on both sides of the connecting plate of the milling motor, and screw nuts connected to the ball screw are provided on the screw nut mounting seats.
优选的,所述压辊装置包括与所述真空室连接的压辊装置底座、设置在所述压辊装置底座上的第一立柱和第二立柱,所述第二立柱的自由端设置有第三立柱,所述第三立柱与所述第二立柱之间设置有转轴,所述转轴上设置有压杆,所述压杆的前端设置有压轮连接板,所述压轮连接板上设置有橡胶轮,所述第一立柱的自由端设置有拉簧位。Preferably, the pressure roller device includes a pressure roller device base connected to the vacuum chamber, a first column and a second column arranged on the base of the pressure roller device, and the free end of the second column is provided with a first Three upright columns, a rotating shaft is arranged between the third upright column and the second upright column, a pressing rod is arranged on the rotating shaft, a pressing wheel connecting plate is arranged on the front end of the pressing rod, and a pressing wheel connecting plate is arranged on the pressing wheel connecting plate. There are rubber wheels, and the free end of the first column is provided with a tension spring position.
优选的,所述底座包括两根纵梁、设置在两根所述纵梁端部的四根底座立柱和两根横梁,所述横梁固定在所述底座立柱上,两根所述横梁上设置有供所述主机支架滑动的导轨,所述导轨通过滑轨座与所述主机支架连接,所述主机支架的底部设置有与所述导轨相适应的滑槽。Preferably, the base includes two longitudinal beams, four base columns arranged at the ends of the two longitudinal beams and two cross beams, the cross beams are fixed on the base columns, and the two cross beams are arranged There is a guide rail for the main frame to slide, the guide rail is connected with the main frame through a slide rail seat, and the bottom of the main frame is provided with a chute suitable for the guide rail.
优选的,所述横梁的设置高度高于所述纵梁的设置高度,且底座立柱的底部设置有支脚,所述底座立柱通过底座连接板与所述真空室连接。Preferably, the installation height of the crossbeam is higher than the installation height of the longitudinal beam, and the bottom of the base column is provided with feet, and the base column is connected to the vacuum chamber through a base connecting plate.
因此,本实用新型采用上述结构的泡沫芯材圆弧倒角机,实现了对圆弧边的精准加工,且结构简单,将真空输送装置安装在倒角机上,便于输送,提高了芯材的倒角质量,而且真空输送装置上安装压辊装置,防止芯材在输送过程中错位。Therefore, the utility model adopts the foam core material arc chamfering machine with the above-mentioned structure, realizes the precise processing of the arc edge, and has a simple structure, and the vacuum conveying device is installed on the chamfering machine, which is convenient for transportation and improves the core material. The chamfering quality is high, and the pressure roller device is installed on the vacuum conveying device to prevent the misalignment of the core material during the conveying process.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
图1为本实用新型一种泡沫芯材圆弧倒角机实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of a kind of foam core material arc chamfering machine of the present invention;
图2为本实用新型一种泡沫芯材圆弧倒角机实施例的铣电机移动座的结构示意图;Fig. 2 is a structural schematic diagram of a milling motor moving seat of an embodiment of a foam core arc chamfering machine according to the present invention;
图3为本实用新型一种泡沫芯材圆弧倒角机实施例的铣电机装置的结构示意图;Fig. 3 is a structural schematic diagram of a milling motor device embodiment of a foam core arc chamfering machine according to the present invention;
图4为本实用新型一种泡沫芯材圆弧倒角机实施例的压辊装置的结构示意图;Fig. 4 is a structural schematic diagram of a pressure roller device of an embodiment of a foam core material arc chamfering machine according to the present invention;
图5为本实用新型一种泡沫芯材圆弧倒角机实施例的底座的结构示意图;Fig. 5 is a structural schematic diagram of a base of an embodiment of a foam core material arc chamfering machine according to the present invention;
图6为本实用新型一种泡沫芯材圆弧倒角机实施例的真空装置的局部放大图。Fig. 6 is a partially enlarged view of a vacuum device of an embodiment of a foam core material arc chamfering machine according to the present invention.
具体实施方式Detailed ways
实施例Example
图1为本实用新型一种泡沫芯材圆弧倒角机实施例的结构示意图,如图所示,本实用新型提供了一种泡沫芯材圆弧倒角机,包括底座1、设置在底座1上的铣电机移动座2、设置在铣电机移动座2之间的铣电机装置3、设置在底座1上的真空输送装置4和设置在真空输送装置4上的压辊装置5。Fig. 1 is a structural schematic diagram of an embodiment of a foam core material arc chamfering machine of the present invention. As shown in the figure, the utility model provides a foam core material arc chamfering machine, including a base 1, The milling motor moving base 2 on 1, the milling motor device 3 arranged between the milling motor moving seats 2, the vacuum conveying device 4 arranged on the base 1 and the pressure roller device 5 arranged on the vacuum conveying device 4.
图2为本实用新型一种泡沫芯材圆弧倒角机实施例的铣电机移动座的结构示意图,如图所示,铣电机移动座2包括固定在底座1上的两个主机支架20、设置在两个主机支架20内侧的四个滑轨21、设置在主机支架20上的移动座连接板22和步进电机23,步进电机23设置为两个,其中一个通过步进电机连接座24固定在主机支架20上,另一个通过步进电机连接座24固定在移动座连接板22上;滑轨21通过导轨固定板25固定在主机支架20的内侧,主机支架20上设置有四个第一同步轮26,第一同步轮26通过同步带27连接,其中靠近移动座连接板22的两个第一同步轮26上设置有第二同步轮28,第二同步轮28通过同步带27连接;同侧的两个滑轨21之间设置有滚珠丝杠29,滚珠丝杠29通过丝杠固定座固定在主机支架20上,且滚珠丝杠29与第一同步轮26连接。Fig. 2 is a structural schematic diagram of a milling motor moving seat of an embodiment of a foam core material arc chamfering machine according to the present invention. As shown in the figure, the milling motor moving seat 2 includes two host supports 20 fixed on the base 1, Four slide rails 21 arranged on the inside of two host supports 20, mobile base connecting plates 22 and stepper motors 23 arranged on the host supports 20, stepper motors 23 are set to two, and one of them is connected by a stepper motor 24 is fixed on the main frame 20, and the other is fixed on the mobile base connecting plate 22 through the stepping motor connecting seat 24; the slide rail 21 is fixed on the inside of the main frame 20 through the guide rail fixing plate 25, and the main frame The first synchronous wheel 26, the first synchronous wheel 26 is connected by a synchronous belt 27, wherein the two first synchronous wheels 26 close to the mobile seat connecting plate 22 are provided with a second synchronous wheel 28, the second synchronous wheel 28 is passed by a synchronous belt 27 Connection; a ball screw 29 is arranged between the two slide rails 21 on the same side, and the ball screw 29 is fixed on the host frame 20 through a screw fixing seat, and the ball screw 29 is connected with the first synchronous wheel 26 .
图3为本实用新型一种泡沫芯材圆弧倒角机实施例的铣电机装置的结构示意图,如图所示,铣电机装置3包括与底座1连接的铣电机连接板30、设置在铣电机连接板30上的铣电机31和设置在铣电机31上的铣刀32,铣电机连接板30的两侧设置有与滑轨21相适应的滑块33,滑块可以沿着滑轨上下运动,从而带动铣电机上下运动,当铣电机上升到需要的高度时,铣刀对材料进行切角,实现了倒角;铣电机连接板30的两侧面上设置有丝杠螺母安装座34,丝杠螺母安装座34上设置有连接滚珠丝杠29的丝杠螺母35。Fig. 3 is a structural schematic diagram of a milling motor device of an embodiment of a foam core material arc chamfering machine according to the present invention. The milling motor 31 on the motor connection plate 30 and the milling cutter 32 arranged on the milling motor 31, the both sides of the milling motor connection plate 30 are provided with a slide block 33 adapted to the slide rail 21, the slide block can go up and down along the slide rail movement, thereby driving the milling motor to move up and down, when the milling motor rises to the required height, the milling cutter cuts the corners of the material to realize chamfering; the two sides of the milling motor connecting plate 30 are provided with screw nut mounting seats 34, The screw nut mounting base 34 is provided with a screw nut 35 connected to the ball screw 29 .
图6为本实用新型一种泡沫芯材圆弧倒角机实施例的真空装置的局部放大图,如图所示,真空输送装置4包括真空室41、设置在真空室41上的片基带42和设置在片基带42之间的定位柱43,片基带42绕过传动轴44围过真空室41,传动轴44固定在真空室41端部,真空室41的边部中心处设置有穿过铣刀32的通孔45,通孔45固定在片基带42的一侧,传动轴带动片基带移动。Fig. 6 is a partially enlarged view of the vacuum device of an embodiment of a foam core material arc chamfering machine according to the present invention. As shown in the figure, the vacuum conveying device 4 includes a vacuum chamber 41 and a base belt 42 arranged on the vacuum chamber 41 And the positioning column 43 that is arranged between the film base belt 42, the film base belt 42 walks around the transmission shaft 44 and surrounds the vacuum chamber 41, the transmission shaft 44 is fixed on the end of the vacuum chamber 41, and the edge center of the vacuum chamber 41 is provided with a The through hole 45 of the milling cutter 32, the through hole 45 is fixed on one side of the base band 42, and the drive shaft drives the base band to move.
图4为本实用新型一种泡沫芯材圆弧倒角机实施例的压辊装置的结构示意图,如图所示,压辊装置5包括与真空室41连接的压辊装置底座51、设置在压辊装置底座51上的第一立柱52和第二立柱53,第二立柱53的自由端设置有第三立柱54,第三立柱54与第二立柱53之间设置有转轴55,转轴55上设置有压杆56,压杆56的前端设置有压轮连接板57,压轮连接板57上设置有橡胶轮58,第一立柱52的自由端设置有拉簧位59。Fig. 4 is a structural schematic diagram of a roller device of an embodiment of a foam core material arc chamfering machine according to the present invention. As shown in the figure, the roller device 5 includes a roller device base 51 connected to a vacuum chamber 41, arranged on The first column 52 and the second column 53 on the pressure roller device base 51, the free end of the second column 53 is provided with the 3rd column 54, is provided with the rotating shaft 55 between the 3rd column 54 and the second column 53, on the rotating shaft 55 A pressure rod 56 is provided, the front end of the pressure rod 56 is provided with a pressure wheel connecting plate 57, a rubber wheel 58 is arranged on the pressure wheel connecting plate 57, and a tension spring position 59 is provided at the free end of the first column 52.
图5为本实用新型一种泡沫芯材圆弧倒角机实施例的底座的结构示意图,如图所示,底座1包括两根纵梁11、设置在两根纵梁11端部的四根底座立柱12和两根横梁13,横梁13固定在底座立柱12上,两根横梁13上设置有供主机支架20滑动的导轨14,导轨14通过滑轨座15与主机支架20连接,主机支架20的底部设置有与导轨14相适应的滑槽16,可以使铣电机水平移动;横梁13的设置高度高于纵梁11的设置高度,且底座立柱12的底部设置有支脚17,底座立柱12通过底座连接板18与真空室41连接。Figure 5 is a schematic structural view of the base of an embodiment of a foam core material arc chamfering machine according to the present invention. Seat column 12 and two crossbeams 13, and crossbeam 13 is fixed on the base column 12, and two crossbeams 13 are provided with the guide rail 14 that slides for host support 20, and guide rail 14 is connected with host support 20 through slide rail seat 15, and host support 20 The bottom of the base is provided with a chute 16 compatible with the guide rail 14, which can make the milling motor move horizontally; the setting height of the beam 13 is higher than that of the longitudinal beam 11, and the bottom of the base column 12 is provided with a foot 17, and the base column 12 passes through The base connecting plate 18 is connected with the vacuum chamber 41 .
根据材料的不同厚度及圆弧的大小,从控制箱上的触摸屏里调用相应的程序,控制步进电机的运动,步进电机带动滚轮丝杠运动,滚轮丝杠带动铣电机移动到指定的高度和位置,来实现对原弧边的精确加工。According to the different thickness of the material and the size of the arc, call the corresponding program from the touch screen on the control box to control the movement of the stepping motor, the stepping motor drives the roller screw to move, and the roller screw drives the milling motor to move to the specified height and position to achieve precise processing of the original arc edge.
因此,本实用新型采用上述结构的泡沫芯材圆弧倒角机,实现了对圆弧边的精准加工,且结构简单,将真空输送装置安装在倒角机上,便于输送,提高了芯材的倒角质量,而且真空输送装置上安装压辊装置,防止芯材在输送过程中错位。Therefore, the utility model adopts the foam core material arc chamfering machine with the above-mentioned structure, realizes the precise processing of the arc edge, and has a simple structure, and the vacuum conveying device is installed on the chamfering machine, which is convenient for transportation and improves the core material. The chamfering quality is high, and the pressure roller device is installed on the vacuum conveying device to prevent the misalignment of the core material during the conveying process.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其进行限制,尽管参照较佳实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本实用新型的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本实用新型技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: It is still possible to make modifications or equivalent replacements to the technical solutions of the present utility model, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the spirit and scope of the technical solutions of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111014818A (en) * | 2019-12-10 | 2020-04-17 | 上海艾港风电科技发展有限公司 | Chamfering method for semicircular core material of web plate of fan blade |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014818A (en) * | 2019-12-10 | 2020-04-17 | 上海艾港风电科技发展有限公司 | Chamfering method for semicircular core material of web plate of fan blade |
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| CF01 | Termination of patent right due to non-payment of annual fee |